An ultrasonic-laser collaborative grinding wheel dressing device and method

By using an ultrasonic-laser synergistic grinding wheel dressing device, which combines image acquisition with ultrasonic vibration, precise control of the grinding wheel is achieved, solving the problem of debris residue during laser dressing and improving processing efficiency and sharpening effect.

CN116512129BActive Publication Date: 2026-02-24DALIAN UNIV OF TECH
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Patent Information

Application Number
CN202310510131.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-08
Publication Date
2026-02-24
Estimated Expiration
2043-05-08

AI Technical Summary

Technical Problem

Existing grinding wheel dressing methods are ineffective at removing debris residue generated during laser dressing, resulting in low processing efficiency. Furthermore, existing composite dressing methods have limitations in terms of sharpening effect and efficiency.

Method used

An ultrasonic-laser synergistic grinding wheel dressing device is adopted, which combines CCD camera image acquisition with ultrasonic vibration to provide real-time feedback on the debris status of the grinding wheel surface. The grinding wheel is dressed in real time through the coordinated use of laser ablation head and ultrasonic vibration, achieving real-time removal of debris and precise dressing of the grinding wheel profile.

Benefits of technology

It improves the processing quality and sharpening efficiency of grinding wheels, ensures the cleanliness of the grinding wheel surface, enhances the shaping and sharpening quality of grinding wheels, and has a simple structure and wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides an ultrasonic-laser collaborative grinding wheel dressing device and method. The application comprises a servo motor, an ultrasonic grinding wheel clamping device, a shaped grinding wheel, a CCD camera, a laser ablation head, a three-dimensional moving table, an image acquisition card, a fiber laser, a backlight source and a computer. The grinding wheel is clamped on the ultrasonic grinding wheel clamping device, and the clamping device and the grinding wheel are driven by the servo motor to rotate around the vertical direction. The CCD camera and the backlight source are horizontally arranged on both sides of the grinding wheel, and are used for feeding back the removal condition of the ultrasonic vibration on the surface of the grinding wheel to the computer during laser dressing of the grinding wheel. The computer controls the laser ablation head on the three-dimensional moving table to dress the grinding wheel, and the required grinding wheel profile and surface texture are processed through the feedback of the CCD camera. The application combines the advantages of high efficiency, high machining freedom of laser dressing of the grinding wheel and good effect of the ultrasonic vibration on the removal of the adhesive debris, and solves the problems of easy adhesion of the debris and low sharpness in the traditional laser dressing method of the grinding wheel.
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Description

Technical Field

[0001] This invention belongs to the field of grinding technology, specifically relating to an ultrasonic-laser synergistic grinding wheel dressing device and method. Background Technology

[0002] With the continuous development of demands and technologies in various fields such as aerospace, automotive, shipbuilding, and major national equipment, the demand for high-temperature brittle and hard materials such as nickel-based superalloys, silicon nitride ceramics, and reaction-bonded silicon carbide composites (RB-SiC) is also increasing. Furthermore, due to the increasing complexity of the required functions, the shapes and precision required for processing these materials are becoming increasingly complex. Therefore, laser-assisted or ultrasonic-assisted grinding is often used in the mechanical manufacturing field to achieve the desired processing parameters. Although there are various auxiliary processing methods, they cannot be separated from grinding itself. Therefore, the problem of reduced processing efficiency due to wheel clogging, dulling, and ablation is a problem that must be solved during the processing. This necessitates frequent dressing and sharpening of the grinding wheel. Since diamond grinding wheels are often used when processing superhard materials such as RB-SiC, their high bonding strength and high abrasive hardness make dressing them difficult, inefficient, and time-consuming. Therefore, for the ultra-precision, high-efficiency and automation of grinding processes, it is essential to develop a high-speed and high-efficiency precision online dressing technology and device for diamond grinding wheels.

