A production process of a toilet bowl blank, a forming mold and a toilet bowl

By forming an independent wash ring flow channel within the toilet blank, the problems of reduced water flow potential energy and continuous water flow in existing technologies are solved, achieving efficient production and low-cost toilet manufacturing.

CN116512382BActive Publication Date: 2026-03-24GUANGDONG HEGII SANITARY WARES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-05
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing toilet's flushing channel and upper ring cavity are designed as a series structure, which leads to problems such as reduced water flow potential energy, continuous water flow, and low production efficiency.

Method used

A double-sided slurry process is used to form a double-sided slurry structure with three end faces, which is then bonded to a baffle to form an independent washing ring flow channel, preventing water from entering the upper ring cavity, while directly forming a washing hole.

Benefits of technology

It enhances the flushing power of the toilet, avoids residual water, improves production efficiency and saves costs, while also improving the quality and appearance of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a production process of a toilet blank, a forming die and a toilet, and the production process comprises the following steps: S1, injecting mud into a die; and S2, forming a double-faced mud structure in the base of the toilet blank after a double-faced mud process, taking the double-faced mud structure as a washing ring runner, so that water flow can completely flow through the washing ring runner and realize flushing in the toilet. The independent washing ring runner with smooth inner wall is formed through the double-faced mud process, the flushing capacity of the toilet bowl is further enhanced, and the quality and the aesthetic degree of the product are improved. Since the washing ring runner and the upper ring cavity are independent of each other, the residual water phenomenon is effectively avoided. Meanwhile, the washing hole of the washing ring runner can be directly formed after the completion of the baffle bonding, and manual punching treatment is not needed, so that the production efficiency of the product is improved, and the production cost is saved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sanitary wares, in particular to a production process of a toilet body, a forming die and a toilet. BACKGROUND

[0002] In the prior art, a washing ring flow channel is usually arranged in the base of a toilet for washing the pot surface. The washing ring flow channel can be used for flushing the toilet pot surface. Since the upper ring cavity structure of the toilet is a ceramic reinforcing structure (structural cavity), it cannot be cancelled. Therefore, the existing rotary flushing type ceramic washing ring flow channel and the upper ring cavity are designed as a through structure.

[0003] However, the through design of the washing ring flow channel and the upper cavity has many problems. For example, during flushing, part of the water flows into the toilet pot surface from the washing hole, and the other part enters the upper ring cavity structure, affecting the potential energy of the water flow and reducing the flushing effect. After flushing is completed, the flushing potential energy ends, and the water flow in the upper ring cavity flows out through the washing hole, causing long-flowing water phenomenon in the toilet, which lasts for a long time and easily causes the illusion of toilet leakage. At the same time, the washing hole of the washing ring flow channel is mostly manually opened after the mud blank is formed, which has low production efficiency and high cost. SUMMARY

[0004] In view of the above problems, the present application is proposed to provide a production process of a toilet body, a forming die and a toilet, so as to form an independent washing ring flow channel, enhance the flushing capacity of the toilet, avoid residual water phenomenon, and directly form a washing hole, thereby improving the production efficiency and saving the production cost.

[0005] According to a first aspect of the present application, a production process of a toilet body is provided, which comprises:

[0006] Step S1, injecting mud into a mold; and

[0007] Step S2, after being treated by a double-faced slurry process, forming a double-faced slurry structure in the base of the toilet body, taking the double-faced slurry structure as a washing ring flow channel, so that the water flow can completely flow through the washing ring flow channel in the toilet and realize flushing.

[0008] Optionally, the step S2 further comprises:

[0009] Step S21, forming a side end face, an upper end face and a lower end face of the double-faced slurry structure by a forming treatment process, and integrating the side end face, the upper end face and the lower end face into an integrated arc structure;

[0010] Step S22, forming a baffle with the same size as the side end face by a forming treatment process;

[0011] Step S23, through the bonding and sealing treatment process, the integrated arc structure composed of the side end face, the upper end face, the lower end face is connected with the baffle and an independent washing ring flow channel is formed.

[0012] Optionally, through the single-face paste process, an upper ring cavity is formed in the base of the toilet blank, and the upper ring cavity is a single-face paste structure obtained by the paste forming.

