A processing device, processing method and assembly method for double anchor plate tension embedded parts

Abstract

The present invention discloses a processing equipment for double-anchor plate tension embedded parts in the field of building construction technology, comprising: a base and a mounting seat installed on the base, and a support member rotatably installed on the mounting seat; a clamping mechanism and a jacking mechanism are rotatably provided on the mounting seat and are respectively located on the upper and lower sides of the support member, and a pushing mechanism is provided on the base for pushing the manufactured embedded parts away from the support member; the support member comprises two supporting mechanisms, and the two supporting mechanisms are symmetrically installed on the mounting seat front and back and are rotatably installed; the supporting mechanism comprises a mounting member and two movable supporting members respectively slidably installed on the upper and lower sides of the mounting member, and the embedded parts in the present application are factory-made and formed, which is convenient for welders to operate, and the embedded parts can be turned over and welded at will, avoiding the traditional method of installing them and then welding the anchor bars and embedded plates, effectively controlling the welding deformation of the embedded parts, and ensuring the flatness, verticality and geometric dimensions of the embedded parts.

Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a processing device, a processing method and a mounting method for a double anchor plate tension embedded part. Background Art

[0002] Multi-layer (high) concrete racks are indispensable buildings for many large chemical plants, metallurgical plants, and refineries. Multi-layer (high) concrete racks are connected with steel structure beams, horizontal supports, and vertical supports to form multi-layer (high) pipe corridors. The link between the two is through large-scale embedded parts. If it is necessary to ensure that the horizontality, verticality, and position of the steel structure beams, horizontal supports, and vertical supports are installed in accordance with the drawings and specifications, the requirements for the horizontality, axis position, and other installation accuracy of the embedded parts are very high. Since the multi-layer (high) concrete racks have a long distance, a high elevation, dense steel bars, a large number of embedded parts, and the embedded parts are double anchor plates, and the weight of each is relatively heavy, during the installation of the embedded parts, the traditional construction method is to first weld the anchor plate on one side to the tension anchor rod, and then pass it into the steel bar of the rack column, and then weld the other end in the air. However, it is difficult to ensure that the anchor plate remains parallel to the column surface, which brings difficulties to the installation of the steel structure. Summary of the invention

[0003] The purpose of the present invention is to provide a processing equipment, processing method and assembly method for double anchor plate tension embedded parts, so as to solve the problem that the traditional construction method proposed in the above background technology is to first weld the anchor plate on one side to the tension anchor rod, and then pass it into the frame column reinforcement, and then weld the other end in the air, but it is difficult to ensure that the anchor plate and the column surface remain parallel, which brings difficulties to the installation of the steel structure.

[0004] To achieve the above object, the present invention provides the following technical solution: a processing device for double anchor plate tension embedded parts, comprising: a base and a mounting seat installed on the base, the processing device also includes: a support member rotatably installed on the mounting seat;

[0005] The mounting seat is rotatably provided with a clamping mechanism and a lifting mechanism respectively located at the upper and lower sides of the support member to fix the two anchor plates of the embedded member at the upper and lower sides of the support member, and the base is provided with a pushing mechanism for pushing the manufactured embedded member away from the support member;

[0006] The support member includes two support mechanisms, and the two support mechanisms are symmetrically mounted front and back and rotatably mounted on the mounting seat;

[0007] The support mechanism comprises a mounting member and two movable support members respectively slidably mounted on the upper and lower sides of the mounting member. The movable support members slide in the up and down directions to change the up and down dimensions of the support mechanism.

[0008] Preferably, the sides of the movable support members on the front and rear sides close to each other are both hinged with a blocking member through a spring shaft, a limiting groove is provided at the end of the blocking member on one side, and a limiting block for inserting into the limiting groove is provided at the end of the blocking member on the other side, so that the movable support members on both sides move up and down synchronously;

[0009] Wherein, the limiting groove is a C-shaped groove, so that the blocking member can rotate horizontally and the limiting block can be moved out of the limiting groove.