[0003] Currently, commonly used grinding wheel dressing methods in the industrial field mainly include traditional methods (including cup-shaped grinding wheel dressing, diamond pen dressing, etc.), electrolytic online grinding wheel dressing technology (ELID), electrical discharge dressing, ultrasonic vibration dressing, and laser dressing, such as the Chinese patent "A device for laser dressing and shaping grinding wheels based on visual inspection and its dressing method" (authorization number CN 108747825B). This method is based on visual inspection to extract and provide feedback on the contour shape of the laser-dressed grinding wheel in real time, which facilitates the computer to compensate for the correction path in real time. However, when laser dressing grinding wheels, the residual and adhered debris generated on the grinding wheel surface is difficult to remove. Even with real-time feedback, multiple dressings still cannot remove the residual debris, which will accumulate more and more. As a result, the shaping effect is good, but the sharpness cannot be restored, and the dressing purpose cannot be achieved well. There are also composite dressing methods that combine multiple techniques, such as ultrasonic vibration-assisted ELID dressing, as exemplified by the Chinese patent "Ultrasonic ELID Composite Surface Grinding System for Improving Oxide Film Quality" (authorization number CN 205497131 U). However, ELID dressing equipment is very complex and inconvenient to operate, and it can only dress metal-bonded grinding wheels, making it unsuitable for many situations. In addition, there are methods that combine ultrasonic vibration with traditional techniques, such as "Ultrasonic-Assisted Diamond Pendant Grinding Wheel Dressing Device" and "Ultrasonic Vibration Cup-Shaped Grinding Wheel Dresser for Dressing Superhard Abrasive Grinding Wheels" (authorization numbers CN 213765434 U and CN 205520952 U). However, the diamond pen and diamond grinding wheel cannot simultaneously perform shaping and sharpening work, resulting in a less sharp grinding wheel after dressing and low efficiency.

[0004] In summary, existing dressing devices for superhard abrasive forming grinding wheels have many limitations, and the existing composite dressing methods are also unable to fully utilize their respective advantages to achieve satisfactory dressing results. Summary of the Invention

[0005] The purpose of this invention is to provide an ultrasonic-laser synergistic grinding wheel dressing device and method to solve the problems mentioned in the background art.

[0006] The technical means employed in this invention are as follows:

[0007] An ultrasonic-laser coordinated grinding wheel dressing device includes: a servo motor, a three-dimensional moving stage, a laser ablation head, a shaped grinding wheel, a CCD camera, an image acquisition card, a computer, and an ultrasonic clamping device for the grinding wheel. The servo motor is connected to the ultrasonic clamping device and drives the ultrasonic clamping device and the shaped grinding wheel clamped on it to rotate. The ultrasonic clamping device includes several ultrasonic amplitude transformers, which amplify the amplitude and act as chucks that directly contact the workpiece. The CCD camera is placed on one horizontal side of the shaped grinding wheel, with a backlight positioned opposite it. The CCD camera and backlight are located on both sides of the shaped grinding wheel. The CCD camera is connected to the image acquisition card via a cable, and then connected to the computer via another cable. The laser ablation head is mounted and fixed on the three-dimensional moving stage, arranged horizontally along the tangential direction on one side of the shaped grinding wheel. The three-dimensional moving stage is connected to the computer via a cable, enabling controllable movement of the laser ablation head along the x, y, and z directions.

[0008] Furthermore, the ultrasonic clamping device for grinding wheels includes a four-jaw chuck body, four flange support jaws, four sets of ultrasonic amplitude transformers, and an ultrasonic transducer. The ultrasonic amplitude transformers are connected to the flange support jaws via flanges. The piezoelectric ceramic ultrasonic transducer is connected to the input end of the ultrasonic amplitude transformer via a double-ended stud. The flange support jaws are connected to the jaw chuck body via lead screws. The output ends of the four composite conical amplitude transformers directly serve as clamps that contact the workpiece. The forming grinding wheel is clamped by the ultrasonic clamping device and mounted on the worktable together with a servo motor. The rotation of the ultrasonic clamping device and the forming grinding wheel is achieved by the servo motor.

