A saccharification processing equipment for pig feed production

Abstract

The present invention discloses a saccharification processing device for pig feed production, comprising: a frame structure, a support frame arranged on the frame structure; a feeding device arranged on the opposite side of the support frame, the feeding device comprising a feeding frame, and a ladder-shaped component arranged obliquely and movable inside the feeding frame, further comprising a baffle structure arranged at the lower part of the feeding frame; and a meshing drive component arranged on the opposite side of the lower part of the support frame; and further comprising a knocking component arranged at one end of the meshing drive component. The present invention adopts the provision of a ladder-shaped component in conjunction with the provision of a meshing drive component, and this design not only controls the amount of forage straw introduced, but also greatly improves work efficiency and facilitates the control of feed quantity.

Description

Technical Field

[0001] The invention relates to the technical field of feed saccharification equipment, in particular to saccharification processing equipment for pig feed production. Background Art

[0002] Feed is a general term for food for all animals raised by humans. In a narrower sense, general feed mainly refers to food for animals raised in agriculture or animal husbandry. Feed includes more than ten varieties of feed raw materials such as soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meal, whey powder, oil, meat and bone meal, grains, feed additives, etc. In the existing technology, for saccharification of feed, it is necessary to cut the forage straw first, and then add the corresponding proportion of enzyme preparations for saccharification reaction. Most of the existing ones directly add a handful of straw into the loading equipment, which makes it difficult to control the input and output of straw. The saccharification time should be no less than 2 hours each time, so the amount of straw for saccharification needs to be controlled. If the amount is too little, it will be time-consuming and labor-intensive to saccharify again. If the amount is excessive, it will lead to a decline in quality. That is, the timeliness of the feed after saccharification needs to be controlled, that is, the amount of saccharification at one time should be enough to make it ready for consumption. Summary of the Invention

[0003] The object of the present invention is to provide a saccharification processing equipment for pig feed production. By setting a ladder component and cooperating with a meshing drive component, while controlling the opening of the feed frame discharge port, the knocking component can knock on the ladder component, so that the ladder component can move slightly back and forth, thereby accelerating the process of forage straw entering the discharge port one by one. This design not only controls the amount of forage straw introduced, but also greatly improves work efficiency, making it easier to control the amount of feed.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: A saccharification processing equipment for pig feed production, comprising: a frame structure, a support frame arranged on the frame structure; a feeding device arranged on the opposite side of the support frame, the feeding device comprising a feeding frame, and a movable ladder-shaped component inclined and arranged inside the feeding frame, and also comprising a baffle structure arranged at the lower part of the feeding frame, for opening and closing the discharge port of the feeding device; and an engaging drive component arranged on the opposite side of the lower part of the support frame, for driving the operation of the baffle structure; and also comprising a knocking component arranged at one end of the engaging drive component, for knocking the ladder-shaped component to accelerate the falling of the material.

[0005] Preferably, the ladder-shaped assembly includes a plurality of movable bars arranged on one side of the feed frame, and an extension plate fixedly connected to the outside of the plurality of movable bars. It also includes a ladder-shaped structure arranged between the extension plate and the inner wall of the feed frame, which is used for the forage straw to roll down one by one into the interior of the equipment; and it also includes a plurality of first springs connected between the extension plate and the outer wall of the feed frame, which are used for resetting the ladder-shaped structure.

[0006] Preferably, the meshing drive assembly includes two groups of meshing drive structures, each group of meshing drive structures includes a slide rail fixed to the side wall of the support frame, and a slide groove opened on the slide rail, and also includes a rack arranged inside the slide groove and capable of sliding left and right, and the left and right ends of the rack are respectively provided with a first vibration assembly and a second vibration assembly of the same structure, and the knocking assembly and the baffle structure are respectively provided on the side walls of the first vibration assembly and the rack; it also includes a support member arranged on the slide rail, one side of the support member is rotatably connected to a transmission column, and a transmission tooth fixed to the end of the transmission column, and the transmission tooth is meshed with the rack; a first motor is provided on the other side of the support member, and the output shaft of the first motor passes through the support member and is fixedly connected to the end of the transmission column to provide power for the operation of the rack; it also includes stop columns respectively fixed to the left and right ends of the slide rail, and a limit rod fixedly connected to the middle of the rack. When the rack moves to the left and drives the limit rod to contact the left stop column, it will drive the second vibration assembly to operate.

[0007] Preferably, the first vibration component includes mounting parts respectively fixed on both sides of the end of the rack, each mounting part is provided with a movable movable rod, and a transmission part fixed to the other end of the two movable rods, and the knocking component is arranged on the transmission part, and also includes a second spring respectively connected between the transmission part and the mounting part and sleeved on the outer wall of the movable rod for resetting the movable rod.

[0008] Preferably, a cutting device is also provided on the lower opposite surface of the support frame for segmented cutting of forage straw; the cutting device includes a cutting box fixed on the opposite surface of the support frame and placed below the discharge port of the feeding device, and the interior of the cutting box is respectively inclined with an upper cutting component and a lower cutting component of the same structure and distributed up and down, and the upper cutting component and the lower cutting component run crosswise; and a receiving plate is fixed inside the inlet end of the cutting box, and the other end of the receiving plate is connected to the lower cutting component for receiving and guiding the forage straw to between the upper cutting component and the lower cutting component; it also includes a guide plate obliquely fixed to the interior of the cutting box, and the guide plate is placed below the lower cutting component, and a connecting sleeve is also provided between the bottom of the guide plate and the inner wall of the cutting box to facilitate the cut forage straw to enter the next workstation.

