A cable automatic winding device
By designing an automated cable winding system that includes conveying, cleaning, and anti-jamming features, the problems of sludge removal and jamming detection during cable winding have been solved, improving the automation level and work efficiency of the equipment.
Patent Information
- Application Number
- CN202310699365.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-06-14
AI Technical Summary
Existing cable winding equipment cannot detect jamming in time when operating outdoors and cannot automatically clean mud from the cable surface, which easily damages the cable and results in low work efficiency.
An automatic cable winding device was designed, comprising a base, support frame, baffle, retaining ring, turntable, cable drum, clamping mechanism, and anti-jamming mechanism. The device achieves automatic cable feeding, cleaning, and anti-jamming warning through a first motor, pulleys, conveyor belt, water spray pipe, clamping rod, and gear system.
It enables automated cable conveying and cleaning, timely detection of jamming, improved work efficiency, and reduced manual operation and cable damage risks.
Smart Images

Figure CN116553291B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cable winding, in particular to a kind of automatic cable winding equipment. BACKGROUND
[0002] Wire and cable refers to the material used for power, electrical and related transmission purposes. There is no strict distinction between "wire" and "cable". Products with fewer cores, smaller product diameters and simpler structures are generally referred to as wires, and those without insulation are referred to as bare wires, while others are referred to as cables. Large cables refer to those with a conductor cross-sectional area greater than 6 square millimeters, while small wires refer to those with a conductor cross-sectional area less than or equal to 6 square millimeters, also known as cloth wires.
[0003] Cables are extremely important components in daily life and engineering construction. To ensure stable power transmission, cables are needed. However, in some emergency situations, it is necessary to re-lay cables, and the recovery of cables becomes a major problem. After use, the surface of the cable is contaminated with mud, especially in rainy weather, which is not conducive to the reuse of the wound cable. Moreover, if the cable is wound around an unknown object during winding, forced winding may damage the cable.
[0004] Chinese patent application CN104444579B discloses a kind of cable reel tail line automatic winding device, including roller conveying line, winding mechanism and rack, the rack top left and right sides are provided with ball screw linear drive device and linear guide rail;The winding mechanism includes moving plate, push rod cylinder, swing bar and cable tail line winding cylinder, the both ends of the moving plate are respectively connected with the screw block on the ball screw linear drive device and the guide rail slide block on the linear guide rail;The tail of the push rod cylinder is movably connected with the moving plate through a connecting pin;One end of the swing bar is movably connected with the piston rod of the push rod cylinder through a connecting pin, and the other end is fixed with a cable tail line winding cylinder;The middle position of the swing bar is movably connected with the moving plate through a connecting pin;The piston rod of the cable tail line winding cylinder is provided with a wire clamping device. The present application can be used in series on the cable reel automatic packaging production line, and has the advantages of simple and compact structure, low labor intensity, high production efficiency, etc.
[0005] However, the above-mentioned scheme does not consider the state of the cable in outdoor operation, cannot timely find the jammed cable, and cannot clean the cable, which may cause damage to the cable and low work efficiency. SUMMARY
[0006] The technical problem to be solved by the present application is to provide an automatic cable winding equipment that can automatically clean and timely find the jammed cable.
[0007] In view of the above technical problems, the technical scheme adopted by the present application is: an automatic cable winding device, comprising a base, the base is fixedly connected with a support frame, the base is fixedly connected with two baffles and a baffle ring, the support frame is provided with a first conveying mechanism and a second conveying mechanism, the support frame is connected with a cleaning mechanism, a turntable is arranged between the baffle and the baffle ring, a driving mechanism is arranged between the turntable and the support frame, a cable drum is inserted into the turntable, a clamping mechanism and an anti-stuck mechanism are arranged between the cable drum and the support frame.
[0008] Further, the first conveying mechanism comprises a first motor, the first motor is fixedly connected with the support frame, the support frame is inserted with a first pulley and a second pulley, the first motor output shaft is fixedly connected with the first pulley, and the first pulley and the second pulley are connected through a conveying belt.