[0009] Furthermore, the four-jaw chuck body engages with the ultrasonic chuck chuck chuck through the Archimedes spiral groove on the internal bevel gear disc. The ultrasonic chuck chuck has a structure that is symmetrically distributed in a cross shape in three-dimensional space.

[0010] Furthermore, the ultrasonic chuck head transmission part is provided with a planar thread, the upper part of the chuck is a tubular structure with a through hole, the front part of the tube is provided with a flange, and the flange of the ultrasonic amplitude transformer is fixed to the chuck by bolts; the ultrasonic amplitude transformer is a composite conical amplitude transformer with a cylindrical input, the end face of the input end is provided with a threaded hole, which is connected to the ultrasonic transducer, and a flange with circumferentially distributed through holes is provided at the vibration node.

[0011] This invention also discloses an ultrasonic-laser synergistic grinding wheel dressing method, which includes the following steps:

[0012] Step 1: Clamp the forming grinding wheel on the ultrasonic clamping device, fix it on the three-dimensional worktable, and connect it to the servo motor.

[0013] Step 2: Start the servo motor and control the clamping device to drive the grinding wheel to rotate at the given speed. The preset speed is set to 10 r / min. Turn on the backlight and image acquisition device to acquire the contour surface image of the grinding wheel and transmit it to the computer.

[0014] Step 3: The computer begins to process the edge contour information of the forming grinding wheel, compares the grinding wheel contour shape optimized according to the grinding wheel working requirements with the type and requirements of the grinding wheel surface texture to be processed, calculates the error margin of the forming grinding wheel to be dressed, and generates corresponding digital control instructions.

[0015] Step 4: The computer manipulates the three-dimensional moving stage to move the laser ablation head along the given trajectory in the x, y, and z directions. The laser ablation head is started and works according to the given processing parameters. At the same time, the ultrasonic transducer starts working and provides one-dimensional or two-dimensional ultrasonic vibration to the forming grinding wheel as required, so as to jointly realize the forming and dressing process of the forming grinding wheel.

[0016] Step 5: The image acquisition device acquires images of the machining quality of the grinding wheel surface during the dressing process and transmits them to the computer. Based on the feedback from the image acquisition device regarding the adhesion and residue of debris on the machining surface, the computer outputs control commands in real time, adjusts variables such as the frequency and amplitude of the ultrasonic transducer output, optimizes ultrasonic vibration parameters, and removes as much debris as possible generated during the laser dressing process.

[0017] Step Six: The computer again uses a CCD camera to photograph the surface of the shaped grinding wheel and determines whether the surface quality of the shaped grinding wheel after dressing is qualified and whether the residual debris meets the requirements. If it does not meet the requirements, the computer outputs the corresponding digital control signal to control the laser ablation head to complete the next stage of the laser dressing process until the shaped grinding wheel reaches the specified geometric accuracy and sharpness, thus completing the dressing of the shaped grinding wheel.

[0018] Step 7: Turn off the device and remove the compliant forming grinding wheel.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] (1) Combining ultrasonic vibration with laser dressing technology effectively solves the problems of chip adhesion and consolidation during laser dressing of the forming grinding wheel, thus improving the processing quality.

[0021] (2) By combining CCD camera image acquisition with ultrasonic vibration, the residual status of grinding wheel surface debris during the processing is fed back in real time, which facilitates real-time adjustment and optimization of the output processing parameters, improves the removal rate of grinding wheel surface debris, and further improves the shaping and sharpening quality of grinding wheel.

[0022] (3) In addition to the traditional requirements for shaping and sharpening, the processing of the grinding wheel profile and surface texture has been introduced, which not only ensures the dressing accuracy of the grinding wheel, but also improves the processing capability of the grinding wheel.

[0023] (4) The amplitude rod is directly used as the chuck of the four-jaw chuck, which simplifies the structure of the device. While ensuring that controllable two-dimensional ultrasonic vibration can be provided, it is convenient to build the clamping device and the dressing equipment, saving material resources.