[0010] Preferably, the limit block is provided with an electromagnet, and the blocking member is a magnetic metal member.

[0011] Preferably, the mounting member is provided with a driving mechanism for driving the movable support member to move; the movable support members on the upper and lower sides, which are away from each other, are provided with slots, and a guide wheel assembly for guiding the processed movable embedded parts and a spring member connected to the guide wheel assembly are slidably provided in the slots.

[0012] Preferably, a method for processing a double anchor plate tension embedded part, using a processing device for processing a double anchor plate tension embedded part, specifically comprises the following steps:

[0013] S1: Cut the anchor plates and anchor rods of the embedded parts, and perform milling on the anchor plates;

[0014] S2: Move the movable support, adjust the upper and lower dimensions of the support, place one anchor plate of the embedded part on the upper part of the support, and clamp it with a clamping mechanism, then place another anchor plate of the embedded part on the upper part of the jacking mechanism, move it upward through the jacking mechanism to contact the bottom of the support, and clamp it, then insert the anchor rods into the holes of the anchor plates one by one, and weld the anchor plates and anchor rods to form embedded parts;

[0015] S3: After the clamping mechanism and the lifting mechanism are reset, the pushing mechanism works to push the embedded parts off the supporting parts.

[0016] Preferably, the welding method of the embedded parts comprises the following steps:

[0017] S21: The support rotates, the embedded part is rotated 180°, the anchor rod is spot welded to the upper anchor plate, and then the geometric dimensions of the embedded part are checked;

[0018] S22: After the review is qualified, the weld of the upper anchor plate is welded, and then the support part is rotated, the embedded part is rotated 180°, and the weld of the upper anchor plate is welded;

[0019] The welding method adopts two-person synchronous symmetrical welding or single-person diagonal welding.

[0020] Preferably, a method for assembling a double anchor plate tension embedded part, using a method for processing a double anchor plate tension embedded part to make an embedded part, specifically comprises the following steps:

[0021] S1: After pre-embedded installation of vertical reinforcement and stirrups, concrete structure construction is carried out, and positioning pieces are installed on the vertical reinforcement;

[0022] S2: Slowly lower the embedded part from directly above the vertical reinforcement until the vertical reinforcement passes through the lowest anchor rod of the embedded part, then stop lowering. After placing the inner and outer stirrups into the embedded part, the embedded part slowly lowers again. When the vertical reinforcement passes through the second to last anchor rod of the embedded part, stop lowering. Place the inner and outer stirrups into the embedded part, and so on. After the top layer of stirrups is placed, the embedded part continues to fall until the lowest anchor rod of the embedded part contacts the positioning part, and then use the tie wire to tie the embedded part and the vertical reinforcement tightly.

[0023] Preferably, the positioning member comprises a fixed clamping ring and a movable clamping ring hinged to the fixed clamping ring via a rotating shaft, the fixed clamping ring is provided with bolts for fixing the movable clamping ring, and the fixed clamping ring is provided with a positioning rod for supporting the embedded part.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows: the embedded parts in the present application are factory-made, which makes it easy for welders to operate, and the embedded parts can be turned over and welded at will, avoiding the obstacles of welding the anchor rods and anchor plates after the traditional installation, improving the welding quality and visual quality, effectively controlling the welding deformation of the embedded parts, ensuring the flatness, verticality and geometric dimensions of the embedded parts; and shortening the time for high-altitude assembly and alignment of steel bar workers and high-altitude welding operations of welders, reducing the safety hazards caused by high-altitude operations, and the embedded parts can be made in the same process as steel bar workers. In order to avoid cross-operation and reduce the occurrence of accidents caused by falling objects from heights, there is no idleness between the embedded parts maker and the on-site steel bar binding workers. At the same time, the finished embedded parts are installed from the top of the vertical reinforcement to the bottom. There is no need to change the design form and quantity of the inner and outer stirrups, and the outer and inner stirrups can be smoothly placed in the embedded parts in layers, avoiding the traditional installation method that cannot be installed due to the collision between the anchor bars and the vertical bars and stirrups. In the high-altitude environment, the installation accuracy of the embedded parts is effectively guaranteed, which lays a good foundation for the next process of steel structure installation, speeds up the construction progress, and reduces the construction cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the processing equipment of the present invention;

