A kind of municipal pipeline partial large deformation light curing repair device
By using a jack-driven lifting and curing device and carbon-glass hybrid woven fabric in the municipal pipeline, accurate repair of large deformation parts of the municipal pipeline is achieved, solving the problem of inaccurate repair in the existing technology and improving the efficiency and effect of repair.
Patent Information
- Application Number
- CN202310533283.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2043-05-12
AI Technical Summary
Existing repair methods make it difficult to achieve precise solidification of large deformation areas in municipal pipelines, resulting in problems such as reduced water-passing cross-section of the pipeline after repair and local protrusions and siltation.
A jack-driven lifting and curing device is used, combined with carbon-glass hybrid woven fabric and light-curing resin. Through a roller system and a guide wheel system, the carbon-glass hybrid woven fabric is sprayed, coated, cured and cut in the pipeline to accurately repair large deformation areas.
The repair accuracy and operational convenience of large deformation locations in the pipeline are improved, the requirements for manual adjustment are reduced, and the water flow capacity and structural stability of the pipeline after repair are ensured.
Smart Images

Figure CN116538377B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline repair, in particular to a light-curing repair device for a municipal pipeline with large local deformation. Background Art
[0002] Municipal rainwater and sewage pipes may develop various problems during use, such as aging, damage, and leakage. If these problems are not repaired in a timely manner, they may lead to serious consequences such as pipeline failure and environmental pollution. Large local deformation is one of the more common problems. Common repair methods include partial replacement, local reinforcement, and internal pipe repair. Among them, local reinforcement and internal pipe repair of trenchless repair methods are widely used due to their advantages such as convenient construction, low environmental disturbance, and short repair cycle. Existing repair methods generally use a combination of airbag support and in-situ curing to form a new reinforced pipe within the original pipe.
[0003] The existing application number is: 202111073476.4 A light-curing lined pipe repair method discloses a method of adding a protective film to improve the curing strength.
[0004] However, in the actual repair process, the existing repair methods are difficult to restore the depressions in large deformed areas due to the limited pressure of the airbags. It is also difficult to achieve precise solidification of the protective film at the deformed position using the support of the airbags, resulting in frequent problems such as reduced water-passing cross-section of the pipeline after repair and local protrusions and siltation. Summary of the Invention
[0005] The purpose of the present invention is to provide a light-curing repair device for local large deformation of municipal pipelines to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A light-curing repair device for local large deformation of a municipal pipeline, comprising:
[0008] A drum system, comprising a fixed drum with a built-in motor A and a rotating drum rotatably mounted on the fixed drum;
[0009] A pair of guide wheel systems, distributed on the left and right, are installed at both ends of the roller system. The guide wheel systems are provided with rollers that fit the inner wall of the pipe;
[0010] The repair system is composed of a carbon-glass hybrid woven cloth, a feeding wheel, a guide wheel, a spraying device, a coating device, a jacking and curing device, an anti-support device, a cutting device, a front camera and a rear camera. The feeding wheel is rotatably installed in the groove on the right side of the rotating barrel. The carbon-glass hybrid woven cloth is wound on the feeding wheel in a roll. The spraying device includes a feeding pump, a storage box and a nozzle. The feeding pump is connected to the storage box and the nozzle. The nozzle is facing the upper end face of the extended carbon-glass hybrid woven cloth. A pair of guide wheels spaced apart in an upper and lower manner are provided between the spraying device and the feeding wheel. The carbon-glass hybrid woven cloth extends through the intervals between adjacent guide wheels along the line. The pair of guide wheels distributed up and down are fixed to the rotating barrel through a bracket B. The coating device includes four sets of rotatably mounted coating wheels. The lifting and curing device The device is composed of a lifting platform, multiple groups of top blocks A, multiple ultraviolet curing lamps and a pair of jacks A. The lifting platform is an arc-shaped plate structure. The upper end of the lifting platform has multiple groups of top blocks A distributed in a matrix on the arc surface. The lower end of the jacking platform is connected to a pair of jacks A. Multiple groups of ultraviolet curing lamps are spaced apart in the gaps between the multiple groups of top blocks A distributed in the matrix. The bottoms of a pair of jacks A are fixed on a rotating barrel. The counter-support device is located on the opposite side of the jacking and curing device. A front camera for locating a large deformation part and a rear camera for checking the repair effect of the large deformation part are respectively installed at both ends of the rotating barrel. An electric slide is provided on the cutting device. A cutting knife for cutting carbon-glass hybrid woven cloth is installed in the electric slide. The two ends of the jacking platform are respectively connected to the cutting device and the coating device.
