A reinforcing cage binding and lowering integrated device and an operating method thereof

By using an integrated rebar cage binding and lowering device to perform alternating binding and lowering operations at the pit opening, the problems of safety hazards for construction workers and low binding efficiency in traditional methods are solved, thus achieving efficient and safe rebar cage construction.

CN116516973BActive Publication Date: 2025-12-12SICHUAN POWER TRANSMISSION & TRANSFORMATION CONSTR
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Patent Information

Application Number
CN202310505556.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-06
Publication Date
2025-12-12
Estimated Expiration
2043-05-06

AI Technical Summary

Technical Problem

When cranes cannot reach the tower location, traditional steel cage binding methods pose safety hazards to construction workers, have low binding efficiency and unstable quality, and the transportation and installation workload of mast cranes is large, resulting in low construction efficiency and high safety risks.

Method used

An integrated rebar cage binding and lowering device is adopted. Through the combination of lattice columns, lifting rings and spacer rings, the binding and lowering of the rebar cage at the pit opening can be carried out alternately. The binding and lowering of the rebar cage is completed at the pit opening using a lifting device, avoiding the need for construction personnel to go down into the pit to operate.

Benefits of technology

It improved the efficiency and quality of binding, reduced safety hazards, ensured a smooth lifting and lowering process, avoided collisions between the steel cage and the pit wall, and protected the integrity of the pit wall.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a reinforcing cage binding and lowering integrated device and an operating method thereof, and belongs to the technical field of power transmission line construction. The device comprises a lattice column, a lifting ring, interval rings and a lifting device. The lifting ring and the interval rings are sequentially connected from top to bottom, and a plurality of corresponding strip-shaped holes are arranged on the lifting ring and the interval rings in a circumferential direction for passing through main reinforcement. The lifting ring and the interval rings can move along the length direction of the lattice column. The lifting device is connected with the lifting ring through a lifting steel wire rope, and the lifting ring can smoothly move along the length direction of the lattice column under the driving of the lifting device. Compared with the traditional technology that requires an operator to go down to the pit for binding, the integrated device can realize binding at the pit opening, and one section of binding and one section of lowering are realized, so that the operator does not need to go down to the pit for operation, the safety hidden danger caused by the operation in the pit is avoided, and the efficiency and quality of the binding operation are improved.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of power transmission line engineering construction, and particularly relates to a steel reinforcement cage binding and lowering integrated device and an operation method thereof. BACKGROUND

[0002] In the foundation construction of a power transmission line engineering, when a tower site can be reached by a crane, a steel reinforcement cage is usually hoisted by the crane as a whole and placed into a foundation pit, and when the tower site cannot be reached by the crane, the main reinforcement and stirrup of the steel reinforcement cage are all placed into the foundation pit, and a construction worker lowers to the bottom of the pit to bind and tie the steel reinforcement cage from bottom to top. The steel reinforcement cage binding and tying by the construction worker lowering to the pit has the following technical problems: (1) there is a hidden danger that the collapse of the foundation pit causes personal injury to the construction worker in the pit; (2) there is a hidden danger that toxic gas in the pit causes personal injury to the construction worker in the pit; and (3) the construction worker needs to climb and bind and tie the steel reinforcement cage, which is inconvenient for operation, resulting in low efficiency and unstable quality of the binding and tying.

[0003] For the case that the tower site cannot be reached by the crane, a steel reinforcement cage can also be hoisted by a mast crane as a whole and placed into the foundation pit, but the transportation and installation of the mast crane have a large workload, greatly reducing the overall construction efficiency, and the function of the mast crane is far less than that of the crane, so there are great safety and quality risks in the process of hoisting the steel reinforcement cage by the mast crane as a whole and placing the steel reinforcement cage into the pit. SUMMARY

[0004] In order to solve the technical problems existing in the prior art, the present application provides a steel reinforcement cage binding and lowering integrated device and an operation method thereof. The device provided by the present application can bind and tie at the pit mouth, bind and tie one section, lower one section, and alternately bind and tie and lower, so as to efficiently and stably complete the binding and tying and lowering of the steel reinforcement cage.

[0005] The present application is implemented by the following technical solutions:

[0006] A steel reinforcement cage binding and lowering integrated device, which comprises a lattice column, a lifting ring, a spacer ring and a hoisting device;

[0007] The lifting ring and the spacer rings are connected in sequence from top to bottom, and a plurality of strip-shaped holes corresponding to the lifting ring and the spacer rings are arranged in the circumferential direction, for passing through the main reinforcement;

[0008] The lifting ring and the spacer rings can move along the length direction of the lattice column;

[0009] The hoisting device is connected with the lifting ring through a hoisting wire rope, and the lifting ring can move stably along the length direction of the lattice column under the drive of the hoisting device.

[0010] Compared with the traditional technology that requires an operator to go down to the pit to bind, the integrated device can bind at the pit opening, and one section is lowered after binding, without the need for an operator to go down to the pit to operate, avoiding the safety hazards of pit operation, and improving the efficiency and quality of binding operation.