[0009] Further, the second conveying mechanism comprises a rotating shaft and a third pulley, the support frame is fixedly connected with a second motor, the second motor output shaft is fixedly connected with the rotating shaft, the third pulley is connected with the first pulley through a belt, and the rotating shaft and the third pulley are both fixedly connected with conveying rollers.
[0010] Further, the cleaning mechanism comprises a support, the support is fixedly connected with the support frame, the support is provided with a water tank, the water tank is communicated with a water spraying pipe, and the water spraying pipe is inserted into the support.
[0011] Further, the driving mechanism comprises a third motor, the third motor output shaft is fixedly connected with the support frame, the third motor output shaft is fixedly connected with a plug rod, the plug rod is fixedly connected with a connecting rod, and the two turntables are both fixedly connected with the connecting rod.
[0012] Further, the clamping mechanism comprises a sleeve rod and a sleeve, the sleeve rod is fixedly connected with the sleeve, the sleeve rod is inserted into the base and rotationally connected therebetween, the sleeve is fixedly connected with a spring, the spring is fixedly connected with a support rod, the support rod is hingedly connected with a clamping rod, and the clamping rod is inserted into the sleeve.
[0013] Further, the anti-jamming mechanism comprises a protective shell and a gear ring, the protective shell is fixedly connected with the base, the fourth motor is fixedly connected with the protective shell, the first gear is fixedly connected with the output shaft of the fourth motor, the second gear is engaged with the first gear, the third gear is fixedly connected with the second gear, the fourth gear is engaged with the third gear, the second gear and the third gear are engaged with the gear ring, the gear ring is rotatably connected with the protective shell, the fourth gear is fixedly connected with the sleeve block, the sleeve block is fixedly connected with the sleeve rod, the sleeve block is sleeved with the first sleeve ring and the second sleeve ring, the first sleeve ring is fixedly connected with the second sleeve ring, the third gear is inserted into the first sleeve ring and rotatably connected therebetween, and the second sleeve ring is provided with a ringing ring.
[0014] Further, the rotating disc is provided with a clamping groove, and the base is provided with a discharging groove.
[0015] Compared with the prior art, the present application has the following advantages: (1) The first motor, the first pulley, the second pulley, the conveyor belt, the second motor, the third pulley, the rotating shaft, the belt, the conveying roller, the bracket, the water tank and the water spraying pipe are arranged, so that the cable can be automatically transported and the dirt on the surface of the cable can be cleaned, without manual operation, thereby saving time.
[0016] (2) The sleeve rod, the sleeve, the spring and the clamping rod are arranged, and with the rotation of the rotating disc, the clamping rod is used to clamp the cable drum and drive the cable drum to rotate to realize the effect of winding the cable, without manually winding the cable by the staff, which is flexible and convenient.
[0017] (3) The protective shell, the gear ring, the fourth motor, the first gear, the second gear, the third gear, the fourth gear, the sleeve block, the first sleeve ring, the second sleeve ring and the ringing ring are arranged, when the cable drum is jammed, the ringing ring will emit a sound with the rotation of the second sleeve ring, thereby reminding the staff to repair in time, so that the fault can be found and solved in time, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the overall structure schematic diagram of the cable automatic winding equipment.
[0019] Figure 2 It is the first conveying mechanism and the second conveying mechanism connection structure schematic diagram.
[0020] Figure 3 It is the cleaning mechanism schematic diagram.
[0021] Figure 4 It is the driving mechanism schematic diagram.
[0022] Figure 5 It is the clamping mechanism and the anti-jamming mechanism connection structure schematic diagram.
[0023] Figure 6 is Figure 5 Structure diagram of the device in the fourth motor is removed.
[0024] Figure 7 is Figure 6 Structure diagram of the second perspective.
[0025] Figure 8 is the clamping mechanism diagram.
[0026] Figure 9 is the anti-stuck mechanism diagram.
