An automated rust removal and grinding device for rail tracks

Abstract

This invention discloses an automated rust removal and grinding device for rail tracks, comprising a grinding unit including a horizontal moving mechanism and grinding wheels disposed at both ends of the horizontal moving mechanism; an oil-blowing unit including a blowing mechanism, an oil tank disposed between the blowing mechanism and the grinding unit, an oiling box disposed directly below the oil tank, a pipe connecting the oil tank and the oiling box, and a traction mechanism connected to the blowing mechanism; an oil outlet is provided at the bottom of the oil tank, and a baffle is provided covering the oil outlet and fixedly connected to the traction mechanism. The beneficial effects of this invention are that by setting up the grinding unit, a multi-faceted grinding effect can be achieved on the rail; by setting up the oil-blowing unit, the traction mechanism can drive the blowing mechanism to perform an arc-shaped lifting and lowering motion, realizing a dynamic dust removal effect on the rail within a range of near and far distances, while simultaneously uniformly applying the rust remover in the oil tank to the rail, facilitating the grinding by the grinding unit.

Description

Technical Field

[0001] This invention relates to the field of track rust removal and grinding technology, and in particular to an automated track rust removal and grinding device. Background Technology

[0002] With economic development, rail public transportation such as subways, light rail, and high-speed rail has seen tremendous growth. This has led to increasingly heavy track maintenance work. During use, tracks are directly exposed to the air and subjected to wind and rain for a long time, causing rust to appear on the track surface. If the rust is not treated, it will seriously affect the service life of the tracks, accelerate track aging, and the rusted rails will affect the smooth operation of vehicles, thus accelerating track damage.

[0003] Most existing rail rust removal devices only grind the top of the rail, without grinding the sides. The wheel flange comes into contact with the side of the rail, especially when turning, the pressure between the flange and the side of the rail increases. Therefore, if the sides are not derusted, the wheels will be severely worn, reducing their service life. At the same time, most existing grinding methods involve manual hand-held grinders directly contacting the rail, causing dust particles on the rail to come into direct contact with the grinder, which in turn affects the lifespan of the grinder. Summary of the Invention

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of this application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.

[0005] In view of the problems existing in the above or prior art, the present invention is proposed.

[0006] Therefore, the purpose of this invention is to provide an automated rust removal and grinding device for rails. This device can move along the rails via a motor while simultaneously performing multi-faceted rust removal and grinding on the rails using a set grinding wheel. Furthermore, a traction mechanism can dynamically blow dust and apply rust remover to the rails within a range of near and far during rotation, ensuring the integrity of the rust removal and grinding work and further guaranteeing the grinding effect.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an automated track-type rust removal and grinding device, which includes a grinding unit, including a horizontal moving mechanism, and grinding wheels disposed at both ends of the horizontal moving mechanism;

[0008] The oil blowing unit includes a blowing mechanism, an oil tank disposed between the blowing mechanism and the grinding unit, an oiling box disposed directly below the oil tank, a pipe connecting the oil tank and the oiling box, and a traction mechanism connected to the blowing mechanism.

[0009] The bottom of the oil tank is equipped with an oil outlet and a baffle that covers the oil outlet and is fixedly connected to the traction mechanism.

[0010] As a preferred embodiment of the automated track-type rust removal and grinding device of the present invention, the horizontal moving mechanism includes a symmetrically arranged base, a protective cover disposed on the upper surface of the base, and a drive component fixedly disposed inside the protective cover.

[0011] As a preferred embodiment of the automated track-type rust removal and grinding device of the present invention, the drive assembly includes a motor fixedly connected to a protective cover, a main drive wheel fixedly connected to the output end of the motor, a driven wheel meshing with the main drive wheel, a main moving roller fixedly passing through the driven wheel, a main pulley disposed on the surface of the main moving roller and located on both sides of the driven wheel, a main belt disposed on the outer surface of the main pulley, and an auxiliary moving roller rotatably connected through the main belt.

[0012] The main moving roller and the auxiliary moving roller are located on the same horizontal plane, and the main drive wheel and the driven wheel are located on the same vertical plane and are staggered.