[0011] As a preferred embodiment, the device of the application further comprises a base;

[0012] The base is installed at the pit opening, the center of the base coincides with the center of the pit, the lattice column is vertically installed at the center of the upper surface of the base, and the hoisting device is installed at the top end of the lattice column;

[0013] The lifting ring and the plurality of spacing rings are sleeved on the lattice column and can slide along the length direction of the lattice column.

[0014] As a preferred embodiment, the base of the application comprises an upper circular ring, a lower circular ring, a vertical rod, a horizontal rod and a connecting rope;

[0015] The upper circular ring and the lower circular ring are connected into a columnar structure by a plurality of vertical rods;

[0016] The inner side of the upper circular ring is connected with a lattice column fixing seat by a plurality of connecting rods, and the lattice column fixing seat is located at the center of the upper circular ring;

[0017] The outer side of the upper circular ring and the lower circular ring is provided with a plurality of corresponding connecting ears in the circumferential direction;

[0018] The connecting ear of the lower circular ring is connected with the horizontal rod, and the connecting ear of the upper circular ring is connected with the free end of the horizontal rod connected with the lower circular ring through the connecting rope;

[0019] The horizontal rod is provided with a counterweight to ensure the stability of the base.

[0020] As a preferred embodiment, the vertical rod of the application adopts an extendable adjusting rod, which facilitates the adjustment of the height of the base.

[0021] As a preferred embodiment, the lattice column fixing seat of the application is used to install the lattice column;

[0022] The bottom end of the lattice column is hingedly connected with the lattice column fixing seat, and the bottom end of the lattice column is completely attached to the top surface of the lattice column fixing seat before being fastened by a fastener.

[0023] As a preferred embodiment, the top end of the lattice column is provided with a plurality of hoisting devices, and the plurality of hoisting devices simultaneously hoist the lifting ring.

[0024] The lattice column top outer side is further provided with a plurality of pull ears, the pull ears are used for connecting steel wire ropes, and free ends of the steel wire ropes are anchored to the ground obliquely outward.

[0025] As a preferred embodiment, the lattice column of the present application is provided as at least three groups;

[0026] The at least three groups of lattice columns are uniformly distributed around the center of the foundation pit;

[0027] The top parts of the at least three groups of lattice columns are connected, and the top parts of the at least three groups of lattice columns are provided with the lifting device;

[0028] The lifting ring and the plurality of spacing rings are both connected to the at least three groups of lattice columns through guiding assemblies.

[0029] As a preferred embodiment, one end of the guiding assembly of the present application is provided with a connecting hole, and the other end of the guiding assembly is provided with a pulley.

[0030] As a preferred embodiment, the lattice column of the present application is composed of a plurality of main materials and a plurality of auxiliary materials;

[0031] The main material is a profile or a pipe;

[0032] The main material is provided with at least three main materials.

[0033] As a preferred embodiment, the lifting ring of the present application comprises a first circular ring;

[0034] A plurality of first strip-shaped holes are arranged on the first circular ring in a radial direction and are used for passing through the main reinforcement;

[0035] First guide rails are arranged on both sides of the first strip-shaped hole and are used for mounting clamping blocks for fixing the main reinforcement;

[0036] Two clamping blocks with grooves are mounted on each first guide rail, two holes are arranged on each clamping block, one hole on one clamping block is a threaded hole, and the other hole on the other clamping block is a through hole, the grooves of the two clamping blocks are oppositely arranged, the main reinforcement is located in the two grooves, and the clamping of the main reinforcement is achieved through fastening.

[0037] A plurality of connecting rings are arranged on the lower surface of the first circular ring in a circumferential direction and are used for connecting adjacent spacing rings.

[0038] As a preferred embodiment, the spacing ring of the present application comprises a second circular ring;

[0039] A plurality of connecting rings are arranged on the upper surface and the lower surface of the second circular ring in a circumferential direction and are used for connecting another spacing ring or the lifting ring.

[0040] A plurality of radially arranged second strip-shaped holes are arranged on the second circular ring in a circumferential direction, and are used for penetrating the main reinforcement;

[0041] Second guide rails are arranged on both sides of the second strip-shaped holes, and are used for mounting and fixing the clamping blocks of the main reinforcement;

[0042] Two clamping blocks with grooves are mounted on each second guide rail, two holes are arranged on each clamping block, one hole is a threaded hole, and the other hole is a through hole, the grooves of the two clamping blocks are oppositely arranged, the main reinforcement is arranged in the two grooves, and the clamping of the main reinforcement is achieved by fastening through fasteners.

[0043] In another aspect, the application provides an operation method of the integrated device for reinforcing cage binding and lowering, and the method comprises the following steps:

[0044] The integrated device is assembled and installed at the pit opening.

[0045] The main reinforcement that has been placed in the pit is lifted and sequentially penetrates through a plurality of spacing rings and lifting rings, and the upper end of the main reinforcement is fixed on the lifting ring, and the exposed length of each main reinforcement on the lifting ring is kept consistent.