[0009] Preferably, the upper cutting assembly includes a mounting plate obliquely arranged inside the cutting box, and a plurality of through slots are evenly provided on the mounting plate; and mounting slots are provided at both ends of the mounting plate, and a mounting bar is provided inside each of the mounting slots, and a plurality of groups of connecting blocks are installed on opposite sides of the two mounting bars, and cutting knives are provided on opposite sides of each group of connecting blocks, and the plurality of cutting knives are placed one by one inside the plurality of through slots on the mounting plate; it also includes a limit slot provided on each of the mounting bars, and symmetrically distributed between adjacent limit slots, and the limit column fixed to the side wall of the connecting block away from the cutting knife can be limited and moved inside the corresponding limit slot; it also includes a plurality of electric telescopic rods provided on the outer wall of the cutting box, the telescopic rod of each electric telescopic rod passes through the through hole provided on the outer wall of the cutting box and is fixedly connected to the corresponding mounting bar, and the upper cutting assembly and the electric telescopic rod where the lower cutting assembly are located run in opposite directions.

[0010] Preferably, the frame structure includes a base frame, and a mounting frame arranged on the opposite side of the base frame, and a support frame is arranged on the opposite side of the mounting frame; it also includes a conveying device arranged on the opposite side of the mounting frame, and the conveying device is arranged below the connecting sleeve, for conveying the cut forage straw; and a saccharification reaction device arranged on the opposite side of the base frame, and the saccharification reaction device is placed below the outlet end of the conveying device, for saccharification reaction of the cut forage straw; it also includes an enzyme preparation spraying device arranged above the outlet end of the conveying device, and when the cut forage straw enters the saccharification reaction device through the conveying device, the enzyme preparation spraying device can spray the enzyme preparation on the forage straw.

[0011] Preferably, the conveying device includes a conveying sleeve fixed on the opposite side of the mounting frame, and the conveying sleeve is respectively provided with an inlet groove and an outlet groove, and the inlet groove can be connected with the connecting sleeve for the entry of forage straw; and a docking sleeve docked on the outlet groove, and the docking sleeve is connected to the end of the rack close to the first vibration component through a second connecting rod. When the meshing drive component drives the rack to move to the left, it also drives the docking sleeve to disengage from the conveying sleeve, so as to facilitate the transportation of the cut forage straw to the inside of the saccharification reaction device; it also includes an installation frame arranged inside the conveying sleeve, and the ends of the installation frame are respectively provided with rotatable rollers, and a conveying belt mounted on the two rollers for conveying forage straw.

[0012] Preferably, the enzyme preparation spraying device includes a liquid storage tank fixed to the outer wall of the mounting frame, and a connecting pipe arranged on the side wall of the liquid storage tank and connected thereto, and also includes a spray head arranged at the other end of the connecting pipe, and the spray head is placed above the output end of the conveyor belt.

[0013] Preferably, the saccharification reaction device comprises a slidable reaction frame provided on opposite sides of the base frame, and a movable plate provided at the bottom of the reaction frame and slidable up and down;

[0014] It also includes a blocking cover arranged on the upper surface of the reaction frame, a plurality of mounting blocks are arranged on the blocking cover, and a limit block fixed to the bottom of the mounting frame, and when the reaction frame slides, the limit block is used to prevent the movement of the mounting block; and a rotatable rolling ball arranged inside the reaction frame, and a plurality of protrusions are provided on the outer wall of the rolling ball; and a third motor arranged at the bottom of the movable plate, the output shaft of the third motor passes through the movable plate and is fixedly connected to the rolling ball to provide power for the rotation of the rolling ball; it also includes a heating box arranged inside the reaction frame, and the heating box is connected to the temperature supply system arranged on the outer wall of the base frame through a first conduit.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention provides a ladder-shaped component, which can make a plurality of forage straws roll down from the surface of the ladder-shaped component one by one. In conjunction with the meshing drive component, while controlling the opening of the feed frame discharge port, the knocking component can knock on the ladder-shaped component, so that the ladder-shaped component can move back and forth slightly, thereby accelerating the process of the forage straws entering the discharge port one by one. This design controls the amount of forage straw introduced while greatly improving work efficiency.

[0017] 2. As another embodiment of the present invention, by setting the upper cutting assembly and the lower cutting group obliquely and distributed up and down, when the two are operated crosswise, the segmented cutting process of the forage straw can be completed. By cutting in this way, the operating efficiency is greatly improved, and several forage straws can be cut at the same time.

[0018] 3. As another embodiment of the present invention, an enzyme preparation spraying device is provided above the outlet end of the conveying device. Since the forage straw enters the saccharification reaction device in a parabolic form, spraying the enzyme preparation on the forage straw at this time is conducive to uniform contact between the enzyme preparation and the forage straw, thereby facilitating a better saccharification reaction of the forage straw in the later stage.

[0019] 4. As another embodiment of the present invention, the saccharification environment can be optimized by providing a saccharification reaction device, thereby further improving the saccharification of forage straw. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 for Figure 1 Schematic diagram of the partial disassembly structure;

[0022] Figure 3 for Figure 2 Schematic diagram of the partial disassembly structure;

[0023] Figure 4 for Figure 1 A side structural diagram of

[0024] Figure 5 for Figure 2 Schematic diagram of a local enlarged structure;

[0025] Figure 6 for Figure 5 Schematic diagram of a local enlarged structure;

[0026] Figure 7 for Figure 3 Schematic diagram of a local enlarged structure;

[0027] Figure 8 It is a schematic diagram of the local structure of the upper cutting component;

[0028] Figure 9 It is a schematic diagram of the enlarged structure of the saccharification reaction device;

[0029] Figure 10 for Figure 9 A schematic diagram of a three-dimensional side view structure from another perspective;

[0030] Figure 11 is a partially enlarged structural schematic diagram of the first vibration component;

[0031] Figure 12 Schematic diagram of the installation position structure of the limit rod.