[0011] The control system includes an internal controller, an external controller, a power supply and wires. The internal controller is fixed in the rotating barrel and is electrically connected to the external controller. The motor A, motor B, feed pump, UV curing lamp, jack A, electric slide rail, front camera and rear camera are all electrically connected to the control system through wires.
[0012] Preferably, a bracket A is provided in the groove on the right side of the rotating barrel, and a rotating shaft driven by a motor B is rotatably installed on the bracket A. The feeding wheel is fixedly sleeved on the rotating shaft, and two bevel gears are provided between the motor B and the rotating shaft. The two bevel gears are perpendicular to each other and meshingly connected, and the two bevel gears are fixedly sleeved on the output shaft and the rotating shaft of the motor B respectively.
[0013] Preferably, a lower protrusion A is provided on the side of the coating platform close to the jacking and curing device, and a lower protrusion B is provided on the side of the cutting platform close to the jacking and curing device. The lower protrusion B and the jacking platform are connected to each other, and upper protrusions are provided on both sides of the jacking and curing device. A pair of upper protrusions distributed on both sides are respectively engaged with the lower protrusion A and the lower protrusion B.
[0014] Preferably, the roller system comprises bearings A, gears, bearings B, the fixed barrel is slidably connected with the rotating barrel through the bearings A, the end of the rotating barrel is provided with an external gear engaged with the gears, the motor A is fixedly installed in the fixed barrel, and the output shaft of the motor A is fixedly connected with the gears.
[0015] Preferably, the guide wheel system comprises guide wheels A and B and two traction ropes, the guide wheel A is fixedly connected with the fixed barrel, the guide wheel B is rotatably connected with the rotating barrel through the bearings B, the guide wheels A and B are installed in the pipeline, the top ends of the guide wheels A and B are connected with the two traction ropes respectively, and the outer ends of the two traction ropes are connected with the traction device.
[0016] Preferably, the guide wheels A and B are identical in structure and each comprises a base plate, a slide rod, a spring A, a sliding block, a support rod, a connecting rod and a roller, the slide rod is a hollow tubular structure, the slide rod is fixedly connected with the base plate, the base plates of the guide wheels A and B are fixedly connected with the fixed barrel and the rotating barrel respectively, the spring A and the sliding block are sleeved on the outer side of the slide rod, one end of the spring A is fixedly connected with the top of the slide rod, the other end of the spring A is fixedly connected with the sliding block, under the stretching and contracting action of the spring A, the sliding block can slide along the slide rod in the axial direction, three groups of support rods are rotatably installed on the base plate, rollers are installed at the other end of the support rods, a pair of connecting rods distributed in front and back are rotatably installed on the middle sections of the support rods, and the other ends of the connecting rods are hingedly connected with the sliding block.
[0017] Preferably, the spraying device comprises a feeding pipe A and a feeding pipe B, the feeding pipe A is connected between the storage tank and the feeding pump, the feeding pipe B is connected between the feeding pump and the spray head, and the light-cured resin is stored in the storage tank.
[0018] Preferably, the coating device comprises a coating platform, four groups of coating wheels, a spring B and a fixed column A, the coating platform is an arc-shaped plate structure, the two sides of the coating platform are provided with lower protrusions A, the four groups of coating wheels are rotatably installed on the coating platform, the bottom of the spring B is fixedly connected with the rotating barrel through the fixed column A, and the top of the spring B is fixedly connected with the bottom of the coating platform.
[0019] Preferably, the counter supporting device comprises a counter supporting platform, top blocks B and jacks B, the counter supporting platform is an arc-shaped plate structure, a plurality of groups of the top blocks B are uniformly distributed on the upper end arc surface of the counter supporting platform, the bottoms of a pair of symmetrically distributed jacks B are fixedly connected with the outer wall of the circular arc of the rotating barrel, and the tops of the jacks B are fixedly connected with the bottom of the counter supporting platform.
