An indicator light mounting apparatus and an indicator light mounting method
By designing an indicator light installation device, a robotic arm and a film-tearing device are used to clamp and tear off the protective film from two directions. The installation position is then located by a detection device and a battery box feeding device. This solves the problem of low automation in indicator light installation, achieves highly efficient automated installation, and reduces the defect rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- BOZHON PRECISION IND TECH CO LTD
- Filing Date
- 2023-04-18
- Publication Date
- 2026-04-10
AI Technical Summary
The installation of indicator lights in the existing technology has a low degree of automation, resulting in a high defect rate. Manual operation cannot accurately control the bonding position and pre-pressure.
Design an indicator light installation device, including an indicator light feeding device, a robotic arm, a film tearing device, a battery box feeding device, and a detection device. The robotic arm and the film tearing device clamp and tear off the protective film from two directions, and the detection device and the battery box feeding device locate the installation position to achieve automated installation.
It improves the level of automation, reduces the defect rate of products, and ensures the accuracy and stability of indicator light installation.
Smart Images

Figure CN116571976B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automation, in particular to an indicator light mounting device and an indicator light mounting method. BACKGROUND
[0002] With the rise of wireless earphones, battery boxes have become an essential carrier for wireless earphones. The indicator light in the battery box is used to record the battery level and charging status of the battery box. In the prior art, the outer mold of the indicator light is generally manually torn off and then adhered in the battery box and pre-pressed. However, such installation operation has low automation degree, and the position of adhesion and the degree of pre-pressing cannot be accurately controlled by manual operation, resulting in an increase in the defective rate of products. Therefore, it is urgent to design an indicator light mounting device with high automation degree. SUMMARY
[0003] The technical problem to be solved by the embodiments of the present application is to provide an indicator light mounting device and an indicator light mounting method, which can improve the automation level and reduce the defective rate of products.
[0004] To solve the above technical problem, the first aspect of the present application provides an indicator light mounting device for mounting an indicator light assembly into a battery box, comprising:
[0005] An indicator light feeding device is configured to supply the indicator light assembly, wherein the indicator light assembly comprises a protective film, an adhesive layer and an indicator light, the top of the adhesive layer is adhered to the indicator light, and the bottom of the adhesive layer is adhered to the protective film;
[0006] A mechanical arm is configured to suck the indicator light from the indicator light feeding device, move and clamp the adhesive layer and the indicator light in a first direction;
[0007] A film tearing device is configured to clamp the protective film in a second direction;
[0008] A battery box feeding device is configured to supply the battery box, wherein the battery box is arranged with a groove for mounting the adhesive layer and the indicator light;
[0009] A detection device is configured to locate the position of the groove and move and assemble the adhesive layer and the indicator light into the groove by the mechanical arm.
[0010] In a feasible implementation, the indicator light feeding device comprises a feeding assembly, a lifting assembly and a carrying assembly, the carrying assembly is arranged above the feeding assembly, and the tray storing the indicator light assembly is moved from the feeding assembly to the carrying assembly by the lifting assembly; wherein,
[0011] The feeding assembly comprises two parallel and spaced conveying lines for conveying the trays;
[0012] The lifting assembly comprises a tray and a vertical plate, the tray is arranged between the two conveying lines and the top of the tray is lower than the top of the conveying lines; the conveying lines are slidingly connected to the vertical plate in the vertical direction;
[0013] The carrying assembly comprises a frame, a suction cup and a pulling bin, the top of the frame is provided with a first groove and a second groove; the two sides of the frame are respectively provided with sliding rails, the sliding grooves on the two sides of the suction cup are slidingly matched with the sliding rails, and the suction nozzle at the bottom of the suction cup moves and carries the tray at the first groove into the pulling bin at the second groove.
