An automated grouting production line

Abstract

The invention discloses an automated grouting production line, comprising a drying room, wherein an output belt of the drying room extends under a transfer and stacking mechanism, the transfer and stacking mechanism stacks molds that are molded in the correct position on the output belt, and transports them to a translation loading and unloading mechanism, the translation loading and unloading mechanism is used for the transfer, loading and unloading of molds on the feeding and discharging stations of a rotary grouting mechanism, the rotary grouting mechanism rotates the station and grouts the mold, a transmission line is used for transporting the grouted mold to a mold opening mechanism, the mold opening mechanism is used for prying open the mold, a rotary mold opening mechanism clamps the pried open mold for rotational mold opening, a staggered mold closing mechanism performs staggered mold closing on the mold after mold opening, and a loading robot clamps the staggered mold closing mold to the input belt of the drying room; the production line can fully automatically produce various ceramic products through a grouting molding method, adopts a parallel double-circulation structure, and greatly improves production efficiency while reducing labor costs.

Description

Technical Field

[0001] The invention relates to the technical field of grouting molding equipment, and in particular to an automatic grouting production line. Background Art

[0002] Ceramics are products made of clay and various natural minerals as the main raw materials. They have the characteristics of high melting point, high hardness, high wear resistance and oxidation resistance. They are widely used in production and life, and have irreplaceable roles and broad market prospects. The production process of ceramics generally includes mud preparation, green body molding, glazing and drying, high-temperature firing and other processes. It is a typical labor-intensive industry that consumes a lot of human resources, especially the green body molding process. The green body molding method can usually be divided into three categories: plastic method, pressing method and grouting method. Among them, the grouting method has been favored by countless ceramic manufacturers for its low cost, easy operation and strong applicability. The molding process is to inject the prepared mud into the gypsum mold, and use the water absorption characteristics of the gypsum mold to gradually absorb the moisture in the mud into the mold wall, so that the mud is evenly arranged into a thick mud layer along the shape of the inner mold of the mold. When the thick mud layer reaches the expected thickness, the excess mud can be poured out to obtain the formed green body. The principle of this process is simple, but the integration process is very complicated. The grouting molding production lines currently on the market are unable to complete fully automated production of this process. They still rely on manual assistance in the stages of transfer, loading and unloading molds, and opening molds. A new type of production line is needed to improve its degree of automation. Summary of the invention

[0003] To solve the above problems, the present invention proposes an automated grouting production line, including a drying room, wherein the output belt of the drying room extends under the transfer and stacking mechanism, the transfer and stacking mechanism stacks the molds with the molds in the correct position on the output belt, and transports them to the translation loading and unloading mechanism, the translation loading and unloading mechanism is used for the transfer and loading and unloading of the molds on the feeding and discharging stations of the rotary grouting mechanism, the rotary grouting mechanism rotates the station and grouts the mold, the transmission line is used for transporting the grouted mold to the mold opening mechanism, the mold opening mechanism is used for prying open the mold, the rotary mold opening mechanism clamps the pried open mold for rotational mold opening, the staggered mold closing mechanism performs staggered mold closing on the mold after mold opening, and the loading robot clamps the staggered mold closing mold to the input belt of the drying room.

[0004] Furthermore, the transfer and stacking mechanism includes a gantry, and the top frame of the gantry is provided with a translation device A, which drives and connects to the clamping device A, and the clamping device A is slidably connected to the top frame. A lifting and conveying platform device is built into the column on one side of the gantry, and the output end of the lifting and conveying platform device cooperates with the input end of the translation loading and unloading mechanism, and the output belt of the drying room extends into the space between the two column frames of the column on the other side of the gantry.

[0005] Furthermore, the translational loading and unloading mechanism includes a carrier, on which a conveying device and a cam lifting device are installed. The cam lifting device drives the lifting frame to rise and fall, and the lifting frame is slidably connected to the support arm in the transfer device. The support arm cooperates with the work station of the rotary grouting mechanism, and the conveyor belt in the conveying device is located between the two support arms.

[0006] Furthermore, the rotary grouting mechanism includes a base frame with a built-in rotating device. The output end of the rotating device is connected to the bottom plate of the rotating frame. A plurality of pressure-maintaining devices are arranged around the bottom surface of the top plate of the rotating frame. The liftable pressure plate in the pressure-maintaining device corresponds to the tooling seat below. The tooling seat is arranged on the top surface of the bottom plate of the rotating frame. A grouting device is arranged at the center of the rotating frame, and the discharge pipe of the grouting device is connected to the bottom of the tooling seat.