[0026] Figure 2 This is a schematic diagram of the support structure of the present invention;

[0027] Figure 3 This is an enlarged schematic diagram of the structure at A of the present invention;

[0028] Figure 4 This is a schematic diagram of the structure of the blocking member of the present invention;

[0029] Figure 5 It is an enlarged schematic diagram of the structure at B of the present invention;

[0030] Figure 6 It is a schematic diagram of the structure of the embedded part of the present invention;

[0031] Figure 7 This is a schematic diagram of the welding sequence of the embedded parts of the present invention;

[0032] Figure 8 This is a schematic diagram of the positioning member structure of the present invention;

[0033] Fig. 9 This is a schematic diagram of the embedded parts installation structure of the present invention.

[0034] In the figure: 1. base; 2. mounting seat; 3. support member; 31. mounting member; 32. movable support member; 321. slot; 322. guide wheel assembly; 33. blocking member; 331. limit block; 332. limit slot; 333. electromagnet; 4. clamping mechanism; 5. lifting mechanism; 6. embedded part; 7. pushing mechanism; 8. positioning member; 81. positioning rod; 82. fixed clamping ring; 83. rotating shaft; 84. movable clamping ring; 85. bolt; 9. concrete structure; 10. vertical reinforcement; 11. stirrups. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Example 1

[0037] See also Figure 1 , a processing equipment for double anchor plate tension embedded parts, comprising: a base 1, a mounting seat 2 is installed above the base 1, a support member 3 is rotatably installed on the mounting seat 2, a welded embedded part 6 assembly is fixed on the support member 3 for welding, and the embedded part can be turned over arbitrarily for welding by rotating the support member 3 at the mounting seat 2;

[0038] Among them, see Figure 2The support member 3 includes two support mechanisms, which are symmetrically arranged front and back, and both support mechanisms are rotatably installed on the mounting seat 2; the support mechanism includes a mounting member 31 and two movable support members 32, and the two movable support members 32 are respectively slidably installed on the upper and lower sides of the mounting member 31 (the movable support members 32 can move up and down at the mounting member 31). By sliding the movable support members 32 up and down, the upper and lower sizes of the support mechanism can be changed to adapt to the processing sizes of different embedded parts 6.

[0039] See also Figure 1 A clamping mechanism 4 and a lifting mechanism 5 are rotatably provided on the mounting seat 2. The clamping mechanism 4 and the lifting mechanism 5 are respectively located on the upper and lower sides of the support member 3. The clamping mechanism 4 and the lifting mechanism 5 will rotate together with the rotation of the support member 3, and the clamping mechanism 4 is composed of a pressing member and a driving member that drives the pressing member to move. By driving the pressing member to move closer to the support member 3, an anchor plate can be fixed above the support member 3; the lifting mechanism 5 refers to a telescopic device, such as an electric telescopic rod, a hydraulic or pneumatic telescopic rod, etc., which is used to fix another anchor plate below the support member 3; a pushing mechanism 7 is provided on the base 1, and the pushing mechanism 7 includes a telescopic member and a pushing member installed on the moving end of the telescopic member. The telescopic member moves horizontally with the pushing member, and can push the manufactured embedded part 6 off the support member 3 for unloading.

[0040] In this embodiment, as a further optimized solution, please refer to Figure 2 and Figure 3 The locking member 33 is provided with a stopper 332 at one end of the locking member 33 away from the spring shaft, and a stopper 331 is provided at the other end of the locking member 33 away from the spring shaft. The stopper 33 is inserted into the stopper 332. When the movable support member 32 on one side moves up and down, the movable support member 32 on the other side can be moved up and down synchronously. The stopper 332 is a C-shaped groove. When the blocking member 33 rotates horizontally, the stopper 33 can be moved out of the stopper 332, so that when the embedded part 6 is removed from the support member 3, the blocking member 33 will not block the anchor rod of the embedded part 6, so that the embedded part 6 can be taken down normally.