[0020] Preferably, the cutting device includes a cutting platform, a spring C and a fixed column B. The cutting platform is an arc-shaped plate structure. The electric slide rail is installed on the upper surface of the cutting platform. The cutting knife is installed on the electric slide rail. The cutting knife can slide along the arc direction following the electric slide rail. The bottom of the spring C is fixed to the rotating barrel through the fixed column B, and the top of the spring C is fixedly connected to the bottom of the cutting platform.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The present invention achieves support and restoration of pipelines at positions with large deformation by providing a jack-driven lifting and curing device. While providing support, the carbon-glass hybrid woven fabric laid under the pipeline can be sprayed, coated, precisely fitted, cured, and cut, thereby greatly improving the repair accuracy of pipeline deformation positions and the convenience of repair operations, and reducing the requirement for manual adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of the light-curing repair device of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the drum system of the present invention;
[0025] Figure 3 It is a schematic structural diagram of the guide wheel system of the present invention;
[0026] Figure 4 Schematic diagram of the repair system structure of the present invention;
[0027] Figure 5 This is a schematic diagram of the carbon-glass hybrid fabric of the repair system of the present invention in an unfolded state;
[0028] Figure 6 This is a schematic diagram of the control system structure of the repair device of the present invention;
[0029] Figure 7 This is a schematic diagram of the repair device of the present invention in use.
[0030] In the figure: 1. Roller system; 2. Guide wheel system; 3. Repair system; 4. Control system; 5. Pipeline; 11. Fixed barrel; 12. Rotating barrel; 13. Motor A; 14. Bearing A; 15. Gear; 16. Bearing B; 21. Guide wheel A; 22. Guide wheel B; 23. Traction rope; 211. Chassis; 212. Slide bar; 213. Spring A; 214. Slider; 215. Support rod; 216. Connecting rod; 217. Roller; 31. Carbon-glass blended fabric; 32. Feed wheel; 33. Guide wheel; 34. Spraying device; 35. Coating device; 36. Lifting and curing device; 37. Counter-support device; 38. Cutting device; 39. Front camera; 310. Rear camera; 321. Rotating shaft; 322. Bracket A; 323. Motor B; 324 , bevel gear; 331, bracket B; 341, storage box; 342, feed pipe A; 343, feed pump; 344, feed pipe B; 345, nozzle; 351, coating platform; 352, coating wheel; 353, spring B; 354, fixing column A; 355, lower protrusion A; 361, lifting platform; 362, top block A; 363, UV curing lamp; 364, jack A; 365, upper protrusion; 371, counter-support platform; 372, top block B; 373, jack B; 381, cutting platform; 382, electric slide; 383, cutting knife; 384, spring C; 385, fixing column B; 386, lower protrusion B; 41, internal controller; 42, external controller; 43, power supply; 44, wire; 51, large deformation area. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] See also Figures 1 to 7 , the present invention provides a technical solution:
[0033] A light-curing repair device for local large deformation of a municipal pipeline includes a repair device, which includes a roller system 1, a guide wheel system 2, a repair system 3, and a control system 4. The roller system 1 is the main load-bearing frame of the entire device, used to connect the guide wheel system 2, the load-bearing repair system 3 and the control system 4; the guide wheel system 2 is used to support the entire roller system 1 at the center of the pipeline 5, and provide sliding support and traction in the extension direction of the pipeline 5; the repair system 3 is used to repair the depression of the large deformation part 51, and use carbon-glass hybrid woven fabric 31 and light-curing resin for local reinforcement.
[0034] The drum system 1 includes a bearing A14, a gear 15, and a bearing B16. The fixed barrel 11 and the rotating barrel 12 are slidingly and rotatingly connected through the bearing A14, and the end of the rotating barrel 12 is provided with an external gear that meshes with the gear 15. The motor A13 is fixedly installed in the fixed barrel 11, and the output shaft of the motor A13 is fixedly connected with the gear 15. The drum system 1 includes a fixed barrel 11 with a built-in motor A13 and a rotating barrel 12 rotatably installed on the fixed barrel 11. A bracket A322 is provided in the groove on the right side of the rotating barrel 12, and a rotating shaft 321 driven by the motor B323 is rotatably installed on the bracket A322. The feed wheel 32 is fixedly connected to the rotating shaft 321. Two bevel gears 324 are provided between the motor B323 and the rotating shaft 321. The two bevel gears 324 are perpendicular to each other and meshingly connected. The two bevel gears 324 are fixedly connected to the output shaft of the motor B323 and the rotating shaft 321 respectively.
