A weft carrier machine with an online working condition monitoring function and its monitoring method

By designing an online operating condition monitoring system on the webbing and horse riding machine, using wire sensors and ingot sensors to detect the signals of wire and ingots, the problems of wire breakage and parts aging in traditional webbing and horse riding machines are solved, efficient monitoring and maintenance of the equipment is achieved, equipment life is extended and production efficiency is improved.

CN116516567BActive Publication Date: 2025-07-01JIANGSU GOLDEN AUTUMN CORD CO LTD
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Patent Information

Application Number
CN202310515294.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-09
Publication Date
2025-07-01
Estimated Expiration
2043-05-09

AI Technical Summary

Technical Problem

During use, traditional webbing and horse riding machines are prone to problems such as wire breakage and components aging, resulting in low equipment stability, high noise, shortened equipment life, and lack of effective working condition monitoring technology.

Method used

A webbing machine with online monitoring function of operating conditions is designed, and its structure includes a body, N groups of monitoring units and data processing units. The monitoring unit consists of a line sensor and an ingot sensor. By detecting the signals of the wire and the ingot, it realizes online monitoring of the broken fault, the broken fault location, the number identification of the ingot, and the consumption speed and consumption of the wire.

Benefits of technology

It realizes comprehensive online monitoring of the operating conditions of the webbing horse-drawn machine, and can promptly detect broken wire failures and aging problems of parts, extend equipment life, and improve production efficiency and product quality.

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Abstract

The present invention discloses a weft carrier walking machine with an on-line working condition monitoring function and a monitoring method thereof, which comprises a machine body, N groups of monitoring units, and a data processing unit; the machine body includes a frame, a wire guiding mechanism panel on the frame, and M wire guiding mechanisms; the wire guiding mechanism includes a closed track, a walking spindle moving along the track, and a wire bundling mechanism with a wire bundling through hole; each group of monitoring units includes one wire sensor for the silk thread and one spindle sensor for the walking spindle; for a determined monitoring unit, there is a unique normal line of the center point of the smallest circumscribed rectangle that can simultaneously contain the detection surfaces of the respective sensors and the central axis of the through hole in the vertical plane of the wire guiding mechanism panel. When the walking spindle passes through this plane, the monitoring unit measures the characteristic signal β, and when the silk thread passes through this plane, the characteristic signal α. The present invention provides an on-line comprehensive working condition monitoring technology for the walking machine, which can monitor the broken wire fault and locate the broken wire; based on the identification of the walking spindle number, it can also realize the monitoring of the consumption speed and cumulative consumption of the silk thread.
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Description

Technical Field

[0001] The present invention relates to a ribbon walking machine with an on-line working condition monitoring function and a monitoring method thereof, belonging to the technical field of knitting machinery equipment. Background Art

[0002] Ribbon is an item with wide applications. It can be used as various shoelaces, elastic bands, high-tensile bands, sports bands, curtain bands, etc. The ribbon machine technology can also be used to manufacture industrial cables such as cables and wire ropes. However, the traditional knitting machine has a complex structure, resulting in a large volume of the knitting machine, occupying a large amount of factory space, and its knitting efficiency is low, making it difficult to improve production efficiency.

[0003] The ribbon walking machine, also called a high-speed rope and ribbon machine, compared with the traditional knitting machine, has multiple advantages such as high speed, quietness, small floor space, and low shutdown rate. It is suitable for knitting various round or flat non-elastic and elastic knitting ropes and ribbons, for manufacturing various daily-use ropes and ribbons, as well as various industrial cables.