[0007] Furthermore, the mold opening mechanism includes a frame, the vertical rails on the two columns of the frame are slidably connected to the driving blocks on both sides of the conveying device, the frame has a built-in lifting device, the lifting device drives the conveying device to slide along the vertical rails, the conveyor belt in the conveying device has the mold stacked on the belt surface, the mold closing grooves of the upper and lower molds of the mold cooperate with the prying device, and the prying device is installed in the frame and located above the conveying device.

[0008] Furthermore, the rotary mold opening mechanism includes a support, a cam divider is installed on the top surface of the support, the output shaft of the cam divider is connected to the bottom center of the turntable, and several sets of mutually cooperating clamping devices B and flipping devices are installed on the edge of the turntable. When the suction cup in the flipping device is flipped to the adsorption surface facing downward, the suction cup is located between the two clamping arms in the clamping device B. When the suction cup in the flipping device is flipped to the adsorption surface facing upward, the suction cup is located on one side of the clamping device B.

[0009] Furthermore, the offset mold clamping mechanism includes a frame seat, and a lifting and dislocating device is provided on the top surface of the frame seat. The top plate of the lifting and dislocating device cooperates with the clamping part in the rotating mold opening mechanism, and the top plate is dislocated by translation. The top plate is located between two conveying arm devices, and the conveying arm devices are installed on the top surface of the frame seat. When the lifting and dislocating device moves to the upper dead point, the top surface of the top plate is higher than the lifting and dislocating device. When the lifting and dislocating device moves to the lower dead point, the mold can descend with the top plate to contact the top surface of the conveying arm device.

[0010] Furthermore, the loading robot includes a track frame, which is installed on the top of the offset mold clamping mechanism. The track frame is provided with a translation device B, which drives and connects to a clamping device C, and the clamping device C is slidably connected to the track frame.

[0011] Furthermore, the production line is a parallel double-circulation structure. The transfer and stacking mechanism stacks the molds on the two drying room output belts and transports them to the translation loading and unloading mechanisms on both sides; the loading robot clamps the molds on the staggered clamping mechanisms on both sides to the two input belts of the drying room.

[0012] Furthermore, the translational loading and unloading mechanism used for unloading at the discharging station is connected to the mold opening mechanism via two transmission lines.

[0013] The beneficial effects of the present invention are as follows:

[0014] The present invention can fully automatically produce various ceramic products through the grouting molding method. It adopts a parallel double-circulation structure. The displaced and dried molds can be corrected and stacked by the transfer and stacking mechanism, and then transported to the translation loading and unloading mechanism of the feeding station. The translation loading and unloading mechanism transfers and loads the molds to the rotating grouting mechanism for grouting. The molds after grouting are unloaded and transferred to the transmission line by the translation loading and unloading mechanism of the discharging station. The transmission line transfers the stacked molds to the mold opening mechanism to open the molds one by one. The molds after prying are clamped by the rotating mold opening mechanism and then opened. After the blank is taken out, the mold is rotated to the displaced mold closing mechanism for dislocation and closing, and is clamped by the loading manipulator and placed on the input belt of the drying room. The production line integrates the grouting molding process, breaks through the automation bottlenecks in the stages of transportation, loading and unloading, and opening and opening, and greatly improves production efficiency while reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the top view structure of the present invention;

[0016] Figure 2 It is a perspective structural schematic diagram of the transfer and stacking mechanism in the present invention;

[0017] Figure 3 It is a structural schematic diagram of the lifting and conveying table device in the transfer and stacking mechanism;

[0018] Figure 4 It is a perspective structural schematic diagram of the translation loading and unloading mechanism in the present invention;

[0019] Figure 5 It is a schematic diagram of the installation of various components in the translation loading and unloading mechanism;

[0020] Figure 6 It is a perspective structural schematic diagram of the rotary grouting mechanism in the present invention;

[0021] Figure 7 It is a front view structural cross-sectional schematic diagram of a rotary grouting mechanism;

[0022] Figure 8 It is a front view structural cross-sectional schematic diagram of the mold opening mechanism in the present invention;

[0023] Fig. 9 It is a front view structural schematic diagram of the mold prying device in the mold opening mechanism;

[0024] Fig.10 It is a schematic diagram of the oblique structure of the rotary mold opening mechanism in the present invention;

[0025] Fig.11It is a schematic diagram of the bottom structure of the turntable in the rotary mold opening mechanism;

[0026] Fig.12 It is a front view structural schematic diagram of the offset mold clamping mechanism in the present invention;

[0027] Fig.13 It is a schematic diagram of the oblique structure of the lifting and dislocation device in the dislocation clamping mechanism;

[0028] Fig.14 It is a front view structural schematic diagram of the feeding robot in the present invention.