[0035] The motor A13 drives the gear 15 to rotate, thereby pulling the rotating barrel 12 to rotate. During the rotation process, the repair system 3 is adjusted to face the large deformation part 51 at a circumferential angle, and the motor B323 is used to drive the feeding wheel 32 to rotate, thereby achieving the purpose of extending the carbon-glass hybrid woven fabric 31.
[0036] A pair of guide wheel systems 2 distributed on the left and right are installed at both ends of the drum system 1. The guide wheel system 2 is provided with a roller 217 that fits the inner wall of the pipe 5. The guide wheel system 2 consists of a guide wheel A21, a guide wheel B22 and two traction ropes 23 with the same structure. The guide wheel A21 is fixedly connected to the fixed barrel 11, and the guide wheel B22 is rotatably connected to the rotating barrel 12 through the bearing B16. The guide wheel A21 and the guide wheel B22 are installed in the pipe 5. The two traction ropes 23 are respectively connected to the top of the guide wheel A21 and the guide wheel B22. The outer ends of the two traction ropes 23 are connected to the traction device. The guide wheel A21 and the guide wheel B22 have the same structure and are respectively composed of a chassis 211, a slide bar 212, a spring A213, a slider 214, a support rod 215, a connecting rod 216 and a roller 21 7, the slide rod 212 is a hollow tubular structure, the slide rod 212 is fixedly connected to the chassis 211, the chassis 211 on the guide wheel A21 and the guide wheel B22 are respectively fixed on the fixed barrel 11 and the rotating barrel 12, the spring A213 and the slider 214 are sleeved on the outside of the slide rod 212, one end of the spring A213 is fixedly connected to the top of the slide rod 212, and the other end of the spring A213 is fixedly connected to the slider 214. Under the expansion and contraction action of the spring A213, the slider 214 can slide axially along the slide rod 212, and three groups of support rods 215 are rotatably installed on the chassis 211, and the other end of the support rod 215 is installed with a roller 217; the middle section of the support rod 215 is rotatably installed with a pair of connecting rods 216 distributed front and back, and the other end of the connecting rod 216 is hinged to the slider 214.
[0037] The guide wheel system 2 squeezes the spring A213 through the slider 214 to adjust the rotation opening and closing angles of the three groups of support rods 215, so that the three groups of support rods 215 and the roller 217 fit the inner wall of the pipe 5, supporting the entire roller system 1 at the center of the pipe 5 and providing sliding support in the extension direction of the pipe 5; the two traction ropes 23 are respectively connected to the top of the guide wheel system 2, which are used to pull the entire device to move in the pipe 5, so as to achieve the purpose of horizontally adjusting the position of the repair system 3.
[0038] The repair system 3 is composed of a carbon-glass hybrid woven cloth 31, a feeding wheel 32, a guide wheel 33, a spraying device 34, a coating device 35, a lifting and curing device 36, an anti-support device 37, a cutting device 38, a front camera 39 and a rear camera 310. The feeding wheel 32 is rotatably installed in the groove on the right side of the rotating barrel 12. The carbon-glass hybrid woven cloth 31 is wound on the feeding wheel 32 in a roll. The spraying device 34 includes a feeding pump 343, a storage box 341 and a nozzle 345. The feeding pump 343 connects the storage box 341 and the nozzle 345. The nozzle 345 is facing the upper end surface of the extended carbon-glass hybrid woven cloth 31. A pair of guide wheels 33 are arranged between the spraying device 34 and the feeding wheel 32. The carbon-glass hybrid woven cloth 31 extends through the intervals between adjacent guide wheels 33 along the line. The pair of guide wheels 33 distributed above and below are connected through the bracket B33. 1 is fixed to the rotating barrel 12. The coating device 35 includes four sets of rotatably mounted coating wheels 352. The spraying device 34 includes a feed pipe A342 and a feed pipe B344. The storage box 341 and the feed pump 343 are connected via the feed pipe A342, and the feed pump 343 and the nozzle 345 are connected via the feed pipe B344. The storage box 341 stores light-curable resin. The coating device 35 consists of a coating platform 351, four sets of coating wheels 352, a spring B353, and a fixing column A354. The coating platform 351 is a curved plate structure with lower protrusions A355 on both sides. The four sets of coating wheels 352 are rotatably mounted on the coating platform 351. The bottom of the spring B353 is fixed to the rotating barrel 12 via a fixing column A354, and the top of the spring B353 is fixedly connected to the bottom of the coating platform 351.