[0004] However, as a knitting machine, the breakage of the silk thread is one of the main faults of the walking machine; on the other hand, after long-term use of the walking machine, each component will age to a certain extent, resulting in certain wear, deformation, and assembly position deviation, etc. If the abnormal working conditions cannot be detected in time and the relevant components are not replaced and maintained, it will cause the device to malfunction during use, resulting in low stability of the walking machine, large operating noise, shortened equipment life, and even unstable product quality. Whether it is the wire breakage fault or the abnormal working conditions caused by component aging, it is necessary to detect and identify them in time and accurately. The existing ribbon walking machine technology has a relatively low level of digitization and intelligence, lacking the comprehensive working condition monitoring technology for various working conditions during the operation of the walking machine, and a comprehensive on-line working condition monitoring technology for the operation of the walking machine needs to be developed. Summary of the Invention

[0005] Aiming at the problems existing in the above-mentioned prior art, the present invention provides a ribbon walking machine with an on-line working condition monitoring function and a monitoring method thereof, so as to solve the above-mentioned technical problems.

[0006] To achieve the above object, the technical solution adopted by the present invention is: The present invention proposes a ribbon walking machine with an on-line working condition monitoring function, the structure of which includes the body of the ribbon walking machine, N groups of monitoring units, and a data processing unit; the body of the walking machine includes a frame, a wire guiding mechanism panel arranged on the frame, and M wire guiding mechanisms arranged on the wire guiding mechanism panel; for any jth wire guiding mechanism, it includes 1 closed track, S j walking spindles that can move along the closed track, and 1 wire bundling mechanism with a wire bundling through hole, the inner surface of the through hole is a rotating surface, a bobbin is threaded on each walking spindle, and S jA root wire is bundled after passing through the wire bundle through-hole of the j-th wire guiding mechanism; the j-th wire guiding mechanism is at least equipped with 1 set of monitoring units composed of 1 wire sensor and 1 spindle sensor; for the i-th set of monitoring units, the minimum circumscribed rectangle of each detection surface of each sensing probe has 1 axis of symmetry perpendicular to the wire guiding mechanism panel, and each of the axes of symmetry and the central axis of the inner wall surface of the wire bundle through-hole are in the same plane, and this plane is perpendicular to the wire guiding mechanism panel, which is called the i-th detection surface. The minimum circumscribed rectangle of each detection surface also has 1 axis of symmetry perpendicular to the i-th detection surface; among the cross-sections where any i-th detection surface intersects with the closed track, the cross-section closest to the spindle sensor of the i-th set of monitoring units is called the i-th detection cross-section, and the time interval when any flyer spindle passes through the i-th detection cross-section is denoted as (t1, t2); within (t1, t2), for the i-th set of monitoring units, the signal that the wire sensor detects the wire passing through the i-th detection surface is called the characteristic signal α, and the signal that the spindle sensor detects the flyer spindle passing through the i-th detection cross-section is called the characteristic signal β; M and N are positive integers, and the serial numbers i and j are both integers, 1 ≤ i ≤ N, 1 ≤ j ≤ M.

[0007] Further, preferably, in a kind of flyer frame with on-line working condition monitoring function, it is characterized in that: the wire sensor is one of an ultrasonic sensor and an optical sensor, and the spindle sensor is one of an ultrasonic sensor and an optical sensor; the probe of the optical sensor is 1 transmitting probe and 1 receiving probe; the ultrasonic sensor probe is a single probe sensor with integrated transmitting and receiving functions, or 1 transmitting probe and 1 receiving probe.

[0008] Further, preferably, in a kind of flyer frame with on-line working condition monitoring function, it is characterized in that: for any j-th wire guiding mechanism, it has at least 1 flyer spindle with a numbering structure, and the monitoring unit it is equipped with has at least 1 spindle sensor that can identify the numbering structure to obtain the numbering information γ.

[0009] Further, preferably, in a kind of flyer frame with on-line working condition monitoring function, it is characterized in that: for any j-th wire guiding mechanism, at least 1 numbering structure of the flyer spindle is a bar code or a two-dimensional code; at least 1 spindle sensor of the monitoring unit equipped with this j-th wire guiding mechanism is an optical sensor, which can identify the bar code or the two-dimensional code to obtain the numbering information γ. Further, the spindle sensor can also be an integrated detector, and the integrated detector is integrated inside the closed track and can detect a flyer spindle with a bottom running block being a conductor or a magnet; when the running block is a conductor, within the time interval (t1, t2) when it passes through the detection surface where the integrated detector is located, the current of the closed circuit formed by the integrated detector and the running block is the characteristic signal β; when the running block is a magnet, within the time interval (t1, t2) when it passes through the detection surface where the integrated detector is located, the induced current in the induction coil inside the integrated detector is the characteristic signal β.

