A crystal pattern forming machine
By designing a crystal pattern forming machine for automatic laying and collecting materials, the problem of low efficiency of manual fillers in the prior art is solved, and automated molding is realized, and efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202310729233.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-20
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2043-06-20
AI Technical Summary
The existing crystal pattern forming technology requires manually filling crystal powder into the molding groove, resulting in large labor and low efficiency.
A crystal pattern forming machine is designed, including a placement table, material laying device and molding plate. The material is automatically pushed into the molding groove through the sliding frame and material laying roller. Combined with the cylinder and motor drive, it realizes automatic material laying and material collection, reducing the Manual operation.
The automatic forming process without manual laying is realized, which improves efficiency, reduces labor, adapts to different pattern heights, and increases the filler speed.
Smart Images

Figure CN116533671B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crystal pattern forming, in particular to a crystal pattern forming machine. Background Art
[0002] Crystal patterns are a common decoration in our daily life. They are used to decorate various items, such as stickers on cabinets, etc. Under the illumination of lights, crystal clusters can reflect different light and add a more beautiful visual effect to the items.
[0003] A common way of forming crystal patterns now is to place the template on the placement plate of the filling table, and manually pour the crystal on the template. The template is provided with a pattern groove. The staff uses a push plate to push the crystal powder to allow the crystal to fully fill the pattern groove, and then pushes the push plate to scrape off the remaining crystal powder on the template. The placement plate and the template are taken out together, and put into the glue coating machine for glue coating to qualitatively shape the crystal pattern, thereby obtaining the desired crystal pattern.
[0004] With respect to the above technical conditions, there is still a defect that during the crystal molding, workers are required to fill the crystal powder into the molding tank through a scraper, which increases the labor workload.
[0005] Based on this, the present invention designs a crystal pattern forming machine to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a crystal pattern forming machine to solve the above technical problems.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a crystal pattern forming machine, comprising a placing table, a paving device, a forming plate, and a receiving plate, wherein the receiving plate is arranged on the placing table, the forming plate is placed on the receiving plate, a forming groove is provided on the forming plate, the paving device comprises a sliding frame, a paving roller, a moving component for moving the sliding frame is provided on the placing table, a mounting block is provided on the sliding frame, the paving roller is fixedly provided on the mounting block, the paving roller is fixedly connected to the mounting block, the paving roller is located above the forming plate, and the paving roller is close to the forming plate.
[0008] By adopting the above technical solution, when spreading the material, the spreading roller pushes the material, allowing the material to enter the forming groove for forming, and manual spreading is unnecessary, thereby achieving a convenient spreading effect.
[0009] Preferably, a first cylinder is vertically fixedly arranged on the sliding frame, a fixing seat is fixedly arranged on the telescopic shaft of the first cylinder, and the mounting block is fixedly connected to the fixing seat.
[0010] By adopting the above technical solution, the first cylinder is driven to adjust the height of the mounting block, thereby adjusting the height of the paving roller, so that the paving roller can adapt to different molding patterns.
[0011] Preferably, a material storage trough is provided on the placement table, and the material storage trough is located below the receiving plate.
[0012] By adopting the above technical solution, the materials falling from the forming plate can fall into the storage trough for collection.
[0013] Preferably, a second cylinder is fixedly provided on the fixed seat, a connecting seat is fixedly provided on the telescopic shaft of the second cylinder, a second motor is fixedly provided on the connecting seat, a material receiving hopper is fixedly provided on the rotating shaft of the second motor, when the telescopic shaft of the second cylinder is extended, the material receiving hopper is located in the material storage trough, and when the telescopic shaft of the second cylinder is retracted, the material storage hopper is located above the receiving plate.
[0014] By adopting the above technical solution, when filling, the second cylinder is driven to move the telescopic shaft downward, and the second motor is driven at the same time to make the opening of the receiving hopper face downward. After the receiving hopper enters the material pile, the motor is driven to rotate the receiving hopper. At this time, the material remains in the receiving hopper, and the cylinder is driven to move the receiving hopper to the top of the forming plate to pour out the material.
[0015] Preferably, two corresponding receiving hoppers are provided.
[0016] By adopting the above technical solution, the two receiving hoppers can increase the filling speed.
[0017] Preferably, a rotating device is fixedly provided on the placement table, and the rotating device includes a first motor and a rotating rod. The rotating rod is coaxially fixedly connected to the rotating shaft of the first motor, and one end of the rotating rod is fixedly connected to the receiving plate.
[0018] By adopting the above technical solution, when more materials remain on the receiving plate, the first motor is driven to drive the receiving plate to rotate, so that the remaining materials fall down.