[0046] After the installation of all the main reinforcements on the lifting ring is completed, the lifting device is started, the lifting steel wire rope is tightened, so that the lifting ring is lifted, and when the steel wire sleeve between the first spacing ring connected below the lifting ring is stressed, the lifting is paused, the main reinforcement on the spacing ring is clamped and fixed, and then the lifting is continued, and then every time the steel wire sleeve between the next spacing ring is stressed, the lifting is paused and the main reinforcement on the corresponding spacing ring is clamped and fixed, and then the lifting is continued.

[0047] When the lower end of the main reinforcement is lifted to the position of the pit opening, the lifting is paused, and the main reinforcement is bound with hoop reinforcement at the pit opening, after the binding is completed, the lifting device is started, the lifting steel wire rope is loosened, so that the lifting ring is lowered, and the bound part enters the pit.

[0048] Then, the lowering is paused, and the main reinforcement is bound again at the pit opening, after the binding is completed, the lifting device is started, the lifting steel wire rope is loosened, so that the lifting ring is lowered, and the bound part enters the pit, and the binding and lowering process is repeatedly performed, until the binding is completed and all the reinforcing cages are completely placed in the pit.

[0049] Compared with the prior art, the application has the following advantages and beneficial effects:

[0050] 1. The application can bind the reinforcing cage at the pit opening, and solves the problems of personal safety hazards in the traditional method of pit operation, low binding efficiency of the reinforcing cage and unstable process quality.

[0051] 2、The application closely matches the lattice column with the lifting ring and the interval ring, the lattice column plays the role of bearing and guide rail, the lifting and lowering process during the binding process of the reinforcement cage is stable, so the safety performance is good, the lifting and lowering process is stable, the main reinforcement or reinforcement cage will not collide with the pit wall, which is beneficial to the maintenance of the integrity of the pit wall, and further improves the safety and quality guarantee. BRIEF DESCRIPTION OF DRAWINGS

[0052] The drawings described herein are used to provide further understanding of the embodiments of the application, constitute a part of the application, and do not constitute a limitation of the embodiments of the application. In the drawings:

[0053] Figure 1 It is an integrated device overall structure example one of the embodiments of the application.

[0054] Figure 2 It is a schematic diagram of lifting the main reinforcement to the pit opening of the integrated device of the embodiments of the application.

[0055] Figure 3 It is a schematic diagram of starting to bind of the integrated device of the embodiments of the application.

[0056] Figure 4 It is a schematic diagram of the integrated device of the embodiments of the application after binding.

[0057] Figure 5 It is a base structure schematic diagram of the embodiments of the application.

[0058] Figure 6 It is a lattice column structure schematic diagram of the embodiments of the application.

[0059] Figure 7 It is a lifting ring structure schematic diagram of the embodiments of the application.

[0060] Figure 8 It is an interval ring structure schematic diagram of the embodiments of the application.

[0061] Figure 9 It is a schematic diagram of installing the lifting ring and the interval ring of the embodiments of the application.

[0062] Figure 10 It is an integrated device overall structure example two of the embodiments of the application.

[0063] Figure 11 It is a guide assembly structure schematic diagram of the embodiments of the application.

[0064] The drawing reference and the corresponding part name:

[0065] 1-base, 2-lattice column, 3-hanging ring, 4-spacing ring, 5-stirrup, 6-main reinforcement, 7-hoisting wire rope, 8-upper circular ring, 9-lower circular ring, 10-stand column, 11-connecting rod, 12-lattice column fixing seat, 13-upper connecting lug, 14-lower connecting lug, 15-cross bar, 16-connecting rope, 17-main material, 18-accessory material, 19-winch, 20-pulley, 21-pulley fixing plate, 22-pulling lug, 23-screw rod, 24-first circular ring, 25-first sleeve body, 26-hanging lug, 27-connecting plate, 28-first strip-shaped hole, 29-first guide rail, 30-clamping block, 31-second circular ring, 32-second sleeve body, 33-connecting ring, 34-connecting piece, 35-second strip-shaped hole, 36-second guide rail, 37-triangle fork, 38-turning trolley, 39-guiding assembly, 40-connecting hole, 41-pulley. DETAILED DESCRIPTION

[0066] Hereinafter, the term "include" or "may include" used in various embodiments of the present application indicates the existence of the invented function, operation, or element, and does not limit one or more functions, operations, or elements to be added. Also, as used in various embodiments of the present application, the terms "include", "have", and their conjugates merely indicate the presence of the mentioned features, numbers, steps, operations, elements, components, or combinations thereof, and do not exclude the possibility of the presence or addition of one or more other features, numbers, steps, operations, elements, components, or combinations thereof.

[0067] In various embodiments of the present application, the expression "or" or "at least one of A or / and B" includes any combination of the listed terms or all the combinations thereof. For example, the expression "A or B" or "at least one of A or / and B" can include A, can include B, or can include both A and B.

[0068] The expressions such as "first", "second", etc. used in various embodiments of the present application can modify various constituent elements in various embodiments, but can not limit the corresponding constituent elements. For example, the above expressions do not limit the order and / or importance of the elements. The above expressions are used only for the purpose of distinguishing one element from other elements. For example, the first user device and the second user device indicate different user devices, although both are user devices. For example, a first element can be called a second element, and likewise, a second element can be called a first element without departing from the scope of various embodiments of the present application.