[0010] Furthermore, preferably, for a weft winder with an on-line working condition monitoring function, it is characterized in that: for any j-th wire guiding mechanism, at least one flyer has a set of through holes, and at least one spindle sensor in the matched monitoring unit, which is an optical sensor or an ultrasonic sensor and has a counting function, acquires the number information γ of the set of through holes, i.e., the number information; different numbers of through holes are set for different flyers, so that different flyers can be identified and distinguished through the number information γ.

[0011] The present invention also discloses an on-line working condition monitoring method, which is implemented in the above-mentioned weft winder with an on-line working condition monitoring function, and is characterized in that: it is a broken wire fault monitoring method. For any one flyer, within the time interval (t1, t2) when it passes through the i-th detection section, if the i-th monitoring unit detects the characteristic signal β but does not detect the characteristic signal α, the data processing unit determines that the silk thread on the bobbin of this flyer has a broken wire fault.

[0012] Furthermore, preferably, the above-mentioned on-line working condition monitoring method is characterized in that: it further includes a broken wire positioning method; for the i-th detection section, within the time interval when a flyer passes through it, if the i-th monitoring unit detects the characteristic signal β but does not detect the characteristic signal α, the data processing unit determines that the silk thread carried by this flyer has a broken wire fault; for the flyer where the broken wire fault occurs, the starting point t of the time interval when it passes through the i-th detection section a1 , from t a1 to the stop of the winder, there are a total of A flyers passing through the i-th detection section. After the winder stops, starting from the i-th detection section, the A-th flyer along the advancing direction of the flyers along the track is the flyer where the broken wire fault occurs.

[0013] Furthermore, preferably, the above-mentioned on-line working condition monitoring method is characterized in that: it includes a detection method for the instantaneous consumption speed V L of the silk thread; for any j-th wire guiding mechanism, the consumption length of the silk thread on the bobbin carried by one flyer when it travels one week along the closed track is denoted as L T , L T is the measured value pre-stored in the data processing unit; in the monitoring unit matched with the j-th wire guiding mechanism, for a spindle sensor with an identifiable number structure, if the time interval ΔT between two consecutive detections of the same numbered flyer is detected, then for any flyer in the j-th wire guiding mechanism, the consumption speed V L of the silk thread it carries = L T / ΔT.

[0014] Furthermore, preferably, the above-mentioned on-line working condition monitoring method is characterized in that: it includes the cumulative consumption amount L FMonitoring method; for any j-th wire mechanism, where one flyer spindle travels along a closed track for one week, the consumed length of the thread on the bobbin it carries is denoted as L T For a spindle sensor with an identifiable number structure, the time interval ΔT between continuously detecting the same numbered flyer spindle for any F + 1 times f Then, for any flyer spindle of the j-th wire mechanism, the cumulative consumption L of the thread within the said ΔT f is F L = F × L T .

[0015] The data processing unit is one of a dedicated controller for a flyer machine, a master controller for several flyer machines at the same production site, and a remote control terminal connected to the flyer machine through a network; the monitoring unit online monitors the information data of the working conditions of the flyer machine and sends it to the data processing unit for data analysis, thereby realizing online working condition monitoring; for a flyer machine that uses a feedback controller to control the operating state, the information data obtained by the monitoring unit can also be used for the real-time feedback information of the feedback controller, and through closed-loop feedback control, the control of the running process of the flyer machine becomes more accurate and stable. The feedback controller is preferably a PID controller