[0027] Figure 10 is Figure 9 Structure diagram of the device in the fourth motor is removed.
[0028] Figure 11 is the sleeve rod, sleeve block, second sleeve ring connection structure diagram.
[0029] Figure 12 is the cable drum structure diagram.
[0030] Reference numeral: 1, base; 2, first conveying mechanism; 21, first motor; 22, first pulley; 23, second pulley; 24, conveyor belt; 3, second conveying mechanism; 31, rotating shaft; 32, third pulley; 33, second motor; 34, belt; 35, conveying roller; 4, cleaning mechanism; 41, support; 42, water tank; 43, water spray pipe; 5, driving mechanism; 51, third motor; 52, insertion rod; 53, connecting rod; 6, clamping mechanism; 61, sleeve rod; 62, sleeve; 63, spring; 64, support rod; 65, clamping rod; 7, anti-stuck mechanism; 701, protective shell; 702, gear ring; 703, fourth motor; 704, first gear; 705, second gear; 706, third gear; 707, fourth gear; 708, sleeve block; 709, first sleeve ring; 710, second sleeve ring; 711, response ring; 8, support frame; 9, baffle; 10, blocking ring; 11, rotating disc; 12, cable drum; 13, clamping groove; 14, discharge groove. DETAILED DESCRIPTION
[0031] The technical solutions of the present application will be further described below in combination with the drawings and through specific embodiments.
[0032] Wherein, the drawings are only used for exemplary illustration, the representation is only a schematic diagram, not a physical diagram, and cannot be understood as a limitation of the present patent; in order to better illustrate the embodiments of the present application, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some known structures and their descriptions in the drawings can be omitted.
[0033] Embodiment: As shown in Figure 1 and Figure 2 shown, the cable automatic winding device proposed by the embodiment is composed of a base 1, a support frame 8, a baffle 9, a blocking ring 10, a first conveying mechanism 2, a second conveying mechanism 3, a cleaning mechanism 4, a driving mechanism 5, a cable drum 12, a clamping mechanism 6 and an anti-stuck mechanism 7.
[0034] As shown in Figures 1-12 , a cable automatic winding device includes a base 1, the base 1 is fixedly connected with a support frame 8, the base 1 is fixedly connected with two baffles 9 and a blocking ring 10, the support frame 8 is provided with a first conveying mechanism 2 and a second conveying mechanism 3, the support frame 8 is connected with a cleaning mechanism 4, a turntable 11 is provided between the baffle 9 and the blocking ring 10, the baffle 9 and the blocking ring 10 limit the turntable 11, so that the turntable 11 can only rotate between the baffle 9 and the blocking ring 10, the driving mechanism 5 is provided between the turntable 11 and the support frame 8, the cable drum 12 is inserted into the turntable 11, specifically, the cable drum 12 in the present application is different from the conventional cable drum 12, the cable drum 12 in the present application is composed of several cylinders arranged in a circle to form the winding surface of the cable, so that when the cable falls onto the cable drum 12, the cable will automatically wind around the side of the cable drum 12 due to the gap of the cable drum 12 and the rotation of the cable drum 12, the clamping mechanism 6 and the anti-stuck mechanism 7 are provided between the cable drum 12 and the support frame 8.
[0035] As shown in Figure 1 and Figure 2 , the first conveying mechanism 2 includes a first motor 21, the first motor 21 is fixedly connected with the support frame 8, the support frame 8 is inserted with a first pulley 22 and a second pulley 23, the output shaft of the first motor 21 is fixedly connected with the first pulley 22, and the first pulley 22 is connected with the second pulley 23 through a conveyor belt 24.
[0036] As shown in Figure 1 and Figure 2 , the second conveying mechanism 3 includes a rotating shaft 31 and a third pulley 32, the support frame 8 is fixedly connected with a second motor 33, the output shaft of the second motor 33 is fixedly connected with the rotating shaft 31, the third pulley 32 is connected with the first pulley 22 through a belt 34, and the rotating shaft 31 and the third pulley 32 are both fixedly connected with conveying rollers 35, and the cable passes between the two conveying rollers 35.