[0013] Optionally, the step S1 further comprises:

[0014] Step S11, through the paste forming process, a paste pipe channel is formed at the water inlet position of the toilet blank;

[0015] Step S12, through the paste forming process, the paste pipe channel is used for supplying paste to the washing ring flow channel, and the paste pipe channel is used for supplying or discharging paste to the upper ring cavity in the base of the toilet blank.

[0016] Optionally, when the step S21 is performed, the production process comprises:

[0017] The integrated arc structure is separated from the upper ring cavity of the base through the upper end face of the double-face paste structure, and meanwhile, the upper ring cavity is formed above the integrated arc structure.

[0018] Optionally, when the step S23 is performed, the production process comprises:

[0019] After the toilet blank is formed, the upper end and the lower end of the baffle are connected with the upper end face and the lower end face of the double-face paste structure through the bonding process, and then a sealing treatment is performed to form an independent washing ring flow channel.

[0020] Optionally, after the step S23 is performed, the production process further comprises:

[0021] The other end of the washing ring flow channel is communicated with the water inlet of the toilet blank, so that the water flow can flow from the water inlet of the toilet blank into the washing ring flow channel.

[0022] Optionally, after the step S23 is performed, the production process further comprises:

[0023] The end of the washing ring flow channel formed by the integrated arc structure and the baffle close to the toilet bowl surface is used as a washing hole, so that the water flow can flow out of the washing hole at one end of the washing ring flow channel to realize the flushing of the toilet bowl surface.

[0024] According to a second aspect of the present application, a toilet bowl blank forming die is provided, comprising a single-faced pulp mold and a double-faced pulp mold, the single-faced pulp mold and the double-faced pulp mold being used to implement the production process of the toilet bowl blank according to any one of the first aspect.

[0025] According to a third aspect of the present application, a toilet is provided, which is made by the production process of the toilet bowl blank according to any one of the first aspect.

[0026] From the above, the at least one technical solution adopted by the embodiments of the present application can achieve the following beneficial effects: first, the double-faced pulp structure with three end faces is formed by the double-faced pulp process, and then the baffle is bonded with the double-faced pulp structure and an independent washing ring runner is formed, which can enhance the flushing capacity of the toilet bowl pot face; second, since the washing ring runner and the upper ring cavity are independent of each other, the water flow cannot enter the upper ring cavity, thus effectively avoiding the residual water phenomenon; finally, after bonding, the washing hole can be directly formed without manual punching treatment, thereby improving the production efficiency of the product and saving the production cost; at the same time, since the washing ring runner with the double-faced pulp structure does not need to be placed in the pulp, the inner wall of the washing ring runner is relatively smooth and smooth, without defects such as mud table and convex, further improving the quality of the product.

[0027] The above description is only a summary of the technical solutions of the present application, in order to more clearly understand the technical means of the present application, the embodiments of the present application can be implemented according to the content of the specification, and in order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following specific embodiments of the present application are described. BRIEF DESCRIPTION OF DRAWINGS

[0028] By reading the detailed description of the preferred embodiments below, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of illustrating the preferred embodiments and are not considered to be limiting on the present application. Moreover, the same reference symbols are used throughout the drawings to represent the same parts. In the drawings:

[0029] Figure 1 a flowchart of the production process of the toilet bowl blank in an embodiment of the present application;

[0030] Figure 2 a schematic view of the structure of the toilet bowl blank made by the production process of the toilet bowl blank in an embodiment of the present application;

[0031] Figure 3 a schematic view of the structure of the toilet bowl blank made by the production process of the toilet bowl blank in an embodiment of the present application;

[0032] Figure 4Fig. 3 is a schematic view of a structure of a toilet bowl blank made by a production process of a toilet bowl blank according to an embodiment of the present application;

[0033] Figure 5 Fig. 4 is a schematic view of a structure of a toilet bowl blank made by a production process of a toilet bowl blank according to an embodiment of the present application;

[0034] Figure 6 Fig. 5 is a schematic view of a cross section of a process of bonding a double- pulp structure and a baffle according to an embodiment of the present application;

[0035] Figure 7 Fig. 6 is a schematic view of a process of forming a blank according to an embodiment of the present application;

[0036] Figure 8 Fig. 7 is a schematic view of a process of forming a blank according to an embodiment of the present application.