[0069] It should be noted that if a description connects one component element to another component element, the first component element can be directly connected to the second component element, and a third component element can be "connected" between the first component element and the second component element. Conversely, when one component element is "directly connected" to another component element, it can be understood that there is no third component element between the first component element and the second component element.

[0070] The terms used in the various embodiments of the present application are only for the purpose of describing specific embodiments and are not intended to limit the various embodiments of the present application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the various embodiments of the present application belong. The terms (such as those defined in commonly used dictionaries) will be interpreted as having a meaning that is the same as the contextual meaning in the relevant technical field and will not be interpreted as having an idealized or overly formal meaning, unless clearly defined in the various embodiments of the present application.

[0071] To make the purposes, technical solutions and advantages of the present application clearer, further detailed description of the present application is made below in combination with embodiments and drawings, the illustrative embodiments of the present application and their descriptions are only for the purpose of explaining the present application and do not limit the present application.

[0072] Embodiment 1:

[0073] The traditional method requires construction personnel to bind the reinforcement cage in the pit, which has the hidden danger of pit collapse causing harm to the construction personnel in the pit, and the toxic gas in the pit will cause personal injury to the construction personnel in the pit. In addition, when the construction personnel binds the reinforcement cage in the pit, they need to climb and bind the reinforcement cage, which is not convenient for operation, has low binding efficiency and unstable quality. Based on this, the present embodiment proposes a reinforcement cage binding and lowering integrated device. The device proposed in the present embodiment can bind the reinforcement cage at the pit mouth, and the binding is alternately performed on one section and the lower section, so that the construction personnel do not need to bind the reinforcement cage in the pit, avoiding safety hazards, and efficiently and stably completing the reinforcement cage binding and lowering operation.

[0074] As shown in Figure 1 The device proposed in the present embodiment mainly includes a base 1, a lattice column 2, a lifting ring 3 and a spacing ring 4.

[0075] The base 1 is installed at the pit opening, with its center coinciding with the pit center. The lattice column 2 is vertically installed at the center of the upper plane of the base 1. A lifting device is installed at the top of the lattice column 2. Several spacer rings 4 and a lifting ring 3 are sequentially fitted from bottom to top on the upper plane of the base 1 along the length of the lattice column 2 (i.e., perpendicular to the upper plane of the base), with the lifting ring 3 located at the top. Adjacent spacer rings 4 are connected by steel wire sleeves, and the lifting ring 3 is connected to its adjacent spacer ring 4 by steel wire sleeves. The spacer rings 4 adjacent to the upper plane of the base 1 are fixedly connected to the upper plane of the base 1. The remaining spacer rings 4 and lifting rings 3 can slide along the length of the lattice column 2. Several spacer rings 4 and lifting rings 3 are provided with multiple strip holes at corresponding positions along the circumference for the main reinforcement 6 to pass through. Stirrups 5 are provided outside the main reinforcement 6 and at the upper end inside the base 1. The lifting device at the top of the lattice column 2 is connected to the lifting lugs on the lifting ring 3 through a lifting steel wire rope 7.

[0076] The working principle of the device proposed in this embodiment is as follows: First, the lifting wire rope 7 is tightened by the lifting device at the top of the lattice column 2, thereby lifting the lifting ring 3 upward. When the lifting ring 3 rises, it drives the spacer ring 4 to rise until the main reinforcement 6 reaches the pit opening position. Figure 2 As shown. Then, the main reinforcement bars and stirrups within the base 1 area at the pit opening are tied, as follows. Figure 3 As shown, after the reinforcement is tied, the lifting wire rope 7 is simultaneously released by the lifting device at the top of the lattice column 2, thereby lowering the lifting ring 3. The tied part then enters the foundation pit. The main reinforcement and stirrups within the base 1 area are tied again. After the tying is completed, the lifting wire rope 7 is simultaneously released by the lifting device at the top of the lattice column 2, thereby lowering the lifting ring 3. The tied part then enters the foundation pit. This tying and lowering process is repeated until all the tying is completed and the reinforcement cage is completely placed in the pit. Figure 4 As shown.

[0077] The integrated device proposed in this invention can realize the binding of steel cages at the pit opening, which solves the safety hazards of construction personnel going down into the pit and the problems of low efficiency and unstable process quality in the traditional method of steel cage binding.

[0078] Example 2

[0079] This embodiment further optimizes the base design proposed in the above embodiments, specifically as follows: Figure 5 As shown, the base 1 in this embodiment is mainly composed of an upper ring 8, a lower ring 9, a vertical rod 10, a horizontal rod 15, and a connecting rope 16.

[0080] The upper ring 8 and the lower ring 9 are connected to form a columnar structure by several uprights 10. The outer side of the upper ring 8 is provided with multiple upper connecting ears 13 along the circumference. Correspondingly, the outer side of the lower ring 9 is provided with multiple lower connecting ears 14 along the circumference (i.e., the upper connecting ears 13 and the lower connecting ears 14 are provided one-to-one). These are used to connect the crossbar 15. The upper connecting ears 13 are connected to the free end of the crossbar 15 connected to the corresponding lower connecting ears 14 by connecting ropes 16. The crossbar 15 is provided with counterweights to apply pressure and ensure the stability of the base 1.