[0013] As a preferred embodiment of the automated track-type rust removal and grinding device of the present invention, the grinding wheel includes a first grinding wheel and a second grinding wheel disposed on the inner side of the base;

[0014] The first grinding wheel is located between the second grinding wheel and the traction mechanism;

[0015] The first grinding wheel is provided with a first bearing at both ends, and the second grinding wheel is provided with a second bearing. The first grinding wheel is connected to the main moving roller through one of the first bearings, and the second grinding wheel is connected to the main moving roller through one of the second bearings. Both the first grinding wheel and the second grinding wheel are connected to the base through bearings.

[0016] In a preferred embodiment of the automated track-type rust removal and grinding device of the present invention, both ends of the main moving roller are rotatably connected to the first grinding wheel, and both ends of the auxiliary moving roller are rotatably connected to the second grinding wheel.

[0017] As a preferred embodiment of the automated track-type rust removal and grinding device of the present invention, the grinding unit further includes connecting rods disposed on both sides of the base and respectively opposite to the two first bearings, a first belt correspondingly connected to the first bearings and the connecting rods, and side wall grinding wheels respectively sleeved on the connecting rods located on both sides of the base.

[0018] As a preferred embodiment of the automated track rust removal and grinding device of the present invention, the traction mechanism includes a fixed plate fixedly connected to the base, two fixed columns and a fixed block fixedly disposed on the upper surface of the fixed plate, a rotating plate rotatably connected to the top of the fixed columns, a first pull block disposed on the side wall of the rotating plate, a second pull block disposed on the side wall of the fixed block, and a tensioning assembly connected to the first pull block and the second pull block.

[0019] The tensioning assembly rotates via a second belt;

[0020] The oil tank is fixedly mounted on the upper surface of the fixed plate, and the rotating plate is fixedly connected to the baffle.

[0021] As a preferred embodiment of the automated rust removal and grinding device for rails of the present invention, the tensioning component includes a fixed frame fixedly mounted on a fixed plate, a first rotating shaft passing through the fixed frame, a first handle connected to one end of the first rotating shaft, a second rotating shaft disposed at the lower part of the first handle, a first tensioning rod connected to the second rotating shaft at one end, a second tensioning rod and a third tensioning rod respectively connected to the lower end of the first tensioning rod, and a turntable connected to the other end of the first rotating shaft.

[0022] The second tension rod is connected to the first tension block, the third tension rod is connected to the second tension block, and the turntable rotates via the second belt.

[0023] As a preferred embodiment of the automated track rust removal and grinding device of the present invention, the air blowing mechanism includes an air blower and an air blowing pipe connected to the air blower.

[0024] The air blowing tube moves inside the opening provided on the fixed plate.

[0025] As a preferred embodiment of the automated track-type rust removal and grinding device of the present invention, the oil blowing unit further includes an oil scraper box fixedly installed on the outer wall of the oil tank.

[0026] The oil scraper box has a channel and an arc, and the baffle moves within the channel.

[0027] The beneficial effects of this invention are as follows: This invention uses a motor to drive the entire device along the track, simultaneously employing a first grinding wheel, a second grinding wheel, and a side-wall grinding wheel to perform multi-faceted rust removal and grinding on the track. A second belt drives the traction mechanism, causing the first tension rod to rotate in a circular motion. This, in turn, drives the air blower and air pipe, fixedly connected to the bottom of the first tension rod, to perform an arc-shaped lifting and lowering motion, achieving dynamic dust removal on the track within a range of near and far. Simultaneously, the tensioning action of the second and third tension rods allows the rust remover in the oil tank to be applied to the track surface, ensuring the integrity of the entire device's rust removal and grinding work and further guaranteeing the effectiveness of the track grinding. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0029] Figure 1 This is a schematic diagram of the overall structure of an automated rust removal and grinding device for rail tracks.

[0030] Figure 2 Another perspective schematic diagram of the overall structure of the automated rust removal and grinding device for rails.

[0031] Figure 3 This is a front view of the overall structure of the automated track-mounted rust removal and grinding device.

[0032] Figure 4 This is a top view of the overall structure of the automated track rust removal and grinding device.

[0033] Figure 5 Right view of the overall structure of the automated track rust removal and grinding device.

