Electric uncoupling, coupling and parking system for torpedo car and method for uncoupling, coupling and parking
Through the automatic control of the hook removal operation and parking braking of the electric hook removal system of the mixed iron vehicle, the problem of low manual operation efficiency in the existing technology is solved, and efficient hook removal and anti-slip without manual operation is achieved.
Patent Information
- Application Number
- CN202310587790.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2043-05-23
AI Technical Summary
The existing mixed iron truck hook device and preventing slips require manual operation, which is relatively inefficient.
The electric hook-removing parking system of mixed iron trucks is adopted, including a control module, a hook-and-tongue state detection module, a first and second driving mechanism, a parking mechanism and a power supply module, and the hook-removing operation and parking braking are completed through automated control.
Automatically complete hook removal operation to prevent mixed iron trucks from slipping away without manual operation, and improve efficiency.
Smart Images

Figure CN116573009B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transportation equipment, and particularly relates to an electric hook unhooking and parking system and a method for a torpedo car and the hook unhooking and parking method thereof. Background Art
[0002] A torpedo car is a large-scale molten iron transportation equipment, which has no driving mechanism itself and is driven by the power of an external locomotive. The locomotive and the torpedo car are connected by a coupler. The existing hook unhooking and hooking devices of torpedo cars are basically operated manually. In the hook unhooking process, the hook tongue pin is manually lifted upward to unlock the hook tongue, and the torpedo car is separated from the locomotive. In the hooking process, after the torpedo car and the locomotive complete the hooking action, the hook tongue pin drops under the action of gravity to lock the hook tongue. After the hook unhooking process is completed and the torpedo car is separated from the locomotive, due to reasons such as the possible slope of the track, iron shoes are usually placed manually at the wheels to prevent the torpedo car from slipping. However, both the hook unhooking and hooking devices and preventing the torpedo car from slipping require manual operation, resulting in low efficiency. Summary of the Invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. For this purpose, the present invention provides an electric hook unhooking and parking system and a method for a torpedo car, which can solve the problem that both the hook unhooking and hooking devices and preventing the torpedo car from slipping require manual operation and result in low efficiency.
[0004] An electric hook unhooking and parking system for a torpedo car according to an embodiment of the first aspect of the present invention is used to be installed on a torpedo car. A coupler is provided on the torpedo car. The coupler includes a hook tongue, a hook tongue pin and a hook body. The hook tongue is rotatably connected to the hook body. The hook tongue pin is drivingly connected to the hook tongue. The hook tongue is used for hooking with a locomotive, and includes:
[0005] A control module;
[0006] A hook tongue state detection module, which is used to detect the opening and closing state of the hook tongue. The output end of the hook tongue state detection module is electrically connected to the input end of the control module;
[0007] A first driving mechanism, the output end of the control module is electrically connected to the control end of the first driving mechanism;
[0008] A hook unhooking and hooking mechanism, which includes a first transmission member, a first lead screw and a lifting ring. The first driving mechanism is connected to the first lead screw through the first transmission member. The lifting ring is installed on the hook tongue pin, and the first lead screw is connected to the lifting ring;
[0009] A first position detection module, the output end of the first position detection module is electrically connected to the input end of the control module, and the first position detection module is used to detect the position of the first lead screw;
[0010] A second driving mechanism, wherein the output end of the control module is electrically connected to the control end of the second driving mechanism;
[0011] A parking mechanism, wherein the parking mechanism is installed on the hybrid iron vehicle for parking the hybrid iron vehicle, and the second driving mechanism is transmission-connected to the parking mechanism;
[0012] A power module, used for power supply;
[0013] The control module is used to execute a method for parking after unhooking, and the method for parking after unhooking includes the following steps:
[0014] After receiving the unhooking instruction, controlling the second driving mechanism to drive the parking mechanism to perform parking brake on the mixed-iron vehicle;
[0015] Control the first drive mechanism to drive the first screw rod to move upward from a first preset position to a second preset position, and the first screw rod drives the hook tongue pin to move upward through the lifting ring; the first preset position is a position where the first screw rod does not lift the lifting ring, and the second preset position is a position where the first screw rod lifts the lifting ring and the hook tongue pin, so that the hook tongue is unlocked;
[0016] The position of the first screw rod is detected by the first position detection module, and when the first screw rod reaches the second preset position, the first driving mechanism is controlled to drive the first screw rod to move downward to the first preset position, and after the hybrid car and the locomotive complete the hooking action, the hook tongue pin falls down by its own gravity, so that the hook tongue is locked;
[0017] The opening and closing state of the coupler tongue is detected by the coupler tongue state detection module. If the coupler tongue is detected to be in a locked state, the second driving mechanism is controlled to drive the parking mechanism to release the parking brake on the mixed-iron vehicle.