[0029] The reference numerals are as follows: 1. drying room; 2. transfer and stacking mechanism; 201. gantry; 202. translation device A; 203. clamping device A; 204. lifting and conveying platform device; 3. mold; 4. translation loading and unloading mechanism; 401. carrier; 402. conveying device; 403. cam lifting device; 404. lifting frame; 405. transfer device; 5. rotary grouting mechanism; 501. base frame; 502. rotating device; 503. rotating frame; 504. pressure holding device; 505. grouting device; 6. Transmission line; 7. mold opening mechanism; 701. frame; 702. conveying device; 703. lifting device; 704. mold prying device; 8. rotary mold opening mechanism; 801. support; 802. cam divider; 803. turntable; 804. clamping device B; 805. flipping device; 9. offset mold closing mechanism; 901. frame seat; 902. lifting and offset device; 903. conveying arm device; 10. feeding robot; 1001. track frame; 1002. translation device B; 1003. clamping device C. DETAILED DESCRIPTION

[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] The present invention will be further described below in conjunction with the accompanying drawings:

[0033] like Figure 1 As shown, an automated grouting production line includes a drying room 1, which has two parallel drying lines. The output belts of the two drying lines extend under the transfer and stacking mechanism 2. At this time, the misplaced mold 3 is stopped by the blocking rod on the output belt and the mold is aligned. The transfer and stacking mechanism 2 stacks the mold 3 after the mold is aligned and transports it to the translation loading and unloading mechanisms 4 on both sides. The translation loading and unloading mechanisms 4 on both sides are connected to the feeding station of the rotary grouting mechanism 5, which is used to transfer and load the mold 3 to the feeding station. The rotary grouting mechanism 5 performs grouting on the mold 3 on the station. The mold 3 rotates from the feeding station to the discharging station during the grouting process. The two transmission lines 6 transport the grouting-injected mold 3 to the mold opening mechanism 7 in a head-to-tail manner. The mold opening mechanism 7 pries open the stacked molds 3 one by one, and the rotating mold opening mechanism 8 clamps the pried open molds 3 for mold opening. After the blank in the mold 3 is taken out, the mold 3 is rotated to the offset mold clamping mechanism 9 for offset mold clamping. The loading robot 10 clamps the mold 3 after the offset mold clamping on both sides to the two input belts of the drying room 1. The mold 3 is dehydrated and dried in the drying room 1 and then conveyed to the output belt for the next cycle.

[0034] like Figures 2 to 3 As shown, the transfer and stacking mechanism 2 includes a gantry 201, and the top frame of the gantry 201 is provided with a translation device A202, the translation motor in the translation device A202 is installed on the crossbeam at one end of the top frame, the sprocket at the output end of the translation motor is connected to the sprocket seat through a drag chain, the sprocket seat is installed on the crossbeam at the other end of the top frame, and the chain on one side of the drag chain is connected to the cross bar in the clamping device A203, the cross bar is slidably connected to the top frame, the middle part of the cross bar is connected to the cylinder body of the lifting cylinder, the output end of the lifting cylinder is connected to the two-way push rod cylinder body, the push rod ends on both sides of the two-way push rod are connected to the clamping arm, the clamping arm is used to clamp the mold 3, and two sets of the above-mentioned clamping and translation components are arranged in parallel on the top frame, and each set of components is responsible for the clamping operation on a drying line.

[0035] In this embodiment, the two output belts of the drying room 1 extend into the two column frames of the column on one side of the gantry 201, and two sets of lifting and conveying platform devices 204 (each corresponding to a set of components) are arranged side by side in the column on the other side of the gantry 201. The lifting motor in the lifting and conveying platform device 204 is installed at the bottom of the column frame of the column, and the sprocket at the output end of the lifting motor is connected to the sprocket of the transmission shaft through a chain ring. The transmission shaft is rotatably connected to the bottom of the column frame, and the sprocket at the end of the transmission shaft is connected to the sprocket seat at the top of the column frame through a drag chain. The chain on one side of the drag chain is connected to the side plate of the conveyor belt support, and the sliders on both sides of the side plate are slidably connected to the vertical guide rails on the column. The two conveyor belts correspond to the input ends of the translation loading and unloading mechanism 4 on one side respectively.