[0019] Preferably, a placement groove is provided on the receiving plate, a placement plate is placed in the placement groove, the forming plate is placed on the placement plate, an adsorption sheet is fixedly provided on the forming plate, and the adsorption sheet is adsorbed on the placement plate.
[0020] By adopting the above technical solution, the placement plate is adsorbed on the forming plate, and the crystal particles can be prevented from detaching from the forming plate.
[0021] Preferably, a pick-up and place plate is fixedly arranged on the molding plate.
[0022] By adopting the above technical solution, the plate picking and placing can facilitate the workers to pick up and place the formed plates.
[0023] Preferably, a resistance rod is fixedly provided on the connecting seat, and two resistance rods are correspondingly provided, and the two resistance rods respectively resist against the side walls of the pick-and-place plate.
[0024] By adopting the above technical solution, the abutment rod abuts against the pick-and-place plate, making it convenient to take out the formed plate.
[0025] To sum up, when spreading materials, let the spreading roller push the materials so that the materials enter the forming trough for forming. There is no need for manual spreading, thus achieving the effect of convenient spreading. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0027] Figure 1 Schematic diagram of the overall structure of the placement table in this embodiment;
[0028] Figure 2 is a schematic diagram of the structure of the mobile component in this embodiment;
[0029] Figure 3 Schematic diagram of the structure of the forming plate in this embodiment;
[0030] Figure 4 Schematic diagram of the structure of the material spreading roller in this embodiment;
[0031] Figure 5 It is a schematic diagram of the structure when the resistance rod supports the pick-and-place plate in this embodiment.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 1. Placement table; 2. Forming plate; 3. Receiving plate; 4. Pick-up and place plate; 5. Forming trough; 6. Material spreading roller; 7. Third motor; 8. Guide rod; 9. Sliding plate; 10. Placement seat; 11. Rotation rod; 12. Guide hole; 13. Rotation hole; 14. Horizontal plate; 15. Vertical plate; 16. Connecting seat; 17. First cylinder; 18. Fixed seat; 19. Mounting block; 20. Second cylinder; 21. Mounting seat; 22. Mounting plate; 23. Second motor; 24. Material collecting hopper; 25. Material storage trough; 26. First motor; 27. Rotating rod; 28. Placement trough; 29. Placement plate; 30. Adsorption sheet; 31. Resistance rod; 32. Auxiliary hopper. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] The following is combined with Figure 1-5 This application is described in further detail.
[0036] A crystal pattern forming machine includes a placing table 1, a material spreading device, a forming plate 2, and a receiving plate 3. The receiving plate 3 is arranged on the placing table 1. The receiving plate 3 in this embodiment is made of plastic. The forming plate 2 is placed on the receiving plate 3. A pick-up and place plate 4 is fixedly arranged on the side wall of the forming plate 2. A forming groove 5 is provided on the forming plate 2. The material spreading device includes a sliding frame and a material spreading roller 6. A moving component for moving the sliding frame is provided on the placing table 1. The moving component includes a third motor 7, a guide rod 8, and a sliding plate 9. A placing seat 10 is vertically fixedly arranged on the placing table 1. The third motor 7 is fixedly arranged on the placing seat 10. A rotating rod 11 is coaxially fixedly arranged on the rotating shaft of the third motor 7. The guide rod 8 is fixedly arranged on the placing seat 10. A guide hole 12 and a rotating hole 13 are provided on the sliding plate 9. The rotating hole 13 is threadedly connected to the rotating rod 11. The guide hole 12 is sleeved on the guide rod 8. When the rotating rod 11 rotates, the sliding plate 9 is driven to move.
[0037] The sliding frame includes a horizontal plate 14 and a vertical plate 15. The vertical plate 15 is fixedly connected to the horizontal plate 14. The horizontal plate 14 is fixedly connected to the sliding plate 9. A mounting seat 21 is fixedly provided on the horizontal plate 14. A first cylinder 17 is vertically fixedly provided on the mounting seat 21. A fixing seat 18 is fixedly provided on the telescopic shaft of the first cylinder 17. A mounting block 19 is fixedly provided on the fixing seat 18. The material spreading roller 6 is fixedly provided on the material spreading roller 6. A second cylinder 20 is fixedly provided on the fixing seat 18. A connecting seat 16 is fixedly provided on the telescopic shaft of the second cylinder 20. A mounting plate 22 is vertically fixedly provided on the connecting seat 16. A second motor 23 is fixedly provided on the mounting plate 22. A material receiving hopper 24 is fixedly provided on the rotating shaft of the second motor 23. Two material receiving hoppers 24 are correspondingly provided on the mounting plate 22.
