Shifting snow compression continuous forming device

Abstract

The snow compression continuous forming device belongs to building profile processing equipment; the device frame is arranged below the snow outlet of the snow powder conveyor, the upper and lower tracks are respectively fixed on the device frame, the cylinder compression box and the bottom plate are respectively supported and installed on the upper and lower tracks, the box displacement hydraulic cylinder and the bottom plate displacement hydraulic cylinder are respectively installed on the device frame, the box displacement hydraulic cylinder and the bottom plate displacement hydraulic cylinder are respectively connected with the cylinder compression box and the bottom plate, the compression hydraulic cylinders A and B are vertically installed on the device frame, the forming compression plates A and B are respectively installed on the compression hydraulic cylinders A and B, the finished product conveyor and the guide cylinder are installed on the device frame; the device realizes the factory, scale and standard processing and manufacturing of various shapes and patterns of snow building profiles such as snow blocks, and has the advantages of novel and reasonable structure, simple manufacturing process, high manufacturing efficiency, low manufacturing cost, small labor intensity, good product quality and strong applicability.

Description

Technical Field

[0001] The invention belongs to building profile processing equipment, and mainly relates to a profile processing and manufacturing device used for snow buildings in ice and snow scenic areas. Background Art

[0002] Currently, snow-based construction facilities in ice and snow scenic areas, such as snow walls and enclosures, snow landscape buildings, snow entertainment structures, and snow blocks for sculptures, are still constructed using a multi-step process of manual piling, compaction, and carving. During construction, the scenic area must first be surrounded by formwork and supported, and then artificial snow is added to the enclosure. The added layer of snow must be compacted manually or mechanically, and then repeated several times. If the formwork height is insufficient, it must be increased, and finally removed. Only then is the snow block considered complete, and then manually carved into shapes and patterns. Large ice and snow scenic areas use tens of thousands of cubic meters of snow. Manual production alone is no longer sufficient for such a large volume of snow. The process is complex, inefficient, time-consuming, labor-intensive, and expensive, resulting in a rough product. Furthermore, it is not possible to scale or standardize production. Summary of the Invention

[0003] The purpose of the present invention is to address the problems existing in the above-mentioned prior art, and in combination with the actual needs of the current construction of snow building landscapes in tourist attractions, to develop and design a shifting snow compression continuous molding device, so as to simplify the production process, improve production efficiency, reduce manufacturing costs, reduce labor intensity, ensure the quality of snow buildings, realize large-scale, factory-based and standardized production and processing, and have strong applicability.

[0004] The object of the present invention is achieved in this way: a device frame is arranged at the position below the snow outlet of the snow powder conveyor; an upper rail and a lower rail are fixedly installed symmetrically and horizontally parallel to each other on the front and rear sides of the inner side of the device frame, a cylindrical compression box body is supported and installed reciprocatingly on the upper rail, a compression chamber A and a compression chamber B are partitioned in the cylindrical compression box body, and a bottom plate is supported and installed reciprocatingly on the lower rail, the bottom plate cooperates with the bottom end surface of the cylindrical compression box body, and the bottom ends of the compression chamber A and the compression chamber B of the cylindrical compression box body are respectively closed or opened, and a box shifting hydraulic cylinder and a bottom plate shifting hydraulic cylinder are respectively installed symmetrically and horizontally parallel to each other on the front and rear sides of the inner side of the device frame, and the two box shifting hydraulic cylinders are respectively connected to the front and rear sides of the cylindrical compression box body. The outer wall surfaces of the side walls are connected, and the two bottom plate shifting hydraulic cylinders are respectively connected to the bottom plates; compression hydraulic cylinders A and compression hydraulic cylinders B are installed vertically symmetrically on the inner side of the upper end of the device frame, and the forming compression plates A and forming compression plates B are respectively installed on the lower ends of the cylinder rods of the compression hydraulic cylinders A and compression hydraulic cylinders B, and the forming compression plates A and forming compression plates B are respectively inserted into or out of the insertion fit with the compression chambers A and compression chambers B of the cylindrical compression box body; a finished product conveyor is provided on the device frame at a position below the bottom plate, and an inlet cylinder is installed on the device frame at a position above the cylindrical compression box body and between the compression hydraulic cylinders A and compression hydraulic cylinders B, and the inlet cylinder connects the snow powder conveyor with the cylindrical compression box body, thereby forming a shifting snow compression continuous forming device.

[0005] The present invention realizes the factory-based, standardized, large-scale production and processing of snow building profiles such as snow embryos and snow bricks of various shapes and patterns, overcomes and solves many problems existing in the above-mentioned existing technologies, and has the characteristics of novel and reasonable structure, simple production process, high production efficiency, low manufacturing cost, low labor intensity, good product quality, strong applicability, reliable use, and few failures, providing technical support for the construction of snow buildings. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 This is a schematic diagram of the overall structure of a shift-type snow compression and continuous molding device;

[0007] Figure 2 yes Figure 1 Right view of .