[0018] The electric unhooking and parking system for a hybrid railway vehicle according to the first embodiment of the present invention has at least the following beneficial effects:
[0019] After receiving the uncoupling instruction, control the second driving mechanism to drive the parking mechanism to perform parking braking on the torpedo car, control the first driving mechanism to drive the first lead screw to move upward from the first preset position to the second preset position. The first lead screw drives the latch pin upward through the lifting ring, so that the latch unlocks. Detect the position of the first lead screw through the first position detection module. When the first lead screw reaches the second preset position, control the first driving mechanism to drive the first lead screw to move downward to the first preset position. At this time, the lifting ring is not lifted by the first lead screw, and the lifting ring no longer applies an upward pulling force to the latch pin. After the torpedo car and the locomotive complete the coupling operation, the latch pin drops by its own gravity, and the latch locks. Detect the opening and closing state of the latch through the latch state detection module. If it is detected that the latch is in the locked state, control the second driving mechanism to drive the parking mechanism to release the parking braking on the torpedo car. The electric uncoupling and coupling parking system for the torpedo car according to the first aspect embodiment of the present invention can automatically complete the uncoupling and coupling operations, prevent the torpedo car from running away, and improve the efficiency without manual operation.
[0020] According to some embodiments of the present invention, the first driving mechanism is a first motor, the first transmission member includes a worm and a worm wheel. One end of the output shaft of the first motor is connected to one end of the worm, the worm meshes with the worm wheel, and a first nut is installed inside the worm wheel. The first lead screw is threadedly connected to the first nut.
[0021] According to some embodiments of the present invention, the uncoupling and coupling mechanism further includes a first box body. The first lead screw is installed in the first box body through a bearing. A guide groove is provided on the first lead screw, and a guide key is provided on the first box body. The guide key extends into the guide groove.
[0022] According to some embodiments of the present invention, it further includes a handwheel mechanism, and the handwheel mechanism is connected to the other end of the worm.
[0023] According to some embodiments of the present invention, the parking mechanism includes a bracket, a first brake arm, a second brake arm, a first brake shoe, and a second brake shoe. One end of the bracket is hinged to the middle of the first brake arm, and the other end of the bracket is hinged to the middle of the second brake arm. The first brake shoe is installed at the bottom end of the first brake arm, and the second brake shoe is installed at the bottom end of the second brake arm. The first brake shoe and the second brake shoe are oppositely arranged on both sides of the wheels of the torpedo car to brake by clamping the wheels. The second driving mechanism is connected to the top end of the second brake arm through a second transmission member.
[0024] According to some embodiments of the present invention, the second transmission member includes a second lead screw, a spring piston, and a cylinder block. The second drive mechanism is drivingly connected to the second lead screw. The spring piston is movably installed in the cylinder block. A second nut is installed on the spring piston. The second lead screw is threadedly connected to the second nut. The spring piston is connected to the top end of the second brake arm.
[0025] According to some embodiments of the present invention, the second drive mechanism is a second motor. The second transmission member further includes a gear set. The output shaft of the second motor is connected to the second lead screw through the gear set.
[0026] According to some embodiments of the present invention, it further includes a second position detection module. The second position detection module is used to detect the position of the spring piston. The output end of the second position detection module is electrically connected to the input end of the control module.