[0037] In the drawings: 101, double-pulp structure; 102, baffle; 103, flushing hole; 104, water inlet; 1011, upper end surface; 1012, side end surface; 1013, lower end surface; 201, single-pulp mold; 202, single-pulp process liquid slurry; 203, single-pulp solidified blank; 301, double-pulp mold one; 302, double-pulp mold two; 303, double-pulp process liquid slurry; 304, double-pulp solidified blank. DETAILED DESCRIPTION

[0038] Exemplary embodiments of the present application will be described more fully hereinafter with reference to the accompanying drawings. While example embodiments of the present application are shown in the drawings, it is to be understood that the present application can be embodied in various forms without being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present application to those skilled in the art.

[0039] In the related art, the manufacturing of a toilet needs to go through at least the following processes: first, pulp preparation, which means that raw materials are ground and mixed with water in a certain proportion to prepare raw material slurry; second, molding, which means that the raw material slurry is injected into a toilet mold to form the shape of the toilet (toilet mud blank); third, repairing and drying, which means that the molded toilet is repaired in detail and then placed in a drying room for drying; fourth, glazing and firing, which means that the molded toilet is glazed and then placed in a kiln for final firing; fifth, inspection, which means that the fired toilet is inspected (for strength, stain resistance, etc.); finally, the products that pass the inspection can be installed with metal parts and sold. As mentioned above, the washing ring flow channel in the existing toilet base structure is connected with the upper structural cavity, which not only loses the flushing potential energy of the toilet, but also causes the toilet to produce a long-flowing water phenomenon, giving the user the illusion of toilet leakage. In addition, the washing and brushing holes are manually opened after the mud blank is molded, which results in low production efficiency.

[0040] Based on this, the application provides a toilet blank production process, a molding mold and a toilet, which can form an independent washing ring flow channel, enhance the flushing capacity of the toilet, avoid the residual water phenomenon, and directly form the washing and brushing holes, thereby improving the production efficiency and saving the production cost.

[0041] The technical concept of the application is that, first, a double-sided slurry structure with three end faces is formed through a double-sided slurry process, and then a baffle is bonded with the double-sided slurry structure to form a complete and independent washing ring flow channel, which can enhance the flushing capacity of the toilet pot surface; second, because the washing ring flow channel and the upper ring cavity are independent of each other, the water flow will not enter the upper ring cavity, thus effectively avoiding the residual water phenomenon; finally, after the bonding is completed, the washing and brushing holes can be directly formed without manual punching treatment, thereby improving the production efficiency of the product and saving the production cost; at the same time, because the washing ring flow channel with the double-sided slurry structure does not need to be placed in the slurry, the inner wall of the washing ring flow channel is relatively smooth and smooth, and defects such as mud table and convexity do not occur, further improving the quality of the product. In addition, the toilet blank production process described in the application mainly involves the slurry injection and molding stages in the toilet manufacturing process, and other manufacturing stages can be completed using conventional operation steps in the art. It can be understood that the toilet blank with an independent washing ring flow channel can be manufactured through the production process described in the application.

[0042] The technical solutions provided by the embodiments of the application will be described in detail below with reference to the drawings.

[0043] As shown in the drawings, Figure 1 In one embodiment of the application, a toilet blank production process is provided, which includes:

[0044] Step S1, injecting the slurry into the mold; and

[0045] Step S2, after the double-faced slip process, a double-faced slip structure is formed in the base of the toilet body, and the double-faced slip structure is used as a rim flow channel, so that the water flow can completely flow through the rim flow channel in the toilet to achieve flushing. It can be understood that in the present embodiment, the ceramic clay used for making the toilet is prepared by mixing quartz, clay, feldspar, etc., and then the mixture is ball milled and mechanically stirred to form a uniform slurry, and then the slurry is transported to the production workshop for injection, i.e. the slurry is injected into the gypsum mold. Figures 2 to 5 That is, a schematic view of the structure of the toilet blank formed by the production process described in the present application is shown. Specifically, as shown in Figure 2 and Figure 3 After the double-faced slip process, a double-faced slip structure 101 is formed in the base of the toilet body, and the double-faced slip structure 101 is used as a rim flow channel, preferably, the rim flow channel is composed of the double-faced slip structure 101 and the baffle 102, thereby forming an independent rim flow channel, and the water flow can completely flow through the rim flow channel in the toilet to achieve flushing, which not only enhances the flushing ability of the toilet bowl, but also effectively avoids the residual water phenomenon.