[0034] Figure 6 For automated rust removal and grinding equipment for rails Figure 5 Enlarged diagram of point A in the diagram.

[0035] Figure 7 Another perspective schematic diagram of the overall structure of the automated rust removal and grinding device for rails.

[0036] Figure 8 For automated rust removal and grinding equipment for rails Figure 7 Schematic diagram of cross-sectional view B-B'. Detailed Implementation

[0037] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0038] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0039] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.

[0040] Example 1

[0041] Reference Figures 1-8 This is the first embodiment of the present invention. This embodiment provides an automated rust removal and grinding device for rails. The device can move along the rails by a motor 101c-1 while grinding the rails with a grinding wheel 102. Furthermore, the traction mechanism 205 can dynamically blow dust and apply rust remover to the rails within a range of near and far during rotation, ensuring the integrity of the rust removal and grinding work and further guaranteeing the grinding effect of the rails.

[0042] Specifically, an automated track-type rust removal and grinding device includes a grinding unit 100, including a horizontal moving mechanism 101, and grinding wheels 102 disposed at both ends of the horizontal moving mechanism 101.

[0043] The oil blowing unit 200 includes a blowing mechanism 201, an oil tank 202 disposed between the blowing mechanism 201 and the grinding unit 100, an oiling box 203 disposed directly below the oil tank 202, a pipe 204 connecting the oil tank 202 and the oiling box 203, and a traction mechanism 205 connected to the blowing mechanism 201. The oil tank 202 is filled with rust remover, and the amount of rust remover dispensed at one time can fill the oiling box 203. The oiling box 203 has filter paper on the contact surface with the track, which allows the rust remover flowing out of the oil tank 202 to be evenly coated on the track through the filter paper. The traction mechanism 205 is located at the front end of the entire device along the forward direction.

[0044] The bottom of the oil tank 202 is provided with an oil outlet, and a baffle 202b is provided covering the oil outlet and fixedly connected to the traction mechanism 205. The side wall of the oil tank 202 is provided with an opening 205a-1, and the baffle 202b can move within the opening 205a-1. The baffle 202b, the opening 205a-1, and the oil outlet are all provided with sealing rings.

[0045] It should be noted that the rotation of the traction mechanism 205 causes the baffle 202b to move at the oil outlet, allowing the rust remover in the oil tank 202 to enter the oiling box 203 through the pipe 204. The rust remover is then evenly applied to the track through the filter paper, facilitating subsequent grinding by the grinding wheel 102. At the same time, the rotation of the traction mechanism 205 causes the air blowing mechanism 201 to rise and fall, which can effectively blow away dust from the track.

[0046] In use, the horizontal moving mechanism 101 drives the entire device to move, which in turn drives the grinding wheel 102 to grind while simultaneously rotating the traction mechanism 205. The rotation of the traction mechanism 205 drives the lifting and lowering of the air blowing mechanism 201 and the movement of the baffle 202b, enabling the air blowing mechanism 201 to dynamically adjust the distance of the track for blowing air, and to allow the rust remover to flow out or seal the oil outlet of the oil tank 202.

[0047] In summary, this invention has the function of moving the entire device along the track via motor 101c-1 while simultaneously removing rust and polishing the track via the grinding wheel 102. The traction mechanism 205, during rotation, drives the air blowing mechanism 201 to perform an arc-shaped lifting and lowering motion, enabling dynamic dust removal from the track within a short to long distance range. Simultaneously, the stretching action of the traction mechanism 205 during rotation causes the baffle 202b to move or reset, allowing the rust remover in the oil tank 202 to be applied to the track surface. This invention ensures the integrity of the entire device's rust removal and polishing work, further guaranteeing the effectiveness of the track polishing.

[0048] Example 2

[0049] Reference Figures 1-8 This is the second embodiment of the present invention. This embodiment provides an automated track rust removal and grinding device, which can drive the entire device to move along the track by a motor 101c-1, while simultaneously grinding the track on multiple sides using a first grinding wheel 102a, a second grinding wheel 102b, and a side wall grinding wheel 105. Furthermore, the traction mechanism 205, during rotation, achieves dynamic dust blowing and uniform application of rust remover within a range of near and far on the track, ensuring the integrity of the track grinding work and further guaranteeing the grinding effect.