[0016] The present invention provides a flyer machine for weaving tapes with an online working condition monitoring function, and its structure includes the body of the flyer machine for weaving tapes, N groups of monitoring units, and a data processing unit; for the flyer machine for weaving tapes of the present invention, the implemented online working condition monitoring method of the flyer machine can realize comprehensive online working condition monitoring including broken wire faults, broken wire fault positions, flyer spindle number identification, thread consumption speed, and consumption amount Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of a flyer machine for weaving tapes with an online working condition monitoring function according to Embodiment 1 of the present invention

[0018] Figure 2 is Figure 1 a partial enlarged view of area A in

[0019] Figure 3 is Figure 1 a schematic diagram of an implementation method in which the single-probe spindle detector in area A in

[0020] In the figure: 1 is the wire mechanism panel, 2 is the wire bundling mechanism, 21 is the wire bundling through hole, 3 is the wire mechanism, 311 is the flyer spindle, 3111 is the bottom flyer block of the flyer spindle, 312 is the bobbin, 313 is the thread, 32 is the closed track, 41 is the wire detector, 42 is the spindle detector, 5 is the detection surface, 81 is the emission probe of the spindle detector, and 82 is the receiving probe of the spindle detector Detailed Embodiments

[0021] To make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this invention belongs. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0023] The present invention discloses a weft knitting frame with an online working condition monitoring function, aiming to provide an online monitoring technology for the comprehensive working conditions of the existing knitting frame.

[0024] Figure 1 It is a schematic structural diagram of a weft knitting frame with an online working condition monitoring function according to Embodiment 1 of the present invention. Figure 1 The structure is shown, without including the frame and the data processing unit. Figure 1 In this figure, 1 is the panel of the wire guiding mechanism, 2 is the wire bundling mechanism, 21 is the wire bundling through hole, 3 is the wire guiding mechanism, 311 is the knitting spindle, 312 is the bobbin, 313 is the silk thread, 32 is the closed track, 41 is the wire detector, 42 is the spindle detector, and 5 is the detection surface. The detection surface is a hypothetical plane without physical structure; both the wire detector and the spindle detector are ultrasonic sensors using transceiver probes.

[0025] Figure 1An example 1 weft - winding and traversing machine with on - line working condition monitoring function, its structure includes the body of the weft - winding and traversing machine, a group of monitoring units, and a data processing unit; the body of the traversing machine, its structure includes a frame, a wire guiding mechanism panel arranged on the frame, and a wire guiding mechanism arranged on the wire guiding mechanism panel. The wire guiding mechanism includes a closed track, 16 traversing spindles that can move along the closed track, and a wire bundling mechanism with a wire bundling through - hole. The inner surface of the through - hole of the wire bundling mechanism is a rotating surface. Each traversing spindle is threaded with a bobbin. Sixteen silk threads above the traversing spindles are bundled into one after passing through the wire bundling through - hole of the wire guiding mechanism in example 1; the wire guiding mechanism in example 1 is paired with a group of monitoring units composed of a wire sensor and a spindle sensor. The minimum circumscribed rectangle of the two detection surfaces of the two sensing probes contains a symmetry axis perpendicular to the wire guiding mechanism panel. The two symmetry axes and the central axis of the wire bundling through - hole are in the same plane, and this plane is perpendicular to the wire guiding mechanism panel, which is called the first detection plane; the minimum circumscribed rectangle of the two detection surfaces also has a symmetry axis perpendicular to the first detection plane; among the cross - sections where the first detection plane intersects with the closed track, the cross - section closest to the spindle sensor is called the first detection cross - section. During the time interval (t1, t2) when any traversing spindle passes through the first detection cross - section, for the wire sensor in example 1, the signal of the silk thread passing through the first detection plane is called the characteristic signal α, and the signal of the traversing spindle passing through the first detection cross - section detected by the spindle sensor is called the characteristic signal β.

[0026] For the technical solution of example 1, the further description is as follows:

[0027] 1) The detection surface of the sensor includes the emission surface of the emission probe, the receiving surface of the receiving probe, and the signal transceiver surface of the transceiver - integrated probe.