[0039] The internal controller 41 can control the opening and closing of the feed pump 343, thereby transporting the light-curing resin in the storage box 341 to the feed pump 343 through the feed pipe A 342. After the feed pump 343 is pressurized, it is transported to the nozzle 345 through the feed pipe B 344. The nozzle 345 sprays the light-curing resin on the upper surface of the carbon-glass hybrid woven fabric 31, and is used in the coating device 35 to coat the carbon-glass hybrid woven fabric 31 on the large deformation part 51.
[0040] The jacking and curing device 36 consists of a jacking platform 361, multiple groups of top blocks A362, multiple ultraviolet curing lamps 363 and a pair of jacks A364. The jacking platform 361 is an arc-shaped plate structure. The upper end of the jacking platform 361 has multiple groups of top blocks A362 distributed in a matrix on the arc surface. The lower end of the jacking platform 361 is connected to a pair of jacks A364. Multiple groups of ultraviolet curing lamps 363 are distributed at intervals in the gaps between the multiple groups of top blocks A362 distributed in the matrix. The bottom of the pair of jacks A364 is fixed on the rotating barrel 12. The anti-support device 37 is located on the opposite side of the jacking and curing device 36. The two ends of the rotating barrel 12 are respectively equipped with a front camera 39 for locating the large deformation part 51 and a rear camera 310 for checking the repair effect of the large deformation part 51. The cutting device 38 is provided with an electric slide rail 382, and a cutting knife 383 for cutting the carbon-glass mixed woven fabric 31 is installed in the electric slide rail 382. The cutting device 38 and the coating device 35 are connected. A lower protrusion A355 is provided on the side of the coating platform 351 close to the jacking and curing device 36. A lower protrusion B386 is provided on the side of the cutting platform 381 close to the jacking and curing device 36. The lower protrusion B386 and the jacking platform 361 and the jacking and curing device 36 are provided with upper protrusions 365 on both sides. A pair of upper protrusions 365 distributed on both sides are respectively engaged with the lower protrusion A355 and the lower protrusion B386. The cutting device 38 includes a cutting platform 381, a spring C384 and a fixed column B385. The cutting platform 381 is an arc-shaped plate structure. The electric slide rail 382 is installed on the upper surface of the cutting platform 381. The cutting knife 383 is installed on the electric slide rail 382. The cutting knife 383 can slide along the arc direction following the electric slide rail 382. The bottom of the spring C384 is fixed to the rotating barrel 12 through the fixed column B385, and the top of the spring C384 is fixedly connected to the bottom of the cutting platform 381.
[0041] By setting up the interlocking connection between the upper protrusion 365 and the lower protrusion A355 and the lower protrusion B386, the synchronous linkage between the jacking and curing device 36, the cutting device 38 and the coating device 35 is realized. By utilizing the cooperation of the spring B353 and the spring C384, the elastic installation of the cutting device 38 and the coating device 35 is realized. Then, under the drive of the jack A364, the jacking and curing device 36, the cutting device 38 and the coating device 35 maintain synchronous rising or falling movement.
[0042] The control system 4 includes an internal controller 41, an external controller 42, a power supply 43 and a wire 44. The internal controller 41 is fixed in the rotating barrel 12. The internal controller 41 is electrically connected to the external controller 42. The motor A13, motor B323, feed pump 343, UV curing lamp 363, jack A364, electric slide 382, front camera 39 and rear camera 310 are all electrically connected to the control system 4 through the wire 44.
[0043] The control system 4 is used for power supply and operation control of the whole device.
[0044] The counter-support device 37 is composed of a counter-support platform 371, a top block B 372, and a jack B 373. The counter-support platform 371 is an arc-shaped plate structure. A plurality of top blocks B 372 are evenly distributed on the upper end arc surface of the counter-support platform 371. The bottom of a pair of jacks B 373 symmetrically distributed is fixed on the outer arc wall of the rotating barrel 12. The top of the jack B 373 is fixedly connected with the bottom of the counter-support platform 371.