[0050] Specifically, an automated track-type rust removal and grinding device includes a grinding unit 100, including a horizontal moving mechanism 101, and grinding wheels 102 disposed at both ends of the horizontal moving mechanism 101.

[0051] The oil blowing unit 200 includes a blowing mechanism 201, an oil tank 202 disposed between the blowing mechanism 201 and the grinding unit 100, an oiling box 203 disposed directly below the oil tank 202, a pipe 204 connecting the oil tank 202 and the oiling box 203, and a traction mechanism 205 connected to the blowing mechanism 201. The oil tank 202 is filled with rust remover, and the amount of rust remover dispensed at one time can fill the oiling box 203. The oiling box 203 has filter paper on the contact surface with the track, which allows the rust remover flowing from the oil tank 202 to be evenly applied to the track through the filter paper. The traction mechanism 205 is located at the front end of the entire device along the forward direction.

[0052] The bottom of the oil tank 202 is provided with an oil outlet, and a baffle 202b is provided covering the oil outlet and fixedly connected to the traction mechanism 205. The side wall of the oil tank 202 is provided with an opening 205a-1, and the baffle 202b can move within the opening 205a-1. The baffle 202b, the opening 205a-1, and the oil outlet are all provided with sealing rings.

[0053] Preferably, the rotation of the traction mechanism 205 causes the baffle 202b to move at the oil outlet, allowing the rust remover in the oil tank 202 to enter the oiling box 203 through the pipe 204. The rust remover is then evenly applied to the track through the filter paper, facilitating subsequent grinding by the grinding wheel 102. At the same time, the rotation of the traction mechanism 205 causes the air blowing mechanism 201 to rise and fall, which can effectively blow away dust from the track.

[0054] Furthermore, the horizontal moving mechanism 101 includes a symmetrically arranged base 101a, a protective cover 101b disposed on the upper surface of the base 101a, and a drive assembly 101c fixedly disposed inside the lower part of the protective cover 101b, wherein the base 101a has a concave structure.

[0055] Furthermore, the drive assembly 101c includes a motor 101c-1 fixedly connected to the protective cover 101b, a main drive wheel 101c-2 fixedly connected to the output end of the motor 101c-1, a driven wheel 101c-3 meshing with the main drive wheel 101c-2, a main moving roller 101c-4 fixedly passing through the driven wheel 101c-3, a main pulley 101c-5 disposed on the surface of the main moving roller 101c-4 located on both sides of the driven wheel 101c-3, a main belt 101c-6 disposed on the outer surface of the main pulley 101c-5, and a secondary moving roller 101c-7 rotatably connected through the main belt 101c-6, wherein the motor 101c-1 is fixedly connected to the protective cover 101b through a fixed placement plate;

[0056] The main moving roller 101c-4 and the auxiliary moving roller 101c-7 are located on the same horizontal plane, and the main drive wheel 101c-2 and the driven wheel 101c-3 are located on the same vertical plane and are staggered. The main drive wheel 101c-2 and the driven wheel 101c-3 are located on the same vertical plane but are not on the same horizontal plane.

[0057] It should be noted that the drive assembly 101c is driven by the rotation of the motor 101c-1, which drives the main drive wheel 101c-2 to rotate. The rotation of the main drive wheel 101c-2 drives the driven wheel 101c-3, which is meshed with it, to rotate. The rotation of the driven wheel 101c-3 drives the main moving roller 101c-4 to rotate. The main moving roller 101c-4 drives the auxiliary moving roller 101c-7 to rotate through the main belt 101c-6, so that the drive assembly 101c can move along the track.