[0032] In the figure: 1. chassis; 2. temperature supply system; 3. first conduit; 4. second conduit; 5. mounting frame; 6. conveying sleeve; 7. reaction frame; 8. connecting sleeve; 9. cutting box; 10. feeding frame; 11. ladder structure; 12. movable bar; 13. supporting frame; 14. second transmission rod; 15. first spring; 16. baffle body; 17. docking groove; 18. second connecting rod; 19. first slide; 20. first slide frame; 21. supporting plate; 22. power telescopic rod; 23. movable plate; 24. third motor; 25. second slide frame; 26. cover; 27. mounting block; 28. rolling ball; 29. ​​second slide; 30. temperature supply box; 31. protrusion ; 32. Connecting pipe; 33. Extension plate; 34. Conveyor belt; 35. Mounting frame; 36. Spraying head; 37. Liquid storage tank; 38. Slide rail; 39. Guide plate; 40. Receiver plate; 41. Mounting strip; 42. Connecting block; 43. Cutting knife; 44. Limiting groove; 45. Limiting column; 46. Electric telescopic rod; 47. Rack; 48. Support member; 49. Transmission column; 50. Transmission gear; 51. First motor; 52. Support member; 54. Transmission member; 55. Stop column; 56. Movable rod; 57. Second spring; 58. Mounting member; 59. Slide groove; 60. Limiting block; 61. Striking part; 62. Limiting rod; 64. Connecting member; 65. Limiting column. DETAILED DESCRIPTION

[0033] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention. The following describes various embodiments of the present invention in detail with reference to the accompanying drawings.

[0034] Example 1

[0035] See also Figures 1 to 12 The present invention preferably provides a technical solution: a saccharification processing equipment for pig feed production, comprising: a frame structure, a support frame 13 arranged on the frame structure; a feeding device arranged on the opposite side of the support frame 13, the feeding device comprising a feeding frame 10, and a movable ladder-shaped component tilted and arranged inside the feeding frame 10, and also comprising a baffle structure arranged at the lower part of the feeding frame 10, for opening and closing the discharge port of the feeding device; and an engaging drive component arranged on the opposite side of the lower part of the support frame 13, for driving the operation of the baffle structure; and also comprising a knocking component arranged at one end of the engaging drive component, for knocking the ladder-shaped component to accelerate the falling of the material.

[0036] By tilting the ladder-shaped component and cooperating with its structural characteristics, a number of forage straws can be made to roll down from the surface of the ladder-shaped component one by one, in order to control the amount of forage straws used, and the opening and closing of the feeding device can be controlled by the baffle structure. Moreover, since the baffle structure and the knocking component are both driven by the power provided by the meshing drive component, the specific operation is as follows. Figure 1 、 Figure 5 As shown, when the meshing drive assembly is running, it can drive the baffle assembly to run, so that the discharge port of the feed frame 10 is opened, and the knocking assembly provided on the meshing drive assembly is run at the same time, which can knock the ladder assembly, so that the ladder assembly can move back and forth slightly, thereby realizing the process of forage straw entering the discharge port one by one, and the knocking force can accelerate the process;

[0037] This design, through the set ladder component, can make a number of forage straws roll down from the surface of the ladder component one by one. In conjunction with the set meshing drive component, while controlling the opening of the discharge port of the feed frame 10, the knocking component can knock on the ladder component, so that the ladder component can move back and forth slightly, thereby accelerating the process of the forage straws entering the discharge port one by one. This design controls the amount of forage straw entering while greatly improving work efficiency.

[0038] Furthermore, the ladder-shaped component includes a plurality of movable bars 12 arranged on one side of the feed frame 10, and an extension plate 33 fixedly connected to the outside of the plurality of movable bars 12. It also includes a ladder-shaped structure 11 arranged between the extension plate 33 and the inner wall of the feed frame 10, which is used for the forage straw to roll down one by one into the interior of the equipment; and it also includes a plurality of first springs 15 connected between the extension plate 33 and the outer wall of the feed frame 10, which are used for resetting the ladder-shaped structure 11.

[0039] By setting the ladder structure 11, the ladder structure 11 is tilted and distributed inside the feed frame 10, and can be slightly moved left and right, such as Figure 1 、 Figure 5 As shown, since the extension plate 33 is fixed to the outer ends of several movable bars 12, and several first springs 15 are arranged between the extension plate 33 and the outer wall of the feed frame 10, the operation of the knocking assembly can push the ladder-like structure 11 to shake slightly left and right, thereby accelerating the forage straw to roll down from the ladder-like structure 11 and enter the discharge port at the lower part of the feed frame 10.

[0040] Furthermore, the meshing drive assembly includes two groups of meshing drive structures, each group of meshing drive structures includes a slide rail 38 fixed to the side wall of the support frame 13, and a slide groove 59 provided on the slide rail 38, and also includes a rack 47 arranged inside the slide groove 59 and capable of sliding left and right, and the left and right ends of the rack 47 are respectively provided with a first vibration assembly and a second vibration assembly of the same structure, and the knocking assembly and the baffle structure are respectively provided on the side walls of the first vibration assembly and the rack 47; and also includes a support member 48 provided on the slide rail 38, one side of the support member 48 is rotatably connected to a transmission The support member 48 further comprises a first motor 51 and a second motor 51 coupled to the support member 48. The first motor 51 is coupled to the support member 48 and a second motor 51 coupled to the rack 47. The second motor 51 is coupled to the rack 47 and a second motor 51 coupled to the rack 47 is coupled to the rack 47.

[0041] Since the rack 47 can slide left and right on the slide rail 38, Figure 6 、 11 , 12, and the two ends of the slide rail 38 are respectively provided with a stop column 55, and the middle part of the rack 47 is fixed with a limit rod 62. Therefore, when the rack 47 moves on the slide rail 38, the limit rod 62 can interfere with the corresponding stop column 55, thereby limiting the operation of the rack 47. In conjunction with the first vibration assembly and the second vibration assembly respectively provided at the left and right ends of the rack 47, the operation of the two sets of vibration assemblies can be controlled by adjusting the running direction of the transmission tooth 50;