[0028] 2) The statement "the minimum circumscribed rectangle of the detection surface of each sensing probe contained in the monitoring unit has a symmetry axis perpendicular to the wire guiding mechanism panel, and each of the symmetry axes and the central axis of the inner wall surface of the wire bundling through - hole are in the same plane, and this plane is perpendicular to the wire guiding mechanism panel, which is called the first detection plane; the minimum circumscribed rectangle of the two detection surfaces also has a symmetry axis perpendicular to the first detection plane". The central axis is perpendicular to the wire guiding mechanism panel. When the positions of the central axis and the two symmetry axes perpendicular to the wire guiding mechanism panel are determined, at most only one vertical plane with respect to the wire guiding mechanism panel can be determined; the statement "the minimum circumscribed rectangle of the two detection surfaces also has a symmetry axis perpendicular to the first detection plane" is used to limit the detection direction of the sensor. Another equivalent statement of this statement is: for a determined monitoring unit, there is a unique vertical plane with respect to the wire guiding mechanism panel, and this vertical plane can simultaneously contain the normal line of the center point of the rectangular surface surrounded by the minimum circumscribed rectangle of each sensor detection surface and the central axis of the wire bundling through - hole; each of the normal lines of the center points is perpendicular to the central axis of the wire bundling through - hole.

[0029] 3) The monitoring unit of the embodiment, the probes of the two sensors are both transceiving probes, preferably transceiving ultrasonic probes.

[0030] Figure 2 is Figure 1 The partial enlarged view of area A in. The ingot sensor 42 is a transceiving probe, preferably a transceiving ultrasonic probe. The minimum circumscribed rectangle of its detection surface has one axis of symmetry perpendicular to the wire mechanism panel (1) and the other axis of symmetry perpendicular to the first detection surface.

[0031] Figure 3 is Figure 1 The schematic diagram of the implementation method of changing the single-probe ingot detector in area A in to a double-probe ingot detector, and the rest is the same as Figure 2 the same. Figure 3 In: 81 is the transmitting probe of the ingot detector, and 82 is the receiving probe of the ingot detector. As Figure 3 shown, when the ingot sensor of the present invention includes one receiving probe and one transmitting probe, through the installation layout, it is certain to achieve that there is one and only one detection cross-section between the detection surfaces of the two transceiving probes; similarly, when the wire sensor of the present invention can also be two transceiving probes, through the installation layout, it is certain to achieve that there is at most one silk thread existing between the two transceiving probes at the same time. Figure 3 The layout of can reduce the existence of interference signals.

[0032] The present invention also discloses an on-line working condition monitoring method, which is implemented in the above-mentioned loom with on-line working condition monitoring function. It is a broken wire fault monitoring method. For any one walking ingot, within the time interval (t1, t2) when it passes through the i-th detection cross-section, if the i-th monitoring unit detects the characteristic signal β but does not detect the characteristic signal α, the data processing unit determines that the silk thread on the bobbin of the walking ingot has a broken wire fault; when implemented in the above-mentioned Embodiment 1, i = 1.

[0033] Preferably, the above-mentioned on-line working condition monitoring method further includes a broken wire positioning method; for the i-th detection cross-section, within the time interval when a walking ingot passes through it, if the i-th monitoring unit detects the characteristic signal β but does not detect the characteristic signal α, the data processing unit determines that the silk thread carried by the walking ingot has a broken wire fault; for the walking ingot where the broken wire fault is located, the starting point t of the time interval when it passes through the i-th detection cross-section a1 , from t a1 to the stop of the loom, there are A walking ingots passing through the i-th detection cross-section in total. Then, after the loom stops, starting from the i-th detection cross-section, the A-th walking ingot along the advancing direction of the walking ingot track is the walking ingot where the broken wire fault occurs.