[0058] Furthermore, the grinding wheel 102 includes a first grinding wheel 102a and a second grinding wheel 102b disposed inside the base 101a, wherein the first grinding wheel 102a and the second grinding wheel 102b are located on the same horizontal plane;

[0059] The first grinding wheel 102a is located between the second grinding wheel 102b and the traction mechanism 205, wherein the first grinding wheel 102a is located in front of the second grinding wheel 102b along the entire forward direction of the device;

[0060] The first grinding wheel 102a is provided with a first bearing 102a-1 at both ends, and the second grinding wheel 102b is provided with a second bearing 102b-1. The first grinding wheel 102a is connected to the main moving roller through one of the first bearings 102a-1, and the second grinding wheel 102b is connected to the main moving roller through one of the second bearings 102b-1. Both the first grinding wheel 102a and the second grinding wheel 102b are connected to the base 101a through bearings. The first grinding wheel 102a and the second grinding wheel 102b are rotatably connected to the base 101a through the first bearing 102a-1 and the second bearing 102b-1, respectively.

[0061] Furthermore, both ends of the main moving roller 101c-4 are rotatably connected to the first grinding wheel 102a, and both ends of the auxiliary moving roller 101c-7 are rotatably connected to the second grinding wheel 102b.

[0062] It should be noted that the first grinding wheel 102a and the second grinding wheel 102b can rotate synchronously through the rotation of the main moving roller 101c-4 and the auxiliary moving roller 101c-7, respectively.

[0063] Furthermore, the polishing unit 100 also includes connecting rods 103 disposed on both sides of the base 101a and respectively opposite to the two first bearings 102a-1, a first belt 104 correspondingly connected to the first bearings 102a-1 and the connecting rods 103, and side wall polishing wheels 105 respectively sleeved on the connecting rods 103 located on both sides of the base 101a, wherein the first belt 104 drives the side wall polishing wheels 105 to rotate through the pulley.

[0064] It should be noted that the drive motor 101c-1 drives the main drive wheel 101c-2 to rotate, the main drive wheel 101c-2 drives the driven wheel 101c-3 to rotate, which in turn drives the main moving roller 101c-4 to rotate. The main moving roller 101c-4 further drives the first grinding wheel 102a to rotate, and the main drive roller drives the auxiliary moving roller 101c-7 to rotate through the main pulley 101c-5 and the main belt 101c-6. The auxiliary moving roller 101c-7 then drives the second grinding wheel 102b to rotate. As the first grinding wheel 102a and the second grinding wheel 102b rotate and move, they remove rust and grind the upper surface of the track. The side wall grinding wheel 105, driven by the main moving roller 101c-4 and rotated through the first belt 104, grinds the two side walls of the track simultaneously. With the cooperation of the first grinding wheel 102a and the second grinding wheel 102b, the rust on the track surface can be ground clean in one go.

[0065] Furthermore, the traction mechanism 205 includes a fixed plate 205a fixedly connected to the base 101a, two fixed columns 205g and a fixed block 205b fixedly disposed on the upper surface of the fixed plate 205a, a rotating plate 205c rotatably connected to the top of the fixed column 205g, a first pull block 205d disposed on the side wall of the rotating plate 205c, a second pull block 205e disposed on the side wall of the fixed block 205b, and a tensioning assembly 205f connected to the first pull block 205d and the second pull block 205e, wherein the pipe 204 passes through the fixed plate 205a and its two ends are respectively connected to the oil tank 202 and the oiling box 203;

[0066] The tensioning assembly 205f rotates via the second belt 207;

[0067] The oil tank 202 is fixedly installed on the upper surface of the fixed plate 205a, and the rotating plate 205c is fixedly connected to the baffle 202b.

[0068] It should be noted that the second belt 207 drives the traction mechanism 205 to rotate. During the rotation of the traction mechanism 205, the rotating plate 205c can be opened or reset through the first pull block 205d and the second pull block 205e.

[0069] Furthermore, the tensioning assembly 205f includes a fixing frame 205f-1 fixedly mounted on the fixing plate 205a, a first rotating shaft 205f-2 passing through the fixing frame 205f-1, a first handle 205f-3 connected to one end of the first rotating shaft 205f-2, a second rotating shaft 205f-4 disposed at the lower part of the first handle 205f-3, a first tensioning rod 205f-5 connected at one end to the second rotating shaft 205f-4, and second tensioning rods 205f connected to the lower ends of the first tensioning rod 205f-5 respectively. -6 and the third tension rod 205f-7, and the turntable 205f-8 connected to the other end of the first rotating shaft 205f-2, wherein the turntable 205f-8 is fixedly connected to the first rotating shaft 205f-2, the first rotating shaft 205f-2 is fixedly connected to the first handle 205f-3, the second rotating shaft 205f-4 is fixedly connected to the first tension rod 205f-5 and the first handle 205f-3, and the first tension rod 205f-5 is rotatably connected to the second tension rod 205f-6 and the third tension rod 205f-7;

