A multi-type bundling device for air conditioner wire harnesses

By using the wire-fixing comb plate of multi-type bundling equipment and 3D printing technology, deformable bundling parts are formed, which solves the problem of the single shape of air conditioning wire harness bundling device, realizes multi-type bundling and resource reuse, and improves the neatness of wire harness management.

CN116495255BActive Publication Date: 2026-01-02SUZHOU HUISIFU AUTOMATION TECH
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Patent Information

Application Number
CN202310514056.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-09
Publication Date
2026-01-02
Estimated Expiration
2043-05-09

AI Technical Summary

Technical Problem

Existing air conditioner wiring harness bundling devices have a single shape, which cannot meet the diverse installation space requirements inside air conditioners, and cannot achieve parallel connection between wiring harnesses, resulting in resource waste.

Method used

Employing various types of bundling equipment, deformable bundling parts are formed through a wire-fixing comb plate, a 3D printing nozzle, and an auxiliary coating mechanism. Multiple bundling structures are achieved using slotted strips and strip blocks, and the wax liquid allows for easy removal and reuse.

Benefits of technology

It enables multiple types of bundling for air conditioning wiring harnesses, meeting the installation needs of different spatial structures, improving the neatness of wiring harness management, and allowing for multiple uses, thus reducing resource waste.

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Abstract

The application discloses a multi-type bundling equipment for air conditioner wire harness, which comprises a 3D printing nozzle, an electric push rod, an L-shaped plate, a wire fixing comb plate, a side loading plate, a short plate, a voice coil motor, a square plate, a strip-shaped plate, a wax liquid tank, a peristaltic pump, a catheter, a lead screw, an air cylinder, a bundling forming piece, a clamping groove and a clamping block. The application has the advantages that a deformable bundling forming piece is formed by printing, the bundling of the air conditioner wire body is completed, a plurality of clamping grooves and a plurality of clamping blocks are formed on the two sides of the bundling forming piece by staggered printing, the clamping groove and the clamping block are clamped, a single group of wire harnesses can be connected to form a multi-type bundling structure to meet the installation requirements of wire harnesses with different space structures, a plurality of groups of wire harnesses can be connected together side by side, the neatness of wire harness management is improved, the bundling forming piece can be conveniently taken off from the wire harness under the wax liquid, and the bundling forming piece can be installed on the wire harness for multiple times, so that the existing bundling mode is changed.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of air conditioner wire harness bundling equipment, in particular to a multi-type air conditioner wire harness bundling equipment. BACKGROUND

[0002] Bundling generally refers to a packaging operation of directly bundling and fastening single or several packages with ropes, steel belts and plastic belts, etc. for transportation, storage and loading and unloading, which is widely used in various industries, and the air conditioner wire harness in the air conditioner field is much, and the number of wire bodies in each group of wire harness is also much, so it is necessary to reasonably bundle the wire bodies.

[0003] At present, the wire harness bundling device bundles the wire harness in the form of wire material and rope, and the bundling shape structure is single, which cannot meet the limited installation space and the diversity of space structure in the air conditioner, the wire harnesses are independently distributed, and the existing bundling mode is still used, which greatly increases the unreasonable space occupation of the wire harness group, and the wire harness group cannot be connected together with the adjacent wire harness group, and after the bundling is removed, it cannot be installed and used again, causing waste of resources. Therefore, the multi-type air conditioner wire harness bundling equipment is proposed for the above problems. SUMMARY

[0004] The purpose of the present application is to provide a multi-type air conditioner wire harness bundling equipment to solve the above problems.

[0005] The present application realizes the above-mentioned purpose through the following technical scheme, a multi-type air conditioner wire harness bundling equipment, comprising a wire fixing comb plate, a plurality of arc-shaped grooves are arranged at equal intervals from top to bottom in the middle of one side of the wire fixing comb plate, and sponge blocks are arranged in the arc-shaped grooves, the wire fixing comb plate is connected with a coating assisting brush mechanism, the plurality of arc-shaped grooves in the same group are connected with each other through channels, the outer end of the channel is connected with the inside of a wax liquid tank through a conduit, a 3D printing nozzle is arranged on one side between the two wire fixing comb plates, and the two 3D printing nozzles print a bundling forming piece taking the wire harness on the wire fixing comb plate as a carrier, and a plurality of clamping strip grooves and a plurality of clamping strip blocks are alternately formed on both sides of the bundling forming piece.

[0006] Preferably, the bundling forming piece is clamped in the clamping strip groove at another position through the clamping strip block at different positions to form different wire harness bundling shapes.