[0027] According to some embodiments of the present invention, a reset spring mechanism is provided on the coupler. One end of the reset spring mechanism abuts against the hook body, and the other end of the reset spring mechanism abuts against the hook tongue.
[0028] The uncoupling and coupling parking method according to the second aspect embodiment of the present invention includes:
[0029] After receiving the uncoupling instruction, control the second drive mechanism to drive the parking mechanism to perform parking braking on the torpedo car.
[0030] Control the first drive mechanism to drive the first lead screw to move upward from a first preset position to a second preset position. The first lead screw drives the hook tongue pin to move upward through a lifting ring. The first preset position is the position where the first lead screw does not lift the lifting ring. The second preset position is the position where the first lead screw lifts the lifting ring and the hook tongue pin to unlock the hook tongue.
[0031] Detect the position of the first lead screw through the first position detection module. When the first lead screw reaches the second preset position, control the first drive mechanism to drive the first lead screw to move downward to the first preset position. After the torpedo car and the locomotive complete the coupling action, the hook tongue pin drops by its own gravity to lock the hook tongue.
[0032] Detect the opening and closing state of the hook tongue through the hook tongue state detection module. If it is detected that the hook tongue is in the locked state, control the second drive mechanism to drive the parking mechanism to release the parking braking on the torpedo car.
[0033] The uncoupling and coupling parking method according to the second aspect embodiment of the present invention has at least the following beneficial effects:
[0034] After receiving the uncoupling instruction, control the second driving mechanism to drive the parking mechanism to perform parking braking on the torpedo car, control the first driving mechanism to drive the first lead screw to move upward from the first preset position to the second preset position, the first lead screw drives the hook tongue pin to move upward through the sling, so that the hook tongue is unlocked, detect the position of the first lead screw through the first position detection module, when the first lead screw reaches the second preset position, control the first driving mechanism to drive the first lead screw to move downward to the first preset position, at this time the sling is not lifted by the first lead screw, and the sling no longer applies an upward pulling force to the hook tongue pin. After the torpedo car and the locomotive complete the coupling action, the hook tongue pin drops by its own gravity, and the hook tongue is locked. Detect the opening and closing state of the hook tongue through the hook tongue state detection module. If it is detected that the hook tongue is in the locked state, control the second driving mechanism to drive the parking mechanism to release the parking braking on the torpedo car. The uncoupling and coupling parking method according to the second aspect embodiment of the present invention can automatically complete the uncoupling and coupling operations, prevent the torpedo car from slipping, and improve the efficiency without manual operation.
[0035] According to a computer-readable storage medium of a third aspect embodiment of the present invention, a program executable by a processor is stored therein, and when the program executable by the processor is executed by the processor, it is used to implement the uncoupling and coupling parking method as described above.
[0036] The computer-readable storage medium according to the third aspect embodiment of the present invention has at least the following beneficial effects:
[0037] After receiving the uncoupling instruction, control the second driving mechanism to drive the parking mechanism to perform parking braking on the torpedo car, control the first driving mechanism to drive the first lead screw to move upward from the first preset position to the second preset position, the first lead screw drives the hook tongue pin to move upward through the sling, so that the hook tongue is unlocked, detect the position of the first lead screw through the first position detection module, when the first lead screw reaches the second preset position, control the first driving mechanism to drive the first lead screw to move downward to the first preset position, at this time the sling is not lifted by the first lead screw, and the sling no longer applies an upward pulling force to the hook tongue pin. After the torpedo car and the locomotive complete the coupling action, the hook tongue pin drops by its own gravity, and the hook tongue is locked. Detect the opening and closing state of the hook tongue through the hook tongue state detection module. If it is detected that the hook tongue is in the locked state, control the second driving mechanism to drive the parking mechanism to release the parking braking on the torpedo car. The computer-readable storage medium according to the third aspect embodiment of the present invention can automatically complete the uncoupling and coupling operations, prevent the torpedo car from slipping, and improve the efficiency without manual operation.