[0041] In this embodiment, as a further optimized solution, please refer to Figure 3 and Figure 4The limit block 331 is provided with an electromagnet 333, and the blocking member 33 is a magnetic metal member, which refers to iron, steel, etc. that can be magnetically adsorbed; during the processing of the embedded member 6, the electromagnet 333 is energized to generate magnetic force, which adsorbs the blocking member 33, connects the blocking members 33 on the front and rear sides, and has a blocking and limiting effect on the embedded member 6, so that the probability of the embedded member 6 moving during the rotation of the support member 3 is reduced; when the embedded member 6 is removed from the support member 3, the electromagnet 333 is powered off, so that the magnetic force on the blocking member 33 disappears, and the connection between the blocking members 33 on the front and rear sides can be disconnected.

[0042] In this embodiment, as a further optimized solution, please refer to Figure 2 and Figure 5 A driving mechanism is provided on the mounting member 31, and the output end of the driving mechanism is connected to the movable support member 32, so as to drive the movable support member 32 to automatically move up and down; a slot 321 is provided on the side of the movable support members 32 on the upper and lower sides that are away from each other, and a guide wheel assembly 322 is slidably provided in the slot 321 (the guide wheel assembly 322 includes a frame and a guide wheel rotatably installed in the frame, and the frame is slidably installed in the slot 321), and the guide wheel assembly 322 can move up and down in the slot 321, and a spring member is installed between the slot 321 and the guide wheel assembly 322 (the spring member is installed in the slot 321 and the frame); when the anchor plate is placed on the support member 3, the anchor plate will press the guide wheel assembly 322 into the slot 321; when the embedded part 6 is processed, the driving mechanism drives the movable support member 32 to contract, reducing the upper and lower dimensions of the support member 3, so that the support member 3 and the anchor plate of the embedded part 6 are not in contact, and through the action of the spring member, the guide wheel assembly 322 moves to the outside of the slot 321 and contacts the anchor plate to support the embedded part 6; when the embedded part 6 is withdrawn from the top of the support member 3, the guide wheel will roll to guide the embedded part 6, reduce the friction between the embedded part 6 and the support member 3, and facilitate material removal.

[0043] A method for processing a double anchor plate tension embedded part, using a double anchor plate tension embedded part processing equipment, specifically comprising the following steps:

[0044] S1: cutting the anchor plate and anchor rod of the embedded part 6, and milling the anchor plate;

[0045] Among them, when cutting materials, the anchor plates and anchor rods should be cut strictly according to the dimensions of the design drawings, and records should be kept. To ensure the visual quality and construction progress, the anchor plates should be cut by plasma cutting machines or semi-automatic cutting machines. Hand-held flame cutting is strictly prohibited. The cut anchor rods and anchor plates should be polished to remove burrs and spatter. The anchor rods should be cut with a steel bar cutting machine. The anchor bar ends should be flat after cutting. Bevels are strictly prohibited to affect the welding quality. There are two forms of welding between anchor plates and anchor rods, one is perforation plug welding, and the other is right-angle welding. The welding holes of the anchor plates for perforation plug welding are processed and opened by milling machines according to the requirements of the design drawings. The size, depth, angle and spacing of the holes should meet the design requirements.

[0046] S2: According to the size of the embedded part 6, move the movable support part 32, adjust the upper and lower sizes of the support part 3; place one anchor plate of the embedded part 6 on the upper part of the support part 3 and clamp it with the clamping mechanism 4, then place the other anchor plate of the embedded part 6 on the upper part of the jacking mechanism 5, move it upward through the jacking mechanism 5 to contact the bottom of the support part 3 and clamp it; then insert the anchor rods into the holes of the anchor plates one by one, and weld the anchor plates and anchor rods to form the embedded part 6.