[0042] Specific examples Figure 6 、11 As shown in FIG. 12 , when the driving gear 50 rotates counterclockwise, the rack 47 is driven to move to the right. Figure 6 As shown, when the limiting rod 62 conflicts with the right stop column 55, the first vibration component can contact the transmission tooth 50. Due to the structural characteristics of the first vibration component, when the rack 47 stops running after passing through the obstruction of the right stop column 55, the transmission tooth 50 continues to rotate, thereby toggling the first vibration component, thereby causing the first vibration component to run. Since the knocking component and the baffle structure are respectively arranged on the side walls of the first vibration component and the rack 47, when the rack 47 moves to the right and starts the first vibration component to run, the baffle structure moves to the right, which can open the discharge port below the feeding device. At the same time, when the knocking component is running, Figure 5 As shown, the ladder-like structure 11 can be pushed to shake, thereby realizing the process of rapid material feeding of the ladder-like structure 11, and when the driving transmission tooth 50 is driven to run in the reverse clockwise direction, the rack 47 can be driven to reset, and when the rack 47 continues to move to the right, the second vibration component is driven to run. Therefore, this design controls the running direction of the transmission tooth 50, thereby controlling the moving direction of the rack 47, and then enables the operation of the two sets of vibration components, further realizing the process of rapid material feeding of the ladder-like structure 11.

[0043] Furthermore, the first vibration component includes mounting members 58 respectively fixed on both sides of the end of the rack 47, each mounting member 58 is provided with a movable movable rod 56, and a transmission member 54 fixed at the other end of the two movable rods 56, and the knocking component is provided on the transmission member 54, and also includes a second spring 57 respectively connected between the transmission member 54 and the mounting member 58 and sleeved on the outer wall of the movable rod 56, for resetting the movable rod 56.

[0044] like Figure 6 、 Figure 11 、 Figure 12 As shown, the first vibration component can drive the knocking component to run. Since the knocking component is set on the side wall of the transmission member 54, when the rack 47 runs to the right, as shown in FIG. Figure 6 As shown, the transmission tooth 50 can be brought into contact with the first vibration component on the left side of the rack 47, and push the movable rod 56 where the first vibration component is located to move telescopically inside the mounting member 58. In addition, the second spring 57 provided can make the transmission member 54 move back and forth, further driving the knocking component to move back and forth, thereby realizing the knocking effect of the knocking component on the ladder structure 11.

[0045] Furthermore, the knocking assembly includes a connecting member 64 fixed to the side wall of the transmission member 54 where the first vibration assembly is located, and a knocking portion 61 provided at the other end of the connecting member 64 close to the side wall of the ladder-shaped structure 11 .

[0046] like Figure 3As shown, when the first vibration component is running, it can drive the connecting member 64 fixed on the transmission member 54 to move back and forth, thereby enabling the knocking part 61 to knock the ladder structure 11.

[0047] Furthermore, the baffle structure includes support members 52 respectively fixed on the two racks 47, the baffle body 16 and the docking groove 17 opened on the baffle body 16 are fixed on the top of the two support members 52, which are used to drive the docking groove 17 to dock or separate with the discharge port when the engagement drive assembly is running.

[0048] like Figure 2 As shown, when the rack 47 moves to the right, it can drive the support member 52 to the right, so that the docking groove 17 docks with the discharge port at the lower end of the ladder structure 11, so that the forage straw on the ladder structure 11 can enter the interior of the equipment. While this process is in progress, the first vibration component on the left is running, which can accelerate the operation of the process.

[0049] Example 2

[0050] As another embodiment of the present invention, a cutting device is also provided on the lower opposite surface of the support frame 13 for segmented cutting of forage straw; the cutting device includes a cutting box 9 fixed on the opposite surface of the support frame 13 and placed below the discharge port of the feeding device, and the interior of the cutting box 9 is respectively inclined with an upper cutting component and a lower cutting component of the same structure and distributed up and down, and the upper cutting component and the lower cutting component run crosswise; and a receiving plate 40 is fixed inside the inlet end of the cutting box 9, and the other end of the receiving plate 40 is connected to the lower cutting component for receiving and guiding the forage straw to between the upper cutting component and the lower cutting component; it also includes a guide plate 39 fixed obliquely inside the cutting box 9, and the guide plate 39 is placed below the lower cutting component, and a connecting sleeve 8 is also provided between the bottom of the guide plate 39 and the inner wall of the cutting box 9 to facilitate the cut forage straw to enter the next workstation.

[0051] The upper cutting assembly and the lower cutting assembly are arranged obliquely in the cutting box 9 and are distributed up and down. The upper and lower cutting assemblies have the same structure, but the operation mode is cross-sectional, such as Figure 7 As shown, when the forage straw enters the cutting box 9 through the discharge port, it can be placed on the receiving plate 40 first. Since the receiving plate 40 is tilted and connected to the lower cutting assembly, the forage straw can be guided between the lower cutting assembly and the upper cutting assembly. Through the cross-operation of the upper and lower cutting assemblies, the forage straw is cut into sections. The cut structure can pass through the lower cutting assembly and be placed on the guide plate 39 through the structural characteristics of the upper and lower cutting assemblies, thereby rolling down to the inside of the connecting sleeve 8, as shown in FIG. Figure 7As shown, the design facilitates guiding the forage straw into the next processing station. The process is carried out through the upper cutting component and the lower cutting group, which are arranged at an angle and distributed up and down. When the two are operated crosswise, the segmented cutting process of the forage straw can be completed. By cutting in this way, the operating efficiency is greatly improved, and several forage straws can be cut at the same time.

[0052] Furthermore, the upper cutting assembly includes a mounting plate 45 obliquely arranged inside the cutting box 9, and a plurality of through slots are evenly opened on the mounting plate 45; and mounting slots are opened at both ends of the mounting plate 45, each mounting slot is provided with a mounting bar 41, and a plurality of groups of connecting blocks 42 are installed on opposite sides of the two mounting bars 41, and cutting knives 43 are arranged on opposite sides of each group of connecting blocks 42, and the plurality of cutting knives 43 are placed one by one inside the plurality of through slots on the mounting plate 45; it also includes a limiting slot 44 opened on each mounting bar 41, and symmetrically distributed between adjacent limiting slots 44, and the limiting column 65 fixed to the side wall of the connecting block 42 away from the cutting knife 43 can be limited and moved inside the corresponding limiting slot 44; it also includes a plurality of electric telescopic rods 46 arranged on the outer wall of the cutting box 9, and the telescopic rod of each electric telescopic rod 46 passes through the through hole opened on the outer wall of the cutting box 9 and is fixedly connected to the corresponding mounting bar 41, and the upper cutting assembly and the electric telescopic rod 46 where the lower cutting assembly are located run in opposite directions.

