Automatic body turning machine
By designing an automatic transformer body flipping machine, and utilizing a drive mechanism in conjunction with sprockets and chains, combined with driving and driven wheels, the transformer body can be stably flipped, solving the problem of unstable flipping in existing technologies and ensuring the safety and accuracy of the flipping process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-25
- Publication Date
- 2026-03-20
AI Technical Summary
Existing transformer body flipping devices are unstable during the flipping process, especially when the body components are unbalanced or asymmetrical, which can easily lead to problems such as flipping too fast, tilting, or being difficult to control.
An automatic body-turning machine is adopted, including a turning device, a fastening device, a horizontal adjuster, and a vertical adjuster. Through the cooperation of the drive mechanism and the sprocket chain, combined with the driving wheel and the driven wheel, the stability and safety of the body turning are ensured by the use of the arc-shaped turning device and laser positioning.
It achieves smoothness and safety during the flipping of the vessel body, reduces friction and the probability of accidents during the flipping process, and ensures stable support and accurate positioning of the vessel body during the flipping process.
Smart Images

Figure CN116512201B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of device turnover equipment, in particular to an automatic transformer body turnover machine. BACKGROUND
[0002] At present, during the assembly process of the transformer body, other parts need to be continuously added, and the installation directions of these parts are different. Therefore, the transformer body needs to be appropriately turned over, and after turning over, the installation of parts can be facilitated. Generally, the vertical direction is adjusted to the horizontal direction, or the horizontal direction is adjusted to the vertical direction. During the adjustment process of the transformer body, the transformer body itself is large and heavy. Therefore, adjustment equipment is often used for operation. During the turnover process of the transformer body, the stability of the turnover of the transformer body needs to be certain, so as to prevent accidents during the turnover process of the transformer body, causing personnel casualties and certain economic losses.
[0003] The existing Chinese patent with the authorized publication number CN108609494A discloses a transformer body turnover device. The device discloses that the limiting action of the limiting structure on the turnover structure is released, and the turnover structure is turned over under the gravity of the transformer body itself. However, during the turnover process, when the transformer body parts are placed unbalanced or asymmetrically on both sides, the transformer body may be turned over too fast and tilted. Even if the subsequent travel control controls the turnover speed of the turnover structure, when the transformer body with large mass is turned over, due to inertia, the travel control is not easy to control or cannot control the turnover of the transformer body in time. The use of the weight of the transformer body itself for turnover may cause instability. SUMMARY
[0004] In order to effectively ensure the stability of the turnover of the transformer body, the present application provides an automatic transformer body turnover machine.
[0005] The automatic transformer body turnover machine provided by the present application adopts the following technical scheme:
[0006] The automatic transformer body turnover machine comprises a frame body, a turnover device for turning over the transformer body by 90 degrees, a fastening device for fixing the transformer body, a horizontal adjuster for stably supporting the transformer body in the horizontal direction, and a vertical adjuster for stably supporting the transformer body in the vertical direction.
[0007] The turnover device is installed on the frame body, and the fastening device, the horizontal adjuster, and the vertical adjuster are all installed on the turnover device.
[0008] The frame body is provided with a driving mechanism, the outer side of the turnover device is provided with an arc surface, the first chain is fixedly arranged on the arc surface of the turnover device, the first sprocket is arranged on the driving mechanism and meshes with the first chain, and the driving mechanism is used to drive the first sprocket to rotate.
[0009] By adopting the technical scheme, the body is fixed on the turnover device, the first sprocket in the driving mechanism meshes with the first chain, the first sprocket is driven to rotate, the first chain is pulled to move, the turnover device is driven to rotate by 90 degrees because the first chain is fixed on the turnover device, and the whole body is turned over. The driving mechanism drives the body to rotate, the rotation is more stable, the rotation speed can be adjusted by adjusting the power of the driving mechanism, and the stability of the body turning over is effectively ensured.
[0010] Preferably, the driving mechanism is arranged on the frame body, the driving mechanism comprises a driving shaft, a second sprocket and a speed reducer, the second sprocket is fixedly arranged on the driving shaft, the speed reducer is installed on the frame body, the speed reducer extends outwardly to have a motor shaft, the third sprocket is installed on the motor shaft, the second sprocket and the third sprocket are connected with the second chain, and the first sprocket is fixedly arranged on the driving shaft.