[0014] In a feasible implementation, the mechanical arm comprises a support, a suction nozzle, a first clamping jaw assembly and a first photographing assembly, the first clamping jaw assembly comprises a first clamping jaw and a second clamping jaw; wherein,
[0015] The suction nozzle is slidingly connected to the support in the vertical direction;
[0016] The first clamping jaw and the second clamping jaw slide in the first direction to clamp the adhesive layer and the indicator light, and the suction nozzle is arranged between the first clamping jaw and the second clamping jaw;
[0017] The first photographing assembly is fixed on the support to emit a first detection light beam, detect the position of the indicator light and judge the position of the suction nozzle; and / or;
[0018] The opposite side of the first clamping jaw and the second clamping jaw is provided with a glue layer.
[0019] In a feasible implementation, the film tearing device comprises a vacuum funnel and a second clamping jaw assembly, the second clamping jaw assembly comprises a third clamping jaw and a fourth clamping jaw; wherein,
[0020] The third clamping jaw and the fourth clamping jaw clamp the protective film in the second direction, and the third clamping jaw and the fourth clamping jaw are arranged above the vacuum funnel.
[0021] In a feasible implementation, the clamping end of the third clamping jaw is stepped on the opposite side of the fourth clamping jaw, and a plurality of clamping grooves are arranged on the stepped surface; and / or
[0022] The clamping end of the fourth clamping jaw is stepped on the opposite side of the third clamping jaw, and a plurality of clamping grooves are arranged on the stepped surface.
[0023] In a feasible implementation, the indicator light installation device further comprises a second photographing assembly and a defective product conveying device;
[0024] The second photographing assembly is used to emit a second detection light beam to detect the bottom of the indicator light assembly to determine whether the protective film is removed.
[0025] If the protective film is not removed, the mechanical arm moves the indicator light assembly to the defective product conveying device.
[0026] In a feasible implementation, the battery box feeding device comprises a first conveying line, a second conveying line and a moving assembly, the first conveying line and the second conveying line are arranged in parallel and used to convey the battery box.
[0027] The moving assembly is arranged above the first conveying line and the second conveying line, the moving assembly comprises a moving module and a third gripper assembly slidably connected to the moving module, and the third gripper assembly moves the battery box from the first conveying line to the second conveying line.
[0028] In a feasible implementation, the first conveying line comprises two first conveying belts arranged in parallel and at intervals and a support arranged between the first conveying belts; the support lifts the battery box on the first conveying belts to a preset height and moves the battery box to the second conveying line by the third gripper assembly.
[0029] The second conveying line comprises a first conveying assembly, a second conveying assembly and a lifting assembly, the first conveying assembly and the second conveying assembly are arranged along the same line, and the first conveying assembly and the second conveying assembly are provided with intervals at two adjacent ends; the lifting assembly is arranged at the interval between the first conveying assembly and the second conveying assembly and used to lift the battery box on the first conveying assembly and the second conveying assembly to a preset position for pre-pressing.
[0030] In a feasible implementation, the detection device comprises a third photographing assembly and a support seat, and the support seat is arranged at one end close to the second conveying line.
[0031] The third photographing assembly is slidably connected to the support seat and emits a third detection light beam to the second conveying line to determine the position of the groove in the battery box.
[0032] Correspondingly, the second aspect of the present application also provides an indicator light installation method, which utilizes the indicator light installation method of the first aspect, comprising:
[0033] Step 1: supplying the indicator light assembly by the indicator light feeding device;
[0034] Step 2: sucking and moving the indicator light assembly by the mechanical arm to the film tearing device, the film tearing device clamps the protective film in the indicator light assembly and tears off the protective film.
[0035] Step three: the battery box is supplied by the battery box feeding device; the position of the groove in the battery box is positioned by the detection device;
[0036] Step four: the mechanical arm moves the completed tear film indicating light assembly to the battery box groove of the battery box feeding device, and pre-presses; after pre-pressing, the battery box is moved to the next station.