[0053] like Figure 7 、 8 As shown, since the opposite sides of several groups of connecting blocks 42 are provided with cutting knives 43, the opposite sides thereof are respectively fixed with mounting plates 45, which can be limited and moved within the corresponding limiting grooves 44, and the adjacent limiting grooves 44 are symmetrically arranged, as shown in FIG. Figure 8 As shown, when the electric telescopic rod 46 is running, the upper cutting assembly or the lower cutting assembly can drive the adjacent cutting knives 43 to move up and down, and the electric telescopic rod 46 where the upper and lower cutting assemblies are located can move in the opposite direction, so that the adjacent cutting knives 43 at the corresponding positions of the lower cutting assembly or the upper cutting assembly can move up and down, and cooperate with each other to realize the relative movement of the two cutting knives 43 set up above and below, and the adjacent upper and lower groups of cutting knives 43 can move in opposite directions, and so on, thereby segmenting the forage straw one by one. It is worth noting that here, after each telescopic movement of the electric telescopic rod 46 back and forth, it returns to the starting position, that is, Figure 8 The purpose of the position shown is to allow the cutting knives 43 to enter the corresponding through slots, thereby facilitating the entry of the forage straws between the upper and lower mounting plates 45, thereby achieving a synchronous segmentation process of the forage straws, which improves work efficiency.

[0054] Example 3

[0055] As other embodiments of the present invention, the frame structure includes a base frame 1, and a mounting frame 5 arranged on the opposite side of the base frame 1, and a support frame 13 is arranged on the opposite side of the mounting frame 5; it also includes a conveying device arranged on the opposite side of the mounting frame 5, and the conveying device is arranged below the connecting sleeve 8, for conveying the cut forage straw; and a saccharification reaction device arranged on the opposite side of the base frame 1, and the saccharification reaction device is placed below the outlet end of the conveying device, for the saccharification reaction of the cut forage straw; it also includes an enzyme preparation spraying device arranged above the outlet end of the conveying device, and when the cut forage straw enters the saccharification reaction device through the conveying device, the enzyme preparation spraying device can spray the enzyme preparation on the forage straw.

[0056] By setting the conveying device, the conveying device is arranged below the connecting sleeve 8 where the cutting device is located, and the saccharification reaction device and the enzyme preparation spraying device are respectively placed below and above the outlet end of the conveying device. Figure 2 As shown, when the conveying device conveys the cut forage straw to the interior of the saccharification reaction device, the enzyme preparation spraying device above the conveying device can spray the enzyme preparation on the forage straw. The sprayed enzyme preparation is the existing technology and can promote the saccharification reaction of the forage straw. It is worth noting here that the enzyme preparation spraying device is arranged above the outlet end of the conveying device, such as Figure 2 、 Figure 3 As shown, the purpose is: when the forage straw enters the saccharification reaction device through the outlet end of the conveying device, there will be a parabolic entry process. At this time, spraying the enzyme preparation on the forage straw is conducive to the uniform contact between the enzyme preparation and the forage straw, thereby facilitating a better saccharification reaction of the forage straw in the later stage.

[0057] Furthermore, the conveying device includes a conveying sleeve 6 fixed on the opposite side of the mounting frame 5, and the conveying sleeve 6 is respectively provided with an inlet groove and an outlet groove, and the inlet groove can be connected to the connecting sleeve 8 for the entry of forage straw; and a docking sleeve 66 docked on the outlet groove, and the docking sleeve 66 is connected to the end of the rack 47 near the first vibration component through the second connecting rod 18. When the engagement drive assembly drives the rack 47 to move to the left, it also drives the docking sleeve 66 to disengage from the conveying sleeve 6, so as to facilitate the transportation of the cut forage straw to the inside of the saccharification reaction device; it also includes a mounting frame 35 arranged inside the conveying sleeve 6, and the ends of the mounting frame 35 are respectively provided with rotatable rollers, and a conveying belt 34 mounted on the two rollers for conveying forage straw; it also includes a second motor arranged on the outer wall of the mounting frame 35, and the output end of the second motor is fixedly connected to one of the rollers through the mounting frame 35 to provide power for the rotation of the roller.

[0058] In this embodiment, the docking sleeve 66 docked with the outlet groove of the conveying sleeve 6 is connected to the end of the rack 47 through the second connecting rod 18. Therefore, when the rack 47 moves to the left, the discharge port of the feeding device is closed, and the cutting knife 43 is driven to separate from the conveying sleeve 6. At this time, the forage straw can be transported to the conveying belt 34 through the conveying belt 34. Figure 2 As shown on the left side, the forage straw is transported to the interior of the saccharification reaction device, and the enzyme preparation spraying device sprays the enzyme preparation on the forage straw.

[0059] Furthermore, the enzyme preparation spraying device includes a liquid storage tank 37 fixed to the outer wall of the mounting frame 5, and a connecting pipe 32 arranged on the side wall of the liquid storage tank 37 and connected thereto, and also includes a spray head 36 arranged at the other end of the connecting pipe 32, and the spray head 36 is placed above the output end of the conveyor belt 34.

[0060] like Figure 1 、 Figure 2 As shown, the enzyme preparation stored in the liquid storage tank 37 can be sprayed onto the forage straw through the provided spray head 36.