[0036] like Figures 4 to 5 As shown, the translation loading and unloading mechanism 4 includes a carrier 401, on which a conveying device 402 and a cam lifting device 403 are installed, the lifting motor in the cam lifting device 403 is installed on the carrier 401, the gear at the output end of the lifting motor is meshed with the gear at the end of the camshaft, the camshaft is rotationally connected to the carrier 401, the cam of the camshaft shaft body is in contact with the bottom of the lifting frame 404, the two sides of the lifting frame 404 are connected to the carrier 401 through vertical telescopic rods, the transfer rails on both sides of the lifting frame 404 are slidably connected to the supporting arms in the transfer device 405, the cylinder body in the transfer device 405 is installed on the base plate of the lifting frame 404, the output end of the cylinder is connected to the translation plate, and the two sides of the translation plate are connected to the supporting arms, the conveyor belt in the conveying device 402 is located between the two supporting arms, and when the camshaft rotates, the supporting arm can be lifted up together with the lifting frame 404, at this time the output end of the cylinder is pushed out, the supporting arm can slide along the transfer rail and extend into the working station of the rotary grouting mechanism 5.

[0037] like Figure 6 to Figure 7 As shown, the rotary grouting mechanism 5 includes a base frame 501, the base frame 501 has a built-in rotating device 502, the ring seat of the rotating device 502 is installed at the center of the base frame 501, the driving motor is installed at the bottom of the ring seat, the output end gear of the driving motor is meshed with the inner ring gear of the rotating ring, the rotating ring is connected to the bottom plate of the rotating frame, and the bottom surface of the top plate of the rotating frame 503 is surrounded by a plurality of pressure-maintaining devices 504, the cylinder body of the pressure-maintaining cylinder in the pressure-maintaining device 504 is connected to the top plate, and the end of the piston rod of the pressure-maintaining cylinder is connected to the pressure plate. A balancing valve is provided at the center of the pressure plate, and a positioning plate is provided on the piston rod body, which cooperates with the position sensor. The pressure plate corresponds to the tooling seat below, and the tooling seat is arranged on the top surface of the bottom plate of the rotating frame 503. A grouting device 505 is provided at the center of the rotating frame 503. A discharge valve is provided at the bottom ring of the slurry storage tank of the grouting device 505. The discharge valve is connected to the inlet end of the discharge pipe, and the outlet end of the discharge pipe is connected to the bottom through hole of the tooling seat through a three-way valve. A swivel joint is provided at the bottom center of the slurry storage tank, and the swivel joint is connected to the feed pipe.

[0038] like Figures 8 to 9As shown, the mold opening mechanism 7 includes a frame 701, and the vertical rails on the two columns of the frame 701 are slidably connected to the driving blocks on both sides of the conveyor belt support in the conveying device 702. The frame 701 has a built-in lifting device 703, and the lifting motor in the lifting device 703 is installed at the bottom of the frame 701. The output end gear of the lifting motor is meshed with the gear of the transmission shaft, and the transmission shaft is rotatably connected to the bottom of the frame. The sprockets at both ends of the transmission shaft are connected to the upper sprocket seat through a drag chain, and the sprocket seat is installed on the frame. The chain on one side of the drag chain is connected to the driving block. The lifting device 703 drives the conveying device 702 to slide along the vertical rails, and the conveyor belt surface in the conveying device 702 is stacked with the mold 3, and the mold closing grooves of the upper and lower molds of the mold 3 cooperate with the prying device 704, and the prying device 704 is located above the conveying device 702.