[0011] By adopting the technical scheme, the third sprocket is driven to rotate by the speed reducer during the turnover process, the second sprocket is driven to rotate by the third sprocket under the action of the second chain, the driving shaft is driven to rotate, the first sprocket is driven to rotate by the driving shaft, the arc surface of the turnover device is slowly turned over under the action of the first chain and the first sprocket, the arc surface is turned from the horizontal direction to the vertical direction or from the vertical direction to the horizontal direction, and the driving effect of the driving mechanism is effectively realized.
[0012] Preferably, the frame body is installed with a driven shaft, a plurality of driving wheels are installed between the driving shaft and the turnover device, and a plurality of driven wheels are installed between the driven shaft and the turnover device.
[0013] By adopting the technical scheme, the turnover device is large, and it may be difficult to drive only by the first sprocket and the first chain. Therefore, the driving wheels and the driven wheels are arranged. During the movement of the first chain pulled by the first sprocket, the driving wheels and the driven wheels also slide, the friction between the turnover device and the frame body is reduced, and the turnover device is more easily moved.
[0014] Preferably, the horizontal adjuster and the vertical adjuster are arranged perpendicularly, the laser emitters for positioning the position of the body are arranged on both sides of the vertical adjuster, the guardrails are installed around the frame body, and the laser emitters are installed on the guardrails.
[0015] By adopting the technical scheme, the laser emitters on the guardrails emit laser beams to determine the position of the body. After the body is moved to a suitable position, the horizontal adjuster and the vertical adjuster support the body, the fastening device clamps the body, and the body is turned over by the turnover device in a stable state. The stability of the body turning over is effectively realized, and the phenomenon of accidents during the turnover of the body is reduced.
[0016] Preferably, the side of the turnover device away from the arc surface is provided with a groove, the horizontal adjuster is arranged on the surface of the groove, the horizontal adjuster comprises a first moving module, a second moving module and a supporting cylinder, the first moving module is installed on the surface of the groove of the turnover device, the second moving module is installed on the first moving module, the supporting cylinder is installed on the second moving module, one side of the supporting cylinder is connected with a servo motor, and one end of the supporting cylinder is provided with a stable supporting disc with a hardness softer than that of the supporting cylinder.
[0017] By adopting the above technical scheme, the first moving module drives the second moving module to move left and right, the second moving module drives the supporting cylinder to move forward and backward, and the supporting cylinder moves up and down to adjust to the lower side of the body and abut against the body when the position is appropriate, thereby effectively supporting and stabilizing the body. Since the body is provided with a plurality of parts, and some parts are prone to damage, a stable supporting disc with a hardness softer than that of the supporting cylinder is arranged, thereby effectively preventing the parts from being damaged due to collision with the supporting cylinder when the body is supported on the horizontal adjuster.
[0018] Preferably, the fastening device is installed on the surface of the groove of the turnover device, the fastening device comprises a parallel moving module and an up-down moving module, the up-down moving module is installed on the parallel moving module, and the up-down moving module is provided with a fastening clamp rod.
[0019] By adopting the above technical scheme, the fastening device can move according to the position of the body, and the fastening clamp rod is driven to the appropriate position by the up-down moving module and the parallel moving module, thereby effectively clamping the body.
[0020] Preferably, the parallel moving module comprises a horizontal plate and a first ball screw mechanism arranged on the horizontal plate, the first ball screw mechanism is connected with a mounting plate, the mounting plate is provided with a first sliding block, one side of the first ball screw mechanism and located on the horizontal plate is provided with a first sliding rail in sliding connection with the first sliding block, and the first ball screw mechanism is connected with a first motor.
[0021] By adopting the above technical scheme, the parallel moving module moves the mounting plate by relying on the first ball screw mechanism, and the horizontal plate cannot rotate relative to the horizontal plate but can only move in parallel through the cooperation of the first sliding block and the first sliding rail, thereby effectively realizing the moving process of the parallel moving module.