[0037] As shown in Figure 3 , the cleaning mechanism 4 includes a bracket 41, the bracket 41 is fixedly connected with the support frame 8, the bracket 41 is provided with a water tank 42, the water tank 42 contains a cleaning agent, which can clean the cable passing through the conveying rollers 35, the water tank 42 is communicated with a water spraying pipe 43, and the water spraying pipe 43 is inserted into the bracket 41.
[0038] As shown in Figure 4As shown, the driving mechanism 5 comprises a third motor 51, the output shaft of the third motor 51 is fixedly connected with the support frame 8, the output shaft of the third motor 51 is fixedly connected with a plug rod 52, the plug rod 52 is fixedly connected with a connecting rod 53, the two turntables 11 are fixedly connected with the connecting rod 53, a cross bar is arranged between the two turntables 11, one end of the cross bar is fixedly connected with one of the turntables 11, and the other end of the cross bar is fixedly connected with the other turntable 11, so that the stability during rotation of the two turntables 11 can be improved.
[0039] As shown in Figure 5 , Figure 6 , Figure 7 and Figure 8 , the clamping mechanism 6 comprises a sleeve rod 61 and a sleeve 62, the sleeve rod 61 is fixedly connected with the sleeve 62, the sleeve rod 61 is inserted into the base 1 and rotationally connected therebetween, the sleeve 62 is fixedly connected with a spring 63, the spring 63 is fixedly connected with a support rod 64, the spring 63 supports and resets the support rod 64, the support rod 64 is hingedly connected with a clamping rod 65, the clamping rod 65 is inserted into the sleeve 62, the clamping rod 65 is made of rubber material, and a chamfer is formed at one end of the clamping rod 65 close to the turntable 11, so as to facilitate the connection between the cable drum 12 and the clamping rod 65, so that the clamping rod 65 drives the cable drum 12 to rotate.
[0040] As shown in Figure 9 , Figure 10 and Figure 11As shown, the anti-stuck mechanism 7 includes a protective shell 701 supporting the fourth motor 703 and protecting the internal parts such as the first gear 704, the second gear 705, the third gear 706, the fourth gear 707, the gear ring 702, etc., from being damaged due to external factors, and preventing parts from flying out during device operation to protect workers, the protective shell 701 is fixedly connected with the base 1, the protective shell 701 is fixedly connected with the fourth motor 703, the output shaft of the fourth motor 703 is fixedly connected with the first gear 704, the first gear 704 is engaged with the second gear 705, the second gear 705 is fixedly connected with the third gear 706, the third gear 706 is engaged with the fourth gear 707, the second gear 705 and the third gear 706 are engaged with the gear ring 702, the gear ring 702 is rotatably connected with the protective shell 701, the protective shell 701 supports the gear ring 702, the fourth gear 707 is fixedly connected with a sleeve block 708, the sleeve block 708 is fixedly connected with the sleeve rod 61, the sleeve block 708 is sleeved with a first sleeve ring 709 and a second sleeve ring 710, the first sleeve ring 709 is fixedly connected with the second sleeve ring 710, the first sleeve ring 709 and the second sleeve ring 710 can rotate around the sleeve block 708, the third gear 706 is inserted into the first sleeve ring 709 and rotatably connected therebetween, the second sleeve ring 710 is provided with a ringing ring 711 on the side, specifically, a recess is formed on the side of the second sleeve ring 710, and a pendulum weight is arranged in the recess, when the second sleeve ring 710 rotates, the pendulum weight will knock the side wall of the recess to emit a sound (the working principle is similar to that of a bell), so as to remind the worker.
