Auxiliary device for loading and unloading equipment in a ship cabin and method of using the same
By using guide rails and telescopic drive mechanisms in the cabin, the corrosion problems caused by the welded lifting brackets on the cabin roof and the safety hazards of the lifting hoist were solved, and the safe and effective movement of the equipment was achieved.
Patent Information
- Application Number
- CN202310442161.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-23
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2043-04-23
AI Technical Summary
In the prior art, welding the lifting brackets on the cabin roof will reduce the anti-corrosion performance, and the hoist can only move the equipment up and down, which poses a safety hazard.
The guide rail and telescopic drive mechanism are used. The guide rail is fixed on the bulb flat steel at the bottom of the cabin roof, the clamping mechanism clamps the bulb flat steel, and the telescopic drive mechanism is connected to the sling to achieve horizontal movement of the equipment.
It avoids the corrosion impact of welding hanging brackets on the top plate, eliminates the potential safety hazards of operations under the equipment, and improves the safety and efficiency of equipment installation and disassembly.
Smart Images

Figure CN116513399B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of shipbuilding, and in particular to an auxiliary device for loading and unloading equipment in a cabin and a method for using the device. Background Art
[0002] During ship construction, some equipment needs to be installed after the cabin is built. When installing the equipment in the cabin, it is necessary to first align the equipment with the base fixed to the bottom of the cabin, and mark the location of the bolt holes on the base. Then, move the equipment and drill bolt holes at the marked locations. After the bolt holes are drilled, move the equipment to the position opposite the bolt holes and connect the equipment to the base with bolts. When disassembling the equipment, it is necessary to remove each bolt and then move the equipment. Due to the small space in the cabin, when equipment needs to be moved during the installation or disassembly process, large lifting devices cannot be used. Currently, most equipment is moved by welding a lifting bracket on the cabin roof, connecting a hoist to the lifting bracket, and using the hoist to lift the equipment. However, the hoist can only move the equipment up and down. Drilling holes in the base under the equipment after lifting the equipment poses a safety hazard. Moreover, welding a lifting bracket on the cabin roof will damage the anti-corrosion layer of the cabin roof, reducing the anti-corrosion performance of the cabin roof. Summary of the Invention
[0003] The technical problem to be solved by the present invention is that, at present, when installing or disassembling equipment, the hanging brackets welded to the cabin roof will reduce the corrosion resistance of the cabin roof. Moreover, the lifting hoist connected to the hanging brackets can only move the equipment up and down, and there are safety hazards when working under the equipment.
[0004] In order to solve the above technical problems, the purpose of the present invention is to provide an equipment loading and unloading auxiliary device in the cabin, which is used to move the equipment to be installed in the cabin, including a guide rail and a telescopic drive mechanism, the guide rail is arranged parallel to the length direction of the ball flat steel at the bottom of the cabin top plate, and a holding mechanism for holding the ball flat steel is fixed to the upper part of the guide rail, the upper end sliding guide of the telescopic drive mechanism is connected to the lower part of the guide rail, and the lower end of the telescopic drive mechanism is provided with a sling for connecting the equipment to be installed.
[0005] As a preferred solution, the clamping mechanism includes a first clamping block, a second clamping block and a connecting piece, the first clamping block is fixed to the upper end of the guide rail, the second clamping block and the first clamping block are arranged relative to each other in a direction perpendicular to the length of the guide rail, and the connecting piece is used to drive the second clamping block close to or away from the first clamping block to clamp or release the ball flat steel.
[0006] As a preferred solution, a groove matching the ball head of the bulb flat steel is provided on a side of the first clamping block opposite to the second clamping block or a side of the second clamping block opposite to the first clamping block.
[0007] As a preferred solution, the connecting member includes a stud or bolt arranged perpendicular to the length direction of the guide rail, and the stud or bolt is passed through the lower part of the first clamping block and the second clamping block.
[0008] As a preferred solution, the equipment loading and unloading auxiliary device in the cabin includes a sliding part, the guide rail includes an I-beam, the clamping mechanism is fixed to the upper end of the I-beam, the lower end of the sliding part is connected to the telescopic drive mechanism, the upper part of the sliding part is provided with an inverted T-shaped groove, and the lower part of the I-beam is inserted into the inverted T-shaped groove.
[0009] As a preferred solution, a plurality of stop pin holes are provided in the middle part of the web of the I-beam, and the stop pin holes are arranged at intervals along the length direction of the I-beam. The sliding member is located between two adjacent stop pin holes, and stop pins are provided in the two adjacent stop pin holes on both sides of the sliding member.