[0047] S3: The support member 3 rotates, and after the embedded member 6 is rotated 180°, the anchor rod is spot welded to the upper anchor plate, and then the geometric dimensions of the embedded member 6 are reviewed; after the review is qualified, the weld of the upper anchor plate is welded, and then the support member 3 rotates, and the embedded member 6 is rotated 180°, and the weld of the anchor plate turned to the upper side is welded.

[0048] S4: After the clamping mechanism 4 and the lifting mechanism 5 are reset, the pushing mechanism 7 works to push the embedded part 6 off the supporting part 3.

[0049] It should be noted that the embedded part 6 is composed of two anchor plates and an anchor rod (such as Figure 6 As shown), Figure 7 As shown, in order to prevent welding deformation, the welding method adopts two-person synchronous symmetrical welding or single-person diagonal welding;

[0050] Among them, two-person synchronous symmetrical welding means: two welders weld symmetrically at the same time (the two welders are divided into No. 1 welder and No. 2 welder for distinction), No. 1 welder welds the first weld, and No. 2 welder welds the last weld symmetrically; No. 1 welder welds the second weld, and No. 2 welder welds the second last weld symmetrically, and so on, No. 1 welder welds the positive number N, N+1, N+2, ..., N+X welds, and No. 2 welder welds the last number N, N+1, N+2, ..., N+X welds, until the welding is completed;

[0051] Single-person diagonal welding is as follows: the welder starts welding from the first weld, and then welds the last weld after the first weld is welded. After the last weld is welded, he returns to weld the second weld, and then welds the second to last weld, and so on, until the welding is completed.

[0052] See also Fig. 9 A method for assembling a double anchor plate tension embedded part, wherein the embedded part is made by a processing method for a double anchor plate tension embedded part, and specifically comprises the following steps:

[0053] S1: After pre-embedded installation of the vertical reinforcement 10 and the stirrups 11, the concrete structure 9 is constructed, and the positioning piece 8 is installed on the vertical reinforcement 10;

[0054] S2: The embedded part 6 is slowly lowered from just above the vertical reinforcement 10 until the vertical reinforcement 10 passes through the lowest anchor rod of the embedded part 6, then the lowering is stopped, and after the inner and outer stirrups 11 are placed (the inner and outer stirrups 11 are placed into the embedded part 6), the embedded part 6 is slowly lowered again, and the vertical reinforcement 10 passes through the second to last anchor rod of the embedded part 6, then the lowering is stopped, and the inner and outer stirrups 11 are placed (the inner and outer stirrups 11 are placed into the embedded part 6, and are layered with the stirrups 11 placed before), and so on, until the top layer of stirrups 11 is placed (all the stirrups 11 are placed into the embedded part 6), the embedded part 6 continues to fall, until the lowest anchor rod of the embedded part 6 contacts the positioning part 8, the embedded part 6 and the vertical reinforcement 10 are tied tightly with wire to prevent the embedded part from moving left and right, that is, the embedded part 6 is installed.

[0055] See also Figure 8 The positioning member 8 includes a fixed snap ring 82 and a movable snap ring 84. The movable snap ring 84 is hinged on the fixed snap ring 82 through a rotating shaft 83. A bolt 85 is provided on the fixed snap ring 82 for connecting the movable snap ring 84 with the fixed snap ring 82, thereby fixing the movable snap ring 84. A positioning rod 81 is provided on the fixed snap ring 82. The movable snap ring 84 is rotated to sleeve the fixed snap ring 82 and the movable snap ring 84 on the outer wall of the vertical rib 10, and the fixed snap ring 82 and the movable snap ring 84 are connected by bolts 85, thereby fixing the positioning member 8 on the vertical rib 10. The embedded part 6 can be supported by the positioning rod 81 of the positioning member 8, and the position of the embedded part 6 sleeved on the vertical rib 10 is limited.