[0022] Preferably, the up-down moving module comprises a stand column arranged on the mounting plate, a moving cylinder arranged on the stand column, a moving part fixedly sleeved outside the cylinder barrel of the moving cylinder, the fastening clamp rod being arranged on the moving part, the piston rod of the moving cylinder being connected with the stand column at the end away from the cylinder barrel, and the second sliding rail being arranged on the moving part and the second sliding block being arranged on the stand column and being in sliding connection with the second sliding rail.
[0023] The rotating shaft is fixedly arranged on the stand column, one side of the rotating shaft is connected with a rotating motor, the rotating motor is connected with a small gear, and a large gear meshing with the small gear is arranged on the rotating shaft.
[0024] By adopting the above technical scheme, the moving cylinder drives the moving part to move up and down, thereby driving the fastening clamp rod to move up and down, the body is supported by the horizontal adjuster below and is pressed down by the fastening clamp rod above, so that the clamping effect is achieved, and the body is effectively stabilized, and since the clamping end of the body is sometimes protruding and not flat, the rotating motor drives the stand column to rotate, and the moving cylinder is then extended or retracted after being rotated to the appropriate position, so that the body is better stabilized and clamped.
[0025] Preferably, the vertical adjuster is arranged on the turnover device, the vertical adjuster comprises a fixed plate and a mortgage cylinder connected with the fixed plate, the mortgage cylinder is arranged on the turnover device, one side of the mortgage cylinder is connected with a mortgage plate, the mortgage plate is connected with the fixed plate, the third sliding block is arranged on the fixed plate, and the third sliding rail in sliding connection with the third sliding block is arranged on the turnover device.
[0026] By adopting the above technical scheme, the mortgage cylinder pushes the fixed plate, and since the mortgage cylinder only has a forceful pushing at the connection position with the fixed plate, in order to ensure uniform stress, the mortgage plate is arranged on one side of the mortgage cylinder, the mortgage plate moves with the mortgage cylinder, is connected with the fixed plate, and gives the fixed plate a pushing force, which is equivalent to the force of the mortgage cylinder being expanded to the mortgage plate, and then gives the fixed plate another pushing force, so that the fixed plate is effectively subjected to uniform stress.
[0027] Preferably, the controller is further arranged, the laser emitter, the speed reducer, the supporting cylinder, the moving cylinder, the first motor, the rotating motor and the mortgage cylinder are connected with the controller, and the controller is used for controlling the opening and closing of the laser emitter, the speed reducer, the supporting cylinder, the moving cylinder, the first motor, the rotating motor and the mortgage cylinder.
[0028] By adopting the above technical scheme, each electrical element can be remotely controlled by the controller, so that the operation of the entire device can be effectively realized.
[0029] To sum up, the present application has the following beneficial technical effects:
[0030] 1. Set up a flip device of an arc surface, fix the body on the flip device, through the meshing of the first sprocket and the first chain in the driving mechanism, drive the first sprocket to rotate, thereby pull the first chain to move, since the first chain is fixed on the flip device, so the flip device will be driven to rotate ninety degrees, thereby making the whole body to flip, utilize the power generated by the driving mechanism to drive the body to rotate, the rotation will be more stable, and the rotation speed can be adjusted by adjusting the power of the driving mechanism, effectively ensure the stability of the body flip;
[0031] 2. Since the flip device is large, it may be more difficult to rely on the first sprocket and the first chain, so the driving wheel and the driven wheel are set, in the process of pulling the first chain to move by the first sprocket, the driving wheel and the driven wheel also slide, reduce the friction between the flip device and the frame, more easily make the flip device move;
[0032] 3. The mortgage cylinder pushes the fixed plate out, since the mortgage cylinder only has a forceful push at the connection with the fixed plate, in order to ensure uniform stress, a mortgage plate is arranged on one side of the mortgage cylinder, the mortgage plate moves with the mortgage cylinder and is connected with the fixed plate, giving the fixed plate a pushing force, which is equivalent to the force of the mortgage cylinder expanding to the mortgage plate, and then giving the fixed plate a pushing force, effectively making the fixed plate bear uniform stress. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 It is the overall view of the body automatic flip machine of the application without one of the columns.
[0034] Figure 2 It is the outside guardrail view of the body automatic flip machine of the application.
[0035] Figure 3 It is the overall view of the body automatic flip machine of the application without part of the frame and the fixed plate.