[0039] In this embodiment, the prying mold device 704 includes a horizontal push cylinder, the cylinder body of the horizontal push cylinder is installed on the upper horizontal beam of the frame 701, the output end of the horizontal push cylinder is connected to the sliding plate, the bottom surfaces of both sides of the sliding plate are connected to the sliding blocks, the sliding blocks are slidably connected to the sliding rails, and the sliding rails are installed on the longitudinal beams of the frame 701 (the horizontal beams are connected between the two longitudinal beams), the middle part of the bottom surface of the sliding plate is connected to the cylinder body of the vertical push cylinder, and the output end of the vertical push cylinder is provided with a rubber head top block, the rubber head top block is in contact with the tail end of the pry bar, the front end of the pry bar is hinged to the hinge seat at the bottom end of the support rod, the top end of the support rod is connected to the front end of the sliding plate, and the rod body of the pry bar is connected to the bottom surface of the sliding plate through a spring.

[0040] like Figure 10 to Figure 11 As shown, the rotary mold opening mechanism 8 includes a support 801, a cam divider 802 is installed on the top surface of the support 801, the output shaft of the cam divider 802 is connected to the bottom center of the turntable 803, the cam divider 802 can drive the turntable 803 to rotate in steps, and four sets of mutually cooperating clamping devices B804 and flipping devices 805 are evenly distributed on the edge of the turntable 803, wherein the clamping arm guide rail of the clamping device B804 is installed at the bottom of the edge of the turntable 803, the clamping arm guide rail is slidably connected to the two clamping arms, the ends of the two clamping arms are connected to the output ends on both sides of the bidirectional pusher, and the bidirectional pusher cylinder is installed at the bottom of the turntable 803; the flipping mechanism includes a flipping motor, the flipping motor is installed on the top of the edge of the turntable 803 through a mounting seat, the output end of the flipping motor is connected to one end of the flipping shaft, the body of the flipping shaft is rotatably connected to the mounting seat, the other end of the flipping shaft is connected to the flip arm, the end of the flip arm is connected to the pusher cylinder, the output end of the pusher is connected to the mounting plate, and the mounting plate is connected to two suction cups. When the suction cup in the flipping device 805 is flipped to the adsorption surface facing downward, the suction cup is located between the two clamping arms in the clamping device B804. When the suction cup in the flipping device 805 is flipped to the adsorption surface facing upward, the suction cup is located on one side of the clamping device B804.

[0041] like Figure 12 to Figure 13As shown, the offset mold closing mechanism 9 includes a frame seat 901, and a lifting and dislocation device 902 is provided on the top surface of the frame seat 901. The cylinder body of the lifting cylinder in the lifting and dislocation device 902 is installed on the top crossbeam of the frame seat 901, and the output end of the lifting cylinder is connected to the bottom surface of the cylinder body of the offset cylinder. The output end of the offset cylinder is connected to the drag block at the bottom of the top plate. The slider on the bottom surface of the top plate is slidably connected to the top surface of the cylinder body of the offset cylinder. The top plate can cooperate with the clamping device B804 in the rotary mold opening mechanism 8, and the lower mold of the mold 3 after mold opening is dislocated by means of translation of the top plate, and then the upper mold is covered by the flipping device 805 to perform offset mold closing. The top plate is located between two conveying arm devices 903, and the conveying arm device 903 is installed on the top surface of the frame seat 901. When the lifting and dislocation device 902 moves to the upper dead point, the top surface of the top plate is higher than the lifting and dislocation device 902. When the lifting and dislocation device 902 moves to the lower dead point, the mold 3 after the dislocation mold can be lowered with the top plate to contact the top surface of the conveying arm device 903.

[0042] like Fig.14 As shown, the loading robot 10 includes a track frame 1001, and both ends of the track frame 1001 are respectively installed on the top of the frame seats 901 on both sides. The track frame 1001 is provided with two sets of translation devices B1002 (corresponding to two drying room 1 input belts), and each set of translation devices B1002 is driven and connected to a set of clamping devices C1003, and the clamping devices C1003 are slidably connected to the track frame 1001. The clamping devices C1003 are used to clamp the mold 3 to the input belt of the drying room 1. The structural principles of the translation devices B1002 and the clamping devices C1003 are similar to those of the translation devices A202 and the clamping devices A203, respectively.