[0037] The present application has the following beneficial effects:
[0038] The embodiment of the present application discloses an indicating light mounting device and an indicating light mounting method, which comprises an indicating light feeding device, a mechanical arm, a film tearing device, a battery box feeding device and a detection device. The film is torn off by the mechanical arm and the film tearing device from two directions, and the installation position is positioned by the detection device and the battery box feeding device, so that the installation of the indicating light is completed, the automation level is improved, and the defective product rate of the product is reduced.
[0039] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS
[0040] The drawings incorporated into the specification and constituting a part of the specification show the embodiments consistent with the present application, and together with the specification, are used to explain the principles of the present application, and do not constitute an improper limitation on the present application.
[0041] Figure 1 is an explosion schematic diagram of the indicating light mounting device in the embodiment of the present application;
[0042] Figure 2 is a structural schematic diagram of the indicating light assembly in the embodiment of the present application;
[0043] Figure 3 is a structural schematic diagram of the indicating light feeding device in the embodiment of the present application;
[0044] Figure 4 is a structural schematic diagram of the mechanical arm in the embodiment of the present application;
[0045] Figure 5 is a partial structural schematic diagram of the mechanical arm in the embodiment of the present application;
[0046] Figure 6 is a structural schematic diagram of the film tearing device in the embodiment of the present application;
[0047] Figure 7 is a partial structural schematic diagram of the film tearing device in the embodiment of the present application;
[0048] Figure 8 is a structural schematic diagram of the detection device in the embodiment of the present application;
[0049] Figure 9 FIG. 1 is a structural schematic diagram of a battery box feeding device according to an embodiment of the present application;
[0050] Figure 10 FIG. 2 is a structural schematic diagram of a transfer assembly according to an embodiment of the present application.
[0051] Reference signs in the drawings:
[0052] 1 - indicator light assembly; 11 - protective film; 12 - adhesive layer; 13 - indicator light;
[0053] 2 - indicator light feeding device; 21 - feeding assembly; 22 - lifting assembly; 221 - tray; 222 - vertical plate; 23 - carrying assembly; 231 - frame; 232 - suction cup; 233 - pullout bin;
[0054] 3 - mechanical arm; 31 - support; 32 - suction nozzle; 33 - first clamping jaw assembly; 331 - first clamping jaw; 332 - second clamping jaw; 34 - first photographing assembly;
[0055] 4 - film tearing device; 41 - vacuum funnel; 42 - second clamping jaw assembly; 421 - third clamping jaw; 422 - fourth clamping jaw; 423 - step shape; 424 - clamping groove;
[0056] 5 - battery box feeding device; 51 - first conveying line; 511 - first conveying belt; 512 - support; 52 - second conveying line; 521 - first conveying assembly; 522 - second conveying assembly; 523 - jacking assembly; 53 - transfer assembly; 531 - moving module; 532 - third clamping jaw assembly;
[0057] 6 - detection device; 61 - third photographing assembly; 62 - support seat;
[0058] 7 - second photographing assembly;
[0059] 8 - defective product conveying device. DETAILED DESCRIPTION
[0060] In order to make the above objectives, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, a large number of specific details are set forth in order to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the scope of the present application, so the present application is not limited to the specific embodiments disclosed below.
[0061] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein the terms "vertical", "horizontal", "left", "right" and similar terms are used for explanation purposes only.
[0062] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0063] Referring to Figures 1-10 As shown in the figure, the embodiment discloses an indicator light mounting device, comprising an indicator light feeding device 2, a mechanical arm 3, a film tearing device 4, a battery box feeding device 5 and a detection device 6, the protective film 11 is clamped and torn from two directions through the mechanical arm 3 and the film tearing device 4, and the installation position is positioned through the detection device 6 and the battery box feeding device 5, and the installation of the indicator light 13 is completed; compared with the manual film tearing and manual installation in the prior art, the indicator light mounting device provided by the embodiment improves the automation level and reduces the defective product rate of the product.