[0010] As a preferred solution, the equipment loading and unloading auxiliary device in the cabin includes an anti-fall rope, the upper end of the anti-fall rope is connected to the lower end of the sliding member, and the lower end of the anti-fall rope is connected to the sling.
[0011] As a preferred solution, the sling includes a first beam plate, a first sling, a second beam plate and a second sling, the middle part of the first beam plate and the middle part of the second beam plate are cross-fixed, the first end of the first sling is connected to the first end of the first beam plate, the second end of the first sling is connected to the second end of the first beam plate, the first end of the second sling is connected to the first end of the second beam plate, and the second end of the second sling is connected to the second end of the second beam plate.
[0012] As a preferred solution, the first end of the first sling and the second end of the first sling are both fixedly connected with a first nut, the first end of the first beam plate and the second end of the first beam plate are both passed through with a first bolt that can move along the length direction of the first beam plate, and each first nut is screwed with each first bolt respectively;
[0013] The first end of the second sling and the second end of the second sling are both fixedly connected with a second nut, and the first end of the second beam plate and the second end of the second beam plate are both passed through the upper and lower ends by second bolts that can move along the length direction of the second beam plate, and each second nut is threadedly connected to each second bolt respectively.
[0014] A method for using the above-mentioned in-cabin equipment loading and unloading auxiliary device comprises the following steps:
[0015] Clamp the clamping mechanism onto the bulb flat steel at the bottom of the cabin roof and connect the sling to the equipment to be installed;
[0016] Shorten the telescopic drive mechanism and lift the equipment to be installed;
[0017] Slide the telescopic drive mechanism along the guide rail to adjust the device to be installed to be opposite to the base up and down or to one side of the base.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The equipment loading and unloading auxiliary device in the cabin of the present invention includes a guide rail and a telescopic drive mechanism. The guide rail is arranged parallel to the length direction of the bulb flat steel at the bottom of the cabin roof, and a holding mechanism for holding the bulb flat steel is fixed to the upper part of the guide rail. The guide rail is clamped on the bulb flat steel, and there is no need to weld a hanging code on the cabin roof, thereby avoiding the influence of the welding hanging code on the corrosion resistance of the cabin roof. The upper end sliding guide of the telescopic drive mechanism is connected to the lower part of the guide rail, and the lower end of the telescopic drive mechanism is provided with a hoist for connecting the equipment to be installed. After the equipment to be installed is lifted by the telescopic drive mechanism, the telescopic drive mechanism is moved horizontally along the guide rail, so that the equipment to be installed can be moved to one side of the base, eliminating the safety hazards caused by working under the equipment to be installed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of the auxiliary device for loading and unloading equipment in a cabin of the present invention;
[0021] Figure 2 This is a schematic diagram of the structure after the sliding member slides to the end of the guide rail and the stop pin hole is hidden;
[0022] Figure 3 This is a schematic diagram of the structure after the sliding member slides to the middle of the guide rail and the stop pin is installed;
[0023] Figure 4 It is a structural diagram of the spreader;
[0024] Figure 5 This is a schematic diagram of the structure of the anti-fall rope;
[0025] Figure 6 It is a structural diagram of the telescopic unit;
[0026] In the figure, 1. guide rail; 11. stop pin hole; 12. stop pin; 2. telescopic drive mechanism; 3. clamping mechanism; 31. first clamping block; 32. second clamping block; 33. clamping slot; 4. sling; 41. first beam; 42. first sling; 43. second beam; 44. second sling; 45. first nut; 46. first bolt; 47. second nut; 48. second bolt; 5. sliding member; 51. inverted T-slot; 6. anti-fall rope. DETAILED DESCRIPTION
[0027] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0028] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "top", "bottom", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. It should be understood that the terms "first", "second", etc. are used in the present invention to describe various information, but such information should not be limited to these terms, which are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present invention, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information.
[0029] like Figures 1 to 6 As shown, a preferred embodiment of an auxiliary device for loading and unloading equipment in a cabin of the present invention is used to move equipment to be installed in a cabin. The auxiliary device for loading and unloading equipment in a cabin comprises a guide rail 1 and a telescopic drive mechanism 2. The guide rail 1 is arranged parallel to the length direction of the bulb flat steel at the bottom of the cabin roof, and a holding mechanism 3 for holding the bulb flat steel is fixed to the upper part of the guide rail 1. The guide rail 1 is clamped on the bulb flat steel, and there is no need to weld a hanging code on the cabin roof, thereby avoiding the influence of the welding hanging code on the corrosion resistance of the cabin roof. The upper end sliding guide of the telescopic drive mechanism 2 is connected to the lower part of the guide rail 1, and the lower end of the telescopic drive mechanism 2 is provided with a hoist 4 for connecting the equipment to be installed. After the telescopic drive mechanism 2 is used to lift the equipment to be installed, the telescopic drive mechanism 2 is moved horizontally along the guide rail 1, so that the equipment to be installed can be moved to one side of the base, eliminating the safety hazards caused by working under the equipment to be installed.