[0043] The working principle of the present invention is as follows:

[0044] After the misaligned mold 3 is dried in the drying room 1, it is conveyed to the bottom of the transfer and stacking mechanism 2 along the output belt. At this time, the misaligned mold 3 is stopped by the stop rod on the output belt and aligned. After the clamping device A203 is lowered to clamp the mold 3, it is translated to the top of the lifting and conveying platform device 204 by the translation device A202. The clamping device A203 puts the mold 3 on the conveyor belt of the lifting and conveying platform device 204. The conveyor belt is driven by the lifting motor to drop the height of one mold 3, waiting for the clamping device A203 to stack the next mold 3. When all the molds 3 are stacked, the conveyor belt conveys the mold 3 to the translation loading and unloading mechanism 4 on this side. The translation loading and unloading mechanism 4 conveys the mold 3 to the feeding station of the rotary grouting mechanism 5, and then the cam lifting device 403 is started to lift the lifting frame 404, and the mold 3 is lifted off the conveying device 402 belt together with the supporting arm. , start the cylinder in the transfer device 405, drive the supporting arm to lift the mold 3 and send it to the tooling seat at the feeding station. At this time, the pressure plate in the pressure holding device 504 is lowered to press against the top of the mold 3, and the grouting device 505 injects grout into the mold 3 from the bottom of the tooling seat. During this process, the rotary device 502 drives the base frame 501 to rotate slowly. When the grouting is completed, the tooling seat carrying the mold 3 rotates from the feeding station to the discharging station. The translation loading and unloading mechanism 4 of the discharging station removes the grouted mold 3 from the tooling seat and transports it to the transmission line 6. The transmission line 6 transports the mold 3 to the conveying device 702 of the mold opening mechanism 7. The conveying device 702 moves the mold 3 to the prying end. Then the conveying device 702 goes up to the top mold 3. The mold notch and the prying head of the pry bar are directly opposite, and the horizontal push cylinder is started to push the sliding plate to slide to the left (refer to Figure 8The prying head of the pry bar is inserted into the mold closing groove of the mold 3, the vertical push cylinder is started, and the output end of the vertical push cylinder moves downward, pushing the pry bar to rotate around the hinge seat, and the pry bar pries open the upper mold of the mold 3. Then the output end of the vertical push cylinder moves upward, and the spring pulls the pry bar to reset, and the horizontal push cylinder drives the sliding plate to reset to the right side, and the clamping device B804 in the rotating mold opening mechanism 8 clamps the mold 3 after opening, and the lifting motor is started to make the conveying device 702 rise to the height of one mold 3, and the above process is repeated until all molds 3 are pried open. After the clamping device B804 clamps the mold 3, the cam divider 802 is started to step 90 degrees, so that the clamping end faces the staff, and then the suction cup in the flipping device 805 adsorbs the upper mold of the mold 3, and the flip motor is started to flip 180 degrees to open the mold. The staff takes out the blank in the mold 3. After taking the material, the turntable 803 rotates 90 degrees again, and the clamping device B804 is released to make the lower mold of the mold 3 fall onto the top plate of the lifting and dislocation device 902, and the dislocation cylinder is started to displace the lower mold horizontally for a distance. The upper mold is flipped by the flipping device 805 for offset mold closing. The mold 3 after offset mold closing is lowered to contact with the top surface of the conveying arm device 903. The conveying arm device 903 conveys the mold 3 to the bottom of the loading robot 10. The clamping device C1003 falls to clamp the mold 3. The clamping device C1003 is driven by the translation device B1002 to place the mold 3 on the input belt of the drying room 1. After dehydration and drying in the drying room 1, the mold 3 is conveyed to the output belt for the next cycle.

[0045] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An automated grouting production line, comprising a drying room (1), characterized in that: The output belt of the drying room (1) extends below the transfer and stacking mechanism (2). The transfer and stacking mechanism (2) stacks the molds (3) that are properly molded on the output belt and transports them to the translation loading and unloading mechanism (4). The translation loading and unloading mechanism (4) is used for the transfer and loading and unloading of the molds (3) on the feeding and discharging stations of the rotary grouting mechanism (5). The rotary grouting mechanism (5) rotates the stations and performs grouting on the molds (3). The rotary grouting mechanism (5) includes a base frame (501). The base frame (501) has a built-in rotating device (502). The output end of the rotating device (502) is connected to the bottom plate of the rotating frame (503). The bottom surface of the top plate of the rotating frame (503) is surrounded by a plurality of pressure-maintaining devices (504). The liftable pressing plate in the pressure-holding device (504) corresponds to the tooling seat below, the tooling seat is arranged on the top surface of the bottom plate of the rotating frame (503), a grouting device (505) is arranged in the center of the rotating frame (503), the discharge pipe of the grouting device (505) is connected to the bottom of the tooling seat, the transmission line (6) is used to transport the mold (3) after grouting to the mold opening mechanism (7), the mold opening mechanism (7) is used to pry open the mold (3), the rotary mold opening mechanism (8) clamps the pried open mold (3) for rotary mold opening, the staggered mold closing mechanism (9) performs staggered mold closing on the mold (3) after mold opening, and the loading robot (10) clamps the staggered mold closing mold (3) onto the input belt of the drying room (1).