[0064] Specifically:
[0065] The indicator light feeding device 2, referring to Figure 3 As shown in the figure, is used for supplying the indicator light assembly 1, wherein referring to Figure 2 As shown in the figure, the indicator light assembly 1 comprises a protective film 11, an adhesive layer 12 and an indicator light 13, the top of the adhesive layer 12 is bonded with the indicator light 13, the bottom of the adhesive layer 12 is bonded with the protective film 11, and after the protective film 11 is torn off, the indicator light 13 is installed in the battery box through the adhesive layer 12.
[0066] Wherein, referring to Figure 3As shown, the indicator light feeding device 2 comprises a feeding assembly 21, a lifting assembly 22 and a carrying assembly 23, the carrying assembly 23 is arranged above the feeding assembly 21, and the lifting assembly 22 is used to move the tray storing the indicator light assembly 1 from the feeding assembly 21 to the carrying assembly 23; wherein the feeding assembly 21 comprises two parallel and spaced conveying lines for conveying the tray, and the indicator light assembly 1 is placed on the tray; the lifting assembly 22 comprises a tray 221 and a vertical plate 222, the tray 221 is arranged between the two conveying lines and the top of the tray 221 is lower than the top of the conveying line; the conveying line is slidingly connected to the vertical plate 222 in the vertical direction, when the tray flows from one end of the conveying line to the other end where the tray 221 is arranged, the tray 221 is lifted by sliding up and down on the vertical plate 222, thereby facilitating the mechanical arm 3 to suck the indicator light.
[0067] In addition, the carrying assembly 23 comprises a frame 231, a suction cup 232 and a pull-out bin 233, the top of the frame 231 is provided with a first groove and a second groove; the two sides of the frame 231 are respectively provided with slide rails, the slide grooves on the two sides of the suction cup 232 are slidingly matched with the slide rails, and the suction nozzle 32 at the bottom of the suction cup 232 moves the tray at the first groove to the pull-out bin 233 at the second groove. Specifically, the tray 221 slides the tray upward to the first groove for the mechanical arm 3 to suck the indicator light assembly 1, when the indicator light assembly 1 on the tray is taken, the suction cup 232 slides horizontally from the second groove to the first groove, and the suction nozzle at the bottom of the suction cup 232 moves the empty tray and places it in the pull-out bin 233; at the same time, the tray 221 slides downward along the vertical plate 222, continues to take the full tray of the conveying line and slides to the first groove, and reciprocates the above steps to realize the feeding of the indicator light assembly 1. Of course, the above-mentioned is only one possible way, including but not limited to this.
[0068] The mechanical arm 3, with reference to Figures 4-5 As shown, the mechanical arm 3 is used to suck the indicator light 13 from the indicator light feeding device 2, move and clamp the adhesive layer 12 and the indicator light 13 in the first direction; the first direction mentioned here refers to the horizontal direction, that is, the mechanical arm 3 sucks the indicator light 13 through the suction nozzle 32, and at the same time, fixes the adhesive layer 12 and the indicator light 13 by clamping from both sides horizontally, so as to avoid the indicator light assembly 1 from falling when the suction force of the suction nozzle 32 is insufficient.
[0069] Further, with reference to Figures 4-5As shown, the mechanical arm 3 comprises a support 31, a suction nozzle 32, a first clamping jaw assembly 33 and a first photographing assembly 34, the first clamping jaw assembly 33 comprises a first clamping jaw 331 and a second clamping jaw 332; wherein the suction nozzle 32 is slidingly connected to the support 31 along a vertical direction; the first clamping jaw 331 and the second clamping jaw 332 slide along a first direction to clamp the adhesive layer 12 and the indicator light 13, and the suction nozzle 32 is arranged between the first clamping jaw 331 and the second clamping jaw 332; the first photographing assembly 34 is fixed to the support 31 to emit a first detection light beam to detect the position of the indicator light 13 and determine the position of the suction nozzle 32; wherein the mechanical arm 3 can move along a horizontal direction and a vertical direction to move the indicator light assembly 1. In a possible implementation, the opposite side of the first clamping jaw 331 and the second clamping jaw 332 is provided with a glue layer, so as to avoid abrasion of the adhesive layer 12 and the indicator light 13 when the first clamping jaw 331 and the second clamping jaw 332 are clamped towards each other. In addition, the first photographing assembly 34 mentioned herein can be a laser sensor to detect the position of the indicator light 13.