[0081] The inner side of the upper ring 8 is connected to the lattice column fixing seat 12 by several connecting rods 11, and the lattice column fixing seat 12 is located at the center of the upper ring 8.

[0082] Specifically, in this embodiment, the upright 10 can be a telescopic adjustable rod to facilitate the adjustment of the height of the base 1.

[0083] Specifically, in this embodiment, the connecting rope 16 is a steel wire rope.

[0084] Example 3:

[0085] This embodiment further optimizes the design of the lattice column 2 proposed in the above embodiment, specifically as follows: Figure 6 As shown, the lattice column 2 is mainly composed of multiple main members 17 and several auxiliary members 18 connected together. For example, the figure shows three main members. The main members can be, but are not limited to, profiles, pipes, etc. The figure shows pipes. It should be noted that the attached figures are for illustrative purposes only and do not limit the materials or quantities.

[0086] The bottom end of the lattice column 2 can be hinged to the lattice column fixing seat 12 on the upper surface of the base 1, so that the lattice column 2 can be rotated and erected as a whole after being hinged to the base 1. After the bottom end of the lattice column is completely attached to the top surface of the lattice column fixing seat, it is then fastened with bolts to fix the lattice column 2 to the lattice column fixing seat 12, thus achieving a reliable connection between the two.

[0087] The lifting device installed at the top of the lattice column 2 includes a winch 19, a pulley 20, a pulley fixing plate 21, and a screw 23.

[0088] The winch 19 can be configured as multiple sets. Specifically, in this embodiment, the winch 19 is configured as 3 sets, and the 3 sets lift simultaneously. The lifting wire rope 7 of each set of winches 19 passes through its corresponding pulley 20 and is vertically connected to the lifting lug 26 of the lifting ring 3. Each pulley 20 is fixed to the outer top of the lattice column 2 by its respective pulley fixing plate 21. Each pulley fixing plate 21 is provided with a screw 23 on the top and outer end to prevent the lifting wire rope 7 from jumping out of the groove.

[0089] The top end of the lattice column 2 is further provided with a pull ear 22. Specifically, the pull ear 22 is evenly arranged along the circumference of the lattice column 2. The pull ear 22 is connected with a steel wire rope, and the free end of the steel wire rope is anchored to the ground in a diagonal manner to ensure the stability of the entire structure (the steel wire rope is not shown in the figure).

[0090] Embodiment 4:

[0091] This embodiment further optimizes the lifting ring 3 proposed in the above embodiments, as shown in Figure 7 and Figure 9 The lifting ring 3 of this embodiment includes a first circular ring 24 and a first sleeve body 25 arranged at the center of the first circular ring 24. The first sleeve body 25 is connected with the first circular ring 24 through a plurality of connecting plates 27. The inner contour of the first sleeve body 25 is sleeved on the lattice column 2 and can smoothly slide on the lattice column 2, which is equivalent to the cooperation between the sliding block and the guide rail. A plurality of lifting lugs 26 are arranged close to the first sleeve body 25. Specifically, three lifting lugs 26 are arranged corresponding to the number of winch sets in this embodiment.

[0092] A plurality of first strip holes 28 are arranged on the first circular ring 24 in a radial direction. The first strip holes 28 can adapt to different diameters of the main reinforcement 6. First guide rails 29 are arranged on both sides of the first strip holes 28. The first guide rails 29 are used to install and fix clamping blocks 30 for the main reinforcement 6. The position of the clamping blocks 30 is adjusted and constrained through the guide rails 29.

[0093] Two clamping blocks 30 provided with grooves are installed on each guide rail 29. Two holes are arranged on each clamping block 30. One of the holes is a threaded hole, and the other is a through hole. The grooves of the two clamping blocks 30 are opposite to each other. The main reinforcement 6 is located in the two grooves, and the clamping of the main reinforcement is achieved through bolt fastening.

[0094] A plurality of connecting rings are evenly arranged on the lower surface of the first circular ring 2 in a circumferential direction, which are used to connect with adjacent spacing rings through steel wire sleeves.

[0095] Embodiment 5:

[0096] This embodiment further optimizes the spacing ring 4 proposed in the above embodiments, as shown in Figure 8 and Figure 9 The spacing ring 4 of this embodiment includes a second circular ring 31 and a second sleeve body 32 arranged at the center of the second circular ring 31. The second sleeve body 32 is connected with the second circular ring 31 through a plurality of connecting pieces 34. The inner contour of the second sleeve body 32 is sleeved on the lattice column 2 and can smoothly slide on the lattice column 2, which is equivalent to the cooperation between the sliding block and the guide rail.

[0097] The second circular ring 31 is provided with a plurality of second strip-shaped holes 35 arranged in the radial direction, and the second strip-shaped holes 35 can adapt to the different diameters of the main reinforcement 6. The second strip-shaped holes 35 are provided with second guide rails 36 on both sides, and the second guide rails 36 are used for mounting the clamping blocks 30 for fixing the main reinforcement 6, and the position of the clamping blocks 30 is adjusted and constrained through the second guide rails 36. The structure of the clamping blocks is the same as that of the clamping blocks on the lifting ring, and will not be described in detail here.