[0070] The second tension rod 205f-6 is connected to the first pull block 205d, the third tension rod 205f-7 is connected to the second pull block 205e, and the turntable 205f-8 rotates via the second belt 207. The second tension rod 205f-6 is rotatably connected to the first pull block 205d, and the third tension rod 205f-7 is rotatably connected to the second pull block 205e.

[0071] It should be noted that the second belt 207 drives the turntable 205f-8 to rotate, the turntable 205f-8 drives the first rotating shaft 205f-2 to rotate, the first rotating shaft 205f-2 drives the first handle 205f-3 to perform a circular motion with the first rotating shaft 205f-2 as the center, the circular rotation of the first handle 205f-3 synchronously drives the second rotating shaft 205f-4 to perform a circular motion, the circular motion of the second rotating shaft 205f-4 drives the first tension rod 205f-5 to also perform a circular motion, the rotation of the first tension rod 205f-5 drives the second tension rod 205f-6 and the third tension rod 205f-7 to perform a stretching motion, that is, during the stretching process of the second tension rod 205f-6, the rotating plate 205c can be driven to open or reset.

[0072] Furthermore, the blowing mechanism 201 includes a blowing machine 201a and a blowing pipe 201b connected to the blowing machine 201a;

[0073] The air blowing pipe 201b moves inside the opening 205a-1 provided on the fixed plate 205a.

[0074] It should be noted that when the first tension rod 205f-5 moves in a circular motion, it drives the air blower 201a and the air blowing pipe 201b, which are fixedly connected to the bottom of the connecting rod, to move up and down. This allows the dust to be dynamically blown out within a certain distance range, providing good conditions for the subsequent application of rust remover and polishing work, and further ensuring the effect of rust removal and polishing.

[0075] Furthermore, the oil blowing unit 200 also includes an oil scraper box 206 fixedly disposed on the outer wall of the oil tank 202;

[0076] The oil scraper box 206 has a channel and is curved, and the baffle 202b moves within the channel.

[0077] It should be noted that the oil scraper box 206 is curved to allow the rotating plate 205c to move non-linearly when pulled by the traction mechanism 205. At the same time, it is also to ensure that the rust remover on the baffle 202b can be scraped off by the oil scraper box 206 during the movement and flow back into the oil tank 202, thereby reducing the waste of resources.

[0078] When in use, the device moves along the track by starting the motor 101c-1, while simultaneously blowing air, applying rust remover, and polishing the track.

[0079] The first function achieved by this invention is to perform multi-faceted polishing on the track.

[0080] When motor 101c-1 drives the main drive wheel 101c-2 to rotate, the main drive wheel 101c-2 drives the secondary drive wheel 101c-3 to rotate, which in turn drives the main moving roller 101c-4 to rotate. The main moving roller 101c-4 further drives the first grinding wheel 102a to rotate, and the main drive roller drives the auxiliary moving roller 101c-7 to rotate through the main pulley 101c-5 and the main belt 101c-6. The auxiliary moving roller 101c-7 then drives the second grinding wheel 102b to rotate. As the first grinding wheel 102a and the second grinding wheel 102b rotate and move, the upper surface of the track is derusted and ground. The side wall grinding wheel 105, driven by the main moving roller 101c-4 and rotated through the first belt 104, grinds the two side walls of the track simultaneously. With the cooperation of the first grinding wheel 102a and the second grinding wheel 102b, the rust on the track surface can be ground clean in one go.

[0081] The second function achieved by this invention is to enable air blowing and rust removal agent application to the track during the rotation of the traction mechanism 205, thereby further ensuring the effectiveness of the device in removing rust and polishing the track.