[0061] Example 4

[0062] As another embodiment of the present invention, the saccharification reaction device includes a reaction frame 7 which is arranged on the opposite side of the base frame 1 and can slide, and a movable plate 23 which is arranged at the bottom of the reaction frame 7 and can slide up and down; it also includes a baffle 26 which is arranged on the upper surface of the reaction frame 7, and a plurality of mounting blocks 27 are provided on the baffle 26, and a limit block 60 fixed to the bottom of the mounting frame 5, when the reaction frame 7 slides, the limit block 60 is used to block the movement of the mounting block 27; and a rolling ball 28 which is arranged inside the reaction frame 7 and can rotate, and a plurality of protrusions 31 are provided on the outer wall of the rolling ball 28; and a third motor 24 which is arranged at the bottom of the movable plate 23, and the output shaft of the third motor 24 passes through the movable plate 23 and is fixedly connected to the rolling ball 28 to provide power for the rotation of the rolling ball 28; it also includes a temperature supply box 30 which is arranged inside the reaction frame 7, and the temperature supply box 30 is connected to the temperature supply system 2 which is arranged on the outer wall of the base frame 1 through the first conduit 3. The temperature supply system 2 is an existing mature technology and is not repeated here.

[0063] like Figure 10 As shown, since the reaction frame 7 can slide on the opposite surface of the chassis 1, the upper surface of the reaction frame 7 is provided with a stopper 26, and the upper surface of the stopper 26 is provided with a mounting block 27, and the limit block 60 fixed at the bottom of the mounting frame 5 can contact the mounting block 27, as shown in FIG. Figure 4 As shown, when the reaction frame 7 moves, the blocking cover 26 can be blocked from sliding, thereby opening the reaction frame 7 to facilitate the entry of forage straw. The open state can be as shown in FIG. Figure 2 ;

[0064] Since the movable plate 23 provided at the bottom of the reaction frame 7 can move inside the reaction frame 7, the purpose is to reduce the internal space of the reaction frame 7 and facilitate better saccharification of the forage straw. In addition, a rotatable ball 28 is provided on the movable plate 23, and a protrusion 31 is provided on the outer wall of the ball 28. When the ball 28 rotates, the forage straw and the enzyme preparation can be remixed, thereby further improving the mixing of the forage straw and the enzyme preparation.

[0065] In addition, a temperature supply box 30 is provided inside the reaction frame 7 to provide a suitable temperature for saccharification of forage straw. A temperature sensor is provided on its inner wall to sense the temperature inside the reaction frame 7 and transmit the temperature signal to the single-chip microcomputer. The single-chip microcomputer controls the temperature supply system 2, thereby supplying a certain degree of heat to the temperature supply box 30.

[0066] Specific implementation process, such as Figure 9 、 Figure 10 As shown, when the forage straw enters the interior of the reaction frame 7, the third motor 24 is controlled to rotate the ball 28 to mix the forage straw with the enzyme preparation. Then, the upward movement amplitude of the movable plate 23 can be adjusted according to the amount of forage straw. After the temperature is raised, since the saccharification of the forage straw takes at least two hours, the meshing drive component is controlled to Figure 1 As shown in the state, the feed port is closed, the reaction frame 7 is reset, the blocking cover 26 covers the reaction frame 7, and the saccharification reaction process is carried out. The temperature control process here can control the temperature control unit inside the temperature supply system 2 according to the information provided by the temperature sensor (which is an existing mature technology and is not repeated here), so that a certain amount of heat can be supplied to the temperature supply box 30, thereby causing the temperature inside the reaction frame 7 to rise. When the specified temperature is reached, the temperature control system stops running.

[0067] As an implementation method combining Example 1 and Example 4, the outer wall of the reaction frame 7 is connected to the inner wall of the base frame 1 by a first sliding structure, which facilitates the movement of the reaction frame 7; the first sliding structure includes first sliding frames 20 respectively arranged on both sides of the reaction frame 7, and first slide plates 19 respectively arranged on the inner wall of the base frame 1, the first sliding frames 20 are engaged with the first slide plates 19 and can slide thereon; and the reaction frame 7 is fixedly connected to the transmission member 54 where the second vibration component is located through the second transmission rod 14.

[0068] In this embodiment, the reaction frame 7 can be fixedly connected to the transmission member 54 where the second vibration assembly is located through the second transmission rod 14. Figure 6 As shown, the second vibration component can be operated when the rack 47 moves to the left, so that when the discharge port of the feeding device is closed and the outlet end of the conveying device is opened, the upper surface of the reaction frame 7 is opened at the same time. The reason is that when the reaction frame 7 moves, the limit block 60 fixed at the bottom of the mounting frame 5 can block the mounting block 27, so the upper surface of the reaction frame 7 is opened. This state is as shown in FIG. Figure 2As shown, it is convenient for forage straw to enter, and the reaction frame 7 is connected to the transmission member 54 where the second vibration component is located through the second transmission rod 14, so that the reaction frame 7 can have a slight back and forth shaking effect, so that the forage straw inside the reaction frame 7 can sink, reducing the gap between the forage straws.

[0069] Furthermore, a support plate 21 is provided on the opposite side of the base frame 1, and a second slide plate 29 provided at the end of the support plate 21 can be engaged with a second slide frame 25 provided on the inner wall of the base frame 1, and the second slide plate 29 can slide inside the second slide frame 25; and a plurality of power telescopic rods 22 are provided on the support plate 21, and the output ends of the plurality of power telescopic rods 22 are fixedly connected to the bottom of the movable plate 23.

[0070] like Figure 10 As shown, by controlling the operation of the power telescopic rod 22, the movable plate 23 can be driven to move up and down, and by setting the second slide plate 29 and the second slide frame 25, as shown in FIG. Figure 4 As shown, the reaction frame 7 can move while driving the support plate 21 to move. When saccharification is completed, the power telescopic rod 22 is retracted, and the movable plate 23 is separated from the reaction frame 7, thereby facilitating the removal of the processed forage straw.

[0071] Furthermore, the temperature supply system 2 is connected to the conveying sleeve 6 through the second conduit 4, which controls the temperature control unit inside the temperature supply system 2 to deliver high-temperature steam to the forage straw inside the conveying sleeve 6 for high-temperature sterilization. In order to increase the sterilization effect, the first motor and the second motor are controlled here to make the device Figure 1 In this state, the discharge port of the feeding device is closed and the outlet end of the conveying device is closed, so that the forage straw inside the conveying device is processed in a closed environment.