[0024] (5) The repair device has a simple structure, a compact repair method, and a wide range of applications, making it easy to carry out and implement in various task requirements and occasions. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the overall structure of the ultrasonic clamping device for grinding wheels of the present invention.

[0027] Figure 2 for Figure 1 Schematic diagram of ultrasonic amplitude transformer.

[0028] Figure 3 for Figure 1 Schematic diagram of ultrasonic chuck clamp.

[0029] Figure 4 This is a schematic diagram of an ultrasonic-laser synergistic grinding wheel dressing device described in this invention.

[0030] Figure 5 This is a flowchart of the ultrasonic-laser synergistic grinding wheel dressing process of the present invention.

[0031] In the diagram: 1-1, 1-2, 1-3, 1-4, piezoelectric ceramic ultrasonic transducers; 2-1, 2-2, 2-3, 2-4, ultrasonic amplitude transformers; 3-1, 3-2, 3-3, 3-4, ultrasonic chuck chucks; 4, four-jaw self-centering chuck body; 5, ultrasonic amplitude transformer input end; 6, ultrasonic amplitude transformer flange; 7, ultrasonic amplitude transformer output end; 8, servo motor; 9, ultrasonic grinding wheel clamping device; 10, forming grinding wheel; 11, CCD camera; 12, laser ablation head; 13, three-dimensional moving stage; 14, fiber laser; 15, image acquisition card; 16, backlight; 17, computer. Detailed Implementation

[0032] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of exemplary embodiments according to the invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0035] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of the invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0036] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0037] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0038] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.

[0039] like Figure 1 As shown in the figure, an embodiment of the present invention discloses an ultrasonic clamping device for a grinding wheel, including piezoelectric ceramic ultrasonic transducers 1-1, 1-2, 1-3 and 1-4, ultrasonic amplitude transformers 2-1, 2-2, 2-3 and 2-4, ultrasonic chuck chucks 3-1, 3-2, 3-3 and 3-4, and a four-jaw self-centering chuck body. The piezoelectric ceramic ultrasonic transducers 1-1, 1-2, 1-3 and 1-4, the ultrasonic amplitude transformers 2-1, 2-2, 2-3 and 2-4, and the ultrasonic chuck chucks 3-1, 3-2, 3-3 and 3-4 are arranged at 90-degree intervals around the chuck rotation axis.

[0040] The four-jaw self-centering chuck body 4 is connected to the ultrasonic chuck chuck clamps 3-1, 3-2, 3-3, and 3-4 via four grooves on its surface and bevel gears with an Archimedean spiral inside. Ultrasonic amplitude transformers 2-1, 2-2, 2-3, and 2-4 are connected to the ultrasonic chuck clamps via flanges. Four piezoelectric ceramic ultrasonic transducers 1-1, 1-2, 1-3, and 1-4 are connected to the input ends of the ultrasonic amplitude transformers 2-1, 2-2, 2-3, and 2-4 via double-ended studs. The chuck body is fixed to the servo motor's rotary shaft.

[0041] Figure 2 yes Figure 1 A schematic diagram of a mid-sonic amplitude transformer is shown below. Figure 2 As shown, the ultrasonic amplitude transformers 2-1, 2-2, 2-3, and 2-4 are composite conical amplitude transformers, meaning their output end 7 is conical, and their input end 5 has a threaded hole. The input end 5 is a cylinder with a slot. The amplitude transformers and the ultrasonic transducer are connected by bolt heads, which allows for easy tightening during manual installation. A flange 6 is located at the vibration node, with six through holes evenly distributed around its circumference. The output ends of the four composite conical amplitude transformers directly serve as clamps for contacting the workpiece, ensuring controllable two-dimensional ultrasonic vibration while facilitating the setup of clamping and dressing devices, thus saving resources.