[0070] The film tearing device 4 is used to clamp the protective film 11 along a second direction, as shown in the reference Figures 6-7 The film tearing device 4 is used to clamp the protective film 11 along a second direction, as shown in the reference The second direction refers to the vertical direction, that is, when the third clamping jaw 421 and the fourth clamping jaw 422 clamp the protective film 11, the mechanical arm 3 moves upward along the vertical direction, so that the protective film 11 is separated from the adhesive layer 12 and the indicator light 13, the film tearing step is completed, and the protective film 11 on the second clamping assembly is sucked away by the vacuum funnel 41. Compared with the prior art, the suction nozzle 32 sucks the indicator light 13, and the clamping jaw of the film tearing device 4 clamps the protective film 11, and the two move away from each other to complete the film tearing. The advantage of the present embodiment is that an additional pair of clamping jaws is arranged to clamp the assembly to be bonded along the horizontal direction, so as to avoid the situation that the clamping jaw is not clamped tightly or the suction force of the suction nozzle 32 is not enough when the clamping jaw and the suction nozzle 32 move away from each other, resulting in falling or the protective film 11 not being torn off, thereby improving the efficiency and success rate of film tearing.
[0071] In a possible implementation, the film tearing device 4 comprises a second photographing assembly 43, as shown in the reference Figure 7As shown, the gripping end of the third gripper 421 has a stepped shape 423 on the side opposite to the fourth gripper 422, and several slots 424 are provided on the stepped shape 423. The advantage of this design is that when the gripper holds the protective film 11, it can increase the contact area between the third gripper 421 and the protective film 11, thereby increasing the friction and preventing it from falling off during the gripping process. Of course, in another possible implementation, the gripping end of the fourth gripper can also have a stepped shape 423 on the side opposite to the third gripper 421, and several slots 424 are provided on the stepped shape 423, wherein the engaging ends of the two are mutually compatible. Of course, other shapes or other materials can also be provided on the gripping end to increase the friction between the gripper and the protective film 11. The specifics are not limited here.
[0072] Battery box feeding device 5, refer to Figure 9 As shown, a battery box is provided, with a groove inside for mounting the adhesive layer 12 and the indicator light 13. The battery box loading device 5 includes a first conveyor line 51, a second conveyor line 52, and a transfer assembly 53. The first conveyor line 51 and the second conveyor line 52 are arranged in parallel for conveying the battery box. The transfer assembly 53 is arranged above the first conveyor line 51 and the second conveyor line 52. The transfer assembly 53 includes a moving module 531 and a third gripper assembly 532 slidably connected to the moving module 531. Figure 10 The third gripper assembly 532 shown transfers the battery box from the first conveyor line 51 to the second conveyor line 52. Of course, in one possible implementation, only one conveyor line can be arranged, and the specific implementation can be adjusted according to the structure of the equipment, which is not limited here.
[0073] Specifically: the first conveyor line 51 includes two parallel and spaced first conveyor belts 511 and a bracket 512 arranged between the first conveyor belts 511; the bracket 512 lifts the battery box on the first conveyor belt 511 to a preset height and transfers it to the second conveyor line 52 by the third gripper assembly 532. The advantage of this arrangement is that it fixes the gripping position of the third gripper assembly 532, which facilitates the gripping of the third gripper assembly 532; compared with gripping on the conveyor line, the third gripper assembly 532 can grip more stably after the lifting is stationary.