[0082] To achieve dust removal from the track, when the main moving roller 101c-4 rotates, the second belt 207 simultaneously drives the turntable 205f-8 to rotate. The rotation of the turntable 205f-8 drives the first rotating shaft 205f-2 to rotate. The rotation of the first rotating shaft 205f-2 drives the first handle 205f-3 to perform a circular motion around the first rotating shaft 205f-2. The circular rotation of the first handle 205f-3 synchronously drives the second rotating shaft 205f-4 to perform a circular motion. The circular motion of the second rotating shaft 205f-4 drives the first tension rod 205f-5 to also perform a circular motion. When the first tension rod 205f-5 is in circular motion, it drives the air blower 201a and the air blowing pipe 201b, which are fixedly connected to the bottom of the connecting rod, to perform a lifting and lowering motion. This allows dust to be dynamically blown out within a certain distance range, providing better conditions for subsequent rust removal and polishing work, and further ensuring the effectiveness of rust removal and polishing.

[0083] To apply rust remover to the track, the first tension rod 205f-5 rotates, causing the second tension rod 205f-6 and the third tension rod 205f-7 to stretch. During the stretching process, the second tension rod 205f-6 can open or reset the rotating plate 205c, further causing the baffle 202b, which is fixedly connected to the rotating plate 205c, to move within the oil scraper box 206 and the opening 205a-1. This allows the rust remover in the oil tank 202 to enter the oiling box 203 through the pipe 204. The filter paper is evenly coated on the track, and at the same time, the dust blown by the air blowing mechanism 201 is carried away during the movement, reducing the contact between dust particles and the grinding wheel 102, which makes it easier for the grinding wheel 102 to grind the track. In addition, the oil scraper box 206 is curved, which can ensure that the baffle 202b can ensure the normal flow of rust remover from the oil tank 202 under the traction of the traction mechanism 205, and also ensure that the rust remover scraped off the baffle 202b by the oil scraper box 206 can return to the inside of the oil tank 202 under the action of gravity, thus saving resources.

[0084] In summary, this invention uses a motor 101c-1 to drive the entire device to move along the track while simultaneously using a first grinding wheel 102a, a second grinding wheel 102b, and a side wall grinding wheel 105 to perform multi-faceted rust removal and grinding on the track. A second belt 207 drives a traction mechanism 205 to rotate, causing the first tension rod 205f-5 to move in a circular motion. This, in turn, causes the air blower 201a and air pipe 201b, which are fixedly connected to the bottom of the first tension rod 205f-5, to move in an arc-shaped lifting motion, achieving dynamic dust removal on the track within a range of near and far. Simultaneously, the tensioning action of the second tension rod 205f-6 and the third tension rod 205f-7 allows the rust remover in the oil tank 202 to be applied to the track surface. This invention ensures the integrity of the entire device's rust removal and grinding work on the track, further guaranteeing the grinding effect.

[0085] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the invention. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0086] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the invention as currently considered, or those features that are not relevant to implementing the invention) may be omitted.

[0087] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0088] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. An automated rust removal and grinding device for railway tracks, characterized in that: include, The polishing unit (100) includes a horizontal moving mechanism (101) and polishing wheels (102) disposed at both ends of the horizontal moving mechanism (101); The oil blowing unit (200) includes a blowing mechanism (201), an oil tank (202) disposed between the blowing mechanism (201) and the polishing unit (100), an oiling box (203) disposed directly below the oil tank (202), a pipe (204) connecting the oil tank (202) and the oiling box (203), and a traction mechanism (205) connected to the blowing mechanism (201). The oil tank (202) has an oil outlet at the bottom, and a baffle (202b) is provided on the oil outlet and fixedly connected to the traction mechanism (205); The traction mechanism (205) includes a fixed plate (205a) fixedly connected to the base (101a), two fixed columns (205g) and a fixed block (205b) fixedly disposed on the upper surface of the fixed plate (205a), a rotating plate (205c) rotatably connected to the top of the fixed column (205g), a first pull block (205d) disposed on the side wall of the rotating plate (205c), a second pull block (205e) disposed on the side wall of the fixed block (205b), and a tensioning assembly (205f) connected to the first pull block (205d) and the second pull block (205e); the tensioning assembly (205f) rotates via a second belt (207). The oil tank (202) is fixedly mounted on the upper surface of the fixed plate (205a), and the rotating plate (205c) is fixedly connected to the baffle (202b); The stretching assembly (205f) includes a fixed frame (205f-1) fixedly mounted on the fixed plate (205a), a first rotating shaft (205f-2) passing through the fixed frame (205f-1), a first handle (205f-3) connected to one end of the first rotating shaft (205f-2), a second rotating shaft (205f-4) disposed at the lower part of the first handle (205f-3), a first stretching rod (205f-5) connected to one end of the second rotating shaft (205f-4), a second stretching rod (205f-6) and a third stretching rod (205f-7) respectively connected to the lower end of the first stretching rod (205f-5), and a turntable (205f-8) connected to the other end of the first rotating shaft (205f-2), wherein the bottom of the first stretching rod (205f-5) is fixedly connected to the air blowing mechanism (201); The second tension rod (205f-6) is connected to the first pull block (205d), the third tension rod (205f-7) is connected to the second pull block (205e), and the turntable (205f-8) rotates via the second belt (207). The oil blowing unit (200) also includes an oil scraper box (206) fixedly installed on the outer wall of the oil tank (202); the oil scraper box (206) is provided with a channel and the oil scraper box (206) is curved, and the second tension rod (205f-6) drives the baffle (202b) to move in the channel.