[0042] Figure 3 yes Figure 1 A schematic diagram of the ultrasonic chuck collet is shown below. Figure 3 As shown, the bottom transmission part of the chuck is provided with a planar thread for meshing with the Archimedean spiral groove on the upper part of the large bevel gear disk inside the four-jaw chuck body, so as to realize forward and backward movement along the axial direction, thereby clamping or releasing the workpiece; the upper part of the chuck is a tubular structure with a through hole for supporting the input end of the ultrasonic amplitude transformer and the piezoelectric ceramic ultrasonic transducer. The front of the tube is provided with a flange for fixing with the flange of the ultrasonic amplitude transformer.

[0043] Figure 4 This invention describes an ultrasonic-laser synergistic grinding wheel dressing device, such as... Figure 4 As shown, it includes a servo motor 8, an ultrasonic clamping device for a grinding wheel 9, a forming grinding wheel 10, a CCD camera 11, a laser ablation head 12, a three-dimensional moving stage 13, a fiber laser 14, an image acquisition card 15, a backlight 16, and a computer 17.

[0044] like Figure 5 As shown, the operating procedures of the ultrasonic-laser synergistic grinding wheel dressing device described above are as follows:

[0045] The four piezoelectric ceramic ultrasonic transducers 1-1, 1-2, 1-3, and 1-4, and the four ultrasonic amplitude rods 2-1, 2-2, 2-3, and 2-4 have the same resonant frequency. The four piezoelectric ceramic ultrasonic transducers 1-1, 1-2, 1-3, and 1-4 are excited by the same ultrasonic power supply.

[0046] The forming grinding wheel 10 is clamped on the grinding wheel ultrasonic clamping device 9. The grinding wheel ultrasonic clamping device 9 is connected to the servo motor 8. The servo motor 8 drives the grinding wheel ultrasonic clamping device 9 and the forming grinding wheel 10 clamped on it to rotate. The servo motor 8 is connected to the computer 17 through a cable. The computer 17 controls the servo motor 10.

[0047] The CCD camera 11 is placed on one side of the forming grinding wheel 10 at a horizontal position. The backlight 16 is placed opposite the CCD camera 11, so that the CCD camera 11 and the backlight 16 are located on both sides of the forming grinding wheel 10. The CCD camera 11 is connected to the image acquisition card 15 through a cable, and then connected to the computer 17 through a cable.

[0048] Computer 17 starts servo motor 8, driving the ultrasonic clamping device 9 and the forming grinding wheel 10 to rotate at a given speed. It also starts backlight 16 and CCD camera 11 to capture the contour features and surface morphology of the forming grinding wheel 10, and transmits the images back to computer 17 via image acquisition card 15. Computer 17 processes the edge contour morphology information of the forming grinding wheel 10, compares the optimally designed grinding wheel contour shape with the required surface texture of the grinding wheel, calculates the processing parameters, performs real-time compensation, automatically plans the laser ablation head 12 to adjust the motion trajectory of the forming grinding wheel 10, and generates corresponding digital control commands.

[0049] The laser ablation head 12 is fixed on the three-dimensional worktable 13 and placed on the horizontal side of the forming grinding wheel 10. The laser ablation head is connected to the fiber laser 14. The fiber laser 14 and the three-dimensional worktable 13 are respectively connected to the computer 17 through cables. The computer 17 outputs instructions to realize the joint control of the three-dimensional worktable 13 and the laser ablation head 12 for laser trimming.

[0050] Computer 17 manipulates the three-dimensional moving stage 13 to make the laser ablation head 12 move along the given trajectory in the x, y, and z directions. The laser ablation head 12 is started and works according to the given processing parameters. The ultrasonic power supply is turned on, and the four ultrasonic transducers 1-1, 1-2, 1-3, and 1-4 start working, generating ultrasonic vibrations with the same frequency and amplitude but opposite vibration directions. The amplitude is amplified by the ultrasonic amplitude transformers 2-1, 2-2, 2-3, and 2-4, which in turn drive the forming grinding wheel 10 to perform one-dimensional or two-dimensional ultrasonic vibrations as required, so as to jointly realize the forming and finishing process and surface texture processing of the forming grinding wheel.