[0045] The counter-support device 37 is used to provide a counter-support force for the jacking and curing device 36.
[0046] The actual repair process is as follows:
[0047] S1: The outer controller 42 transmits a signal to the inner controller 41 to start the motor B 323, and the carbon-glass mixed woven cloth 31 is pulled out from the feeding wheel 32, sequentially passes through the two guide wheels 33, the spraying device 34, the coating device 35, the jacking and curing device 36, and the cutting device 38 as shown, and then the motor B 323 is turned off. Figure 5
[0048] S2: The contraction guide wheel A 21 and the guide wheel B 22 are retracted, and after the whole device is sent into the pipeline 5 from the maintenance opening, the guide wheel A 21 and the guide wheel B 22 are naturally opened, and the whole roller system 1 is supported at the center of the pipeline 5. The outer controller 42 transmits a signal to the inner controller 41 to start the front camera 39, and the whole device is pulled in the pipeline 5 by using the traction rope 23, and the situation in the pipeline 5 is observed in real time by using the outer controller 42.
[0049] S3: After the front camera 39 observes the large deformation part 51, the traction is stopped, and the outer controller 42 starts the motor A 13, which can drive the rotating barrel 12 to rotate until the repair system 3 is aligned with the large deformation part 51 through the gear 15.
[0050] S4: The outer controller 42 transmits a signal to the inner controller 41 to start the motor B 323 and the feeding pump 343. The feeding wheel 32 transmits the carbon-glass mixed woven cloth 31 backward, and the nozzle 345 sprays the light-curing resin on the upper surface of the carbon-glass mixed woven cloth 31. After the carbon-glass mixed woven cloth 31 on the jacking and curing device 36 is completely sprayed with the light-curing resin, the motor B 323 and the feeding pump 343 are turned off. The whole device is pulled in the pipeline 5 by using the traction rope 23, so that the jacking and curing device 36 reaches the large deformation part 51.
[0051] S5: The external controller 42 transmits a signal to the internal controller 41 to activate jacks A364 and B373, causing the jacking platform 361 and the counter-support platform 371 to rise simultaneously. Because the protrusion 365 on the jacking platform 361 engages with the protrusion A355 on the coating platform 351, the coating platform 351 rises together under the elastic force of spring B353. Similarly, the cutting platform 381 rises together under the elastic force of spring C384. The jacks A364 and B373 lift the jacking platform 361, so that the carbon-glass hybrid woven fabric 31 is pressed against the large deformation part 51 under the action of the lifting block A362. Driven by the pressure, the large deformation part 51 is depressed and restored. The jacks A364 and B373 are closed.
[0052] S6: The external controller 42 transmits a signal to the internal controller 41 to activate the UV curing lamp 363. Under the UV light, the light-curing resin on the carbon-glass hybrid woven fabric 31 is cured, forming a local reinforcement body on the inner wall of the large deformation area 51 of the pipe 5. After the strength of the reinforcement body reaches the required level, the UV curing lamp 363 is turned off.
[0053] S7: The external controller 42 transmits a signal to the internal controller 41 to activate jacks A 364 and B 373, causing the lifting platform 361 and the counter-support platform 371 to descend simultaneously, along with the coating platform 351 and the cutting platform 381. The entire device is then pulled within the pipeline 5 using the traction rope 23, allowing the cutting platform 381 to pass over the local reinforcement. The external controller 42 transmits a signal to the internal controller 41 to activate the electric slide 382, causing the cutting blade 383 to slide along the electric slide 382 in an arc direction, cutting the carbon-glass blended woven fabric 31.
[0054] S8: The external controller 42 transmits a signal to the internal controller 41 to activate the rear camera 310, and the entire device is pulled by the traction rope 23 to move within the pipe 5. The external controller 42 is used to observe the repaired state of the major deformed portion 51 of the pipe 5 in real time.
[0055] S9: Repeat the above steps until the entire pipeline 5 is repaired.