[0046] Further, in combination with Figure 4 and Figure 5 It is shown that the step S1 further comprises:

[0047] Step S11, placing a slip pipe at the water inlet 104 position of the toilet blank by the slip injection process and forming a slip pipe channel;

[0048] Step S12, by the slip injection process, using the slip pipe channel to supply slip for the rim flow channel (including the double-faced slip structure 101 and the baffle 102), and using the slip pipe channel to supply or discharge slip for the upper ring cavity (not shown in the figure for simplicity) in the base of the toilet blank.

[0049] It can be understood that the upper ring cavity is formed above the rim flow channel, and the upper ring cavity of the base is a single-faced slip structure formed by single-faced slip injection molding.

[0050] Specifically, the forming process of the double-faced slip structure and the single-faced slip structure, please refer to Figure 7 and Figure 8 .

[0051] Figure 7The middle part sequentially shows each stage of the body forming by using the single-faced slurry process. In the first stage, the inner space of the single-faced slurry mold 201 is relatively large, and at the beginning of the forming, the single-faced slurry process liquid slurry 202 can be injected into the mold through the slurry pipe. Since the gypsum mold has water absorption, the slurry on the surface of the gypsum will be attached to the gypsum to form a single-faced slurry solidified body 203 due to the internal water absorption. Further, in the second stage, when the solidified body reaches a certain thickness, the residual liquid slurry in the inside can be discharged through the slurry pipe, thereby forming a single-faced slurry structure with an internal hollow.

[0052] Figure 8 The middle part sequentially shows each stage of the body forming by using the double-faced slurry process. Different from the single-faced slurry process, the mold in the double-faced slurry process includes two molds in different positions, i.e., the double-faced slurry mold one 301 and the double-faced slurry mold two 302 in the embodiment. Since the gap between the two gypsum molds is small, the solidified bodies on both sides will be combined together, and therefore, the double-faced slurry process does not need to discharge the slurry. In the first stage, at the beginning of the forming, the double-faced slurry process liquid slurry 303 can be injected into the mold through the slurry pipe. Similarly, since the gypsum mold has water absorption, the slurry on the surface of the gypsum will be attached to the gypsum mold surface to form a double-faced slurry solidified body 304 due to the internal water absorption. In the second stage, since the gap between the double-faced slurry molds is small (which can be understood as the thickness of the finished body is thin), the solidified bodies on both sides of the gypsum will gradually form an integrated structure in the same slurry absorption time. Finally, the bodies on the surfaces of the two gypsum molds are combined together to form an overall double-faced slurry solidified body (without an internal cavity).

[0053] It is worth mentioning that, in order to ensure the body forming, the slurry pipe in the embodiment needs to be made of a non-water-absorbing material.

[0054] It can be understood that, since the double-faced slurry structure 101 constituting the washing ring runner is made by using the double-faced slurry process, it only needs to supply slurry without discharging slurry. On the contrary, the upper ring cavity formed by using the single-faced slurry process needs to be supplied with slurry through the slurry pipe channel and then discharged. It can be understood that, since the washing ring runner with the double-faced slurry structure does not need to be discharged, the inner wall of the washing ring runner is relatively smooth and smooth, without defects such as mud table and convex, thereby further improving the quality and aesthetic level of the product.

[0055] Of course, those skilled in the art can understand that, in the embodiment, one end of the slurry pipe channel is also provided with a slurry pipe, and the specific position of the slurry pipe is not shown in the figure for simplicity.

[0056] Preferably, the step S2 further includes:

[0057] Step S21, forming the side end face 1012, the upper end face 1011 and the lower end face 1013 of the double-faced paste structure 101 by a molding process, and forming an integrated arc structure by the side end face 1012, the upper end face 1011 and the lower end face 1013;

[0058] Step S22, forming the baffle 102 with the same size as the side end face by a molding process;

[0059] Step S23, connecting the integrated arc structure formed by the side end face 1012, the upper end face 1011 and the lower end face 1013 with the baffle 102 by a bonding and sealing process, and forming an independent washing ring flow channel.

