A variable speed control reducer for interception net

Through the speed control and speed control reducer feedback type and anti-return ratchet combination, continuously variable speed is achieved. Combined with lubricating bearings and shock-proof components, the damage caused by resistance changes during the interceptor network lifting is solved, ensuring the stable operation of the reducer and the efficient cleaning of the interceptor network.

CN116498733BActive Publication Date: 2025-09-02JIANGSU TAILONG MACHINERY GRP CO CO LTD
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Patent Information

Application Number
CN202310197655.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-03
Publication Date
2025-09-02
Estimated Expiration
2043-03-03

AI Technical Summary

Technical Problem

During the process of upgrading the interceptor network, the existing reducers have caused damage to the interceptor network and debris to escape from the seawater of the nuclear power plant due to changes in resistance. The traditional reducers cannot adapt to the stable operation under different resistance conditions.

Method used

The speed control reducer is adopted to achieve continuous speed change through the cooperation of the feedback reduction assembly and the anti-return ratchet and the feedback tube. Combined with the structural coordination of the lubricating bearing and the anti-shock assembly, the output shaft stability and lubrication are ensured, and the anti-blocking cooling structure is used to prevent high-temperature damage to the gear set.

Benefits of technology

The reducer is able to operate stably under different resistance conditions, extend the service life of the variable gear set, improve the efficiency of debris removal of intercept networks, and avoid the risk of damage to intercept networks and debris disconnection from the seawater of nuclear power plants.

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Abstract

The invention discloses a speed-changing and regulating reducer for an interception net, which belongs to the technical field of reducers. The reducer includes a mounting seat, a reducer housing is provided on the mounting seat, the reducer housing is fixedly connected to the mounting seat, a sealing assembly is provided on the reducer housing, an input shaft is provided in the reducer housing, a speed change gear set is provided in the reducer housing, the speed change gear set is meshed with the input shaft, an output shaft is provided on the reducer housing, the output shaft is meshed with the speed change gear set, a shockproof assembly is provided on the output shaft, the shockproof assembly is respectively connected to the output shaft and the speed change gear set, an anti-backlash ratchet is provided on the reducer housing, the output shaft passes through the anti-backlash ratchet and is slidably connected to the anti-backlash ratchet, the anti-backlash ratchet is rotatably connected to the reducer housing, a feedback pipe is provided in the reducer housing, the feedback pipe is in sliding contact with the anti-backlash ratchet, a cooling pipe is provided on the reducer housing, and a pressurized anti-blocking chamber is provided in the cooling pipe. The invention has the function of steadily improving the seawater interception net.
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Description

Technical Field

[0001] The present invention relates to the technical field of speed reducer processing, in particular to a speed-variable control speed reducer for an interception net. Background Art

[0002] During the use of nuclear power plants, seawater needs to be cooled and filtered to ensure the purity of the water entering the nuclear power plant. Some debris may enter the nuclear power plant through ditches and affect the operation of the nuclear power plant. Therefore, in order to prevent these debris from entering the seawater and affecting the nuclear power plant, people have established a large number of interception nets and interception grids around the nuclear power seawater, and have established a marine life interception system including the deployment of pollution nets, cleaning and maintenance, and status monitoring in the surrounding sea areas. The practical application of this engineering system has achieved good results, effectively reducing the large-scale invasion of manatees, and also reducing the impact of garbage accumulation.

[0003] When the interception net is in the process of lifting, the motor is required to pull and control it, and the output end of the reducer needs to drag the interception net so that the interception net can bring out the intercepted debris and clean the interception net. The reducer must be used in this process. The reducer is in the process of transmitting power, but because the number of debris and marine life intercepted by the interception net is different each time, the resistance encountered by the reducer each time it is lifted is different. This causes the ordinary reducer to fail to take into account the quality of the interception net during the stretching process, causing the interception net to be damaged. At the same time, there is also the problem of excessive lifting speed, which causes the garbage intercepted by the interception net to break away from the interception net and be re-entered into the nuclear power seawater, affecting the stable operation of the nuclear power plant. Summary of the Invention