[0030] Among them, such as Figure 2 、 Figure 3As shown, the clamping mechanism 3 includes a first clamping block 31, a second clamping block 32, and a connecting member. The first clamping block 31 is fixed to the upper end of the guide rail 1. The second clamping block 32 and the first clamping block 31 are arranged relative to each other in a direction perpendicular to the length of the guide rail 1. The connecting member is used to drive the second clamping block 32 toward or away from the first clamping block 31 to clamp or release the bulb flat steel. Specifically, when the second clamping block 32 approaches the first clamping block 31, the clamping mechanism can be clamped to the lower part of the bulb flat steel, thereby connecting the guide rail 1 to the bulb flat steel. When the second clamping block 32 moves away from the first clamping block 31, the clamping mechanism can be removed from the lower part of the bulb flat steel, facilitating the use of the auxiliary device for loading and unloading equipment in the cabin. The clamping mechanism 3 can be multiple or only one. When multiple clamping mechanisms 3 are provided, each clamping mechanism 3 is spaced apart along the length of the guide rail 1. When only one clamping mechanism 3 is provided, the first clamping block and the second clamping block are both strip plates with a length greater than or equal to the length of the guide rail.
[0031] Furthermore, a groove 33 matching the ball head of the bulb flat steel is provided on a side of the first clamping block 31 opposite to the second clamping block 32 or a side of the second clamping block 32 opposite to the first clamping block 31 .
[0032] In this embodiment, the connector includes a stud or bolt arranged perpendicular to the length of the guide rail 1 and passing through the lower portion of the first and second clamping blocks 31, 32. Specifically, the stud or bolt is screwed with a nut located on one side of the first and second clamping blocks 31, 32. The spacing between the first and second clamping blocks 31, 32 can be adjusted by tightening the nut.
[0033] In this embodiment, the auxiliary device for loading and unloading equipment in a ship cabin includes a sliding member 5. The guide rail 1 includes an I-beam. The clamping mechanism 3 is fixed to the upper end of the I-beam. The lower end of the sliding member 5 is connected to the telescopic drive mechanism 2. The upper portion of the sliding member 5 is provided with an inverted T-slot 51, and the lower portion of the I-beam is inserted into the inverted T-slot 51. Specifically, the sliding member 5 is a frame-type, and the hanging platforms on both sides of the inverted T-slot 51 are equipped with rollers to reduce the friction between the inverted T-slot 51 and the I-beam during sliding.
[0034] Furthermore, to prevent the slider 5 from sliding horizontally after being moved, a plurality of stop pin holes 11 are provided in the middle of the web of the I-beam. The stop pin holes 11 are spaced apart along the length of the I-beam, and the slider 5 is located between two adjacent stop pin holes 11. Stop pins 12 are provided in two adjacent stop pin holes 11 on both sides of the slider 5. Specifically, the stop pins 12 can be stop bolts that pass through the stop pin holes 11 and are then screwed with nuts.
[0035] In order to further improve the safety of the in-cabin equipment loading and unloading auxiliary device of the present invention, the in-cabin equipment loading and unloading auxiliary device includes an anti-falling rope 6, the upper end of the anti-falling rope 6 is connected to the lower end of the sliding member 5, and the lower end of the anti-falling rope 6 is connected to the sling 4. Specifically, Figure 5As shown, both ends of the anti-fall rope 6 are connected with anti-fall hooks, the lower end of the sliding member 5 is connected with a first lifting ring, and a second lifting ring is provided in the middle of the upper end of the sling 4. One of the two anti-fall hooks is connected to the first lifting ring, and the other of the two anti-fall hooks is connected to the second lifting ring.
[0036] In this embodiment, the sling 4 includes a first beam 41, a first sling 42, a second beam 43, and a second sling 44. The middle portion of the first beam 41 and the middle portion of the second beam 43 are cross-fixed. The first end of the first sling 42 is connected to the first end of the first beam 41, the second end of the first sling 42 is connected to the second end of the first beam 41, the first end of the second sling 44 is connected to the first end of the second beam 43, and the second end of the second sling 44 is connected to the second end of the second beam 43. Specifically, the first beam 41 and the second beam 43 are arranged vertically. The first beam 41 and the second beam 43 can maintain the relative positions of the first sling 42 and the second sling 44, prevent the first sling 42 and the second sling 44 from slipping on the equipment to be installed, thereby ensuring the stable connection of the first sling 42 and the second sling 44 to the equipment to be installed.