[0007] Preferably, the coating assisting brush mechanism comprises a voice coil motor, a square plate, a short plate, a side load plate and a strip plate, two square plates are symmetrically installed on the upper end and the lower end of one side of the strip plate, a voice coil motor is installed at the hole on the square plate, two short plates are symmetrically installed on the upper middle and the lower middle of one side of the side load plate, the short plates and the output end of the voice coil motor are connected with each other, and the other side of the side load plate is fixedly connected with the back surface of the corresponding wire fixing comb plate.

[0008] Preferably, the strip-shaped plate is provided with two, and the two strip-shaped plates are symmetrically distributed in the U-shaped plate, and the two side walls of the U-shaped plate are each provided with four air cylinders, and the push rod ends of the four air cylinders in the same group are fixedly connected with the corresponding positions on the back of the strip-shaped plate.

[0009] Preferably, the U-shaped plate is provided with a control cabinet, and the control cabinet is provided with pneumatic control equipment and a PLC controller.

[0010] Preferably, the 3D printing nozzle is installed at the output end of the electric push rod, and the electric push rod is installed on the L-shaped plate, and the L-shaped plate is provided with a wire feeder, and the wire on the wire feeder is introduced into the 3D printing nozzle.

[0011] Preferably, the L-shaped plate is provided with a threaded hole block on the back, and the threaded hole block is threadedly connected with the lead screw in the side groove, and the side groove is provided with two, and the two side grooves are respectively arranged on the two sides of the U-shaped surface on one side of the U-shaped plate.

[0012] Preferably, the wax liquid tank is provided with two, and the two wax liquid tanks are respectively installed on the end faces of the U-shaped plate.

[0013] Preferably, the wax liquid tank is provided with a peristaltic pump outside, and the peristaltic pump is provided with a conduit portion.

[0014] Preferably, the conduit is made of soft material, and the inside of the conduit and the inside of the wax liquid tank are both provided with electric heating wires.

[0015] The beneficial effects of the present application are: a deformable bundling forming piece is formed by printing, the wire harness of the air conditioner is bundled, the two sides of the bundling forming piece are staggered to form a plurality of clamping grooves and a plurality of clamping blocks, and the clamping grooves and the clamping blocks are clamped, which can not only bend and connect a single group of wire harnesses to form a plurality of bundling structures to meet the installation requirements of wire harnesses with different space structures, but also can connect multiple groups of wire harnesses together, which helps to improve the neatness of wire harness management, and the bundling forming piece can be conveniently taken off from the wire harness under the wax liquid, and can be installed on the wire harness for multiple times, which changes the existing bundling method. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0017] Figure 1 It is a perspective view of the overall structure of the present application.

[0018] Figure 2It is a front view of the overall structure of the application;

[0019] Figure 3 It is a schematic view of the brush assisting mechanism structure of the application;

[0020] Figure 4 It is a schematic view of the wire fixing comb plate structure of the application;

[0021] Figure 5 It is a schematic view of the bundling forming piece structure of the application.

[0022] In the figure: 1, U-shaped plate; 101, side bar groove; 2, wire feeder; 3, 3D printing nozzle; 4, electric push rod; 5, L-shaped plate; 6, wire fixing comb plate; 61, hole; 62, arc-shaped groove; 63, sponge block; 7, side load plate; 71, short plate; 8, voice coil motor; 9, square plate; 10, strip-shaped plate; 11, wax liquid tank; 12, peristaltic pump; 13, catheter; 14, lead screw; 15, threaded hole block; 16, control cabinet; 17, air cylinder; 18, bundling forming piece; 181, clamping strip groove; 182, clamping strip block. DETAILED DESCRIPTION

[0023] In order to make the application purpose, features and advantages of the application more obvious and easy to understand, the technical solutions in the embodiments of the application will be described clearly and completely below in combination with the drawings in the embodiments of the application. Obviously, the embodiments described below are only some of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0024] The technical solutions of the application will be further described below in combination with the drawings and through specific embodiments.

[0025] In the description of the application, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.