[0004] The present invention provides a variable speed control reducer for an interception net, which can effectively solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The reducer includes a mounting seat, a reducer housing is provided on the mounting seat, the reducer housing is fixedly connected to the mounting seat, a sealing assembly is provided on the reducer housing, an input shaft is provided in the reducer housing, the input shaft passes through the reducer housing and is rotatably connected to the reducer housing, a speed change gear set is provided in the reducer housing, the speed change gear set is meshed with the input shaft, an output shaft is provided on the reducer housing, a shockproof assembly is provided on the output shaft, the shockproof assembly is respectively connected to the output shaft and the reducer housing, an anti-backlash ratchet is provided on the reducer housing, the output shaft passes through the anti-backlash ratchet and is slidably connected to the anti-backlash ratchet, the anti-backlash ratchet is rotatably connected to the reducer housing, a feedback pipe is provided in the reducer housing, the feedback pipe anti-backlash ratchet is in sliding contact, a cooling pipe is provided on the reducer housing, and a pressurized anti-blocking chamber is provided in the cooling pipe. When the garbage and debris in the seawater are intercepted to a certain extent by the interception net, the motor responsible for lifting will drive the interception discharge When the gearbox comes out of the water, the reducer is needed to transfer kinetic energy. The input shaft is connected to the output end of the motor. When the input shaft rotates driven by the motor, the power will be transmitted to the speed gear set. The speed gear set rotates, and the sealing component will prevent external water from entering the reducer. At the same time, when power is transmitted, the shockproof component will work synchronously to fully reduce the vibration of the output shaft. At the same time, the anti-backlash ratchet will rotate with the rotation of the output shaft. In the process of deceleration, the cooperation of the anti-backlash ratchet and the feedback tube can enable the reducer to obtain effective resistance feedback when rotating, and the number of feedback tubes can be adjusted according to the model of the reducer. At the same time, the kinetic energy transfer can be adjusted according to the resistance received, and the cooling pipe will ensure that the temperature inside the reducer will not be damaged by high temperature of the speed gear set due to excessive temperature.

[0007] The speed change gear set includes a transmission bevel gear and a large plate gear. The transmission bevel gear is meshed with the teeth on the input shaft. The transmission bevel gear and the large plate gear are respectively connected to the reducer housing for rotation. The transmission bevel gear is meshed with the large plate gear. Reduction bevel gears are respectively provided on both sides of the large plate gear. Each reduction bevel gear is respectively meshed with the large plate gear. The reduction bevel gear is rotatably connected to the reducer housing. A plurality of spherical gears are provided in the reducer housing, each spherical gear is respectively connected to the reducer housing for rotation, and each spherical gear is respectively meshed with the reduction bevel gear. The transmission gear will transmit the power from the input shaft, and the large plate gear will distribute the power. The large plate gear will drive the reduction bevel gear to rotate, and the reduction bevel gear will drive the spherical gear to rotate. The spherical gear will rotate with the rotation of the spherical gear, and the position of the spherical gear will be controlled by the feedback tube for regulation. When the position of the spherical gear changes, the transmitted speed will also change accordingly, thereby achieving the effect of stepless speed change.

[0008] The spherical gear includes a rotating ball and a transmission gear, the rotating ball is fixedly connected to the transmission gear, and the transmission gear is meshed with the output shaft through teeth, and a plurality of adaptive spring plates are provided on the rotating ball, and each adaptive spring plate is respectively provided with a plurality of adaptive teeth, and each adaptive tooth meshes with the bevel gear teeth on the reduction bevel gear. One end of the adaptive spring plate is fixedly connected to the rotating ball, and the adaptive spring plate is embedded in the rotating ball away from the rotating ball connection end and is slidably connected to the rotating ball. The transmission gear is connected to the feedback pipe, and a support spring is provided on the transmission gear, and the two ends of the support spring are respectively connected to the transmission gear and the reduction housing. When the transmission bevel gear rotates, the teeth on the adaptive spring plate on the rotating ball will mesh with the transmission bevel gear, thereby driving the rotating ball to rotate, and the adaptive spring plate on the rotating ball will realize meshing transmission with different numbers of teeth according to the tooth density on the transmission bevel gear, thereby achieving the effect of stepless speed change, and the rotation of the rotating ball will drive the transmission gear to rotate, and the rotation of the transmission gear drives the output shaft to rotate, and the support spring will always ensure that the rotating ball and the reduction bevel gear remain in meshing state.

[0009] The output shaft includes a mounting sleeve and an output bevel gear, the mounting sleeve is rotationally connected to the reducer housing, the mounting sleeve is provided with teeth, the teeth on the output bevel gear mesh with the teeth on the mounting sleeve, the output bevel gear is rotationally connected to the reducer housing, the output bevel gear is meshed with the transmission gear on the side away from the mounting sleeve, the output bevel gear is connected to the feedback tube, the mounting sleeve is connected to the shockproof assembly, the output bevel gear rotates under the action of the transmission gear, and drives the mounting sleeve to rotate, the mounting sleeve is connected to the interception net, so that the mounting sleeve can transmit power to the interception net, when the mounting sleeve rotates, the anti-backward ratchet will rotate and cooperate with the feedback tube to adjust the position of the output bevel gear.

[0010] The feedback tube includes a detection pipe, an anti-rebound sheet is provided in the detection pipe, the anti-rebound sheet is fixedly connected to the detection pipe, a transmission piston is provided in the detection pipe, the transmission piston is against the anti-rebound sheet, the transmission piston is in sliding contact with the detection pipe, a release piston is provided on the side of the detection pipe away from the transmission piston, an adjustment connecting rod is provided on the release piston, the adjustment connecting rod is rotationally connected to the reducer housing, and the end of the adjustment connecting rod away from the release piston is connected to the output bevel gear. When the anti-rebound ratchet is working, the anti-rebound ratchet will transmit the resistance on the mounting sleeve and transmit this resistance to the anti-rebound sheet, and the anti-rebound sheet will mobilize the transmission piston to move. The transmission piston moves in the detection pipe and, through pressure transmission, causes the release piston to move. The release piston will drive the adjustment connecting rod to move, and the adjustment connecting rod will cause the position of the output bevel gear to change.