[0037] Furthermore, the first end of the first sling 42 and the second end of the first sling 42 are both fixedly connected with a first nut 45, and the first end of the first beam plate 41 and the second end of the first beam plate 41 are both passed through the upper and lower parts of the first bolt 46 that can move along the length direction of the first beam plate 41, and each first nut 45 is respectively screwed with each first bolt 46; the first end of the second sling 44 and the second end of the second sling 44 are both fixedly connected with a second nut 47, and the first end of the second beam plate 43 and the second end of the second beam plate 43 are both passed through the upper and lower parts of the second bolt 48 that can move along the length direction of the second beam plate 43, and each second nut 47 is respectively screwed with each second bolt 48. Specifically, both ends of the first beam plate 41 are provided with first strip holes arranged along the length direction of the first beam plate, and the first bolts 46 are installed in the corresponding first strip holes. Both ends of the second beam plate 44 are provided with second strip holes arranged along the length direction of the second beam plate, and the second bolts 48 are installed in the second strip holes. By moving the first bolt 46 or the second bolt 48, the sagging degree of the first sling 42 and the second sling 44 can be adjusted, and the center point of the first sling 42 and the center point of the second sling 44 can be arranged relative to the intersection of the first suspension beam 41 and the second suspension beam 43, thereby ensuring that the sling 4 can be lifted without a bottom lifting point.
[0038] Specifically, the first strip hole and the second strip hole are both through grooves with a length of 400 mm and a width of 30 mm. Reinforcing ribs with a length of 500 mm, a height of 40 mm and a thickness of 10 mm are provided on both sides of each through groove. The first sling 42 and the second sling 44 are both polymer fiber ropes with a width of 50 mm. The middle part of the first beam plate 41 and the middle part of the second beam plate 43 are connected by M45 bolts, and the upper part of the first beam plate 41 and the second beam plate 43 is fixed with a second lifting ring.
[0039] In this embodiment, the telescopic drive mechanism 2 is composed of multiple parallelogram telescopic units, and the diagonals of each parallelogram telescopic unit are connected to a telescopic cylinder, which is driven to extend or shorten by an air source or an air pump; in other embodiments of the present invention, the telescopic drive device can be an electric hoist or a hydraulic cylinder.
[0040] A method for using the above-mentioned in-cabin equipment loading and unloading auxiliary device comprises the following steps:
[0041] Clamp the clamping mechanism 3 onto the bulb flat steel at the bottom of the cabin roof, and connect the sling 4 to the equipment to be installed;
[0042] Shorten the telescopic drive mechanism 2 and lift the equipment to be installed;
[0043] Slide the telescopic drive mechanism 2 along the guide rail 1 to adjust the device to be installed to be opposite to the base up and down or to one side of the base.
[0044] Specifically, when it is necessary to drill a hole on the base, first use the telescopic drive mechanism 2 to lift the device to be installed, and slide the telescopic drive mechanism to one side so that the device to be installed and the base are staggered up and down, and then drill the hole. After the drilling is completed, renovate the sliding telescopic drive mechanism so that the device to be installed and the base are opposite to each other up and down, and then extend the telescopic drive mechanism. After the construction is completed, remove the clamping mechanism 3 from the bulb flat steel.
[0045] In summary, a preferred embodiment of the equipment loading and unloading auxiliary device in the cabin of the present invention is used to move the equipment to be installed in the cabin. The equipment loading and unloading auxiliary device in the cabin includes a guide rail 1 and a telescopic drive mechanism 2. The guide rail 1 is arranged parallel to the length direction of the ball flat steel at the bottom of the cabin roof, and a holding mechanism 3 for holding the ball flat steel is fixed to the upper part of the guide rail 1. The guide rail 1 is clamped on the ball flat steel, and there is no need to weld a hanging code on the cabin roof, thereby avoiding the influence of the welding hanging code on the corrosion resistance of the cabin roof. The upper end sliding guide of the telescopic drive mechanism 2 is connected to the lower part of the guide rail 1, and the lower end of the telescopic drive mechanism 2 is provided with a hoist 4 for connecting the equipment to be installed. After using the telescopic drive mechanism 2 to lift the equipment to be installed, the telescopic drive mechanism 2 is moved horizontally along the guide rail 1, so that the equipment to be installed can be moved to one side of the base, eliminating the safety hazards caused by working under the equipment to be installed.