[0038] The additional aspects and advantages of the present invention will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present invention. Description of the Drawings
[0039] The following further describes the present invention in conjunction with the drawings and embodiments, wherein:
[0040] Figure 1 Functional block diagram of the present invention;
[0041] Figure 2 Installation schematic diagram of the hook-on and hook-off mechanism of the present invention;
[0042] Figure 3 Installation schematic diagram of the hook tongue and the hook tongue pin of the present invention;
[0043] Figure 4 Installation schematic diagram of the power supply module of the present invention;
[0044] Figure 5 is Figure 2 Enlarged schematic diagram at position A of
[0045] Figure 6 Front view of the hook-on and hook-off mechanism of the present invention;
[0046] Figure 7 Left view of the hook-on and hook-off mechanism of the present invention;
[0047] Figure 8 Top view of the hook-on and hook-off mechanism of the present invention;
[0048] Figure 9 Internal connection schematic diagram a of the hook-on and hook-off mechanism of the present invention;
[0049] Figure 10 Internal connection schematic diagram b of the hook-on and hook-off mechanism of the present invention;
[0050] Figure 11 Structure schematic diagram of the parking mechanism of the present invention;
[0051] Figure 12 Front view of the kinetic energy conversion mechanism of the present invention;
[0052] Figure 13 Left view of the kinetic energy conversion mechanism of the present invention;
[0053] Figure 14 Structure schematic diagram of the reset spring mechanism of the present invention;
[0054] Figure 15 Flow chart of the hook-on and hook-off parking method.
[0055] Reference numerals:
[0056] Hot metal car 100, hook tongue 110, hook tongue pin 120, wheel 130, axle 140, mounting seat 150, hook body 160, reset spring mechanism 170, first limiting member 171, second limiting member 172,
[0057] Control module 200, display module 210,
[0058] Hook tongue state detection module 300,
[0059] First driving mechanism 400,
[0060] Hook unhooking mechanism 500, worm 510, worm wheel 520, first lead screw 530, guide groove 531, contact rod 532, lifting ring 540, first box body 550, guide key 551, hand wheel mechanism 560, connecting piece 570, bearing 580,
[0061] First position detection module 600, first limit switch 610, second limit switch 620, second position detection module 630, fourth limit switch 631, fifth limit switch 632, third position detection module 640,
[0062] Second driving mechanism 700,
[0063] Parking mechanism 800, bracket 810, first brake arm 820, second brake arm 830, first brake shoe 840, second brake shoe 850, second lead screw 861, spring piston 862, cylinder block 863, second nut 864, gear set 865, second box body 866, contact plate 867,
[0064] Electric energy storage mechanism 910, kinetic energy conversion mechanism 920, driving wheel 921, driven wheel 922, chain 923, generator 924. Detailed implementation manners
[0065] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.
[0066] In the description of the present invention, it should be understood that the orientation or positional relationship involved, such as up, down, etc., indicates the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0067] In the description of the present invention, "a plurality of" means more than two. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence of the indicated technical features.
[0068] In the description of the present invention, unless otherwise clearly defined, terms such as "setting", "installation", "connection", etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.
