Inspection Channel Platform Jig Fixture

Abstract

Relating to the field of jig-type tooling, the present invention discloses an inspection passage platform jig-type tooling, which includes fixed legs, a support frame, side plates and a limiting frame. The top ends of the fixed legs are fixed on the support frame. Side plates are fixed at the upper ends of the support frame. Reinforcing mechanisms for fixing the whole are fixedly installed at the lower ends of the fixed legs. A limiting frame for installing a support mechanism is fixed at the upper end of the support frame. The support mechanism is placed on the upper ends of the side plates. A storage groove is opened at the lower end of the fixed leg. A connecting rod is fixed inside the storage groove. A reinforcing plate is sleeved on the connecting rod. A fixing bolt is threadedly connected to the reinforcing plate. By using the jig tooling module, the upright assembly operation is converted into a flat and prone operation, greatly reducing the operation difficulty and safety factor. The size is positioned and formed, reducing the previous frequent re-measurement time and improving the product precision, thus enhancing the work efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of jig-type tooling, specifically a jig-type tooling for the inspection channel platform. Background Art

[0002] The inspection channel platform of the 82000T series bulk carrier is more than 7 meters long, more than 2 meters high and has a large number of square steels. For the longitudinal square steel platform at the bottom, the square steel assemblers need to assemble in a squatting position and require 2 people to cooperate. The guardrail is directly assembled vertically with the platform, which requires 2 people to cooperate in the assembly and is difficult to control the size. The re-inspection frequency is high, which is time-consuming and laborious, and it is very difficult to guarantee the manufacturing quality.

[0003] This patent has the following disadvantages: The assembly and manufacturing of the inspection channel platform are difficult, the manufacturing accuracy requirements are high, it cannot be manufactured within the specified plan, and the manufacturing efficiency is low, resulting in a serious disconnection of the manufacturing plan progress.

[0004] Therefore, the present application provides a jig-type tooling for the inspection channel platform to improve the above-mentioned problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a jig-type tooling for the inspection channel platform to solve the problems of difficult assembly and manufacturing, high manufacturing accuracy requirements, inability to complete manufacturing within the specified plan, and low manufacturing efficiency.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A jig-type tooling for the inspection channel platform, including fixed legs, a support frame, side plates and a limit frame. Reinforcing rods are fixed on the fixed legs, the top ends of the fixed legs are fixed on the support frame, side plates are fixed at the upper ends of the support frame, a reinforcement mechanism for fixing the whole is fixedly installed at the lower ends of the fixed legs, a limit frame for installing a support mechanism is fixed at the upper end of the support frame, and the support mechanism is placed on the upper ends of the side plates.

[0007] Among them, the fixing mechanism includes an installation box, a threaded rod, a rotating disk, a sliding block, a guiding rod and a clamping plate. The bottom of the installation box is fixed at the upper end of the support frame. The threaded rod is rotatably connected inside the installation box. The thread directions on both sides of the threaded rod are opposite and it is threadedly connected with the sliding block. The sliding block is slidably sleeved on the guiding rod. The guiding rod is fixed on the inner wall of the installation box. The inner side of the sliding block is fixed on the clamping plate. The top end of the threaded rod is fixed on the rotating disk.

[0008] Among them, the reinforcement mechanism includes a storage groove, a connecting rod, a reinforcement plate and a fixing bolt. The storage groove is opened at the lower end of the fixed leg. A connecting rod is fixed inside the storage groove. The reinforcement plate is sleeved on the connecting rod. The fixing bolt is threadedly connected to the reinforcement plate.

[0009] Among them, the limit frame is located outside the side plate.

[0010] Among them, the support mechanism includes a fixing plate, a tripod, a support table, an installation groove and a guide roller. The fixing plate is placed on the limiting frame, a support table is fixed inside the fixing plate, and a tripod is fixed at the upper end of the fixing plate.

[0011] Among them, an installation groove is opened at the lower end of the support table, and a guide roller is installed inside the installation groove.

[0012] Among them, the fixing plate is made of an L-shaped stainless steel plate.

[0013] Among them, the tripod is a hollow triangular plate and is clamped on the limiting frame.

[0014] Among them, two guide rollers are installed inside one of the installation grooves.

[0015] Among them, the guide roller is located inside the side plate.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] In the present invention, the fixed legs are welded and fixed to the lower end of the support frame. The reinforcing plate is rotated so that it rotates along the connecting rod, and the reinforcing plate is rotated out from the inside of the storage groove. Then, the fixing bolt is fixed to the ground, which can improve the stability of the installation of the fixed legs. Then, the side plate is welded and fixed to the inside of the support frame, and then the limiting frame is welded to the support frame. When the support mechanism needs to be assembled, first place the fixing plate in the corresponding card slot on the limiting frame to make the limiting frame fit perfectly with the fixing plate. While ensuring the product accuracy, a large amount of time caused by difficult assembly and cumbersome marking is saved, and the work efficiency is greatly improved. Then, the guide roller is installed inside the installation groove, and the tripod is fixed to the fixing plate. When the workpiece to be processed is small, the side of the guide roller of the support mechanism can be turned upwards, and the workpiece is placed on the guide roller to facilitate the movement of the workpiece. Moreover, the device has a simple structure and is easy to operate, can complete the rapid positioning of the workpiece. This tooling perfectly solves the problems of assembly construction form, many markings, and multi-person cooperation, greatly reduces the assembly difficulty and assembly errors, and the quality and efficiency are significantly improved. Using the jig tooling module, the inverted vertical assembly operation is converted into a horizontal and flat operation, greatly reducing the operation difficulty and safety factor. The size is positioned and formed, reducing the previous frequent re-measurement time, and improving the product accuracy and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the main structural schematic diagram of the present invention;