[0051] The CCD camera 11 continuously acquires images of the processing quality of the surface processed by the forming grinding wheel 10 during the finishing process and transmits them to the image acquisition card 15. The computer 17 outputs control commands in real time based on the information on the adhesion and residue of the processed surface fed back by the image acquisition card 15, and adjusts the frequency and amplitude of the ultrasonic transducers 1-1, 1-2, 1-3, and 1-4 to optimize the ultrasonic vibration parameters and remove as much debris as possible generated during the laser finishing process.

[0052] Computer 17 restarts servo motor 8, backlight 16, and CCD camera 11 to capture the contour and surface morphology of the shaped grinding wheel 10, and determines whether the contour, debris removal, and surface texture processing quality of the shaped grinding wheel 10 after dressing are up to standard. If the requirements are not met, the corresponding digital control signals are output again to control the three-dimensional worktable 13 and laser ablation head 12 to complete the next stage of laser dressing process until the shaped grinding wheel 10 meets the specified requirements, and finally the dressing of the shaped grinding wheel 10 is completed.

[0053] Close the experimental setup and remove the forming grinding wheel 10 that meets the composite dressing requirements.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An ultrasonic-laser synergistic grinding wheel dressing device, characterized in that: include: The system comprises a servo motor, a 3D moving stage, a laser ablation head, a forming grinding wheel, a CCD camera, an image acquisition card, a computer, and an ultrasonic clamping device for the grinding wheel. The servo motor is connected to the ultrasonic clamping device, driving the device and the clamped grinding wheel to rotate. The ultrasonic clamping device includes several ultrasonic amplitude transformers, which amplify the amplitude and act as chucks directly contacting the workpiece. The CCD camera is placed on one horizontal side of the forming grinding wheel, with a backlight positioned opposite it. The CCD camera and backlight are located on opposite sides of the forming grinding wheel. The CCD camera is connected to the image acquisition card via a cable, which in turn connects to the computer. The laser ablation head is mounted and fixed on the 3D moving stage, horizontally arranged tangentially on one side of the forming grinding wheel. The 3D moving stage is connected to the computer via a cable, enabling controllable movement of the laser ablation head along the x, y, and z directions.

2. The ultrasonic-laser synergistic grinding wheel dressing device according to claim 1, characterized in that, The ultrasonic clamping device for grinding wheels includes a four-jaw chuck body, four identical flange support jaws, four sets of ultrasonic amplitude transformers, and an ultrasonic transducer. The ultrasonic amplitude transformers are connected to the flange support jaws via flanges, and the ultrasonic transducers are connected to the input end of the ultrasonic amplitude transformers via double-ended studs. The flange support jaws are connected to the four-jaw chuck body via lead screws. The forming grinding wheel is clamped by the ultrasonic clamping device and mounted on the worktable together with a servo motor. The rotation of the ultrasonic clamping device and the forming grinding wheel is achieved by the servo motor.

3. The ultrasonic-laser synergistic grinding wheel dressing device according to claim 2, characterized in that, The four-jaw chuck body engages with the ultrasonic chuck ...

4. The ultrasonic-laser synergistic grinding wheel dressing device according to claim 3, characterized in that, The ultrasonic chuck chuck transmission part is provided with a planar thread. The upper part of the ultrasonic chuck chuck is a tubular structure with a through hole. The front part of the tubular structure is provided with a flange. The flange of the ultrasonic amplitude transformer is fixed to the ultrasonic chuck chuck chuck by bolts. The ultrasonic amplitude transformer is a composite conical amplitude transformer with a cylindrical input end. The end face of the input end is provided with a threaded hole for connection with the ultrasonic transducer. A flange with circumferentially distributed through holes is provided at the vibration node.

Citation Information

Patent Citations

  • A vision-based laser dressing device and method for shaping grinding wheels

    CN108747825B

  • Improve compound plane grinding system of supersound ELID of oxide film quality

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  • Ultrasonic-assisted diamond pen grinding wheel dressing device

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