[0060] Further, when the step S21 is performed, the production process comprises:

[0061] The integrated arc structure is separated from the upper ring cavity by the upper end face 1011 of the double-faced paste structure 101, and the upper ring cavity is formed above the integrated arc structure.

[0062] When the step S23 is performed, the production process comprises:

[0063] After the toilet blank is formed, the upper end and the lower end of the baffle 102 are connected with the upper end face 1011 and the lower end face 1013 of the double-faced paste structure 101 by a bonding process, and then a sealing process is performed to form an independent washing ring flow channel.

[0064] The process of bonding the double-faced paste structure with the baffle to form the washing ring flow channel is described in detail in Figure 6 It can be understood that the washing ring flow channel in the present application is formed by bonding the arc-shaped double-faced paste structure and the baffle, that is, the remaining three sides of the washing ring flow channel are the integrated double-faced paste structure, and after the blank is formed, the baffle is bonded to the outside of the double-faced paste structure (as the fourth side of the washing ring flow channel), and then the sealing process is performed with the other three sides of the double-faced paste structure, so that a complete washing ring flow channel is formed.

[0065] As can be seen from the above, since the integrated arc structure has three end faces, the upper end face can be directly used to isolate the washing ring flow channel from the upper ring cavity. Before the molding is completed or the paste is discharged, the upper ring cavity and the integrated arc structure are not completely isolated, so the upper ring cavity and the integrated arc structure can be used for injection molding and other operations. After the baffle is bonded, the complete washing ring flow channel is independent of the upper ring cavity, so the water flow directly flows into the washing ring flow channel and does not flow into the upper ring cavity, which can improve the flushing ability of the toilet bowl and avoid the residual water phenomenon.

[0066] It can be understood that the integrated arc-shaped structure described in the embodiment is a C-shaped double-sided pulp structure including three end faces, and the baffle is a blank structure formed by using another small mold. Of course, those skilled in the art can also design the double-sided pulp structure into other shapes, and similarly, Figures 2 to 6 The pattern and positional relationship of the double-sided pulp structure and the baffle shown are only for the convenience of describing the present application and simplifying the description, and cannot be understood as a limitation on the present application.

[0067] Further, after performing the step S23, the production process further includes:

[0068] The other end of the washing ring flow channel is communicated with the water inlet 104 of the toilet blank, so that the water flow can flow from the water inlet 104 of the toilet blank into the washing ring flow channel.

[0069] Meanwhile, after performing the step S23, the production process further includes:

[0070] The end of the washing ring flow channel formed by the integrated arc-shaped structure and the baffle 102 close to the toilet pot surface is used as a washing hole 103, so that the water flow can flow out from the washing hole 103 at one end of the washing ring flow channel to realize flushing of the toilet pot surface.

[0071] It is worth noting that the washing hole can be directly formed after bonding is completed, without subsequent punching treatment, which also means that the size of the washing hole can be comparable to the cross-sectional size of the complete washing ring flow channel. It can be seen that the production process described in the present application not only improves the production efficiency of the product and saves the production cost, but also expands the size of the washing hole, which can improve the water flow pressure at the position of the washing hole when the water flow flows from the water inlet to the position of the washing hole, thereby further improving the flushing force and cleaning effect.

[0072] In the embodiment of the present application, a toilet blank forming mold is provided, which includes a single-sided pulp mold and a double-sided pulp mold (including a double-sided pulp mold one and a double-sided pulp mold two). The single-sided pulp mold and the double-sided pulp mold are used to realize the production process of the toilet blank as described in any one of the above embodiments. The single-sided pulp mold can be used to make a single-sided pulp blank structure (upper ring cavity); the double-sided pulp mold can be used to make a double-sided pulp structure with three end faces in the washing ring flow channel, which has good pressure resistance and is not easy to deform.

[0073] The application further provides a toilet made by the production process of the toilet blank.