[0011] The adjusting link is provided with teeth, and the reducer housing is provided with a feedback gear. The feedback gear is connected to the reducer housing in rotation, and the feedback gear is meshed with the adjusting link. The reducer housing is provided with a feedback link, and the output bevel gear passes through the feedback link and is connected to the feedback link in rotation. The feedback link is slidably connected to the reducer housing, and the feedback gear is meshed with the feedback link. When the adjusting link moves, it will drive the feedback gear to rotate, and the rotation of the feedback gear will cause the feedback link to move. After the feedback link moves, the position of the output bevel gear will change, thereby changing the position of the spherical gear, thereby achieving a speed change effect. When the pressure received by the feedback shrapnel increases, the teeth of the spherical gear will reduce the meshing of the teeth on the reducer bevel gear, thereby reducing the rotation speed of the spherical gear, thereby making the rotation of the mounting sleeve smoother and more efficient in removing debris.

[0012] The anti-vibration component includes a lubricated bearing, which is sleeved on the mounting sleeve. The lubricated bearing is arranged on the reducer housing. A plurality of shock-absorbing springs are arranged on the inner ring of the lubricated bearing. The shock-absorbing springs are arranged in an oil-passing turbine. The oil-passing turbine is rotatably connected to the reducer housing. A plurality of expansion sliders are arranged in the oil-passing turbine. Each expansion slider is provided with a thread near the side of the oil-passing turbine. The two ends of the shock-absorbing spring respectively press against the expansion slider and the inner ring of the lubricated bearing. The expansion slider is engaged with the thread on the oil-passing turbine. When the mounting sleeve rotates, the inner ring of the lubricated bearing will rotate accordingly. When the mounting sleeve vibrates, the inner ring of the lubricated bearing will also vibrate, and drive the shock-absorbing spring to vibrate, so that the shock-absorbing spring transmits power to the expansion slider. After the expansion slider expands outward, it will drive the oil-passing turbine to rotate. The rotation of the oil-passing turbine will cause the lubricating oil to flow, and the stiffness of the cooling shock-absorbing spring will increase. At the same time, the operation of the lubricated bearing will be more stable, and at the same time, the debris on the lubricated bearing will be better removed, avoiding the problem of vibration of the mounting sleeve due to oil pollution.

[0013] A lubrication pipe is provided in the reducer housing near the large plate gear, and an oil residue filter is provided in the lubrication pipe. A filter mounting bracket is provided in the lubrication pipe, and the oil residue filter is provided on the filter mounting bracket in the lubrication pipe. The filter mounting bracket is rotatably connected to the lubrication pipe, and the filter mounting bracket is provided with rotating fan blades. When the oil-passing turbine rotates, the lubricating oil in the reducer will flow, and these lubricating oils will be mixed with lubricating oils that can no longer be used. These lubricating oils are usually very viscous and accompanied by a large amount of solid sediments, so they pose a certain threat to other parts. Therefore, the oil residue filter will play a very important role. At the same time, the filter mounting bracket will rotate with the flow of the lubricating oil, which can make the oil residue filter filter out waste residue more evenly and reduce blockage.

[0014] The pressurized anti-blocking chamber includes a pressurized chamber, a repeated airbag is provided in the pressurized chamber, the repeated airbag is communicated with the interior of the reducer housing, a surging shrapnel is provided in the pressurized chamber, the surging shrapnel and the pressurized chamber are rotatably connected through a spring shaft, the surging shrapnel is away from the spring shaft. One end of the surging shrapnel is embedded in the reducer housing and in sliding contact with the reducer housing, a pressurized ball is provided on the surging shrapnel, the pressurized ball is hinged to the surging shrapnel, the repeated airbag is away from the reducer housing. One end of the cavity pressurized ball presses against the surging shrapnel. When transmitting power, the repeated airbag in the pressurized chamber will feel the temperature inside the reducer housing. It expands or contracts with the change of temperature. The expansion process will drive the surging shrapnel to move, and the surging shrapnel will drive the pressurized ball to move, so that the flow speed of the cooling medium in the pressurized chamber is accelerated. The cooling medium in the cooling pipe flows under the action of the cooling pump. The surging shrapnel increases the flow direction and circulation volume of the cooling medium, and the surging shrapnel will affect the flow speed of the debris in the cooling pipe to avoid deposition and retention, thereby avoiding the blockage of the cooling pipe in the reducer and reducing the cooling efficiency.