2. An automated grouting production line according to claim 1, characterized in that: The transfer and stacking mechanism (2) comprises a gantry (201), the top frame of the gantry (201) is provided with a translation device A (202), the translation device A (202) is drivingly connected to a clamping device A (203), the clamping device A (203) is slidably connected to the top frame, a lifting and conveying platform device (204) is built into a column on one side of the gantry (201), the output end of the lifting and conveying platform device (204) cooperates with the input end of the translation loading and unloading mechanism (4), and the output belt of the drying room (1) extends into the space between the two column frames of the column on the other side of the gantry (201).

3. An automated grouting production line according to claim 1, characterized in that: The translation loading and unloading mechanism (4) comprises a carrier (401), on which a conveying device (402) and a cam lifting device (403) are installed, the cam lifting device (403) drives a lifting frame (404) to lift, the lifting frame (404) is slidably connected to a supporting arm in the transfer device (405), the supporting arm cooperates with the working station of the rotary grouting mechanism (5), and the conveyor belt in the conveying device (402) is located between the two supporting arms.

4. An automated grouting production line according to claim 1, characterized in that: The mold opening mechanism (7) comprises a frame (701), the vertical rails on the two uprights of the frame (701) are slidably connected to the driving blocks on both sides of the conveying device (702), the frame (701) has a built-in lifting device (703), the lifting device (703) drives the conveying device (702) to slide along the vertical rails, the conveyor belt in the conveying device (702) is stacked with the mold (3), the mold closing notches of the upper and lower molds of the mold (3) cooperate with the mold prying device (704), and the mold prying device (704) is installed in the frame (701) and located above the conveying device (702).

5. The automated grouting production line according to claim 1, characterized in that: The rotary mold opening mechanism (8) comprises a support (801), a cam divider (802) is installed on the top surface of the support (801), the output shaft of the cam divider (802) is connected to the bottom center of the turntable (803), and a plurality of sets of mutually cooperating clamping devices B (804) and flipping devices (805) are installed on the edge of the turntable (803); when the suction cup in the flipping device (805) flips to the suction surface facing downward, the suction cup is located between the two clamping arms in the clamping device B (804); when the suction cup in the flipping device (805) flips to the suction surface facing upward, the suction cup is located on one side of the clamping device B (804).

6. The automated grouting production line according to claim 1, characterized in that: The dislocation mold clamping mechanism (9) comprises a frame seat (901), and a lifting and dislocation device (902) is provided on the top surface of the frame seat (901). The top plate of the lifting and dislocation device (902) cooperates with the clamping member in the rotating mold opening mechanism (8), and the mold (3) is dislocated by means of translation of the top plate. The top plate is located between two conveying arm devices (903), and the conveying arm devices (903) are installed on the top surface of the frame seat (901). When the lifting and dislocation device (902) moves to the upper dead point, the top surface of the top plate is higher than the lifting and dislocation device (902). When the lifting and dislocation device (902) moves to the lower dead point, the mold (3) can be lowered with the top plate to contact the top surface of the conveying arm device (903).

7. An automated grouting production line according to claim 1, characterized in that: The loading robot (10) comprises a track frame (1001), the track frame (1001) is installed on the top of the offset mold clamping mechanism (9), the track frame (1001) is provided with a translation device B (1002), the translation device B (1002) is driven to connect to a clamping device C (1003), and the clamping device C (1003) is slidably connected to the track frame (1001).

8. The automated grouting production line according to claim 1, characterized in that: The production line is a parallel double-circulation structure, wherein the transfer and stacking mechanism (2) stacks the molds (3) on the two output belts of the drying room (1) and transports them to the translation loading and unloading mechanisms (4) on both sides; the loading robot (10) clamps the molds (3) on the offset clamping mechanisms (9) on both sides onto the two input belts of the drying room (1).

9. The automated grouting production line according to claim 1, characterized in that: The translational loading and unloading mechanism (4) used for unloading at the discharging station is connected to the mold opening mechanism (7) via two transmission lines (6).

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