[0036] Figure 4 It is Figure 3 the enlarged view of A in FIG.
[0037] Figure 5 It is Figure 1 the enlarged view of B in FIG.
[0038] Figure 6 It is Figure 3 the enlarged view of C in FIG.
[0039] Figure 7 It is Figure 1 the enlarged view of D in FIG.
[0040] Figure 8 It is Figure 7 the enlarged view of E in FIG.
[0041] Figure 9is the horizontal direction placing diagram of the body of the automatic body turning machine.
[0042] Figure 10 is the vertical direction placing diagram of the body of the automatic body turning machine.
[0043] Figure 11 is the electric element connecting diagram of the automatic body turning machine.
[0044] BRIEF DESCRIPTION OF DRAWINGS: 1, frame; 2, turning device; 3, fastening device; 4, horizontal adjuster; 5, controller; 6, laser emitter; 7, guardrail; 8, driving shaft; 9, second chain wheel; 10, speed reducer; 11, third chain wheel; 12, second chain; 13, first chain; 14, first chain wheel; 15, driven
[0045] shaft; 16, driving wheel; 17, driven wheel; 18, supporting electric cylinder; 19, second ball screw mechanism; 20, long plate; 21, fourth sliding block; 22, fourth sliding rail; 23, second motor; 24, third ball screw mechanism; 25, supporting plate; 26, fifth sliding block; 27, fifth sliding rail; 28, third motor; 29, stable supporting disc; 30, fastening clamping rod; 31, cross plate; 32, first ball screw mechanism; 33, variable sliding block; 34, mounting plate; 35, first sliding block; 36, first sliding rail; 37, first motor; 38, stand column; 39, moving air cylinder; 40, moving piece; 41, servo motor; 42, rotating shaft; 43, rotating motor; 44, pinion; 45, gear; 46, second sliding rail; 47, second sliding block; 48, fixed plate; 49, pressing electric cylinder; 50, pressing plate; 51, third sliding block; 52, third sliding rail. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0047] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0048] The embodiments of the present application disclose an automatic body turning machine. Figure 1The turnover machine comprises a frame 1, a turnover device 2 for overturning the body of the container by 90 degrees, a fastening device 3 for fixing the body of the container, a horizontal adjuster 4 for stably supporting the body of the container in the horizontal direction, and a vertical adjuster for stably supporting the body of the container in the vertical direction.
[0049] With reference to Figure 2 The frame 1 is welded by a plurality of square steels, and a plurality of square steels are welded in the middle part of the frame 1 to ensure stability. A guardrail 7 is arranged around the frame 1, and the guardrail 7 is in a mesh shape. The guardrail 7 can prevent workers from entering, and the guardrail 7 is arranged at a safe range. If the body of the container is unstable during the turnover process, the workers around can be protected. Although the unstable phenomenon during the turnover process is relatively low, safety measures must be in place.
[0050] A plurality of laser emitters 6 are arranged on the guardrail 7, and the laser emitters 6 are arranged on both sides of the vertical adjuster. The laser emitters 6 determine the central position. When the body of the container is placed, the body of the container is placed according to the position of the laser. The body of the container cannot deviate from the line drawn by the laser on the central position too much. The deviation is determined according to the experience of workers.
[0051] With reference to Figure 3 and Figure 4 The frame 1 is arranged with a driving shaft 8, and the driving shaft 8 is fixedly arranged with a second sprocket 9. A speed reducer 10 is arranged on the frame 1, and the speed reducer 10 extends outwardly with a motor shaft. The motor shaft is arranged with a third sprocket 11, and the second sprocket 9 and the third sprocket 11 are connected with a second chain 12.
[0052] The speed reducer 10 drives the third sprocket 11 to rotate, the third sprocket 11 drives the second sprocket 9 to rotate through the chain, and the second sprocket 9 is fixed on the driving shaft 8. During the rotation of the second sprocket 9, the driving shaft 8 also rotates.