[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. An auxiliary device for loading and unloading equipment in a cabin, used for moving equipment to be installed in a cabin, characterized in that: The invention comprises a guide rail (1) and a telescopic drive mechanism (2), wherein the guide rail (1) is arranged parallel to the length direction of the flat bulb steel at the bottom of the cabin top plate, and a clamping mechanism (3) for clamping the flat bulb steel is fixed on the upper part of the guide rail (1), the upper end of the telescopic drive mechanism (2) is slidably connected to the lower part of the guide rail (1), and the lower end of the telescopic drive mechanism (2) is provided with a sling (4) for connecting the equipment to be installed; The clamping mechanism (3) comprises a first clamping block (31), a second clamping block (32) and a connecting piece, wherein the first clamping block (31) is fixed to the upper end of the guide rail (1), the second clamping block (32) and the first clamping block (31) are arranged relative to each other in a direction perpendicular to the length of the guide rail (1), and the connecting piece is used to drive the second clamping block (32) to approach or move away from the first clamping block (31) to clamp or release the flat steel ball; The in-cabin equipment loading and unloading auxiliary device comprises a sliding member (5), the guide rail (1) comprises an I-beam, the holding mechanism (3) is fixed to the upper end of the I-beam, the lower end of the sliding member (5) is connected to the telescopic drive mechanism (2), the upper portion of the sliding member (5) is provided with an inverted T-shaped groove (51), and the lower portion of the I-beam is inserted into the inverted T-shaped groove (51); A plurality of stop pin holes (11) are provided in the middle of the web of the I-beam, and the stop pin holes (11) are arranged at intervals along the length direction of the I-beam. The sliding member (5) is located between two adjacent stop pin holes (11), and stop pins (12) are provided in the two adjacent stop pin holes (11) located on both sides of the sliding member (5).
2. The auxiliary device for loading and unloading equipment in a ship cabin according to claim 1, characterized in that: A groove (33) matching the ball head of the flat ball steel is provided on one side of the first clamping block (31) opposite to the second clamping block (32) or on one side of the second clamping block (32) opposite to the first clamping block (31).
3. The auxiliary device for loading and unloading equipment in a ship cabin according to claim 1, characterized in that: The connecting member comprises a stud or bolt arranged perpendicular to the length direction of the guide rail (1), and the stud or bolt is passed through the lower part of the first clamping block (31) and the second clamping block (32).
4. The auxiliary device for loading and unloading equipment in a ship cabin according to claim 1, characterized in that: The equipment loading and unloading auxiliary device in the cabin comprises an anti-falling rope (6), the upper end of the anti-falling rope (6) is connected to the lower end of the sliding member (5), and the lower end of the anti-falling rope (6) is connected to the sling (4).
5. The auxiliary device for loading and unloading equipment in a ship cabin according to claim 1, characterized in that: The sling (4) includes a first beam plate (41), a first sling (42), a second beam plate (43) and a second sling (44), the middle part of the first beam plate (41) and the middle part of the second beam plate (43) are cross-fixed, the first end of the first sling (42) is connected to the first end of the first beam plate (41), the second end of the first sling (42) is connected to the second end of the first beam plate (41), the first end of the second sling (44) is connected to the first end of the second beam plate (43), and the second end of the second sling (44) is connected to the second end of the second beam plate (43).
6. The auxiliary device for loading and unloading equipment in a ship cabin according to claim 5, characterized in that: The first end of the first sling (42) and the second end of the first sling (42) are both fixedly connected with a first nut (45); the first end of the first beam plate (41) and the second end of the first beam plate (41) are both penetrated by a first bolt (46) movable along the length direction of the first beam plate (41); and each first nut (45) is screwed to each first bolt (46); The first end of the second sling (44) and the second end of the second sling (44) are both fixedly connected with a second nut (47), and the first end of the second beam plate (43) and the second end of the second beam plate (43) are both passed through the upper and lower parts by a second bolt (48) that can move along the length direction of the second beam plate (43), and each second nut (47) is screwed to each second bolt (48) respectively.
7. A method for using the auxiliary device for loading and unloading equipment in a cabin according to any one of claims 1 to 6, characterized in that: The following steps are involved: The clamping mechanism (3) is clamped on the bulb flat steel at the bottom of the cabin top plate, and the sling (4) is connected to the equipment to be installed; Shorten the telescopic drive mechanism (2) and lift the equipment to be installed; The telescopic driving mechanism (2) is slid along the guide rail (1) to adjust the device to be installed to be opposite to the base up and down or to adjust the device to be installed to one side of the base.
Citation Information
Patent Citations
Overall lifting method for ship superstructure
CN102490863A
Cargo hoisting, hoisting, loading and unloading equipment for ship
CN114890322A