[0026] Embodiment one

[0027] Please refer to Figure 1 , 2As shown in Figures 1, 3 and 5, a multi-type bundling device for air conditioner wire harnesses includes wire fixing comb plates 6, a plurality of arc-shaped grooves 62 are equidistantly arranged from top to bottom in the middle of one side of the wire fixing comb plates 6, and sponge blocks 63 are arranged in the arc-shaped grooves 62, the wire fixing comb plates 6 are connected with a coating assisting brush mechanism, the plurality of arc-shaped grooves 62 in the same group are communicated with each other through channels 61, the outer ports of the channels 61 are communicated with the inside of a wax liquid tank 11 through a conduit 13, 3D printing nozzles 3 are arranged on one side between the two wire fixing comb plates 6, and the two 3D printing nozzles 3 print a bundling forming piece 18 taking the wire harness on the wire fixing comb plates 6 as a carrier, a plurality of clamping strip grooves 181 and a plurality of clamping strip blocks 182 are alternately arranged on both sides of the bundling forming piece 18, and the bundling forming piece 18 is clamped in the clamping strip grooves 181 at another position through the clamping strip blocks 182 at different positions to form different wire harness bundling shapes.

[0028] Further, the 3D printing nozzles 3 are installed at the output end of an electric push rod 4, the electric push rod 4 is installed on an L-shaped plate 5, a wire feeder 2 is installed on the L-shaped plate 5, and the wire material on the wire feeder 2 is introduced into the 3D printing nozzles 3, screw hole blocks 15 are installed on the back of the L-shaped plate 5, and the screw hole blocks 15 are threadedly connected with lead screws 14 arranged in side strip grooves 101, the side strip grooves 101 are two, and the two side strip grooves 101 are respectively arranged on both sides of the U-shaped surface of one side of a U-shaped plate 1.

[0029] Further, the wax liquid tank 11 is two, and the two wax liquid tanks 11 are respectively installed on the end faces of the two ends of the U-shaped plate 1, peristaltic pumps 12 are installed on the outer sides of the wax liquid tanks 11, and the peristaltic pumps 12 are provided with the conduit 13 parts inside.

[0030] Further, the conduit 13 is soft material, and the inside of the conduit 13 and the inside of the wax liquid tank 11 are both provided with electric heating wires.

[0031] Example two

[0032] Please refer to Figure 1 and 4 The coating assisting brush mechanism includes a voice coil motor 8, square plates 9, short plates 71, a side load plate 7 and a strip-shaped plate 10, two square plates 9 are symmetrically installed on the upper and lower ends of one side of the strip-shaped plate 10, a voice coil motor 8 is installed at the hole on the square plate 9, two short plates 71 are symmetrically installed on the middle of one side of the side load plate 7, the short plates 71 are connected with the output end of the voice coil motor 8, and the other side of the side load plate 7 is fixedly connected with the back of the corresponding wire fixing comb plate 6.

[0033] Further, the strip-shaped plate 10 is provided with two, and the two strip-shaped plates 10 are symmetrically distributed in the U-shaped plate 1, four air cylinders 17 are matrix-mounted on the two side walls of the U-shaped plate 1, the push rod ends of the four air cylinders 17 of the same group are fixedly connected with the corresponding positions on the back of the strip-shaped plate 10, and a control cabinet 16 is mounted on the outer side plate of the U-shaped plate 1, and pneumatic control equipment and a PLC controller are mounted in the control cabinet 16.

[0034] In use, the specific bundling steps are as follows:

[0035] 1. A plurality of wires are placed in the comb tooth grooves on the wire fixing comb plate 6 in sequence, and the specification structure of the wire fixing comb plate 6 is provided with multiple types, so that different wire body requirements can be installed on the side loading plate 7 for use;

[0036] 2. The air cylinder 17 is in an extended state, which can move the connected side loading plate 7 with the wire fixing comb plate 6 towards each other, thereby playing a role of restraining the wire group in a limited space;

[0037] 3. The voice coil motor 8 is started to reciprocatingly push and pull the side loading plate 7 connected through the short plate 71 and the wire fixing comb plate 6 connected thereto, and the peristaltic pump 12 is operated to immerse the sponge block 63 located in the arc-shaped groove 62 with the wax liquid in the wax liquid tank 11 through the conduit 13 and the hole 61, so as to coat the wax liquid on the surface of the wire group to be bundled;

[0038] 4. The part of the wire group coated with the wax liquid exceeds one side of the wire fixing comb plate 6 and is fixed, and under the control of the PLC controller on the electric push rod 4, the wire feeder 2 and the driving screw 14, the two 3D printing nozzles 3 on the wire group are driven to print and cover the wax liquid from top to bottom, and a deformable bundling forming part 18 is formed by printing, thereby completing the wiring harness bundling of the air conditioner wire;

[0039] 5. During the printing process in step 4, a plurality of clamping groove 181 and a plurality of clamping block 182 are formed on both sides of the bundling forming part 18 by staggered printing, and the clamping groove 181 and the clamping block 182 are clamped, which can not only bend and connect a single group of wiring harness to form a plurality of bundling structures to meet the wiring harness installation requirements of different space structures, but also can connect multiple groups of wiring harnesses together, which helps to improve the neatness of wiring harness management;

[0040] 6. The bundled wiring harness is taken down in the opposite way of the operation of steps 2 and 3.