2. The automated track rust removal and grinding device according to claim 1, characterized in that: The horizontal moving mechanism (101) includes a symmetrically arranged base (101a), a protective cover (101b) disposed on the upper surface of the base (101a), and a drive assembly (101c) fixedly disposed inside the protective cover (101b).

3. The automated track rust removal and grinding device according to claim 2, characterized in that: The drive assembly (101c) includes a motor (101c-1) fixedly connected to the protective cover (101b), a main drive wheel (101c-2) fixedly connected to the output end of the motor (101c-1), a driven wheel (101c-3) meshing with the main drive wheel (101c-2), a main moving roller (101c-4) fixedly passing through the driven wheel (101c-3), a main pulley (101c-5) disposed on the surface of the main moving roller (101c-4) on both sides of the driven wheel (101c-3), a main belt (101c-6) disposed on the outer surface of the main pulley (101c-5), and a secondary moving roller (101c-7) rotatably connected through the main belt (101c-6). The main moving roller (101c-4) and the auxiliary moving roller (101c-7) are located on the same horizontal plane, and the main drive wheel (101c-2) and the driven wheel (101c-3) are located on the same vertical plane and are staggered.

4. The automated track rust removal and grinding device according to claim 3, characterized in that: The grinding wheel (102) includes a first grinding wheel (102a) and a second grinding wheel (102b) disposed inside the base (101a); The first grinding wheel (102a) is located between the second grinding wheel (102b) and the traction mechanism (205); The first grinding wheel (102a) is provided with a first bearing (102a-1) at both ends, and the second grinding wheel (102b) is provided with a second bearing (102b-1). The first grinding wheel (102a) is connected to the main moving roller through one of the first bearings (102a-1), and the second grinding wheel (102b) is connected to the main moving roller through one of the second bearings (102b-1). Both the first grinding wheel (102a) and the second grinding wheel (102b) are connected to the base (101a) through bearings.

5. The automated track rust removal and grinding device according to claim 4, characterized in that: Both ends of the main moving roller (101c-4) are rotatably connected to the first grinding wheel (102a), and both ends of the auxiliary moving roller (101c-7) are rotatably connected to the second grinding wheel (102b).

6. The automated track rust removal and grinding device according to claim 4 or 5, characterized in that: The grinding unit (100) further includes connecting rods (103) disposed on both sides of the base (101a) and respectively opposite to the two first bearings (102a-1), a first belt (104) correspondingly connected to the first bearings (102a-1) and the connecting rods (103), and side wall grinding wheels (105) respectively sleeved on the connecting rods (103) located on both sides of the base (101a).

7. The automated track rust removal and grinding device according to claim 1, characterized in that: The blowing mechanism (201) includes a blowing machine (201a) and a blowing pipe (201b) connected to the blowing machine (201a); The air blowing pipe (201b) moves inside the opening (205a-1) provided on the fixed plate (205a).

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