[0098] The uppermost spacer ring 4 and the lifting ring 3, and the adjacent two spacer rings are connected by a plurality of equal-length steel wire sleeves. When the lifting ring 3 is lifted, the main reinforcement 6 that exceeds the plane of the base 1 and is not bound by the stirrup 5 is integrated with the spacer ring 4 under the action of the spacer ring 4, thereby improving the stability of the main reinforcement of the unbound stirrup section.

[0099] In the integrated device according to the embodiment of the application, the lattice column closely cooperates with the lifting ring and the spacer ring, the lattice column plays the role of bearing and guide rail, the lifting and lowering process during the binding of the reinforcement cage is stable, the safety performance is good, and the main reinforcement or the reinforcement cage is prevented from colliding with the pit wall, which is beneficial to the maintenance of the integrity of the pit wall and further improves the operation safety and process quality.

[0100] Embodiment 6:

[0101] The embodiment provides an operation method of the integrated device according to the above embodiment, and specifically includes the following steps.

[0102] Step 1: The pit opening is cleaned and leveled, the base 1 is installed at the pit opening, the center of the base 1 is kept coincident with the center of the pit, and the counterweight is arranged on the horizontal rod 15 of the base 1 to keep the stability of the base 1.

[0103] Step 2: The lattice column 2 is assembled in the horizontal direction, necessary substrates are arranged to keep the horizontal assembly height consistent with the height of the base, the hinge joint between the bottom of the lattice column 2 and the base 1 is connected, the lifting ring 3 and the spacer ring 4 are sleeved on the lattice column 2, the lifting device is installed at the top of the lattice column 2, the pull line is connected to the pull ear 22 at the top of the lattice column 2, and the lattice column is erected by using the method of standing a holding pole. The method of standing a holding pole belongs to the conventional method in the field, and will not be described in detail here. After the lattice column 2 is erected, the lattice column 2 is connected and fixed to the base 1 firmly, the pull line is led to the ground anchoring point obliquely downward, and is tightened and adjusted to keep the lattice column 2 in the vertical state and fixed firmly.

[0104] Step 3: The lifting device is debugged in the empty state, so that the three groups of winches 19 at the top of the lattice column 2 synchronously lift the lifting ring, the lifting steel wire ropes of the three groups of winches are uniformly stressed, and the lifting process is smooth and smooth.

[0105] Step 4, the main reinforcement 6 which has been put into the foundation pit is lifted and installed on the lifting ring 3, the head of the main reinforcement 6 penetrates through the spacer ring 4 and the strip-shaped hole of the lifting ring 3, and the clamping block 30 on the lifting ring 3 clamps the main reinforcement 6, and the exposed length of each main reinforcement 6 on the lifting ring 3 is consistent. The main reinforcement 6 should be symmetrically installed on the lifting ring 3 in cross, so as to keep the force of the lifting ring 3 balanced and avoid being installed from one position to another.

[0106] Step 5, after the installation of all the main reinforcement 6 on the lifting ring 3 is completed, the winch 19 is started to slowly lift the lifting ring 3, and the lifting is paused when the steel wire sleeve between the first spacer ring 4 connected below the lifting ring 3 is stressed, the clamping block 30 on the spacer ring 4 clamps the main reinforcement 6, and then the lifting is continued, and the lifting is paused again when the steel wire sleeve between the next spacer ring 4 connected below is stressed, and the clamping block clamps the main reinforcement, and then the lifting is continued.

[0107] Step 6, when the lower end of the main reinforcement 6 is lifted to the position of the pit opening, the main reinforcement 6 and the stirrup 5 in the range of the base 1 can be bound, and after the binding is completed, the winch 19 at the top of the lattice column is loosened to lower the lifting wire rope, and the bound part enters the pit.

[0108] Step 7, the main reinforcement and the stirrup in the range of the base are bound again, and after the binding is completed, the winch at the top of the lattice column is loosened to lower the lifting wire rope, and the bound part enters the pit, and the binding and lowering process are repeated in turn until the binding is completed and the whole reinforcement cage is completely put into the pit. During the lowering process, the clamping block on the corresponding spacer ring or lifting ring needs to be loosened. For example, when the first spacer ring close to the base contacts the upper ring of the base, the clamping block on the first spacer ring is loosened, and when the second spacer ring close to the base contacts the first spacer ring during the subsequent lowering process, the clamping block on the second spacer ring is loosened, and so on, until the lifting ring contacts the adjacent spacer ring, and the clamping block on the lifting ring is loosened, so as to complete the lowering of the reinforcement cage.

[0109] Example 7:

[0110] As shown in the specific Figure 10 The difference between the present embodiment and the above-mentioned embodiments is that the present embodiment is provided with three groups of lattice columns 2 which are uniformly distributed around the outer edge of the foundation pit with the center of the foundation pit as the center. The device of the present embodiment does not need the base 1, and only a circular ring structure is used at the edge of the foundation pit to keep the relative positions of the three groups of lattice columns 2. It should be noted that Figure 10 This is only an exemplary illustration, and the number of lattice columns is not limited, and in another preferred embodiment, four or more groups of lattice columns 2 can also be used to achieve the purpose.