[0072] The present invention can drive several device components to operate in a chain manner through the provided meshing drive components;

[0073] Specifically, since the baffle structure is arranged on the side wall of the rack 47, and the docking sleeve 66 where the conveying device is located is connected to the rack 47 via the second connecting rod 18, when the rack 47 moves, the opening and closing of the discharge port of the feeding device and the opening and closing of the outlet end of the conveying device are operated in the opposite direction. Even when the discharge port is closed, the conveying device discharges the forage straw through its open outlet end.

[0074] Since the knocking assembly is connected to the transmission member 54 where the first vibration assembly is located on the left, and the reaction frame 7 is connected to the transmission member 54 where the second vibration assembly is located on the right through the second transmission rod 14, Figure 6As shown, when the rack 47 moves to the right, the first vibration component is operated, that is, when the discharge port of the feeding device is opened, the knocking component knocks on the ladder structure 11, thereby accelerating the process of forage straw entering the cutting device; and when the rack 47 moves to the left, the second vibration component is operated, that is, when the outlet end of the conveying device is opened to convey the forage straw, the reaction frame 7 has a slight vibration effect, which facilitates the mixing of the forage straw and the enzyme preparation and reduces the gaps between the forage straws;

[0075] The specific operation process is as follows Figure 2 As shown, first, the forage straw to be processed is placed inside the feed frame 10 and placed on the ladder structure 11. Due to the shape characteristics of the ladder structure 11, the forage straw rolls down from the ladder structure 11 one by one and enters the discharge port at the lower end of the ladder structure 11. During this process, the rack 47 moves to the right, the docking groove 17 where the baffle assembly is located docks with the feed port, and the first vibration assembly is running. The knocking assembly can knock on the ladder structure 11, thereby accelerating the forage straw to enter the cutting device. When the forage straw entering the feed port meets the processing amount, the meshing drive assembly is controlled to run in the reverse direction, that is, the feed port is closed.

[0076] Then the forage straw enters the cutting device, and is cut into sections by the cross-operation of the upper and lower cutting components, and enters the conveying device through the connecting sleeve 8, and is then transported to the outlet end of the conveying device. Here, the rack 47 has been moved to the left. When the amount of forage straw entering is sufficient, the rack 47 should be moved in the reverse direction, and the docking sleeve 66 is separated from the conveying sleeve 6. Figure 2 、 Figure 5 As shown, since the rack 47 moves to the left, the reaction frame 7 can be driven to move to the left through the second transmission rod 14, and the upper surface of the reaction frame 7 is opened, so that the forage straw enters the interior of the reaction frame 7. Before entering, the spray head 36 can spray the enzyme preparation on the forage straw;

[0077] Enter the reaction frame 7, then stir and heat up. The process requires the control equipment to be Figure 1 State shown, that is, the rack 47 is placed in the middle of the slide rail 38, as shown Figure 6 As shown in the position of the rack 47, the feed port is closed, the outlet end of the conveying device is closed, and the saccharification reaction device is reset and closed. Then, a saccharification reaction process is carried out for at least two hours. When the saccharification is completed, the power telescopic rod 22 is retracted, and the movable plate 23 is disengaged from the reaction frame 7, thereby facilitating the removal of the processed forage straw.

[0078] The specific description of the present invention in the above embodiments is only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technical engineers in this field may make some non-essential improvements and adjustments to the present invention based on the contents of the above invention, which fall within the scope of protection of the present invention.

Claims

1. A saccharification treatment equipment for pig feed production, characterized in that: include: A frame structure, and a support frame (13) disposed on the frame structure; A feeding device is provided on opposite sides of the support frame (13), the feeding device comprising a feeding frame (10), and a movable ladder-shaped component tilted and arranged inside the feeding frame (10), and further comprising a baffle structure provided at the lower part of the feeding frame (10) for opening and closing the discharge port of the feeding device; and an engaging drive assembly provided on the opposite side of the lower portion of the support frame (13), for driving the operation of the baffle structure; It also includes a knocking assembly arranged at one end of the engagement drive assembly, for knocking the ladder-shaped assembly to accelerate the blanking; The ladder assembly includes a plurality of movable bars (12) arranged on one side of the feed frame (10), and an extension plate (33) fixedly connected to the outside of the plurality of movable bars (12), and also includes a ladder structure (11) arranged between the extension plate (33) and the inner wall of the feed frame (10), which is used for the forage straw to roll down one by one into the interior of the device; It also includes a plurality of first springs (15) connected between the extension plate (33) and the outer wall of the feed frame (10) for resetting the ladder structure (11); The meshing drive assembly includes two groups of meshing drive structures, each group of meshing drive structures includes a slide rail (38) fixed to the side wall of the support frame (13), and a slide groove (59) provided on the slide rail (38), and also includes a rack (47) arranged inside the slide groove (59) and capable of sliding left and right, and the left and right ends of the rack (47) are respectively provided with a first vibration assembly and a second vibration assembly of the same structure, and the knocking assembly and the baffle structure are respectively provided on the side walls of the first vibration assembly and the rack (47); It also includes a support member (48) arranged on the slide rail (38), one side of the support member (48) is rotatably connected to a transmission column (49), and a transmission tooth (50) fixed to the end of the transmission column (49), and the transmission tooth (50) is engaged with the rack (47); A first motor (51) is provided on the other side of the support member (48), and an output shaft of the first motor (51) passes through the support member (48) and is fixedly connected to the end of the transmission column (49), providing power for the operation of the rack (47); It also includes stop posts (55) fixed to the left and right ends of the slide rail (38), and a limit rod (62) fixedly connected to the middle of the rack (47). When the rack (47) moves leftward and drives the limit rod (62) to contact the left stop post (55), the second vibration component is driven to operate; The first vibration assembly includes mounting members (58) respectively fixed to both sides of the end of the rack (47), each mounting member (58) is provided with a movable active rod (56), and a transmission member (54) fixed to the other end of the two active rods (56), and the knocking assembly is provided on the transmission member (54), and also includes a second spring (57) respectively connected between the transmission member (54) and the mounting member (58) and sleeved on the outer wall of the active rod (56), for resetting the active rod (56); The lower opposite surface of the support frame (13) is also provided with a cutting device for segmented cutting of forage straw; The cutting device comprises a cutting box (9) fixed to the opposite side of the support frame (13) and placed below the discharge port of the feeding device, wherein an upper cutting assembly and a lower cutting assembly having the same structure and distributed up and down are respectively arranged obliquely inside the cutting box (9), and the upper cutting assembly and the lower cutting assembly run crosswise; and a receiving plate (40) fixed to the interior of the inlet end of the cutting box (9), wherein the other end of the receiving plate (40) is connected to the lower cutting assembly, and is used to receive and guide the forage straw between the upper cutting assembly and the lower cutting assembly; It also includes a guide plate (39) fixed obliquely inside the cutting box (9), and the guide plate (39) is placed below the lower cutting assembly. A connecting sleeve (8) is also provided between the bottom of the guide plate (39) and the inner wall of the cutting box (9) to facilitate the entry of the cut forage straw into the next work station.