[0015] The working principle of the present invention is: when the interception net needs to be lifted and raised, the motor responsible for lifting will drive the interception net to be discharged from the water surface. At this time, the reducer is needed to transmit kinetic energy, and the input shaft is connected to the output end of the motor. When the input shaft rotates under the drive of the motor, the power will reach the large plate gear through the transmission bevel gear. The large plate gear will also drive the reduction bevel gear to rotate while distributing the power, and through the cooperation of the reduction bevel gear and the spherical gear, the reducer can achieve the effect of stepless speed change. At the same time, when the power is transmitted, the shock-absorbing spring will collect the vibration from the lubricated bearing and convert it into the power of the lubricating oil flow, which can fully Reduce the vibration of the output shaft, and the anti-backlash ratchet will rotate with the rotation of the output shaft. During the deceleration process, the cooperation between the anti-backlash ratchet and the feedback tube can enable the reducer to obtain effective resistance feedback during rotation. Adjusting the relative movement between the connecting rod and the feedback connecting rod will change the position of the spherical gear, and thus the transmitted power will also change. The cooling pipe will ensure that the temperature inside the reducer is maintained within a stable range, so that the speed change gear set will not suffer from high-temperature damage. In the internal cooling pipe, the filter mounting bracket will ensure that the oil residue filter is cleaned in time to avoid blockage and maintain stable operation of the equipment.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention adopts a feedback-type deceleration component, which adjusts the position of the speed gear set through the pressure received on the output shaft, and utilizes the cooperation between the spherical gear and the speed gear set to achieve the effect of stepless speed change, thereby indirectly enabling the reducer to achieve multi-stage speed change rather than a single transmission deceleration, and through timely feedback, more precise speed change can be achieved, thereby protecting the interception net.

[0017] 2. The present invention adopts a structural coordination between the lubricating bearing and the shockproof component, which can enable the shockproof component to obtain timely feedback during operation. Such structural coordination can make the present invention more stable during operation. The shockproof component can not only stabilize the output shaft in time, but also mobilize the lubricating oil to flow, so that the present invention can be adequately lubricated during operation.

[0018] 3. The present invention adopts an anti-blocking cooling structure and an anti-deposition lubrication structure, so that the present invention can fully guarantee the speed change efficiency of the speed change gear set during operation. At the same time, sufficient lubrication conditions and stable temperature changes can greatly extend the service life of the speed change gear set. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the internal structure of the reducer housing of the present invention;

[0022] Figure 3 It is a schematic diagram of the front cross-sectional structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the rotating ball of the present invention;

[0024] Figure 5 yes Figure 3 The middle part is a magnified schematic diagram of the structure A;

[0025] Figure 6 yes Figure 3 The middle part is a schematic diagram of the structure B;

[0026] Figure 7 This is a schematic structural diagram of the matching relationship between the mounting sleeve and the shockproof assembly of the present invention;

[0027] Figure 8 This is a schematic structural diagram of the cooperation relationship between the anti-backlash ratchet and the mounting sleeve of the present invention;

[0028] Figure 9 Schematic diagram of the internal structure of the feedback tube of the present invention;

[0029] Numbers in the figure: 1, mounting seat; 2, reducer housing; 3, sealing assembly; 4, input shaft; 5, speed change gear set; 501, transmission bevel gear; 502, large plate gear; 503, reduction bevel gear; 6, output shaft; 601, mounting sleeve; 602, output bevel gear; 7, shockproof assembly; 701, lubrication bearing; 702, shock-absorbing spring; 703, oil-passing turbine; 704, expansion slider; 8, anti-rebound ratchet; 9, feedback pipe; 901, detection pipe; 902, transmission piston; 903, anti-rebound sheet; 9 04. Release piston; 905. Adjustment connecting rod; 906. Feedback gear; 907. Feedback connecting rod; 10. Cooling pipe; 11. Pressurized anti-blocking chamber; 1101. Pressurized chamber; 1102. Repeated airbag; 1103. Surge shrapnel; 1104. Pressurized ball; 12. Spherical gear; 1201. Rotating ball; 1202. Transmission gear; 1203. Adaptive shrapnel; 1204. Support spring; 13. Lubrication pipe; 1301. Oil residue filter; 1302. Filter mounting bracket; 1303. Rotating fan blade. Implementation Method