[0111] The top of the three groups of lattice columns 2 is connected by a triangular fork 37, the center of the triangular fork coincides with the center of the foundation pit, a set of lifting devices is arranged at the top of the triangular fork, the lifting wire rope 7 is connected to the connecting ring at the center of the lifting ring 3 after passing through the turning block 38.

[0112] The lifting ring and the spacing ring of the embodiment increase the guide assembly 39 compared with the lifting ring and the spacing ring of the above embodiment, the guide assembly 39 is attached to the lattice column 2, and the lifting ring 3 and the spacing ring 4 are smoothly lifted and lowered during lifting and lowering, as shown in the figure, one end of the guide assembly 39 is provided with a connecting hole 40 for fixed connection with the lifting ring 3 or the spacing ring 4, and the other end of the guide assembly 39 is provided with a pulley 41 for sliding connection with the lattice column 2. Specifically, the connecting hole 40 of the guide assembly 39 and the lifting ring 3 or the spacing ring 4 is a strip-shaped hole, so that the position of the guide assembly can adapt to different cross-sectional sizes of the foundation pit. Figure 11

[0113] The operation method of the integrated device proposed in the embodiment specifically includes the following steps:

[0114] Step 1: clean and level the foundation pit opening, install the base 1 at the foundation pit opening, keep the center coincides with the center of the foundation pit, and set the counterweight on the cross bar 15 of the base 1 to keep the stability of the base 1.

[0115] Step 2: assemble the lattice columns 2 in the horizontal direction, set the lifting ring 3 and the spacing ring 4 on the three groups of lattice columns 2 through the guide assembly 38, install the triangular fork 37 at the top of the lattice column 2, install the lifting device at the top of the triangular fork 37, stand up the three groups of lattice columns 2 after fixing them at the outer edge of the foundation pit, and keep the center of the triangular fork 37 at the top of the three groups of lattice columns 2 coincides with the center of the foundation pit.

[0116] Step 3: lift and install the main reinforcement 6 in the foundation pit on the lifting ring 3 one by one, the head of the main reinforcement 6 passes through the strip-shaped hole of the spacing ring 4 and the lifting ring 3, the clamping block 30 on the lifting ring 3 clamps the main reinforcement 6, and the exposed length of each main reinforcement 6 on the lifting ring 3 is kept consistent. The main reinforcement 6 should be symmetrically installed on the lifting ring 3 one by one to keep the force balance of the lifting ring 3 and avoid installation from one position.

[0117] Step 4: after all the main reinforcements 6 are installed on the lifting ring 3, start the winch 19 to slowly lift the lifting ring 3, pause the lifting when the steel wire sleeve between the first spacing ring 4 connected below the lifting ring 3 is stressed, clamp the main reinforcement 6 at this position by the clamping block 30 on the spacing ring 4, then continue lifting, and then pause the lifting when the steel wire sleeve between the next spacing ring 4 is stressed, and then continue lifting after clamping the main reinforcement by the clamping block.

[0118] ​Step 5, when the lower end of the main reinforcement 6 is lifted to the pit opening position, the main reinforcement 6 and the stirrup 5 are tied at the pit opening, and after the tying is completed, the hoist 19 at the top of the lattice column is loosened to lower the lifting wire rope and the lifting ring, and the tied part enters the pit.

[0119] Step 6, then the main reinforcement and the stirrup are tied again at the pit opening position, and after the tying is completed, the hoist at the top of the lattice column is loosened to lower the lifting wire rope and the lifting ring, and the tied part enters the pit, and the tying and lowering process are repeated in sequence until all the tying is completed and all the reinforcement cages are completely placed in the pit. Similarly, the clamping blocks on the corresponding spacing rings or lifting rings also need to be loosened in sequence during the lowering process, and the specific process is as described in the above embodiment 6, which will not be repeated here.

[0120] The above specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present application. It should be understood that the above description is only a specific embodiment of the present application and is not intended to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A reinforcing cage tying and lowering integrated device, characterized in that, The device comprises a lattice column, a lifting ring, a spacer ring and a lifting device; The lifting ring and the spacer rings are sequentially connected from top to bottom, and a plurality of one-to-one strip-shaped holes are arranged on the lifting ring and the spacer rings in the circumferential direction for passing through the main reinforcement; The lifting ring and the spacer rings can move along the length direction of the lattice column; The lifting device is connected with the lifting ring through a lifting steel wire rope, and the lifting ring can smoothly move along the length direction of the lattice column under the driving of the lifting device; The operation method of the integrated device comprises: Assembling and installing the integrated device at the pit opening; Lifting the main reinforcement put into the pit one by one through the spacer rings and the lifting ring, and fixing the upper end of the main reinforcement on the lifting ring, and ensuring that the exposed length of each main reinforcement on the lifting ring is consistent; After the installation of all main reinforcements on the lifting ring is completed, the lifting device is started, the lifting steel wire rope is tightened, the lifting ring is lifted, and the first spacer ring connected below the lifting ring is paused after the steel wire sleeve between the spacer rings is stressed, the main reinforcement on the spacer ring is clamped and fixed, and then the lifting is continued, and the main reinforcement on the spacer ring is clamped and fixed after the steel wire sleeve between the spacer rings is stressed, and then the lifting is continued; When the lower end of the main reinforcement is lifted to the position of the pit opening, the lifting is paused, and the main reinforcement is bound with stirrups at the pit opening, and after the binding is completed, the lifting device is started, the lifting steel wire rope is loosened, and the lifting ring is lowered, and the bound part enters the pit; Then, the lowering is paused, and the main reinforcement is bound again at the pit opening, and after the binding is completed, the lifting device is started, the lifting steel wire rope is loosened, and the lifting ring is lowered, and the bound part enters the pit, and the binding and lowering process is repeated until the binding is completed and the whole reinforcement cage is completely put into the pit.