[0074] In addition, the second conveyor line 52 includes a first conveyor assembly 521, a second conveyor assembly 522, and a lifting assembly 523. The first conveyor assembly 521 and the second conveyor assembly 522 are arranged along the same straight line, and there is a gap between the adjacent ends of the first conveyor assembly 521 and the second conveyor assembly 522. The lifting assembly 523 is arranged at the gap between the first conveyor assembly 521 and the second conveyor assembly 522, and is used to lift the battery boxes on the first conveyor assembly 521 and the second conveyor assembly 522 to a preset position for pre-compression. The advantage of this design is that it can transform a single-layer streamline into a double-layer streamline, accommodating more battery boxes.
[0075] Detection device 6, refer to Figure 8 As shown, the position of the groove is determined, and the adhesive layer 12 and indicator light 13 are transferred and assembled into the groove by the robotic arm 3. Specifically, the detection device 6 includes a third imaging component 61 and a support base 62, with the support base 62 located near one end of the second conveyor line 52. The third imaging component 61 is slidably connected to the support base 62 and emits a third detection beam towards the second conveyor line 52 to determine the position of the groove inside the battery box. The slidable connection here refers to a slide rail arranged on the support base 62, and a corresponding slider arranged on the third imaging component 61. The slider is slidably connected to the slide rail, thereby allowing the battery box on the first conveyor line 51 or the second conveyor line 52 to be detected slidably, without needing to fix the battery box in a specific position, making the device more flexible to use. Of course, the slidable connection mentioned here is only one possible method, including but not limited to this, and is not limited here. In addition, the third imaging component 61 mentioned here can be a laser sensor, which senses the position of the groove inside the battery box by laser sensing.
[0076] In one possible implementation, the indicator light 13 mounting device further includes a second imaging component 7 and a defective product conveying device 8; the second imaging component 7 is used to emit a second detection beam to detect the bottom of the indicator light component 1 and determine whether the protective film 11 has been removed; if the protective film 11 has not been removed, the robotic arm 3 transfers the indicator light component 1 to the defective product conveying device 8. Alternatively, the second imaging component 7 can be a laser sensor, which uses laser sensing to determine whether the protective film 11 has been removed.
[0077] This embodiment also provides a method for installing the indicator light 13, which utilizes an indicator light installation device. The method for installing the indicator light 13 includes:
[0078] Step 1: The indicator light assembly 1 is supplied by the indicator light feeding device 2. During the supply, the indicator light 13 is located at the top and the protective film 11 is located at the bottom. The tray 221 slides the indicator light assembly 1 upward to the first groove. This facilitates the robotic arm 3 to pick up the indicator light assembly 1. It also facilitates the suction cup 232 to pick up the empty tray from the first groove to the pull-out compartment 233 of the second groove after the indicator light assembly 1 has been picked up.
[0079] Step two: the mechanical arm 3 sucks and moves the indicator light assembly 1 to the film tearing device 4, the film tearing device 4 clamps the protective film 11 in the indicator light assembly 1 and tears off the protective film 11; specifically, first, the first photographing assembly 34 on the mechanical arm 3 emits a detection light beam downward to locate the position of the indicator light 13, second, the mechanical arm 3 moves downward and sucks the indicator light 13 through the suction nozzle 32, while the first clamping jaw 331 and the second clamping jaw 332 horizontally clamp the adhesive layer 12 and the indicator light 13, and move to above the film tearing device 4; third, after the third clamping jaw 421 and the fourth clamping jaw 422 clamp the protective film 11 in the vertical direction, the mechanical arm 3 moves upward to separate the protective film 11 from the adhesive layer 12 and the indicator light 13; finally, the third clamping jaw 421 and the fourth clamping jaw 422 are loosened, and the protective film 11 is sucked away through the vacuum funnel 41.