[0019] Figure 2 is the structural schematic diagram of the three-dimensional view of the present invention;

[0020] Figure 3Schematic diagram of the main frame of the present invention;

[0021] Figure 4 Schematic diagram of the bottom view of the support mechanism of the present invention;

[0022] Figure 5 Schematic diagram of the support mechanism of the present invention;

[0023] Figure 6 Schematic diagram of the explosion diagram of the present invention;

[0024] Figure 7 Schematic diagram of the fixing mechanism of the present invention.

[0025] In the figure: 1, fixed leg; 2, reinforcing bar; 3, reinforcement mechanism; 301, storage groove; 302, connecting rod; 303, reinforcement plate; 304, fixing bolt; 4, support frame; 5, side plate; 6, limit frame; 7, support mechanism; 701, fixing plate; 702, tripod; 703, support table; 704, installation groove; 705, guide roller; 8, fixing mechanism; 81, installation box; 82, threaded rod; 83, rotating disc; 84, sliding block; 85, guiding rod; 86, clamping plate. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figure 1-7 , the present invention provides a technical solution: an inspection channel platform jig, including a fixed leg 1, a support frame 4, a side plate 5 and a limit frame 6. A reinforcing bar 2 is fixed on the fixed leg 1. The top end of the fixed leg 1 is fixed on the support frame 4. The upper end of the support frame 4 is fixed with a side plate 5. The lower end of the fixed leg 1 is fixedly installed with a reinforcement mechanism 3 for fixing the whole. The upper end of the support frame 4 is fixed with a limit frame 6 for installing the support mechanism 7. The support mechanism 7 is placed on the upper end of the side plate 5. Weld the fixed leg 1 to the lower end of the support frame 4, then take out the reinforcement mechanism 3 from the inside of the fixed leg 1 and fix it to the ground, which can improve the installation stability of the fixed leg 1. Then weld the side plate 5 to the inside of the support frame 4, then weld the limit frame 6 to the support frame 4, then place the support mechanism 7 on the limit frame 6 for fixing, and then place the workpiece to be processed on the support mechanism 7 for processing, which is convenient for the workpiece to move.

[0028] Among them, the fixing mechanism 8 includes a mounting box 81, a threaded rod 82, a rotating disk 83, a sliding block 84, a guiding rod 85 and a clamping plate 86. The bottom of the mounting box 81 is fixed to the upper end of the support frame 4. The threaded rod 82 is rotatably connected inside the mounting box 81. The thread directions on both sides of the threaded rod 82 are opposite, and it is threadedly connected to the sliding block 84. The sliding block 84 is slidably sleeved on the guiding rod 85. The guiding rod 85 is fixed to the inner wall of the mounting box 81. The inner side of the sliding block 84 is fixed to the clamping plate 86. The top end of the threaded rod 82 is fixed to the rotating disk 83. Place the workpiece on the clamping plate 86, and then rotate the rotating disk 83, so that the threaded rod 82 drives the sliding blocks 84 to approach each other, driving the clamping plate 86 to fix the workpiece, which is convenient for fixing smaller workpieces and improving the processing efficiency of the workpiece.

[0029] Among them, the reinforcement mechanism 3 includes a receiving groove 301, a connecting rod 302, a reinforcement plate 303 and a fixing bolt 304. The receiving groove 301 is opened at the lower end of the fixed leg 1. The connecting rod 302 is fixed inside the receiving groove 301. The reinforcement plate 303 is sleeved on the connecting rod 302. The fixing bolt 304 is threadedly connected to the reinforcement plate 303. Rotate the reinforcement plate 303 so that it rotates along the connecting rod 302. The reinforcement plate 303 has a transitional fit with the connecting rod 302. The reinforcement plate 303 rotates out from the inside of the receiving groove 301, and then fix the fixing bolt 304 to the ground.

[0030] Among them, the limiting frame 6 is located outside the side plate 5. The limiting frame 6 and the side plate 5 are used in cooperation, and the parts to be processed can be fixed to the upper end of the support frame 4 for processing, which can improve the stability of the part installation and thus improve the processing accuracy of the workpiece.