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] The reducer includes a mounting base 1, a reducer housing 2 is provided on the mounting base 1, the reducer housing 2 is fixedly connected to the mounting base 1, a sealing assembly 3 is provided on the reducer housing 2, an input shaft 4 is provided in the reducer housing 2, the input shaft 4 passes through the reducer housing 2 and is rotatably connected to the reducer housing 2, a speed change gear set 5 is provided in the reducer housing 2, the speed change gear set 5 is meshed with the input shaft 4, an output shaft 6 is provided on the reducer housing 2, an anti-vibration assembly 7 is provided on the output shaft 6, the anti-vibration assembly 7 output shaft 6 and the reducer housing 2 are connected, an anti-backlash ratchet 8 is provided on the reducer housing 2, the output shaft 6 passes through the anti-backlash ratchet 8 and is slidably connected to the anti-backlash ratchet 8, the anti-backlash ratchet 8 is rotatably connected to the reducer housing 2, a feedback pipe 9 is provided in the reducer housing 2, the feedback pipe 9 anti-backlash ratchet 8 is in sliding contact, a cooling pipe 10 is provided on the reducer housing 2, and a pressurized anti-blocking chamber 11 is provided in the cooling pipe 10. When the garbage and debris in the seawater are intercepted to a certain extent by the interception net, the pressure The lowering motor will drive the interception and discharge of water to the surface. At this time, the reducer is needed to transfer kinetic energy and connect the input shaft 4 to the output end of the motor. When the input shaft 4 rotates under the drive of the motor, the power will be transmitted to the speed gear set 5. The speed gear set 5 rotates, and the sealing component 3 will prevent external water from entering the reducer. At the same time, during power transmission, the shockproof component 7 will work synchronously to fully reduce the vibration of the output shaft 6. At the same time, the anti-backward ratchet 8 will rotate with the rotation of the output shaft 6. In the process of deceleration, the cooperation of the anti-backward ratchet 8 and the feedback tube 9 can enable the reducer to obtain effective resistance feedback when rotating, and the number of feedback tubes 9 can be adjusted according to the model of the reducer. At the same time, the kinetic energy transfer can be adjusted according to the resistance received, and the cooling pipe 10 will ensure that the temperature inside the reducer will not be damaged by high temperature of the speed gear set 5 caused by excessive temperature.

[0032] The speed change gear set 5 includes a transmission bevel gear 501 and a large plate gear 502. The transmission bevel gear 501 is meshed with the teeth on the input shaft 4. The transmission bevel gear 501 and the large plate gear 502 are respectively connected to the reduction gear housing 2 for rotation. The transmission bevel gear 501 is meshed with the large plate gear 502. A reduction bevel gear 503 is provided on both sides of the large plate gear 502. Each reduction bevel gear 503 is meshed with the large plate gear 502. The reduction bevel gear 503 is connected to the reduction gear housing 2 for rotation. A plurality of spherical gears 12 are provided in the reduction gear housing 2. Each spherical gear 12 is connected to the reduction gear housing 2 for rotation. Each spherical gear 12 is respectively engaged with the reduction bevel gear 503. The transmission gear will transmit the power from the input shaft 4, and the large plate gear 502 will distribute the power. The large plate gear 502 will drive the reduction bevel gear 503 to rotate, and the reduction bevel gear 503 will drive the spherical gear 12 to rotate. The spherical gear 12 will rotate with the rotation of the spherical gear 12, and the position of the spherical gear 12 will be controlled by the feedback tube 9 for regulation. When the position of the spherical gear 12 changes, the transmitted speed will also change accordingly, thereby achieving the effect of stepless speed change.

[0033] The spherical gear 12 includes a rotating ball 1201 and a transmission gear 1202. The rotating ball 1201 is fixedly connected to the transmission gear 1202. The transmission gear 1202 is meshed with the output shaft 6 through teeth. The rotating ball 1201 is provided with a plurality of adaptive spring pieces 1203. Each adaptive spring piece 1203 is respectively provided with a plurality of adaptive teeth. Each adaptive tooth is respectively meshed with the bevel gear teeth on the reduction bevel gear 503. One end of the adaptive spring piece 1203 is fixedly connected to the rotating ball 1201. The end of the adaptive spring piece 1203 away from the rotating ball 1201 is embedded in the rotating ball 1201 and is slidably connected to the rotating ball 1201. The transmission gear 1202 is connected to the feedback tube 9. A support spring 1204 is provided on the transmission gear 1202. The two ends of the support spring 1204 are respectively connected to the transmission gear 1202 and the reducer housing 2. When the transmission bevel gear 501 rotates, the teeth on the adaptive spring piece 1203 on the rotating ball 1201 will engage with the transmission bevel gear 501, thereby driving the rotating ball 1201 to rotate. The adaptive spring piece 1203 on the rotating ball 1201 will realize meshing transmission with different numbers of teeth according to the tooth density on the transmission bevel gear 501, thereby achieving the effect of stepless speed change, and the rotation of the rotating ball 1201 will drive the transmission gear 1202 to rotate, and the rotation of the transmission gear 1202 drives the output shaft 6 to rotate, and the support spring 1204 will always ensure that the rotating ball 1201 and the reduction bevel gear 503 remain in meshing state.

[0034] The output shaft 6 includes a mounting sleeve 601 and an output bevel gear 602. The mounting sleeve 601 is rotationally connected to the reducer housing 2. The mounting sleeve 601 is provided with teeth. The teeth on the output bevel gear 602 mesh with the teeth on the mounting sleeve 601. The output bevel gear 602 is rotationally connected to the reducer housing 2. The output bevel gear 602 meshes with the transmission gear 1202 on the side away from the mounting sleeve 601. The output bevel gear 602 is connected to the feedback tube 9. The mounting sleeve 601 is connected to the shockproof component 7. The output bevel gear 602 rotates under the action of the transmission gear 1202 and drives the mounting sleeve 601 to rotate. The mounting sleeve 601 is connected to the interception net so that the mounting sleeve 601 can transmit power to the interception net. When the mounting sleeve 601 rotates, the anti-backlash ratchet 8 will rotate and cooperate with the feedback tube 9 to adjust the position of the output bevel gear 602.