[0053] The turnover device 2 is arranged on the frame 1 and above the driving shaft 8. The outer side of the turnover device 2 is arranged in an arc shape, and the turnover device 2 is arranged with a first chain 13 on the arc surface. The driving shaft 8 is further fixedly arranged with a first sprocket 14, and the first sprocket 14 cooperates with the first chain 13. The driving shaft 8 drives the first sprocket 14 to rotate, the first sprocket 14 drives the first chain 13, and the turnover device 2 rotates along the arc surface, so that the body of the container is rotated from the vertical direction to the horizontal direction or from the horizontal direction to the vertical direction.
[0054] A driven shaft 15 is further arranged on the frame 1 away from the driving shaft 8. The driven shaft 15 is arranged between the frame 1 and the turnover device 2. A plurality of driving wheels 16 are arranged between the driving shaft 8 and the turnover device 2. A plurality of driven wheels 17 are arranged between the driven shaft 15 and the turnover device 2.
[0055] Since the flipping device 2 is relatively large, it may be difficult to drive it with only the first sprocket 14 and the first chain 13. Therefore, a drive wheel 16 and a driven wheel 17 are provided. When the first sprocket 14 pulls the first chain 13 to move, the drive wheel 16 and the driven wheel 17 also slide, which reduces the friction between the flipping device 2 and the frame 1, making it easier to move the flipping device 2.
[0056] The side of the flipping device 2 furthest from the curved surface is designed with an "L"-shaped groove. The fastening device 3, the horizontal adjuster 4, and the vertical adjuster are all installed on the groove surface of the flipping device 2, with the horizontal adjuster 4 placed perpendicular to the vertical adjuster. One force supports the downward pressure of the device body in the horizontal direction. , The horizontal adjuster 4 provides upward support to the vessel body, while the other one... Force set in the vertical direction , The force is generated by the vertical adjuster and after the body is flipped, It plays a supporting role.
[0057] The fastening device 3 is located on one side of the level adjuster 4 and has a clamping effect on the body.
[0058] Reference Figure 5 The level adjuster 4 is set on the surface of the groove. The level adjuster 4 includes a first moving module, a second moving module and a support electric cylinder 18. The first moving module is installed on the surface of the groove of the flipping device 2, the second moving module is installed on the first moving module, and the support electric cylinder 18 is installed on the second moving module. A servo motor 41 is connected to one side of the support electric cylinder.
[0059] When the device is first flipped from horizontal to vertical, the horizontal adjuster 4 provides support. The first moving module drives the second moving module to move left and right, and the second moving module drives the support cylinder 18 to move back and forth. The support cylinder 18 moves up and down under the drive of the servo motor 41, and when it is adjusted to the bottom of the device body and in a suitable position, it holds the device body, effectively supporting and stabilizing the device body.
[0060] The first moving module includes a second ball screw mechanism 19 disposed on the surface of the groove and a long plate 20 connected to the second ball screw mechanism 19. Both ends of the long plate 20 are provided with fourth sliders 21. Both sides of the second ball screw mechanism 19 and located on the surface of the groove are provided with fourth slide rails 22 that are slidably connected to the fourth sliders 21. The second ball screw mechanism 19 is connected to a second motor 23.
[0061] The first moving module is pushed to move the long plate 20 by the second ball screw mechanism 19. The long plate 20 cannot rotate relative to the turnover device 2 and can only move in parallel by the cooperation of the fourth sliding block 21 and the fourth sliding rail 22, effectively realizing the left and right movement of the first module.
[0062] The second moving module is installed on the long plate 20. The second moving module comprises a third ball screw mechanism 24 and a support plate 25 connected with the third ball screw mechanism 24. The support plate 25 is provided with a fifth sliding block 26. The long plate 20 is provided with a fifth sliding rail 27 connected with the fifth sliding block 26 in the side of the second ball screw. The third ball screw mechanism 24 is connected with a third motor 28.
[0063] The second moving module is pushed to move the support plate 25 by the third ball screw mechanism 24. The support plate 25 cannot rotate relative to the long plate 20 and can only move in parallel by the cooperation of the fifth sliding block 26 and the fifth sliding rail 27, effectively realizing the front and back movement of the second module.
[0064] The support cylinder 18 is installed on the support plate 25. The end of the support cylinder 18 away from the support plate 25 is provided with a stable support disc 29 with a hardness softer than that of the support cylinder 18. Since the device body is provided with a plurality of parts, and some parts are prone to damage, a stable support disc 29 with a hardness softer than that of the support cylinder 18 is provided to effectively prevent the parts from being damaged by the support cylinder 18 when the device body is supported on the horizontal adjuster 4.