[0056] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A light-curing repair device for local large deformation of municipal pipelines, comprising a repair device, characterized by: The repair device comprises: A drum system (1), comprising a fixed drum (11) having a built-in motor A (13) and a rotating drum (12) rotatably mounted on the fixed drum (11); A guide wheel system (2), a pair of guide wheel systems (2) distributed on the left and right, installed at both ends of the roller system (1), and a roller (217) that fits the inner wall of the pipe is provided on the guide wheel system (2); A repair system (3) is provided, wherein the repair system (3) is composed of a carbon-glass hybrid woven cloth (31), a feeding wheel (32), a guide wheel (33), a spraying device (34), a coating device (35), a lifting and curing device (36), a counter-support device (37), a cutting device (38), a front camera (39) and a rear camera (310), wherein the feeding wheel (32) is rotatably mounted in a groove on the right side of the rotating barrel (12), the carbon-glass hybrid woven cloth (31) is wound on the feeding wheel (32) in a roll, and the spraying device (34) includes a feeding pump (343), a storage box (341) and a spraying device (35). The feeding pump (343) is connected to the material storage box (341) and the nozzle (345), and the nozzle (345) is directly opposite to the upper end surface of the extended carbon-glass hybrid woven cloth (31). A pair of guide wheels (33) spaced apart from each other are provided between the spraying device (34) and the feeding wheel (32). The carbon-glass hybrid woven cloth (31) extends through the intervals between adjacent guide wheels (33) along the line. The pair of guide wheels (33) spaced apart from each other are fixed to the rotating barrel (12) through the bracket B (331). The coating device (35) includes four sets of rotatably mounted coating wheels (352). The lifting and curing device (36) is composed of a lifting platform (361), multiple groups of top blocks A (362), multiple ultraviolet curing lamps (363) and a pair of jacks A (364). The lifting platform (361) is an arc-shaped plate structure. The upper end of the lifting platform (361) is provided with multiple groups of top blocks A (362) distributed in a matrix on the arc surface. The lower end of the lifting platform (361) is connected to a pair of jacks A (364). Multiple groups of ultraviolet curing lamps (363) are distributed in the gaps between the multiple groups of top blocks A (362) distributed in the matrix. The bottoms of the pair of jacks A (364) are fixed on the On the rotating barrel (12), the counter-support device (37) is located on the opposite side of the jacking and curing device (36), and a front camera (39) for locating the large deformation part (51) and a rear camera (310) for checking the repair effect of the large deformation part (51) are respectively installed at both ends of the rotating barrel (12). The cutting device (38) is provided with an electric slide rail (382), and a cutting knife (383) for cutting the carbon-glass hybrid woven fabric (31) is installed in the electric slide rail (382). The two ends of the jacking platform (361) are respectively connected to the cutting device (38) and the coating device (35); A control system (4), the control system (4) comprising an internal controller (41), an external controller (42), a power supply (43) and a wire (44), wherein the internal controller (41) is fixed in the rotating barrel (12), the internal controller (41) is electrically connected to the external controller (42), and the motor A (13), the motor B (323), the feed pump (343), the UV curing lamp (363), the jack A (364), the electric slide rail (382), the front camera (39) and the rear camera (310) are all electrically connected to the control system (4) via the wire (44).
2. The light-curing repair device for local large deformation of municipal pipelines according to claim 1 is characterized by: A bracket A (322) is provided in the groove on the right side of the rotating barrel (12). A rotating shaft (321) driven by a motor B (323) is rotatably mounted on the bracket A (322). The feeding wheel (32) is fixedly sleeved on the rotating shaft (321). Two helical gears (324) are provided between the motor B (323) and the rotating shaft (321). The two helical gears (324) are perpendicular to each other and meshingly connected. The two helical gears (324) are fixedly sleeved on the output shaft of the motor B (323) and the rotating shaft (321), respectively.
3. The light-curing repair device for local large deformation of municipal pipelines according to claim 2 is characterized by: The drum system (1) comprises a bearing A (14), a gear (15), and a bearing B (16). The fixed barrel (11) and the rotating barrel (12) are slidably and rotatably sleeved via the bearing A (14), and an external gear meshing with the gear (15) is provided at the end of the rotating barrel (12). The motor A (13) is fixedly installed in the fixed barrel (11), and the output shaft of the motor A (13) is fixedly sleeved with the gear (15).