[0080] Step three: the battery box is supplied by the battery box feeding device 5; the detection device 6 locates the position of the groove in the battery box and feeds back the determined groove position to the mechanical arm 3, thereby ensuring the accuracy of the bonding position.
[0081] Step four: the mechanical arm 3 moves the film tearing completed indicator light assembly 1 to the groove in the battery box of the battery box feeding device 5 and performs pre-pressing; after pre-pressing, the battery box is moved to the next station. The pre-pressing mentioned here is a preset pressure, which can ensure the bonding degree compared with manual pressing and can effectively improve the yield of the product.
[0082] The technical features of the above-described embodiments can be combined in any manner. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, but as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the present disclosure.
[0083] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as limiting the scope of the patent. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application. Therefore, the scope of protection of the present application should be subject to the appended claims.
Claims
1. A light indicator mounting device for mounting a light indicator assembly (1) into a battery compartment, characterized in that, The indicator lamp mounting device comprises: an indicator lamp feeding device (2) for feeding the indicator lamp assembly (1), the indicator lamp assembly (1) comprising a protective film (11), an adhesive layer (12) and an indicator lamp (13), the top of the adhesive layer (12) being bonded to the indicator lamp (13), and the bottom of the adhesive layer (12) being bonded to the protective film (11); a mechanical arm (3) for sucking the indicator lamp (13) from the indicator lamp feeding device (2), moving and clamping the adhesive layer (12) and the indicator lamp (13) in a first direction; a film tearing device (4) for clamping the protective film (11) in a second direction; a battery box feeding device (5) for feeding the battery box, the battery box being provided with a groove for mounting the adhesive layer (12) and the indicator lamp (13); a detection device (6) for positioning the position of the groove and moving and assembling the adhesive layer (12) and the indicator lamp (13) into the groove through the mechanical arm (3); the indicator lamp feeding device (2) comprises a feeding assembly (21), a lifting assembly (22) and a carrying assembly (23), the carrying assembly (23) being arranged above the feeding assembly (21) and moving a tray storing the indicator lamp assembly (1) from the feeding assembly (21) to the carrying assembly (23) through the lifting assembly (22); wherein the feeding assembly (21) comprises two parallel and spaced conveying lines for conveying the tray; the lifting assembly (22) comprises a tray (221) and a vertical plate (222), the tray (221) being arranged between the two conveying lines and the top of the tray (221) being lower than the top height of the conveying lines; the conveying lines are slidingly connected to the vertical plate (222) in the vertical direction; the carrying assembly (23) comprises a frame (231), a suction cup (232) and a pulling bin (233), the top of the frame (231) being provided with a first groove and a second groove; the two sides of the frame (231) are respectively provided with slide rails, the slide grooves on the two sides of the suction cup (232) slidingly fit the slide rails, and the suction nozzle (32) at the bottom of the suction cup (232) moves the tray at the first groove to the pulling bin (233) at the second groove; the mechanical arm (3) comprises a support (31), a suction nozzle (32), a first clamping jaw assembly (33) and a first photographing assembly (34), the first clamping jaw assembly (33) comprising a first clamping jaw (331) and a second clamping jaw (332); wherein the suction nozzle (32) is slidingly connected to the support (31) in the vertical direction; the first clamping jaw (331) and the second clamping jaw (332) slide in the first direction to clamp the adhesive layer (12) and the indicator lamp (13), and the suction nozzle (32) is arranged between the first clamping jaw (331) and the second clamping jaw (332).
2. The indicator lamp mounting device according to claim 1, wherein The first photographing assembly (34) is fixed on the support (31) and used to emit a first detection light beam to detect the position of the indicator lamp (13) and determine the position of the suction nozzle (32). The opposite side of the first clamping jaw (331) and the second clamping jaw (332) is provided with a glue layer.