[0035] The feedback tube 9 includes a detection pipe 901, an anti-rebound sheet 903 is provided in the detection pipe 901, the anti-rebound sheet 903 is fixedly connected to the detection pipe 901, a transmission piston 902 is provided in the detection pipe 901, the transmission piston 902 is against the anti-rebound sheet 903, the transmission piston 902 is in sliding contact with the detection pipe 901, and a release piston 904 is provided on the side of the detection pipe 901 away from the transmission piston 902. An adjustment connecting rod 905 is provided on the release piston 904, and the adjustment connecting rod 905 is rotatably connected to the reducer housing 2. The adjustment connecting rod 905 is away from the release piston 904. One end of the piston 904 is connected to the output bevel gear 602. When the anti-backlash ratchet 8 is working, the anti-backlash ratchet 8 will transmit the resistance on the mounting sleeve 601 and transmit this resistance to the anti-backlash sheet 903. The anti-backlash sheet 903 will mobilize the transmission piston 902 to move. The transmission piston 902 moves in the detection pipe 901 and, through pressure transmission, causes the release piston 904 to move. The release piston 904 will drive the adjustment connecting rod 905 to move, and the adjustment connecting rod 905 will cause the position of the output bevel gear 602 to change.

[0036] The adjusting link 905 is provided with teeth, and the reducer housing 2 is provided with a feedback gear 906. The feedback gear 906 is rotationally connected to the reducer housing 2, and the feedback gear 906 is engaged with the adjusting link 905. The reducer housing 2 is provided with a feedback link 907. The output bevel gear 602 passes through the feedback link 907 and is rotationally connected to the feedback link 907. The feedback link 907 is slidably connected to the reducer housing 2. The feedback gear 906 is engaged with the feedback link 907. When the adjusting link 905 moves, it will drive the feedback gear 906. When the feedback gear 906 rotates, the feedback link 907 will move. After the feedback link 907 moves, the position of the output bevel gear 602 will change, thereby changing the position of the spherical gear 12, thereby achieving a speed change effect. When the pressure received by the feedback spring increases, the teeth of the spherical gear 12 will reduce the meshing of the teeth on the deceleration bevel gear 503, thereby reducing the rotation speed of the spherical gear 12, thereby making the rotation of the mounting sleeve 601 more stable and more efficient in removing debris.

[0037] The anti-vibration component 7 includes a lubricating bearing 701, which is sleeved on the mounting sleeve 601. The lubricating bearing 701 is arranged on the reducer housing 2. A plurality of shock-absorbing springs 702 are arranged on the inner ring of the lubricating bearing 701. The shock-absorbing springs 702 are arranged in an oil-passing turbine 703. The oil-passing turbine 703 is rotatably connected to the reducer housing 2. A plurality of expansion sliders 704 are arranged in the oil-passing turbine 703. Each expansion slider 704 is provided with a thread on the side close to the oil-passing turbine 703. The two ends of the shock-absorbing spring 702 respectively press against the expansion slider 704 and the inner ring of the lubricating bearing 701. The expansion slider 704 is engaged with the thread on the oil-passing turbine 703. When the mounting sleeve 601 rotates, the lubricating bearing 701 is provided with a plurality of shock-absorbing springs 702. The inner ring of the sliding bearing 701 will rotate accordingly. When the mounting sleeve 601 vibrates, the inner ring of the lubricating bearing 701 will also vibrate, and drive the shock-absorbing spring 702 to vibrate, so that the shock-absorbing spring 702 transmits power to the expansion slider 704. After the expansion slider 704 expands outward, it will drive the oil turbine 703 to rotate. The rotation of the oil turbine 703 will cause the lubricating oil to flow, and the rigidity of the cooled shock-absorbing spring 702 will increase, making the operation of the lubricating bearing 701 more stable. At the same time, it will also make it easier to remove debris on the lubricating bearing 701, avoiding the problem of vibration of the mounting sleeve 601 due to oil pollution.

[0038] A lubrication pipe 13 is provided in the reducer housing 2 near the large plate gear 502, and an oil residue filter 1301 is provided in the lubrication pipe 13. A filter mounting bracket 1302 is provided in the lubrication pipe 13, and the oil residue filter 1301 is provided on the filter mounting bracket 1302 in the lubrication pipe 13. The filter mounting bracket 1302 is rotatably connected to the lubrication pipe 13, and a rotating fan blade 1303 is provided on the filter mounting bracket 1302. When the oil-passing turbine 703 rotates, the lubricating oil in the reducer will flow, and these lubricating oils will be mixed with lubricating oil that can no longer be used. These lubricating oils are usually very viscous and accompanied by a large amount of solid sediment, so they pose a certain threat to other parts. Therefore, the oil residue filter 1301 will play a very important role. At the same time, the filter mounting bracket 1302 will rotate with the flow of the lubricating oil, which can make the oil residue filter 1301 filter out waste residue more evenly and reduce blockage.