[0074] In summary, the technical scheme of the application achieves at least the following technical effects: a production process of a toilet blank is provided, which comprises: step S1, injecting mud into a mold; and step S2, forming a double-faced mud structure in the base of the toilet blank after a double-faced mud process, taking the double-faced mud structure as a washing ring flow channel, so that water flow can completely flow through the washing ring flow channel and realize flushing. The double-faced mud structure is formed by a double-faced mud process, and then a baffle is bonded and a complete independent washing ring flow channel is formed, which enhances the flushing capacity of the toilet bowl. Since the washing ring flow channel and the upper ring cavity are independent of each other, water flow cannot enter the upper ring cavity, thus effectively avoiding residual water. After bonding, the washing hole can be directly formed without manual punching, thereby improving the production efficiency of the product and saving production costs. Meanwhile, the washing ring flow channel with the double-faced mud structure does not need to be treated by mud placement, so the inner wall of the washing ring flow channel is relatively smooth and smooth, without defects such as mud table and convex, further improving the quality and appearance of the product.

[0075] It should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.

[0076] In the application, unless otherwise explicitly specified and limited, the terms "connection", "fixation" and the like should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected or can communicate with each other; can be directly connected, or can be indirectly connected through an intermediate medium; can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meanings of the above terms in the application can be understood according to the specific circumstances.

[0077] It should be noted that, in the description of the application, the meaning of "a plurality" is two or more, unless otherwise specified. It should also be noted that the terms "comprising", "comprises" or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles or apparatuses that include a series of elements not only include those elements, but also include other elements not explicitly listed, or further include elements inherent to such processes, methods, articles or apparatuses. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of other identical elements in the process, method, article or apparatus that includes the element.

[0078] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "one embodiment", "example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0079] The above only describes the embodiments of the present application and is not intended to limit the present application. The present application can have various modifications and changes for those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the scope of claims of the present application.

Claims

1. A manufacturing process for a toilet blank, characterized in that, The production process includes: Step S1, pour the mud into the mold; and Step S2, after the double-sided slurry process, a double-sided slurry structure is formed inside the base of the toilet blank. This double-sided slurry structure serves as a flushing channel, allowing water to flow completely through it and achieve flushing. Step S2 also includes: Step S21: Through a molding process, the side end face, upper end face, and lower end face of the double-sided slurry structure are formed, and the side end face, upper end face, and lower end face are combined to form an integrated arc-shaped structure. Step S22: A baffle with the same dimensions as the side end face is formed through a molding process; Step S23: Through bonding and sealing processes, the integrated arc-shaped structure composed of the side end face, upper end face, and lower end face is connected to the baffle to form an independent washing ring flow channel.

2. The production process according to claim 1, characterized in that, An upper cavity is formed inside the base of the toilet blank using a single-sided slurry process. The upper cavity is a single-sided slurry structure obtained by slurry injection molding.

3. The production process according to claim 2, characterized in that, Step S1 further includes: Step S11: A grouting process is used to form a grouting channel at the water inlet of the toilet blank. Step S12: Through the grouting process, the grout pipe channel is used to supply grout to the wash ring flow channel, and the grout pipe channel is used to supply or discharge grout to the upper ring cavity in the base of the toilet blank.

4. The production process according to claim 1, characterized in that, When performing step S21, the production process includes: The upper surface of the double-sided paddle structure separates the integrated arc-shaped structure from the upper ring cavity of the base, resulting in the upper ring cavity being located above the integrated arc-shaped structure.

5. The production process according to claim 1, characterized in that, When performing step S23, the production process includes: After the toilet blank is formed, the upper and lower ends of the baffle are connected to the upper and lower ends of the double-sided slurry structure by an adhesive bonding process, and then sealed to form an independent wash ring flow channel.

6. The production process according to claim 1, characterized in that, After performing step S23, the production process further includes: The other end of the washbasin flow channel is connected to the water inlet of the toilet bowl body, so that water can flow from the water inlet of the toilet bowl body into the washbasin flow channel.

7. The production process according to claim 6, characterized in that, After performing step S23, the production process further includes: The end of the wash ring channel formed by the integrated arc-shaped structure and the baffle, near the toilet bowl surface, is used as a washing hole, so that water can flow out from the washing hole at one end of the wash ring channel to flush the toilet bowl surface.

8. A toilet blank forming mold, characterized in that, include: A single-sided slurry mold and a double-sided slurry mold, wherein the single-sided slurry mold and the double-sided slurry mold are used to implement the production process of the toilet blank as described in any one of claims 1 to 7.

9. A toilet, characterized in that, The toilet is manufactured using the production process of the toilet blank as described in any one of claims 1 to 7.

Citation Information

Patent Citations

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