[0031] Among them, the support mechanism 7 includes a fixing plate 701, a tripod 702, a support table 703, a mounting groove 704 and a guide roller 705. The fixing plate 701 is placed on the limiting frame 6. The support table 703 is fixed to the inner side of the fixing plate 701. The tripod 702 is fixed to the upper end of the fixing plate 701. When assembling the support mechanism 7, first place the fixing plate 701 in the corresponding card slot on the limiting frame 6, so that the limiting frame 6 and the fixing plate 701 fit perfectly. While ensuring the product accuracy, a large amount of time caused by difficult assembly and cumbersome scribing is saved, greatly improving the work efficiency. Then install the guide roller 705 inside the mounting groove 704, and then fix the tripod 702 to the fixing plate 701.

[0032] Among them, a mounting groove 704 is opened at the lower end of the support table 703, and a guide roller 705 is installed inside the mounting groove 704. When the firmware to be processed is small, the side of the guide roller 705 of the support mechanism 7 can be turned upwards, and the workpiece is placed on the guide roller 705, which is convenient for moving the workpiece.

[0033] Among them, the fixing plate 701 is made of an L-shaped stainless steel plate, which can facilitate the installation and fixation of the support table 703 and can conveniently snap the fixing plate 701 inside the limit frame 6.

[0034] Among them, the tripod 702 is a hollow triangular plate and is snapped onto the limit frame 6. The tripod 702 can be snapped inside the limit frame 6 to facilitate the positioning of components.

[0035] Among them, two guide rollers 705 are installed inside one installation groove 704.

[0036] Among them, the guide roller 705 is located inside the side plate 5.

[0037] Working principle: During use, the fixed leg 1 is welded and fixed to the lower end of the support frame 4. The reinforcement plate 303 is rotated so that it rotates along the connecting rod 302, and the reinforcement plate 303 is rotated out from the inside of the storage groove 301. Then, the fixing bolt 304 is fixed to the ground, which can improve the installation stability of the fixed leg 1. Then, the side plate 5 is welded and fixed to the inside of the support frame 4, and then the limit frame 6 is welded to the support frame 4. When assembling the support mechanism 7, first place the fixing plate 701 in the corresponding card slot on the limit frame 6 to make the limit frame 6 fit perfectly with the fixing plate 701. While ensuring the product accuracy, a large amount of time caused by difficult assembly and cumbersome marking is saved, greatly improving the work efficiency. Then, the guide roller 705 is installed inside the installation groove 704, and then the tripod 702 is fixed to the fixing plate 701. When the workpiece to be processed is small, the support mechanism 7 can be placed with the side of the guide roller 705 facing up, and the workpiece is placed on the guide roller 705 to facilitate the movement of the workpiece.

Claims

1. Inspection channel platform jig of the frame type, including fixed legs (1), support frames (4), side plates (5) and limit frames (6), with reinforcing bars (2) fixed on the fixed legs (1), characterized in that: The top end of the fixed leg (1) is fixed on the support frame (4). A side plate (5) is fixed at the upper end of the support frame (4). A reinforcement mechanism (3) for fixing the whole is fixedly installed at the lower end of the fixed leg (1). A limit frame (6) for installing the support mechanism (7) is fixed at the upper end of the support frame (4). The support mechanism (7) is placed on the upper end of the side plate (5). A fixing mechanism (8) for clamping the workpiece is fixed in the middle of the support frame (4). The support mechanism (7) includes a fixing plate (701), a tripod (702), a support table (703), an installation groove (704) and a guide roller (705). The fixing plate (701) is placed on the limit frame (6). A support table (703) is fixed inside the fixing plate (701). A tripod (702) is fixed at the upper end of the fixing plate (701). An installation groove (704) is opened at the lower end of the support table (703). A guide roller (705) is installed inside the installation groove (704). The fixing plate (701) is made of an L-shaped stainless steel plate. The tripod (702) is a hollow triangular plate and is clamped on the limit frame (6). The guide roller (705) is located inside the side plate (5). When the firmware to be processed is small, one side of the guide roller (705) of the support mechanism (7) is turned upwards. The fixing mechanism (8) includes an installation box (81), a threaded rod (82), a rotating disc (83), a sliding block (84), a guiding rod (85) and a clamping plate (86). The bottom of the installation box (81) is fixed at the upper end of the support frame (4). A threaded rod (82) is rotatably connected inside the installation box (81). The thread directions on both sides of the threaded rod (82) are opposite and are threadedly connected to the sliding block (84). The sliding block (84) is slidably sleeved on the guiding rod (85). The guiding rod (85) is fixed on the inner wall of the installation box (81). The inner side of the sliding block (84) is fixed to the clamping plate (86). The top end of the threaded rod (82) is fixed to the rotating disc (83). The reinforcement mechanism (3) includes a storage groove (301), a connecting rod (302), a reinforcement plate (303) and a fixing bolt (304). The storage groove (301) is opened at the lower end of the fixed leg (1). A connecting rod (302) is fixed inside the storage groove (301). A reinforcement plate (303) is sleeved on the connecting rod (302). A fixing bolt (304) is threadedly connected to the reinforcement plate (303).

2. The inspection channel platform jig tooling according to claim 1, characterized in that: The limit frame (6) is located outside the side plate (5).

3. The inspection channel platform jig tooling according to claim 1, wherein: Two guide rollers (705) are installed inside one installation groove (704).

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