[0056] It should be noted that the installed stirrups 11 refer to the stirrups 11 below the installation position of the embedded part 6; measure the installation elevation of the embedded part 6, install four positioning parts 8 at the installation elevation, and the elevation deviation of the positioning parts 8 should be controlled within ±5mm to ensure the accuracy of the installation of the embedded part 6.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A processing device for double anchor plate tension embedded parts, comprising: A base (1) and a mounting seat (2) mounted on the base (1), characterized in that the processing equipment further comprises: a support member (3) rotatably mounted on the mounting seat (2); The mounting seat (2) is rotatably provided with a clamping mechanism (4) and a lifting mechanism (5) respectively located on the upper and lower sides of the support member (3) to fix the two anchor plates of the embedded member (6) on the upper and lower sides of the support member (3); the base (1) is provided with a pushing mechanism (7) for pushing the manufactured embedded member (6) away from the support member (3); The support member (3) comprises two support mechanisms, and the two support mechanisms are symmetrically mounted front and back and are rotatably mounted on the mounting seat (2); The support mechanism comprises a mounting member (31) and two movable support members (32) respectively slidably mounted on the upper and lower sides of the mounting member (31), wherein the movable support members (32) slide in the up and down directions to change the up and down dimensions of the support mechanism; The sides of the movable support members (32) on the front and rear sides that are close to each other are both hinged with a blocking member (33) via a spring shaft, a limiting groove (332) is provided at the end of the blocking member (33) on one side, and a limiting block (331) for inserting into the limiting groove (332) is provided at the end of the blocking member (33) on the other side, so that the movable support members (32) on both sides can move up and down synchronously; The limiting groove (332) is a C-shaped groove, so that the blocking member (33) can rotate horizontally to move the limiting block (331) out of the limiting groove (332).

2. The processing equipment for double anchor plate tension embedded parts according to claim 1 is characterized in that: The limit block (331) is provided with an electromagnet (333), and the blocking member (33) is a magnetic metal member.

3. The processing equipment for double anchor plate tension embedded parts according to claim 1 is characterized in that: The mounting member (31) is provided with a driving mechanism for driving the movable support member (32) to move; the movable support members (32) at the upper and lower sides, which are away from each other, are provided with slots (321), and a guide wheel assembly (322) for guiding the processed movable embedded member (6) and a spring member connected to the guide wheel assembly (322) are slidably provided in the slots (321).

4. A method for processing a double anchor plate tension embedded part, using the processing equipment for processing a double anchor plate tension embedded part according to claim 1, characterized in that: The specific steps include: S1: cutting the anchor plate and anchor rod of the embedded part (6) and milling the anchor plate; S2: after moving the movable support member (32) and adjusting the upper and lower dimensions of the support member (3), one anchor plate of the embedded member (6) is placed on the upper part of the support member (3) and clamped by the clamping mechanism (4), and then the other anchor plate of the embedded member (6) is placed on the upper part of the lifting mechanism (5), and is moved upward by the lifting mechanism (5) to contact the lower part of the support member (3) and clamped, and then the anchor rods are inserted into the holes of the anchor plate one by one, and the anchor plate and the anchor rods are welded to form the embedded member (6); S3: After the clamping mechanism (4) and the lifting mechanism (5) are reset, the pushing mechanism (7) operates to push the embedded part (6) off the supporting part (3).

5. A method for processing double anchor plate tension embedded parts according to claim 4, characterized in that: The welding method of the embedded part (6) comprises the following steps: S21: the support member (3) is rotated to rotate the embedded member (6) by 180°, the anchor rod is spot welded to the upper anchor plate, and then the geometric dimensions of the embedded member (6) are checked; S22: After the recheck is qualified, the weld of the upper anchor plate is welded, and then the support member (3) is rotated, the embedded member (6) is rotated 180 degrees, and the weld of the upper anchor plate is welded; The welding method adopts two-person synchronous symmetrical welding or single-person diagonal welding.

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