[0008] Description of part numbers in the figure:

[0009] 1. Snow powder conveyor, 2. Inlet cylinder, 3. Compression hydraulic cylinder A, 4. Forming compression plate A, 5. Patterned plate A, 6. Cylinder-type compression box, 6.1. Compression chamber A, 6.2. Compression chamber B, 7. Box shifting hydraulic cylinder, 8. Upper track, 9. Base plate, 10. Lower track, 11. Finished product conveyor, 12. Base plate shifting hydraulic cylinder, 13. Patterned plate B, 14. Forming compression plate B, 15. Compression hydraulic cylinder B, 16. Device frame. Implementation Method

[0010] The following is a detailed description of the embodiment of the present invention in conjunction with the accompanying drawings. A shifting snow compression continuous forming device includes a snow powder conveyor 1 and a finished product conveyor 11. A device frame 16 is arranged at the lower part of the snow outlet of the snow powder conveyor 1; an upper rail 8 and a lower rail 10 are fixedly mounted on the front and rear parts of the inner side of the device frame 16, which are symmetrical and parallel to each other in the horizontal direction. A cylindrical compression box 6 is supported and installed on the upper rail 8 so as to be reciprocatingly movable. Compression chamber A6.1 and compression chamber B6.2 are partitioned and arranged in the cylindrical compression box 6. A bottom plate 9 is supported and installed on the lower rail 10 so as to be reciprocatingly movable. The bottom plate 9 cooperates with the bottom end surface of the cylindrical compression box 6 to make the bottom ends of the compression chamber A6.1 and compression chamber B6.2 of the cylindrical compression box 6 closed or open respectively. A box shifting hydraulic cylinder 7 and a bottom plate shifting hydraulic cylinder 12 are mounted on the front and rear parts of the inner side of the device frame 16, which are symmetrical and parallel to each other in the horizontal direction. The two boxes are shifted. The hydraulic cylinder 7 is respectively connected to the outer wall surfaces of the front and rear side walls of the cylindrical compression box 6, and the two bottom plate shifting hydraulic cylinders 12 are respectively connected to the bottom plate 9; the compression hydraulic cylinder A3 and the compression hydraulic cylinder B15 are installed vertically symmetrically on the inner side of the upper end of the device frame 16, and the forming compression plate A4 and the forming compression plate B14 are respectively installed on the lower ends of the cylinder rods of the compression hydraulic cylinder A3 and the compression hydraulic cylinder B15, and the forming compression plate A4 and the forming compression plate B14 are respectively inserted into or out of the insertion fit with the compression chamber A6.1 and the compression chamber B6.2 of the cylindrical compression box 6; a finished product conveyor 11 is arranged on the device frame 16 at the bottom of the bottom plate 9, and an inlet cylinder 2 is installed on the device frame 16 at the position above the cylindrical compression box 6 and between the compression hydraulic cylinder A3 and the compression hydraulic cylinder B15, and the inlet cylinder 2 connects the snow powder conveyor 1 with the cylindrical compression box 6. The pattern plate A5 and the pattern plate B13 are respectively mounted on the bottom end surfaces of the forming compression plate A4 and the forming compression plate B14.