[0034] Preferably, the above-mentioned on-line working condition monitoring method includes the instantaneous consumption speed V of the silk threadL Detection method; for any j-th wire mechanism, for one of the flyer spindles, the consumed length of the thread on the bobbin carried during one revolution along the closed track is denoted as L T , L T is the measured value pre-stored in the data processing unit; in the monitoring unit configured for the j-th wire mechanism, for a spindle sensor with an identifiable number structure, the time interval ΔT between two consecutive detections of the same numbered flyer spindle, then for any flyer spindle of the j-th wire mechanism, the consumption speed V of the thread it carries L = L T / ΔT; when implemented in Example 1, j = 1.

[0035] Preferably, in the described online monitoring method for working conditions, it includes the monitoring method for the cumulative consumption amount L of the thread F ; for any j-th wire mechanism, for one of the flyer spindles, the consumed length of the thread on the bobbin carried during one revolution along the closed track is denoted as L T , for a spindle sensor with an identifiable number structure, the time interval ΔT between any consecutive F + 1 detections of the same numbered flyer spindle i , then for any flyer spindle of the j-th wire mechanism, the cumulative consumption amount L of the thread carried during the ΔT i is L F = F × L T .

[0036] The device according to Example 1 of the present invention or other devices implementing the present invention further includes a frame and a data processing unit; the data processing unit is one of a dedicated controller for a flyer machine, a master controller for several flyer machines at the same production site, and a remote control terminal connected to the flyer machine through a network; the monitoring unit sends the information data obtained by online monitoring of the working conditions of the flyer machine to the data processing unit for data analysis, so as to realize online working condition monitoring;

[0037] Preferably, a flyer weaving machine with an online monitoring function for working conditions uses a feedback controller to control the operating state; the information data obtained by the monitoring unit is also used for the real-time feedback information of the feedback controller, and through closed-loop feedback control, the control during the operation of the flyer machine becomes more accurate and stable; the feedback controller is preferably a PID controller.

[0038] The present invention provides a flyer weaving machine with an online monitoring function for working conditions, and its structure includes the body of the flyer weaving machine, N groups of monitoring units, and a data processing unit; for the flyer weaving machine of the present invention, the online monitoring method for the working conditions of the flyer machine implemented can realize comprehensive online monitoring including thread breakage faults, thread breakage fault positions, flyer spindle number identification, thread consumption speed, and consumption amount.