2. The saccharification processing equipment for pig feed production according to claim 1, characterized in that: The upper cutting assembly comprises a mounting plate (45) obliquely arranged inside the cutting box (9), and a plurality of through slots are evenly formed on the mounting plate (45); and mounting grooves provided at both ends of the mounting plate (45), wherein a mounting strip (41) is provided inside each mounting groove, a plurality of groups of connecting blocks (42) are installed on opposite sides of the two mounting strips (41), and a cutting knife (43) is provided on the opposite side of each group of connecting blocks (42), wherein the plurality of cutting knives (43) are placed one by one inside the plurality of through grooves on the mounting plate (45); It also includes a limiting groove (44) formed on each of the mounting bars (41), and symmetrically distributed between adjacent limiting grooves (44), and a limiting column (65) fixed to the side wall of the connecting block (42) away from the cutting knife (43) can be limited and moved within the corresponding limiting groove (44); It also includes a plurality of electric telescopic rods (46) arranged on the outer wall of the cutting box (9), wherein the telescopic rod of each electric telescopic rod (46) passes through a through hole opened in the outer wall of the cutting box (9) and is fixedly connected to the corresponding mounting bar (41), and the electric telescopic rods (46) where the upper cutting assembly and the lower cutting assembly are located run in opposite directions.

3. The saccharification equipment for pig feed production according to claim 1, characterized in that: The frame structure comprises a base frame (1), and a mounting frame (5) arranged on an opposite side of the base frame (1), and a support frame (13) arranged on an opposite side of the mounting frame (5); It also includes a conveying device arranged on the opposite side of the mounting frame (5), and the conveying device is arranged below the connecting sleeve (8) and is used to convey the cut forage straw; and a saccharification reaction device arranged on the opposite side of the base frame (1), and the saccharification reaction device is placed below the outlet end of the conveying device, and is used for saccharification reaction of cut forage straw; It also includes an enzyme preparation spraying device arranged above the outlet end of the conveying device. When the cut forage straw enters the saccharification reaction device through the conveying device, the enzyme preparation spraying device can spray the enzyme preparation on the forage straw.

4. The saccharification equipment for pig feed production according to claim 3, characterized in that: The conveying device comprises a conveying sleeve (6) fixed on the opposite side of the mounting frame (5), and an inlet slot and an outlet slot are respectively provided on the conveying sleeve (6), and the inlet slot can be communicated with the connecting sleeve (8) for the entry of forage straw; and a docking sleeve (66) docked on the outlet groove, and the docking sleeve (66) is connected to the end of the rack (47) near the first vibration component through the second connecting rod (18), and when the meshing drive component drives the rack (47) to move leftward, it also drives the docking sleeve (66) to separate from the conveying sleeve (6), so as to facilitate the transportation of the cut forage straw to the interior of the saccharification reaction device; It also includes a mounting frame (35) arranged inside the conveying sleeve (6), and the ends of the mounting frame (35) are respectively provided with rotatable rollers, and a conveying belt (34) sleeved on the two rollers for conveying forage straw.

5. The saccharification equipment for pig feed production according to claim 3, characterized in that: The enzyme preparation spraying device includes a liquid storage tank (37) fixed to the outer wall of the mounting frame (5), and a connecting pipe (32) arranged on the side wall of the liquid storage tank (37) and connected thereto, and also includes a spray head (36) arranged at the other end of the connecting pipe (32), and the spray head (36) is placed above the output end of the conveyor belt (34).

6. The saccharification processing equipment for pig feed production according to claim 3, characterized in that: The saccharification reaction device comprises a slidable reaction frame (7) arranged on the opposite side of the base frame (1), and a movable plate (23) arranged at the bottom of the reaction frame (7) and slidable up and down; It also includes a blocking cover (26) arranged on the upper surface of the reaction frame (7), a plurality of mounting blocks (27) being arranged on the blocking cover (26), and a limiting block (60) fixed to the bottom of the mounting frame (5), and when the reaction frame (7) slides, the limiting block (60) is used to block the movement of the mounting block (27); and a rolling ball (28) arranged inside the reaction frame (7) and rotatable, wherein the outer wall of the rolling ball (28) is provided with a plurality of protrusions (31); and a third motor (24) disposed at the bottom of the movable plate (23), wherein an output shaft of the third motor (24) passes through the movable plate (23) and is fixedly connected to the rolling ball (28), thereby providing power for the rotation of the rolling ball (28); It also includes a temperature supply box (30) arranged inside the reaction frame (7), and the temperature supply box (30) is connected to the temperature supply system (2) arranged on the outer wall of the base frame (1) through the first conduit (3).

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