2. The device according to claim 1, characterized in that, The device further comprises a base; The base is installed at the pit opening, the center of the base coincides with the center of the pit, the lattice column is vertically installed at the center of the horizontal plane of the base, and the lifting device is installed at the top end of the lattice column; The lifting ring and the spacer rings are sleeved on the lattice column and can slide along the length direction of the lattice column.

3. The device according to claim 2, characterized in that, The base comprises an upper circular ring, a lower circular ring, a vertical rod, a horizontal rod and a connecting rope; The upper circular ring and the lower circular ring are connected into a columnar structure by a plurality of vertical rods; The inner side of the upper circular ring is connected with the lattice column fixing seat through a plurality of connecting rods, and the lattice column fixing seat is located at the center of the upper circular ring; The outer side of the upper circular ring and the lower circular ring is provided with a plurality of one-to-one connecting ears in the circumferential direction; The connecting ears of the lower circular ring are connected with the horizontal rod, and the connecting ears of the upper circular ring are connected with the free end of the horizontal rod connected with the lower circular ring through the connecting rope; The horizontal rod is provided with a counterweight to ensure the stability of the base.

4. The device according to claim 3, characterized in that, The vertical rod is a telescopic adjusting rod, which is convenient for adjusting the height of the base.

5. The device according to claim 3, wherein the device is characterized by: The lattice column fixing seat is used for installing the lattice column; The bottom end of the lattice column is hingedly connected with the lattice column fixing seat, and the bottom end of the lattice column is completely attached to the top surface of the lattice column fixing seat, and then fastened by a fastener.

6. The device according to claim 2, wherein the device is characterized by: The lattice column top end is provided with multiple groups of lifting devices, and the multiple groups of lifting devices synchronously lift the lifting rings; The lattice column top end is further provided with multiple pull ears outside, the pull ears are used for connecting steel wires, and free ends of the steel wires are anchored to the ground obliquely outward.

7. The device according to claim 1, wherein the device is characterized by: The lattice column is provided as at least three groups; The at least three groups of lattice columns are uniformly distributed outside the foundation pit center as a circle center; The top parts of the at least three groups of lattice columns are connected, and the top parts of the at least three groups of lattice columns are provided with the lifting devices; The lifting ring and the plurality of interval rings are all connected to the at least three groups of lattice columns through guide assemblies.

8. The device according to claim 7, characterized in that, One end of the guide assembly is provided with a connecting hole for fixed connection with the lifting ring or the interval ring, and the other end of the guide assembly is provided with a pulley for sliding connection with the lattice column.

9. The device according to any one of claims 1 to 8, characterized in that, The lattice column is composed of a plurality of main materials and a plurality of auxiliary materials. The main material is a profile or a pipe. The main material is provided with at least three.

10. The device according to any one of claims 1-8, characterized in that, The lifting ring comprises a first circular ring. A plurality of first strip holes are arranged on the first circular ring in a radial direction and used for passing through the main reinforcement. First guide rails are arranged on both sides of the first strip hole and used for mounting clamping blocks for fixing the main reinforcement. Two clamping blocks with grooves are mounted on each first guide rail, two holes are arranged on each clamping block, one hole on one clamping block is a threaded hole, and the other hole on the other clamping block is a through hole. A plurality of connecting rings are arranged on the lower surface of the first circular ring in a circumferential direction and used for connecting adjacent interval rings.

11. A device for tying and launching reinforcement cages according to any one of claims 1 to 8, characterized in that, The interval ring comprises a second circular ring. A plurality of connecting rings are arranged on the upper surface and the lower surface of the second circular ring in a circumferential direction and used for connecting another interval ring or the lifting ring. A plurality of second strip holes are arranged on the second circular ring in a radial direction and used for passing through the main reinforcement. Second guide rails are arranged on both sides of the second strip hole and used for mounting clamping blocks for fixing the main reinforcement. Two clamping blocks with grooves are mounted on each second guide rail, two holes are arranged on each clamping block, one hole on one clamping block is a threaded hole, and the other hole on the other clamping block is a through hole.

Citation Information

Patent Citations

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    CN114148878A

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