[0038] A storage trough 25 is provided on the placement table 1, and the storage trough 25 is located below the receiving plate 3. The crystal particle material is accumulated in the storage trough 25. A rotating device is fixedly arranged on the placement table 1, and the rotating device includes a first motor 26 and a rotating rod 27. The rotating rod 27 is coaxially fixedly connected to the rotating shaft of the first motor 26, and one end of the rotating rod 27 is fixedly connected to the receiving plate 3.
[0039] When the crystal pattern is being formed, first drive the second motor 23 to rotate so that the opening of the receiving hopper 24 faces downward, then drive the first cylinder 17 to move the fixing seat 18 downward, and at the same time drive the second cylinder 20 to move the connecting seat 16 downward, so that the receiving hopper 24 enters the storage tank 25; after the receiving hopper 24 is inserted into the material pile, drive the second motor 23 to rotate the receiving hopper 24 to the level of the opening of the receiving hopper 24, so that the material is retained in the receiving hopper 24; then drive the first cylinder 17 and the second cylinder 20 to raise the receiving hopper 24 until the receiving hopper 24 is higher than the forming plate 2; then drive the third motor 7 to move the sliding frame toward the side of the receiving plate 3, and when the receiving hopper 24 moves When it reaches the top of the forming plate 2, the second motor 23 is driven to make the opening of the receiving hopper 24 downward, so that the material falls from the receiving hopper 24 onto the forming plate 2. It should be noted that the receiving hopper 24 is not in contact with the forming plate 2 at this time; as the sliding frame continues to move, the spreading roller 6 is close to the forming plate 2, and the spreading roller 6 pushes the crystal material to move on the forming plate 2. When passing through the forming groove 5, the crystal material enters the forming groove 5; after the spreading roller 6 finishes spreading the material, part of the excess material remains on the forming plate 2 and the receiving plate 3, and part falls into the storage groove 25 for recovery; the whole process is quick and easy, and there is no need for staff to fill and spread the material, thereby reducing the workload.
[0040] Driving the first cylinder 17 can also adjust the height of the mounting block 19, thereby adjusting the height of the material spreading roller 6, so that the material spreading roller 6 can adapt to the molding patterns of different heights. It should be noted that the crystal pattern molding in this embodiment refers to the pre-molding of the crystal pattern, not the final crystal pattern product. After the crystal material is filled in the molding groove 5, the molding plate 2 needs to be placed in a glue coating machine or other glue coating equipment to fix the crystal material.
[0041] A placement groove 28 is provided on the receiving plate 3, and a placement plate 29 is placed in the placement groove 28. The placement plate 29 of this embodiment is made of iron plate, and the molding plate 2 is placed on the placement plate 29. An adsorption sheet 30 is fixedly provided on the molding plate 2, and the adsorption sheet 30 is adsorbed on the placement plate 29. When the molding plate 2 is subsequently transferred, the placement plate 29 is adsorbed on the molding plate 2 to prevent the crystal from falling out of the molding groove 5. At the same time, after the crystal pattern is subsequently glued and shaped, the placement plate 29 is moved away from the molding plate 2 so that the placement plate 29 is no longer adsorbed on the molding plate 2, which facilitates the crystal pattern to be separated from the molding plate 2.
[0042] A resistance rod 31 is fixedly provided on the mounting plate 22, and the resistance rod 31 is arranged along the sliding direction of the sliding frame. Two resistance rods 31 are arranged accordingly. When taking out the forming plate 2, the third cylinder is driven to move the resistance rod 31 downward, and then the third motor 7 is driven to move the resistance rod 31 to the bottom of the pick-up and placement plate 4, and then the third cylinder is driven to make the two resistance rods 31 resist against the pick-up and placement plate 4 to lift the pick-up and placement plate 4, and finally the third motor 7 is driven to move the forming plate 2 out of the receiving plate 3, so as to achieve the effect of facilitating the taking out of the forming plate 2.
[0043] An auxiliary bucket 32 is fixedly provided on the receiving hopper 24. When the receiving hopper 24 moves to the top of the forming plate 2, the auxiliary bucket 32 is also located above the forming plate 2. The auxiliary bucket 32 is smaller than the receiving hopper 24, and the material in the auxiliary bucket 32 falls onto the edge of the forming plate 2.