3. The indicator lamp mounting device according to claim 2, characterized in that, The film tearing device (4) comprises a vacuum funnel (41) and a second clamping jaw assembly (42), and the second clamping jaw assembly (42) comprises a third clamping jaw (421) and a fourth clamping jaw (422). The third clamping jaw (421) and the fourth clamping jaw (422) clamp the protective film (11) in a second direction, and the third clamping jaw (421) and the fourth clamping jaw (422) are arranged above the vacuum funnel (41).
4. The indicator lamp mounting device according to claim 3, characterized in that, The opposite side of the clamping end of the third clamping jaw (421) and the fourth clamping jaw (422) is stepped (423), and a plurality of clamping grooves (424) are arranged on the stepped portion (423); and / or The opposite side of the clamping end of the fourth clamping jaw (422) and the third clamping jaw (421) is stepped (423), and a plurality of clamping grooves (424) are arranged on the stepped portion (423).
5. The indicator lamp mounting device according to claim 3, characterized in that, The indicator lamp mounting device further comprises a second photographing assembly (7) and a defective product conveying device (8). The second photographing assembly (7) is used to emit a second detection light beam to detect the bottom of the indicator lamp assembly (1) and determine whether the protective film (11) is torn off. If the protective film (11) is not torn off, the mechanical arm (3) moves the indicator lamp assembly (1) to the defective product conveying device (8).
6. The indicator lamp mounting device according to claim 1, characterized in that, The battery box loading device (5) comprises a first conveying line (51), a second conveying line (52) and a moving assembly (53), and the first conveying line (51) and the second conveying line (52) are arranged in parallel and used to convey the battery box. The moving assembly (53) is arranged above the first conveying line (51) and the second conveying line (52), and the moving assembly (53) comprises a moving module (531) and a third clamping jaw assembly (532) slidably connected to the moving module (531), and the third clamping jaw assembly (532) moves the battery box from the first conveying line (51) to the second conveying line (52).
7. The indicator lamp mounting device according to claim 6, characterized in that, The first conveying line (51) comprises two first conveying belts (511) arranged in parallel and at intervals and a support (512) arranged between the first conveying belts (511), and the support (512) lifts the battery box on the first conveying belts (511) to a preset height and moves the battery box to the second conveying line (52) by the third clamping jaw assembly (532). The second conveying line (52) comprises a first conveying assembly (521), a second conveying assembly (522) and a jacking assembly (523), the first conveying assembly (521) and the second conveying assembly (522) are arranged along the same straight line, and the first conveying assembly (521) and the second conveying assembly (522) are provided with a spacing at two adjacent ends; the jacking assembly (523) is arranged at the spacing between the first conveying assembly (521) and the second conveying assembly (522), and is used for jacking the battery box on the first conveying assembly (521) and the second conveying assembly (522) to a preset position for pre-pressing.
8. The indicator light mounting device according to claim 6, characterized in that, The detection device (6) comprises a third photographing assembly (61) and a support seat (62), and the support seat (62) is arranged at one end close to the second conveying line (52); The third photographing assembly (61) is slidably connected to the support seat (62) and emits a third detection light beam toward the second conveying line (52) to determine the position of the groove in the battery box.
9. A method of installing a pilot lamp, characterized by The indicator light mounting method comprises the following steps by using the indicator light mounting device according to any one of claims 1-8: Step one: the indicator light assembly (1) is supplied by the indicator light feeding device (2); Step two: the mechanical arm (3) sucks and transfers the indicator light assembly (1) to the film tearing device (4), the film tearing device (4) clamps the protective film (11) in the indicator light assembly (1) and tears off the protective film (11); Step three: the battery box is supplied by the battery box feeding device (5); the detection device (6) positions the position of the groove in the battery box; Step four: the mechanical arm (3) transfers the indicator light assembly (1) after film tearing to the groove of the battery box at the battery box feeding device (5), and pre-presses; after pre-pressing, the battery box is transferred to the next station.
Citation Information
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