[0041] As Figure 1 As shown, the rotating disc 11 is provided with a clamping groove 13, the clamping groove 13 is used for clamping the cable drum 12 into the rotating disc 11, so that the cable drum 12 can rotate with the rotating disc 11, and the base 1 is provided with a discharging groove 14, after the cable drum 12 completes the winding work, it can fall into the discharging groove 14, which is convenient for the worker to take out the cable drum 12.
[0042] The working principle of the application is as follows: (1) when in use, the device is assembled, the cable drum 12 is clamped in the clamping groove 13 (at this time the cable drum 12 is located in the rotating disc 11), and the fourth motor 703 is started to drive the rotating disc 11 to rotate, and the cable 2 is wound on the cable drum 12. Figure 4When the cable drum 12 is in the leftmost slot 13, the cable drum 12 enters the rotating disc 11, and the cable drum 12 is clamped between the baffle 9 and the blocking ring 10. The first motor 21, the second motor 33 and the third motor 51 are started. The output shaft of the third motor 51 drives the insertion rod 52 to rotate, the insertion rod 52 drives the connecting rod 53 to rotate, the connecting rod 53 drives the rotating disc 11 to rotate, and the rotating disc 11 drives the cable drum 12 to rotate at the same time. With the rotation of the rotating disc 11, when the cable drum 12 collides with the clamping rod 65, the cable drum 12 pushes the clamping rod 65, the clamping rod 65 drives the supporting rod 64 to move, the supporting rod 64 compresses the spring 63, and the clamping rod 65 is opened at the same time. The cable drum 12 can be clamped by the clamping rod 65, so that the third motor 51 stops running. The output shaft of the first motor 21 drives the first pulley 22 to rotate, the first pulley 22 drives the conveyor belt 24 to move through the second pulley 23, and the first pulley 22 drives the belt 34 to move through the third pulley 32. The output shaft of the second motor 33 drives the rotating shaft 31 to rotate, and the cable is placed on the conveyor belt 24. Through the movement of the conveyor belt 24, the cable can pass between the upper and lower two layers of conveying rollers 35. At the same time, the water pipe 43 can spray cleaning agent to clean the cable. The cable passing through the conveying roller 35 can fall down and enter the cable drum 12.
[0043] (2) Start the fourth motor 703, the output shaft of the fourth motor 703 drives the first gear 704 to rotate, the first gear 704 drives the second gear 705 to rotate, the second gear 705 drives the third gear 706 to rotate, and the second gear 705 and the third gear 706 drive the gear ring 702 to rotate at the same time. The third gear 706 drives the fourth gear 707 to rotate, the fourth gear 707 drives the sleeve block 708 to rotate, the sleeve block 708 drives the sleeve rod 61 to rotate, the sleeve rod 61 drives the supporting rod 64 to rotate through the spring 63, the supporting rod 64 drives the clamping rod 65 to rotate, the clamping rod 65 drives the cable drum 12 to rotate, and with the rotation of the cable drum 12, the cable can be wound around the side of the cable drum 12. After the cable is wound, the third motor 51 is started again, the third motor 51 drives the rotating disc 11 to rotate, the rotating disc 11 drives the cable drum 12 to rotate, the cable drum 12 is out of contact with the clamping rod 65, and when the cable drum 12 rotates to the top of the discharge chute 14, the cable drum 12 falls into the discharge chute 14. The staff takes out the cable drum 12, and after processing, the cable is wound again.
[0044] (3) when the cable is jammed during the winding of the cable, the sleeve 62, the sleeve rod 61, the sleeve block 708 and the fourth gear 707 will not rotate because the cable drum 12 is jammed, the second gear 705 and the third gear 706 rotate around the inner side wall of the gear ring 702, the gear ring 702 will not rotate, the first sleeve ring 709 and the second sleeve ring 710 are driven to move by the rotation of the third gear 706, the second sleeve ring 710 drives the ringing ring 711 to rotate, the ringing ring 711 emits a sound, timely reminding the staff to repair.
[0045] The present application is not limited to the above specific embodiments, and various modifications made by those skilled in the art based on the above concept without creative labor are all within the protection scope of the present application.