[0039] The pressurized anti-blocking chamber 11 includes a pressurized chamber 1101, in which a repeated airbag 1102 is provided, and the repeated airbag 1102 is communicated with the interior of the reducer housing 2. A surging shrapnel 1103 is provided in the pressurized chamber 1101, and the surging shrapnel 1103 is rotationally connected to the pressurized chamber 1101 through a spring shaft, and the surging shrapnel 1103 is embedded in the reducer housing 2 at one end away from the spring shaft and in sliding contact with the reducer housing 2. A pressurized ball 1104 is provided on the surging shrapnel 1103, and the pressurized ball 1104 is hinged to the surging shrapnel 1103, and the repeated airbag 1102 is away from one end of the chamber of the reducer housing 2 against the surging shrapnel 1103. When transmitting power, the reverse airbag 1102 in the pressurized chamber 1101 The complex air bag 1102 will sense the temperature inside the reducer housing 2 and expand or contract as the temperature changes. During the expansion process, the surging spring 1103 will be driven to move, and the surging spring 1103 will drive the pressurizing ball 1104 to move, so that the flow speed of the cooling medium in the pressurizing chamber 1101 is accelerated, and the cooling medium in the cooling pipe 10 flows under the action of the cooling pump. The action of the surging spring 1103 increases the flow direction and circulation volume of the cooling medium, and the surging spring 1103 will affect the flow speed of the debris in the cooling pipe 10 to avoid deposition and retention, thereby avoiding the blockage of the cooling pipe 10 in the reducer and reducing the cooling efficiency.

[0040] The working principle of the present invention is: when the interception net needs to be lifted and raised, the motor responsible for lifting will drive the interception net to be discharged from the water surface. At this time, the reducer is needed to transmit kinetic energy, and the input shaft 4 is connected to the output end of the motor. When the input shaft 4 rotates under the drive of the motor, the power will reach the large disk gear 502 through the transmission bevel gear 501. The large disk gear 502 will drive the reduction bevel gear 503 to rotate while distributing the power, and through the cooperation of the reduction bevel gear 503 and the spherical gear 12, the reducer can achieve the effect of stepless speed change. At the same time, when power is transmitted, the shock-absorbing spring 702 will collect the vibration from the lubricating bearing 701 and convert it into the power of lubricating oil flow, which can fully reduce the speed. Reduce the vibration of the output shaft 6, and the anti-backlash ratchet 8 will rotate with the rotation of the output shaft 6. During the deceleration process, the cooperation between the anti-backlash ratchet 8 and the feedback tube 9 can enable the reducer to obtain effective resistance feedback during rotation. The relative movement between the adjusting connecting rod 905 and the feedback connecting rod 907 will change the position of the spherical gear 12, and thus the transmitted power will also change. The cooling pipe 10 will ensure that the temperature inside the reducer is maintained within a stable range, so that the speed change gear set 5 will not be damaged by high temperature. In the internal cooling pipe 10, the filter mounting frame 1302 will ensure that the oil residue filter 1301 is cleaned in time to avoid blockage and maintain stable operation of the equipment.