4. The light-curing repair device for local large deformation of municipal pipelines according to claim 3 is characterized by: The guide wheel system (2) is composed of a guide wheel A (21), a guide wheel B (22) and two traction ropes (23) of the same structure. The guide wheel A (21) is fixedly connected to the fixed barrel (11), and the guide wheel B (22) is rotatably connected to the rotating barrel (12) through a bearing B (16). The guide wheel A (21) and the guide wheel B (22) are installed in the pipeline (5). The two traction ropes (23) are respectively connected to the top ends of the guide wheel A (21) and the guide wheel B (22). The outer ends of the two traction ropes (23) are externally connected to the traction device.
5. The light-curing repair device for local large deformation of municipal pipelines according to claim 4 is characterized by: The guide wheel A (21) and the guide wheel B (22) have the same structure and are respectively composed of a chassis (211), a slide bar (212), a spring A (213), a slider (214), a support rod (215), a connecting rod (216) and a roller (217). The slide bar (212) is a hollow tubular structure. The slide bar (212) is fixedly connected to the chassis (211). The chassis (211) on the guide wheel A (21) and the guide wheel B (22) are respectively fixed on the fixed barrel (11) and the rotating barrel (12). The spring A (213) and the slider (214) are sleeved on the outside of the slide bar (212). On the side, one end of the spring A (213) is fixedly connected to the top of the slide bar (212), and the other end of the spring A (213) is fixedly connected to the slider (214). Under the expansion and contraction action of the spring A (213), the slider (214) can slide axially along the slide bar (212). Three groups of support rods (215) are rotatably installed on the chassis (211), and the other ends of the support rods (215) are installed with rollers (217); the middle section of the support rods (215) is rotatably installed with a pair of connecting rods (216) distributed front and back, and the other ends of the connecting rods (216) are hinged to the slider (214).
6. The light-curing repair device for local large deformation of municipal pipelines according to claim 5, characterized in that: The spraying device (34) includes a feed pipe A (342) and a feed pipe B (344). The storage box (341) is connected to the feed pump (343) via the feed pipe A (342), and the feed pump (343) is connected to the nozzle (345) via the feed pipe B (344). The storage box (341) stores light-curing resin.
7. The light-curing repair device for local large deformation of municipal pipelines according to claim 6, characterized in that: The coating device (35) is composed of a coating platform (351), four groups of coating wheels (352), a spring B (353) and a fixed column A (354). The coating platform (351) is an arc-shaped plate structure. Lower protrusions A (355) are provided on both sides of the coating platform (351). The four groups of coating wheels (352) are rotatably mounted on the coating platform (351). The bottom of the spring B (353) is fixed to the rotating barrel (12) through the fixed column A (354). The top of the spring B (353) is fixedly connected to the bottom of the coating platform (351).
8. The light-curing repair device for local large deformation of municipal pipelines according to claim 7, characterized in that: The coating platform (351) is provided with a lower protrusion A (355) on one side close to the lifting and curing device (36), and the cutting platform (381) is provided with a lower protrusion B (386) on one side close to the lifting and curing device (36). Upper protrusions (365) are provided on both sides of the lifting and curing device (36), and a pair of upper protrusions (365) distributed on both sides are respectively engaged with the lower protrusion A (355) and the lower protrusion B (386).
9. The light-curing repair device for local large deformation of municipal pipelines according to claim 8, characterized in that: The counter-support device (37) is composed of a counter-support platform (371), a top block B (372), and a jack B (373). The counter-support platform (371) is an arc-shaped plate structure. Multiple groups of the top blocks B (372) are evenly distributed on the upper arc surface of the counter-support platform (371). The bottoms of a pair of symmetrically distributed jacks B (373) are fixed on the arc outer wall of the rotating barrel (12). The tops of the jacks B (373) are fixedly connected to the bottom of the counter-support platform (371).
10. The light-curing repair device for local large deformation of municipal pipelines according to claim 9, characterized in that: The cutting device (38) comprises a cutting platform (381), a spring C (384) and a fixed column B (385). The cutting platform (381) is an arc-shaped plate structure. The electric slide rail (382) is mounted on the upper surface of the cutting platform (381). The cutting knife (383) is mounted on the electric slide rail (382). The cutting knife (383) can slide along the arc direction following the electric slide rail (382). The bottom of the spring C (384) is fixed to the rotating barrel (12) through the fixed column B (385). The top of the spring C (384) is fixedly connected to the bottom of the cutting platform (381).
Citation Information
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Photocuring lining pipeline repairing method
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