[0065] At this time, the stable support disc 29 has reached the appropriate position. The direction and distance of the movement are determined according to the size of the device body. Before the device body is placed on the automatic turnover machine, the data of the device body is used to determine the direction and distance of the movement of the horizontal adjuster 4, and then the horizontal adjuster 4 is adjusted to the appropriate position.
[0066] The horizontal adjuster 4 moves to the appropriate position, and the corresponding vertical adjuster also moves to the appropriate position. The two are performed simultaneously, and the vertical adjuster is also installed on the turnover device 2.
[0067] Referring to Figure 6 The vertical adjuster comprises a fixed plate 48 and a mortgage cylinder 49 connected with the fixed plate 48. The mortgage cylinder 49 is installed on the turnover device 2. The mortgage cylinder 49 is connected with a motor on one side. The mortgage cylinder 49 is driven by the motor. The mortgage cylinder 49 is connected with a mortgage plate 50 on one side. The mortgage plate 50 is connected with the fixed plate 48. The fixed plate 48 is provided with a third sliding block 51. The turnover device 2 is provided with a third sliding rail 52 connected with the third sliding block 51.
[0068] The mortgage cylinder 49 pushes the fixed plate 48 out. Since the mortgage cylinder 49 only has a force pushing connection with the fixed plate 48, and the contact area is small, in order to ensure uniform stress, a mortgage plate 50 is arranged on one side of the mortgage cylinder 49. The mortgage plate 50 moves with the mortgage cylinder 49, is connected with the fixed plate 48, and gives the fixed plate 48 a pushing force, which is equivalent to the force of the mortgage cylinder 49 expanding to the mortgage plate 50, and then giving the fixed plate 48 a pushing force, effectively making the fixed plate 48 bear uniform stress.
[0069] After the horizontal adjuster 4 and the vertical adjuster are in the corresponding positions, the body is placed on the turnover machine by the crane according to the laser positioning of the laser emitter 6. If the body deviates greatly from the direction of the laser positioning during the placement process, the body needs to be lifted again and placed again until it is placed in the appropriate position and can be stably supported. After the body is placed, the fastening device 3 works to clamp the body.
[0070] Referring to Figure 7 and Figure 8 , the fastening device 3 is also installed on the groove surface of the turnover device 2. The fastening device 3 includes a parallel moving module and an up-down moving module, wherein the up-down moving module is installed on the parallel moving module, and the fastening clamp rod 30 is installed on the up-down moving module.
[0071] The fastening device 3 can move according to the position of the body, and the fastening clamp rod 30 is driven to the appropriate position by the up-down moving module and the parallel moving module, thereby effectively clamping the body.
[0072] The parallel moving module includes a horizontal plate 31 and a first ball screw mechanism 32 arranged on the horizontal plate 31. The horizontal plate 31 is provided with a movable sliding block 33 slidably connected with the fourth sliding rail 22. The first ball screw mechanism 32 is connected with a mounting plate 34, and the mounting plate 34 is provided with a first sliding block 35. The first ball screw mechanism 32 is provided with a first sliding rail 36 slidably connected with the first sliding block 35 on one side and located on the horizontal plate 31. The first ball screw mechanism 32 is connected with a first motor 37.
[0073] The parallel moving module moves the mounting plate 34 by relying on the first ball screw mechanism 32. Through the cooperation of the first sliding block 35 and the first sliding rail 36, the limiting horizontal plate 31 will not rotate relative to the horizontal plate 31, but can only move in parallel, effectively realizing the movement process of the parallel moving module.
[0074] The up-and-down moving module comprises a stand column 38 arranged on the mounting plate 34, a moving cylinder 39 arranged on the stand column 38, a moving part fixedly sleeved outside a cylinder barrel of the moving cylinder 39, the fastening clamp rod 30 being arranged on the moving part 40, a piston rod of the moving cylinder 39 being connected with the stand column at an end away from the cylinder barrel, the moving part 40 being provided with a second sliding rail 46, and the stand column 38 being provided with a second sliding block 47 in sliding connection with the second sliding rail 46.