[0041] The circuit, electronic components and modules involved are all prior art, and those skilled in the art can realize them without further description, and the content protected by the present application does not involve improvement of software and methods.

[0042] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the above description, and it is therefore intended that all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced by the application. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0043] The above-described embodiments are merely intended for describing and illustrating, not limiting, the technical solutions of the present application; even though the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for some technical features therein; and such modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A multi-type bundling device for air conditioning wiring harnesses, comprising a wire-fixing comb plate (6), characterized in that: The middle of one side of the wire-fixing comb plate (6) is provided with multiple arc-shaped grooves (62) at equal intervals from top to bottom, and a sponge block (63) is provided in the arc-shaped groove (62). The wire-fixing comb plate (6) is connected to the coating aid mechanism. The multiple arc-shaped grooves (62) in the same group are connected to each other through the channel (61), and the outer port of the channel (61) is connected to the inside of the wax tank (11) through the conduit (13). A 3D printing nozzle (3) is provided on one side between the two wire-fixing comb plates (6), and the two 3D printing nozzles (3) use the wire bundle on the wire-fixing comb plate (6) as a carrier to print and form a bundled molding part (18). Multiple slots (181) and multiple slot blocks (182) are alternately formed on both sides of the bundled molding part (18). The bundled molding part (18) is connected to the slots (181) at another position by the slot blocks (182) at different positions to form different wire bundle bundling shapes.

2. The multi-type bundling device for air conditioning wiring harnesses according to claim 1, characterized in that: The coating aid mechanism includes a voice coil motor (8), a square plate (9), a short plate (71), a side plate (7), and a strip plate (10). Two square plates (9) are symmetrically installed on the upper and lower ends of one side of the strip plate (10). A voice coil motor (8) is installed at the opening on the square plate (9). Two short plates (71) are symmetrically installed on the upper and lower ends of the middle part of one side of the side plate (7). The short plates (71) are connected to the output end of the voice coil motor (8). The other side of the side plate (7) is fixedly connected to the back of the corresponding wire comb plate (6).

3. The multi-type bundling device for air conditioning wiring harnesses according to claim 2, characterized in that: Two strip plates (10) are provided, and the two strip plates (10) are symmetrically distributed in the U-shaped plate (1). Four cylinders (17) are installed in a matrix on both sides of the U-shaped plate (1). The push rod ends of the four cylinders (17) in the same group are fixedly connected to the corresponding parts on the back of the strip plate (10).

4. The multi-type bundling device for air conditioning wiring harnesses according to claim 3, characterized in that: A control cabinet (16) is installed on the outer side plate of the U-shaped plate (1), and a pneumatic control device and a PLC controller are installed inside the control cabinet (16).

5. The multi-type bundling device for air conditioning wiring harnesses according to claim 1, characterized in that: The 3D printing nozzle (3) is installed at the output end of the electric push rod (4), and the electric push rod (4) is installed on the L-shaped plate (5). The L-shaped plate (5) is equipped with a filament feeder (2), and the filament material on the filament feeder (2) is introduced into the 3D printing nozzle (3).

6. The multi-type bundling device for air conditioning wiring harnesses according to claim 5, characterized in that: The back of the L-shaped plate (5) is equipped with a screw hole block (15), and the screw hole block (15) is threadedly connected to the lead screw (14) located in the side groove (101). There are two side grooves (101), and the two side grooves (101) are respectively opened on both sides of the U-shaped surface on one side of the U-shaped plate (1).

7. The multi-type bundling device for air conditioning wiring harnesses according to claim 1, characterized in that: There are two wax tanks (11), and the two wax tanks (11) are respectively installed on the end faces of the U-shaped plate (1).

8. The multi-type bundling device for air conditioning wiring harnesses according to claim 1, characterized in that: A peristaltic pump (12) is installed on the outside of the wax tank (11), and a conduit (13) is provided inside the peristaltic pump (12).

9. A multi-type bundling device for air conditioning wiring harnesses according to claim 8, characterized in that: The conduit (13) is made of soft material, and electric heating wires are provided inside both the conduit (13) and the wax tank (11).

Citation Information

Patent Citations

  • Automobile low-voltage flat wire harness accessory device

    CN215097404U

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    CN218215895U