[0044] The implementation principle of this embodiment is as follows: when the crystal pattern is being formed, the second motor 23 is first driven to rotate so that the opening of the receiving hopper 24 faces downward, and then the first cylinder 17 is driven to move the fixing seat 18 downward, and at the same time the second cylinder 20 is driven to move the connecting seat 16 downward, so that the receiving hopper 24 enters the storage tank 25; after the receiving hopper 24 is inserted into the material pile, the second motor 23 is driven to rotate the receiving hopper 24 to the level of the opening of the receiving hopper 24, so that the material is retained in the receiving hopper 24; then the first cylinder 17 and the second cylinder 20 are driven to make the receiving hopper 24 rise until the receiving hopper 24 is higher than the forming plate 2; then the third motor 7 is driven to move the sliding frame toward the side of the receiving plate 3, and when ... and the material is retained in the receiving hopper 24; then the first cylinder 17 and the second cylinder 20 are driven to make the receiving hopper 24 rise until the receiving hopper 24 is higher than the forming plate 2; then the third motor 7 is driven to move the sliding frame toward the side of the receiving plate 3, and when the receiving hopper 24 is inserted into the material pile, the second motor 2 When the bucket 24 moves to the top of the forming plate 2, the second motor 23 is driven to make the opening of the receiving bucket 24 downward, so that the material falls from the receiving bucket 24 onto the forming plate 2. It should be noted that the receiving bucket 24 does not contact the forming plate 2 at this time; as the sliding frame continues to move, the spreading roller 6 is close to the forming plate 2, and the spreading roller 6 pushes the crystal material to move on the forming plate 2. When passing through the forming groove 5, the crystal material enters the forming groove 5; after the spreading roller 6 finishes spreading the material, part of the excess material remains on the forming plate 2 and the receiving plate 3, and part falls into the storage groove 25 for recovery; the whole process is quick and easy, and there is no need for staff to fill and spread the material, thereby reducing the workload.
[0045] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0046] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crystal pattern forming machine, characterized in that: The invention comprises a placing table (1), a material spreading device, a forming plate (2), and a receiving plate (3), wherein the receiving plate (3) is arranged on the placing table (1), the forming plate (2) is placed on the receiving plate (3), the forming plate (2) is provided with a forming groove (5), the material spreading device comprises a sliding frame and a material spreading roller (6), the placing table (1) is provided with a moving component for moving the sliding frame, the sliding frame is provided with a mounting block (19), the material spreading roller (6) is fixedly arranged on the mounting block (19), the material spreading roller (6) is fixedly connected to the mounting block (19), the material spreading roller (6) is located above the forming plate (2), the material spreading roller (6) is close to the forming plate (2), a first cylinder (17) is vertically fixedly arranged on the sliding frame, and the first cylinder (17) A fixed seat (18) is fixedly arranged on the telescopic shaft, the mounting block (19) is fixedly connected to the fixed seat (18), a material storage trough (25) is opened on the placement platform (1), the material storage trough (25) is located below the receiving plate (3), a second cylinder (20) is fixedly arranged on the fixed seat (18), a connecting seat (16) is fixedly arranged on the telescopic shaft of the second cylinder (20), a second motor (23) is fixedly arranged on the connecting seat (16), a material receiving hopper (24) is fixedly arranged on the rotating shaft of the second motor (23), when the telescopic shaft of the second cylinder (20) is extended, the material receiving hopper (24) is located in the material storage trough (25), when the telescopic shaft of the second cylinder (20) is retracted, the material receiving hopper (24) is located above the receiving plate (3).
2. A crystal pattern forming machine according to claim 1, characterized in that: Two receiving hoppers (24) are correspondingly provided.
3. A crystal pattern forming machine according to claim 1, characterized in that: A rotating device is fixedly arranged on the placement table (1), and the rotating device comprises a first motor (26) and a rotating rod (27). The rotating rod (27) is coaxially fixedly connected to the rotating shaft of the first motor (26), and one end of the rotating rod (27) is fixedly connected to the receiving plate (3).
4. A crystal pattern forming machine according to claim 1, characterized in that: The receiving plate (3) is provided with a placement groove (28), a placement plate (29) is placed in the placement groove (28), the forming plate (2) is placed on the placement plate (29), an adsorption sheet (30) is fixedly provided on the forming plate (2), and the adsorption sheet (30) is adsorbed on the placement plate (29).
5. A crystal pattern forming machine according to claim 4, characterized in that: A pick-up and drop plate (4) is fixedly arranged on the molding plate (2).
6. A crystal pattern forming machine according to claim 4, characterized in that: A resisting rod (31) is fixedly arranged on the connecting seat (16), and two resisting rods (31) are correspondingly arranged, and the two resisting rods (31) respectively resist against the side wall of the pick-and-place plate (4).