[0075] The stand column 38 is fixedly provided with a rotating shaft 42, one side of the rotating shaft 42 is connected with a rotating motor 43, the rotating motor 43 is connected with a pinion 44, and the rotating shaft 42 is provided with a gear wheel 45 in engagement with the pinion 44.
[0076] The moving cylinder 39 drives the moving part 40 to move up and down, thereby driving the fastening clamp rod 30 to move up and down, the instrument body is supported by the horizontal adjuster 4 below and is pressed down by the fastening clamp rod 30 above, so that the clamping effect is achieved, and the stability of the instrument body is effectively realized. Since the clamping end of the instrument body is sometimes protruding and not flat, the rotating motor drives the stand column to rotate, and after rotating to a suitable position, the moving cylinder 39 is extended or retracted, so that the instrument body is better clamped and stabilized. The pinion 44 on the rotating motor 43 drives the gear wheel 45 on the rotating shaft 42, and the rotating shaft 42 is more labor-saving.
[0077] Referring to Figure 9 and Figure 10 After the instrument body is clamped, it can be turned over, and the process of realizing the support of the vertical adjuster on the instrument body during the turning process of the turning device 2 is achieved.
[0078] This embodiment is the process of turning over from the horizontal direction to the vertical direction. The turning machine can also turn over the instrument body from the vertical direction to the horizontal direction. The difference is that when the instrument body is placed, the instrument body is first placed on the vertical adjuster and supported by the vertical adjuster, and then the turning device 2 is used to rotate the instrument body to be supported by the horizontal adjuster 4.
[0079] Referring to Figure 11 The turning machine also comprises a controller 5, wherein the laser emitter 6, the speed reducer 10, the supporting cylinder 18, the moving cylinder 39, the second motor 23, the third motor 28, the first motor 37, the rotating motor 43 and the mortgage cylinder 49 in the turning machine are connected with the controller 5, the controller 5 is used to control the opening and closing of the laser emitter 6, the speed reducer 10, the supporting cylinder 18, the moving cylinder 39, the second motor 23, the third motor 28, the first motor 37, the rotating motor 43 and the mortgage cylinder 49, and the function of remote control can be realized.
[0080] The implementation principle of the embodiment of the automatic body turning machine is as follows: the laser emitter 6 on the guardrail 7 emits laser to determine the position of the body, after the body is moved to the appropriate position, the horizontal adjuster 4 and the vertical adjuster support the body, the fastening device 3 clamps the body, and the turning device 2 turns the body under the condition of ensuring the stability of the body. In the turning process, the speed reducer 10 drives the third sprocket 11 to rotate, the third sprocket 11 drives the second sprocket 9 to rotate under the action of the second chain 12, so that the driving shaft 8 rotates, the driving shaft 8 drives the first sprocket 14 to rotate, the arc surface of the turning device 2 slowly turns under the action of the first chain 13 and the first sprocket 14, and the arc surface is turned from the horizontal direction to the vertical direction or from the vertical direction to the horizontal direction. After the body is stably fixed in multiple directions, the arc surface in the turning device 2 is relatively rotated through the action of multiple gears and chains, so that the body is stably rotated, the stability of the body turning is effectively realized, and the phenomenon of accident in the body turning process is reduced.