[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A variable speed control reducer for an interception net, characterized by: The reducer comprises a mounting seat (1), a reducer housing (2) is provided on the mounting seat, the reducer housing (2) is fixedly connected to the mounting seat (1), a sealing assembly (3) is provided on the reducer housing (2), an input shaft (4) is provided in the reducer housing (2), the input shaft (4) passes through the reducer housing (2) and is rotationally connected to the reducer housing (2), a speed change gear set (5) is provided in the reducer housing (2), the speed change gear set (5) is meshed with the input shaft (4), an output shaft (6) is provided on the reducer housing (2), and a sealing assembly (3) is provided on the output shaft (6). A vibration component (7), wherein the vibration-proof component (7) is connected to the output shaft (6) and the reducer housing (2), respectively; an anti-return ratchet (8) is provided on the reducer housing (2); the output shaft (6) passes through the anti-return ratchet (8) and is slidably connected to the anti-return ratchet (8); the anti-return ratchet (8) is rotationally connected to the reducer housing (2); a feedback pipe (9) is provided in the reducer housing (2); the feedback pipe (9) is in sliding contact with the anti-return ratchet (8); a cooling pipe (10) is provided on the reducer housing (2); a pressurized anti-blocking chamber (11) is provided in the cooling pipe (10); The speed change gear set (5) includes a transmission bevel gear (501) and a large plate gear (502), the transmission bevel gear (501) meshes with the teeth on the input shaft (4), the transmission bevel gear (501) and the large plate gear (502) are respectively connected to the reduction housing (2), the transmission bevel gear (501) meshes with the large plate gear (502), and reduction bevel gears (503) are respectively provided on both sides of the large plate gear (502), each of the reduction bevel gears (503) is respectively meshed with the large plate gear (502), the reduction bevel gears (503) are rotationally connected to the reduction housing (2), and a plurality of spherical gears (12) are provided in the reduction housing (2), each of the spherical gears (12) is respectively connected to the reduction housing (2), and each of the spherical gears (12) is respectively meshed with the reduction bevel gear (503); The spherical gear (12) includes a rotating ball (1201) and a transmission gear (1202). The rotating ball (1201) is fixedly connected to the transmission gear (1202). The transmission gear (1202) is meshed with the output shaft (6) through teeth. The rotating ball (1201) is provided with a plurality of adaptive springs (1203). Each of the adaptive springs (1203) is provided with a plurality of adaptive teeth. Each of the adaptive teeth is respectively meshed with the bevel gear teeth on the reduction bevel gear (503). One end of the adaptable spring (1203) is fixedly connected to the rotating ball (1201), and the connection end of the adaptable spring (1203) away from the rotating ball (1201) is embedded in the rotating ball (1201) and is slidably connected to the rotating ball (1201). The transmission gear (1202) is connected to the feedback tube (9). A support spring (1204) is provided on the transmission gear (1202). Both ends of the support spring (1204) are respectively connected to the transmission gear (1202) and the speed reducer housing (2); The output shaft (6) includes a mounting sleeve (601) and an output bevel gear (602), the mounting sleeve (601) is rotatably connected to the reducer housing (2), the mounting sleeve (601) is provided with teeth, the teeth on the output bevel gear (602) mesh with the teeth on the mounting sleeve (601), the output bevel gear (602) is rotatably connected to the reducer housing (2), the side of the output bevel gear (602) away from the mounting sleeve (601) meshes with the transmission gear (1202), the output bevel gear (602) is connected to the feedback tube (9), and the mounting sleeve (601) is connected to the anti-vibration component (7); The feedback tube (9) includes a detection pipe (901), an anti-rebound sheet (903) is provided in the detection pipe (901), the anti-rebound sheet (903) is fixedly connected to the detection pipe (901), a transmission piston (902) is provided in the detection pipe (901), the transmission piston (902) abuts against the anti-rebound sheet (903), the transmission piston (902) and the detection pipe (901) are in sliding contact, a release piston (904) is provided on the side of the detection pipe (901) away from the transmission piston (902), an adjustment connecting rod (905) is provided on the release piston (904), the adjustment connecting rod (905) is rotationally connected to the reducer housing (2), and the end of the adjustment connecting rod (905) away from the release piston (904) is connected to the output bevel gear (602); The adjusting connecting rod (905) is provided with teeth, the speed reducer housing (2) is provided with a feedback gear (906), the feedback gear (906) is rotationally connected to the speed reducer housing (2), the feedback gear (906) is meshed with the adjusting connecting rod (905), the speed reducer housing (2) is provided with a feedback connecting rod (907), the output bevel gear (602) passes through the feedback connecting rod (907) and is rotationally connected to the feedback connecting rod (907), the feedback connecting rod (907) is slidingly connected to the speed reducer housing (2), and the feedback gear (906) is meshed with the feedback connecting rod (907).

2. The variable speed control reducer for an interception net according to claim 1, characterized in that: The anti-vibration component (7) includes a lubricating bearing (701), which is sleeved on a mounting sleeve (601). The lubricating bearing (701) is arranged on a reducer housing (2). A plurality of damping springs (702) are arranged on an inner ring of the lubricating bearing (701). The damping springs (702) are arranged in an oil-passing turbine (703). The oil-passing turbine (703) is rotatably connected to the reducer housing (2). A plurality of expansion sliders (704) are arranged in the oil-passing turbine (703). Each expansion slider (704) is provided with a thread on a side close to the oil-passing turbine (703). Two ends of the damping spring (702) respectively abut against the expansion slider (704) and the inner ring of the lubricating bearing (701). The expansion slider (704) is engaged with the thread on the oil-passing turbine (703).

3. The variable speed control reducer for an interception net according to claim 2, characterized in that: A lubrication pipe (13) is provided in the reducer housing (2) near the large plate gear (502), an oil residue filter (1301) is provided in the lubrication pipe (13), a filter mounting frame (1302) is provided in the lubrication pipe (13), the oil residue filter (1301) is provided on the filter mounting frame (1302) in the lubrication pipe (13), the filter mounting frame (1302) is rotatably connected to the lubrication pipe (13), and a rotating fan blade (1303) is provided on the filter mounting frame (1302).

4. The variable speed control reducer for an interception net according to claim 3, characterized in that: The pressurized anti-blocking chamber (11) includes a pressurized chamber (1101), a repetitive airbag (1102) is provided in the pressurized chamber (1101), the repetitive airbag (1102) is communicated with the interior of the reducer housing (2), a surge shrapnel (1103) is provided in the pressurized chamber (1101), the surge shrapnel (1103) and the pressurized chamber (1101) are rotationally connected via a spring shaft, the surge shrapnel (1103) is embedded in the reducer housing (2) at one end away from the spring shaft and is in sliding contact with the reducer housing (2), a pressurized ball (1104) is provided on the surge shrapnel (1103), the pressurized ball (1104) is hinged to the surge shrapnel (1103), and the repetitive airbag (1102) is against the surge shrapnel (1103) at one end away from the chamber of the reducer housing (2).

Citation Information

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