[0039] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A weft carrier machine with an online working condition monitoring function, characterized in that, It includes a galloping machine body, N groups of monitoring units, and a data processing unit; the galloping machine body includes a frame, a wire guiding mechanism panel (1) arranged on the frame, and M wire guiding mechanisms (3) arranged on the wire guiding mechanism panel (1); for any j-th wire guiding mechanism (3), it includes a closed track (32), S j galloping spindles (311) that can move along the closed track (32), and 1 wire bundling mechanism (2) with a wire bundling through hole; one end of the wire bundling mechanism (2) is provided with a wire bundling through hole (21); the inner surface of the through hole of the wire bundling through hole (21) is a rotating surface; a bobbin (312) is threaded through the galloping spindle (311); S j silk threads above the galloping spindle (311) are bundled into one bunch after passing through the wire bundling through hole (21) of the j-th wire guiding mechanism; a galloping spindle bottom running block (3111) is arranged below the galloping spindle (311). The wire mechanism (3) is equipped with at least one set of monitoring units composed of one wire sensor (41) and one spindle sensor (42); for the i-th set of monitoring units, the minimum circumscribed rectangle of each detection surface of each sensing probe has a symmetry axis perpendicular to the wire mechanism panel (1), and each of the symmetry axes and the central axis of the inner wall surface of the wire through-hole (21) are in the same plane, and this plane is perpendicular to the wire mechanism panel (1), which is called the detection surface (5) of the i-th set; The minimum circumscribed rectangle of each detection surface also has a symmetry axis perpendicular to the i-th detection surface; among the cross-sections where any i-th detection surface intersects with the closed track (32), the cross-section closest to the spindle sensor (42) of the i-th set of monitoring units is called the i-th detection cross-section, and the time interval when any flyer spindle (311) passes through the i-th detection cross-section is denoted as (t1, t2); within (t1, t2), for the i-th set of monitoring units, the signal that the wire sensor detects the silk thread passing through the i-th detection surface is called the characteristic signal α, and the signal that its spindle sensor (42) detects the flyer spindle (311) passing through the i-th detection cross-section is called the characteristic signal β; M and N are positive integers, and the serial numbers i and j are both integers, 1 ≤ i ≤ N, 1 ≤ j ≤ M; The monitoring method of this loom flyer has the function of monitoring the wire breakage fault of the device. For any flyer spindle, within the time interval (t1, t2) when it passes through the i-th detection cross-section, if the i-th monitoring unit detects the characteristic signal β but does not detect the characteristic signal α, the data processing unit determines that the silk thread of the bobbin of this flyer spindle has a wire breakage fault; The wire break positioning function of the device; for the i-th detection section, within the time interval when a flyer passes through it, if the i-th monitoring unit detects the characteristic signal β but does not detect the characteristic signal α, the data processing unit determines that the wire carried by the flyer has a wire break fault; for the flyer where the wire break fault occurs, the starting point t of the time interval when it passes through the i-th detection section a1 , from t a1 to the stop of the flyer machine, a total of A flyers pass through the i-th detection section. After the flyer machine stops, starting from the i-th detection section, the A-th flyer along the advancing direction of the flyers on the track is the flyer where the wire break fault occurs; Instantaneous consumption speed V of the wire of the device L Detection function; for any j-th wire guiding mechanism, the consumption length of the wire on the bobbin carried by one flyer traveling one week along a closed track is denoted as L T , L T is the measured value pre-stored in the data processing unit; in the monitoring unit paired with the j-th wire guiding mechanism, for a bobbin sensor with an identifiable number structure, if the time interval ΔT between two consecutive detections of the same numbered flyer is detected, then for any flyer of the j-th wire guiding mechanism, the wire consumption speed V L = L T / ΔT; Cumulative consumption length L of the device wire F Monitoring function; for any j-th wire guiding mechanism, the consumption length of the wire on the bobbin carried by one flyer traveling one week along a closed track is denoted as L T For a flyer sensor with an identifiable number structure, the time interval ΔT between continuously detecting the same numbered flyer F + 1 times f Then, for any flyer in the j-th wire guiding mechanism, the cumulative consumption length L of the wire carried during the ΔT f is F L = F × L T .

2. The traveling frame of a loom tape according to claim 1, which has an on-line working condition monitoring function, is characterized in that, The wire sensor (41) is one of an ultrasonic sensor and an optical sensor, and the spindle sensor (42) is one of an ultrasonic sensor and an optical sensor; the probe of the optical sensor is one transmitting probe and one receiving probe; the probe of the ultrasonic sensor is a single probe sensor with integrated transceiver, or one transmitting probe and one receiving probe.

3. The walking loom according to claim 1, which has an on-line working condition monitoring function, is characterized in that, For any j-th wire mechanism, it has at least one flyer spindle with a numbering structure, and at least one spindle sensor of the monitoring unit it is equipped with can identify the numbering structure and obtain the numbering information γ.

4. A warp knitting machine with an on-line working condition monitoring function according to claim 1, characterized in that, For any j-th wire mechanism, at least one flyer spindle has a bar code or a two-dimensional code as its numbering structure; at least one spindle sensor of the monitoring unit equipped with this j-th wire mechanism is an optical sensor, which can identify the bar code or the two-dimensional code and obtain the numbering information γ.

5. A loom traverse machine with an online working condition monitoring function according to claim 1, characterized in that, For any j-th wire mechanism, at least one flyer spindle has a group of through-holes, and at least one spindle sensor of the monitoring unit it is equipped with is an optical sensor or an ultrasonic sensor, which has a counting function, and the obtained through-hole quantity information of the group of through-holes is the numbering information γ; by setting different numbers of through-holes for different flyer spindles, different flyer spindles can be identified and distinguished through the numbering information γ.

Citation Information

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