[0081] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so: equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. An automatic body tilting machine, characterized in that: It includes a frame (1), a flipping device (2) for flipping the body ninety degrees, a fastening device (3) for fixing the body, a horizontal adjuster (4) for providing stable support for the body in the horizontal direction, and a vertical adjuster for providing stable support for the body in the vertical direction. The flipping device (2) is installed on the frame (1), and the fastening device (3), the horizontal adjuster (4) and the vertical adjuster are all installed on the flipping device (2); The frame (1) is provided with a drive mechanism, the outer side of the flipping device (2) is provided with an arc surface, and a first chain (13) is fixedly provided on the arc surface of the flipping device (2). The drive mechanism is provided with a first sprocket (14) that meshes with the first chain (13). The drive mechanism is used to drive the first sprocket (14) to rotate. The fastening device (3) is installed on the groove surface of the flipping device (2). The fastening device (3) includes a parallel moving module and an up-down moving module. The up-down moving module is installed on the parallel moving module, and a fastening clamp (30) is installed on the up-down moving module. The parallel movement module includes a horizontal plate (31) and a first ball screw mechanism (32) disposed on the horizontal plate (31). The first ball screw mechanism (32) is connected to a mounting plate (34). A first slider (35) is disposed on the mounting plate (34). A first slide rail (36) is disposed on one side of the first ball screw mechanism (32) and on the horizontal plate (31) and is slidably connected to the first slider (35). The first ball screw mechanism (32) is connected to a first motor (37). The up-and-down moving module includes a column (38) mounted on a mounting plate (34) and a moving cylinder (39) mounted on the column (38). A moving part is fixedly sleeved on the outside of the cylinder of the moving cylinder (39). A fastening clamp (30) is mounted on the moving part (40). The piston rod of the moving cylinder (39) is connected to the column at one end away from the cylinder. A second slide rail (46) is provided on the moving part (40). A second slider (47) is provided on the column (38) and is slidably connected to the second slide rail (46). A rotating shaft (42) is fixedly installed on the column (38). A rotating motor (43) is connected to one side of the rotating shaft (42). A small gear (44) is connected to the rotating motor (43). A large gear (45) that meshes with the small gear (44) is installed on the rotating shaft (42).
2. The automatic vessel body tilting machine according to claim 1, characterized in that: The drive mechanism is mounted on the frame (1). The drive mechanism includes a drive shaft (8), a second sprocket (9), and a reducer (10). The second sprocket (9) is fixedly mounted on the drive shaft (8). The reducer (10) is mounted on the frame (1). The reducer (10) extends outward with a reducer output shaft. A third sprocket (11) is mounted on the reducer output shaft. A second chain (12) connects the second sprocket (9) and the third sprocket (11). The first sprocket (14) is fixedly mounted on the drive shaft (8).
3. The automatic vessel body tilting machine according to claim 2, characterized in that: A driven shaft (15) is installed on the frame (1), a plurality of driving wheels (16) are installed between the driving shaft (8) and the flipping device (2), and a plurality of driven wheels (17) are installed between the driven shaft (15) and the flipping device (2).
4. The automatic vessel body tilting machine according to claim 3, characterized in that: The horizontal adjuster (4) is placed vertically to the vertical adjuster. Both sides of the vertical adjuster are equipped with laser emitters (6) for positioning the body. The frame (1) is surrounded by guardrails (7), and the laser emitters (6) are installed on the guardrails (7).
5. The automatic vessel body tilting machine according to claim 4, characterized in that: The side of the flipping device (2) away from the arc surface is set as a groove, and the level adjuster (4) is set on the surface of the groove. The level adjuster (4) includes a first moving module, a second moving module and a support electric cylinder (18). The first moving module is installed on the groove surface of the flipping device (2), the second moving module is installed on the first moving module, and the support electric cylinder (18) is installed on the second moving module. A servo motor (41) is connected to one side of the support electric cylinder, and a stable support plate (29) with a hardness softer than that of the support electric cylinder (18) is provided at one end of the support electric cylinder (18).
6. The automatic vessel body tilting machine according to claim 5, characterized in that: The vertical adjuster is installed on the flipping device (2). The vertical adjuster includes a fixed plate (48) and a collateral electric cylinder (49) connected to the fixed plate (48). The collateral electric cylinder (49) is installed on the flipping device (2). A collateral plate (50) is connected to one side of the collateral electric cylinder (49). The collateral plate (50) is connected to the fixed plate (48). A third slider (51) is provided on the fixed plate (48). A third slide rail (52) is provided on the flipping device (2) and is slidably connected to the third slider (51).
7. The automatic vessel body tilting machine according to claim 6, characterized in that: It also includes a controller (5), wherein the laser emitter (6), reducer (10), support electric cylinder (18), moving cylinder (39), first motor (37), rotating motor (43) and collateral electric cylinder (49) are all connected to the controller (5), and the controller (5) is used to control the opening and closing of the laser emitter (6), reducer (10), support electric cylinder (18), moving cylinder (39), first motor (37), rotating motor (43) and collateral electric cylinder (49).
Citation Information
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