[0011] Attach Figure 1Taking the position as an example, when the pressing operation is used, the snow powder raw material passes through the snow powder conveyor 1 and the introduction cylinder 2 to fall and fill into the compression chamber A6.1 of the cylindrical compression box 6. At this time, the bottom plate 9 is located at the lower end of the cylindrical compression box 6 as a whole, closing the bottom ports of the compression chamber A6.1 and the compression chamber B6.2. At the same time, the compression hydraulic cylinder B15 is retracted to pull the forming compression plate B14 out of the compression chamber B6.2. When the snow powder raw material fills the compression chamber A6.1, the box shifting hydraulic cylinder 7 and the bottom plate shifting hydraulic cylinder 12 are used to simultaneously drive the cylindrical compression box 6 and the bottom plate 9 to make synchronous rightward lateral movements on the upper track 8 and the lower track 10. The compression chamber A6.1 and the compression chamber B6.2 in the cylindrical compression box 6 are coaxially placed at the lower part of the forming compression plate A4 and the introduction cylinder 2 respectively, the compression hydraulic cylinder A3 is started to extend, the forming compression plate A4 is inserted into the compression chamber A6.1, and the snow powder is compressed and formed with the cooperation of the bottom plate 9. At the same time, the snow powder conveyor 1 fills the compression chamber B6.2 with snow powder through the introduction cylinder 2. After the snow powder in the compression chamber A6.1 is compressed and formed, the bottom plate shifting hydraulic cylinder 12 is used to move the bottom plate 9 to the left on the lower track 10, and the bottom end opening of the compression chamber A6.1 is opened. The forming compression plate A4 is used to continue to move downward. The formed snow products are discharged onto the finished product conveyor 11 and sent out of the device. Then, the formed compression plate A4 is lifted and pulled out from the compression chamber A6.1. The box shifting hydraulic cylinder 7 is used to move the cylindrical compression box 6 to the left on the upper track 8, so that the compression chamber B6.2 and the compression chamber A6.1 in the cylindrical compression box 6 are coaxially placed at the lower part of the forming compression plate B14 and the introduction cylinder 2 respectively. The compression hydraulic cylinder B15 is started to extend, and the forming compression plate B14 is inserted into the compression chamber B6.2. The compression molding process of the snow powder in the compression chamber B6.2 is completed with the cooperation of the bottom plate 9. At the same time, the snow powder conveyor 1 is The introduction cylinder 2 fills the compression chamber A6.1 with snow powder. Once the snow powder in the compression chamber B6.2 is compressed and formed, the bottom plate 9 is moved rightward on the lower track 10 by the bottom plate shifting hydraulic cylinder 12, opening the bottom end of the compression chamber B6.2. The forming compression plate B14 then continues to move downward, dropping the formed snow products onto the finished product conveyor 11 and out of the machine. Subsequently, the box-moving hydraulic cylinder 7 drives the cylinder-type compression box 6 to move rightward on the upper track 8, placing the compression chamber A6.1 and the compression chamber B6.2 coaxially below the forming compression plate A4 and the introduction cylinder 2, respectively. This movement is repeated continuously. Patterned plates A, B5, and 13 with different patterns are installed on the lower end surfaces of the forming compression plates A, B4, and 14 to create different patterns on the surface of the snow products. By replacing the forming compression plates A, B4, 14 with different structural shapes and sizes and the cylindrical compression box 6 that matches their structural shapes and sizes, snow embryos, snow blocks and other products of various shapes and sizes can be pressed to meet the needs of snow landscape construction.

Claims

1. A shifting snow compression continuous forming device, comprising a snow powder conveyor (1) and a finished product conveyor (11), characterized in that: A device frame (16) is arranged below the snow outlet of the snow powder conveyor (1); upper rails (8) and lower rails (10) are fixedly mounted symmetrically on the front and rear inner sides of the device frame (16) and parallel to each other in the horizontal direction; a cylindrical compression box (6) is supported and mounted on the upper rail (8) in a reciprocating manner; a compression chamber A (6.1) and a compression chamber B (6.2) are partitioned and arranged in the cylindrical compression box (6); and a compression chamber A (6.1) and a compression chamber B (6.2) are supported and mounted on the lower rail (10) in a reciprocating manner. A bottom plate (9) is installed, and the bottom plate (9) is matched with the bottom end surface of the cylindrical compression box (6), and the bottom ends of the compression chamber A (6.1) and the compression chamber B (6.2) of the cylindrical compression box (6) are respectively closed or opened. A box shifting hydraulic oil cylinder (7) and a bottom plate shifting hydraulic oil cylinder (12) are respectively installed symmetrically and parallel to each other on the front and rear sides of the inner side of the device frame (16). The two box shifting hydraulic oil cylinders (7) are respectively connected to the front and rear sides of the cylindrical compression box (6). The outer wall surface of the wall is connected, and the two bottom plate shifting hydraulic cylinders (12) are respectively connected to the bottom plate (9); the compression hydraulic cylinder A (3) and the compression hydraulic cylinder B (15) are vertically symmetrically installed on the inner side of the upper end of the device frame (16), and the forming compression plate A (4) and the forming compression plate B (14) are respectively installed on the lower end of the cylinder rod of the compression hydraulic cylinder A (3) and the compression hydraulic cylinder B (15). The forming compression plate A (4) and the forming compression plate B (14) are respectively connected to the cylinder type compression plate The compression chamber A (6.1) and the compression chamber B (6.2) of the box body (6) are in an insertion fit or a disengagement fit; a finished product conveyor (11) is provided on the device frame (16) at a position below the bottom plate (9); an introduction cylinder (2) is installed on the device frame (16) at a position above the cylindrical compression box body (6) and between the compression hydraulic cylinder A (3) and the compression hydraulic cylinder B (15); the introduction cylinder (2) connects the snow powder conveyor (1) with the cylindrical compression box body (6).

2. The shift-type snow compression continuous molding device according to claim 1, characterized in that: A pattern plate A (5) and a pattern plate B (13) are respectively mounted on the bottom end surfaces of the forming compression plate A (4) and the forming compression plate B (14).

Images