Claims
1. A cable automatic winding apparatus, characterized by: The utility model provides a cable cleaning device, including base (1), the support frame (8) is fixedly connected with base (1), two baffle (9) and fender ring (10) are fixedly connected with base (1), the support frame (8) is equipped with first conveying mechanism (2) and second conveying mechanism (3), the support frame (8) is connected with cleaning mechanism (4), the baffle (9) is equipped with carousel (11) with fender ring (10) between, carousel (11) is equipped with drive mechanism (5) with support frame (8) between, carousel (11) inserts and is equipped with cable drum (12), cable drum (12) is equipped with clamping mechanism (6) and anti jamming mechanism (7) with support frame (8) between, The clamping mechanism (6) includes a sleeve rod (61) and a sleeve (62), the sleeve rod (61) is fixedly connected with the sleeve (62), the sleeve rod (61) is rotatably connected between the base (1), the sleeve (62) is fixedly connected with a spring (63), the spring (63) is fixedly connected with a support rod (64), the support rod (64) is hingedly connected with a clamping rod (65), the clamping rod (65) is inserted into the sleeve (62), The anti jamming mechanism (7) includes a protective shell (701) and a gear ring (702), the protective shell (701) is fixedly connected with the base (1), the protective shell (701) is fixedly connected with a fourth motor (703), the fourth motor (703) output shaft is fixedly connected with a first gear (704), the first gear (704) is engaged with a second gear (705), the second gear (705) is fixedly connected with a third gear (706), the third gear (706) is engaged with a fourth gear (707), the second gear (705), the third gear (706) are engaged with the gear ring (702), the gear ring (702) is rotatably connected with the protective shell (701), the fourth gear (707) is fixedly connected with a sleeve block (708), the sleeve block (708) is fixedly connected with the sleeve rod (61), the sleeve block (708) is sleeved with a first sleeve ring (709) and a second sleeve ring (710), the first sleeve ring (709) is fixedly connected with the second sleeve ring (710), the third gear (706) is rotatably connected between the first sleeve ring (709), the second sleeve ring (710) is provided with a ringing ring (711) on the side.
2. A cable automatic winding apparatus according to claim 1, characterized in that: The first conveying mechanism (2) includes a first motor (21), the first motor (21) is fixedly connected with the support frame (8), the support frame (8) is inserted with a first pulley (22) and a second pulley (23), the first motor (21) output shaft is fixedly connected with the first pulley (22), the first pulley (22) is connected with the second pulley (23) through the transmission belt (24).
3. A cable automatic winding apparatus according to claim 2, characterized in that: The second conveying mechanism (3) comprises a rotating shaft (31) and a third belt pulley (32), the support frame (8) is fixedly connected with a second motor (33), the output shaft of the second motor (33) is fixedly connected with the rotating shaft (31), the third belt pulley (32) is connected with the first belt pulley (22) through a belt (34), and the rotating shaft (31) and the third belt pulley (32) are fixedly connected with conveying rollers (35).
4. The cable automatic winding apparatus according to claim 1, wherein: The cleaning mechanism (4) comprises a support (41), the support (41) is fixedly connected with the support frame (8), the support (41) is provided with a water tank (42), the water tank (42) is communicated with a water spraying pipe (43), and the water spraying pipe (43) is inserted into the support (41).
5. The cable automatic winding apparatus according to claim 1, wherein: The driving mechanism (5) comprises a third motor (51), the output shaft of the third motor (51) is fixedly connected with the support frame (8), the output shaft of the third motor (51) is fixedly connected with a plug rod (52), the plug rod (52) is fixedly connected with a connecting rod (53), and the two rotating discs (11) are fixedly connected with the connecting rod (53).
6. The cable automatic winding apparatus according to claim 1, wherein: The rotating disc (11) is provided with a clamping groove (13), and the base (1) is provided with a discharging groove (14).
Citation Information
Patent Citations
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