[0069] As Figures 2 to 5 shown, the electric hook uncoupling and parking system for a torpedo car according to an embodiment of the present invention is used to be installed on the torpedo car 100. A coupler is provided on the torpedo car 100. The coupler includes a hook tongue 110, a hook tongue pin 120, and a hook body 160. The hook tongue 110 is rotatably connected to the hook body 160, and the hook tongue pin 120 is drivingly connected to the hook tongue 110. The hook tongue 110 is used for hooking with a locomotive. As Figure 1 shown, it includes: a control module 200, a hook tongue state detection module 300, a first driving mechanism 400, a hook uncoupling and coupling mechanism 500, a first position detection module 600, a second driving mechanism 700, a parking mechanism 800, and a power supply module. The hook tongue state detection module 300 is used to detect the opening and closing state of the hook tongue 110. The output end of the hook tongue state detection module 300 is electrically connected to the input end of the control module 200. The output end of the control module 200 is electrically connected to the control end of the first driving mechanism 400. As Figures 6 to 8 shown, the hook uncoupling and coupling mechanism 500 includes a first transmission member, a first lead screw 530, and a lifting ring 540. The first driving mechanism 400 is connected to the first lead screw 530 through the first transmission member. The lifting ring 540 is installed on the hook tongue pin 120. The bottom of the first lead screw 530 is connected to the lifting ring 540 through a connecting member 570. The output end of the first position detection module 600 is electrically connected to the input end of the control module 200. The first position detection module 600 is used to detect the position of the first lead screw 530. The output end of the control module 200 is electrically connected to the control end of the second driving mechanism 700. The parking mechanism 800 is installed on the torpedo car 100 to perform parking braking on the torpedo car 100. The second driving mechanism 700 is drivingly connected to the parking mechanism 800. The power supply module is used for power supply.
[0070] The control module 200 is used to execute the hook uncoupling and parking method. As Figure 15 shown, the hook uncoupling and parking method includes but is not limited to step S100, step S200, step S300, and step S400.
[0071] Step S100: After receiving the hook uncoupling instruction, control the second driving mechanism 700 to drive the parking mechanism 800 to perform parking braking on the torpedo car 100;
[0072] Step S200: Control the first driving mechanism 400 to drive the first lead screw 530 to move upward from the first preset position to the second preset position. The first lead screw 530 drives the hook tongue pin 120 to move upward through the lifting ring 540. The first preset position is the position where the first lead screw 530 does not lift the lifting ring 540, and the second preset position is the position where the first lead screw 530 lifts the lifting ring 540 and the hook tongue pin 120, so that the hook tongue 110 is unlocked.
[0073] Step S300: Detect the position of the first lead screw 530 through the first position detection module 600. When the first lead screw 530 reaches the second preset position, control the first driving mechanism 400 to drive the first lead screw 530 to move downward to the first preset position. After the ladle car 100 and the locomotive complete the coupling action, the hook tongue pin 120 drops the pin by its own gravity, so that the hook tongue 110 is locked.
[0074] Step S400: Detect the opening and closing state of the hook tongue 110 through the hook tongue state detection module 300. If it is detected that the hook tongue 110 is in the locked state, control the second driving mechanism 700 to drive the parking mechanism 800 to release the parking brake on the ladle car 100.
[0075] After receiving the decoupling instruction, control the second driving mechanism 700 to drive the parking mechanism 800 to apply the parking brake to the ladle car 100, control the first driving mechanism 400 to drive the first lead screw 530 to move upward from the first preset position to the second preset position. The first lead screw 530 drives the hook tongue pin 120 to move upward through the lifting ring 540, so that the hook tongue 110 is unlocked. Detect the position of the first lead screw 530 through the first position detection module 600. When the first lead screw 530 reaches the second preset position, control the first driving mechanism 400 to drive the first lead screw 530 to move downward to the first preset position. At this time, the lifting ring 540 is not lifted by the first lead screw 530, and the lifting ring 540 no longer applies an upward pulling force to the hook tongue pin 120. After the ladle car 100 and the locomotive complete the coupling action, the hook tongue pin 120 drops the pin by its own gravity, and the hook tongue 110 is locked. Detect the opening and closing state of the hook tongue 110 through the hook tongue state detection module 300. If it is detected that the hook tongue 110 is in the locked state, control the second driving mechanism 700 to drive the parking mechanism 800 to release the parking brake on the ladle car 100. The electric decoupling and coupling parking system of the ladle car in the embodiment of the present invention can automatically complete the decoupling and coupling operations, prevent the ladle car 100 from running away, and does not require manual operation, improving the efficiency.
[0076] The hook tongue state detection module 300 is a distance sensor. The distance sensor is installed on the hook tongue 110, and the opening and closing degree of the hook tongue 110 is detected through the distance sensor, so as to detect the opening and closing state of the hook tongue 110.
[0077] Such as Figure 5As shown, the first position detection module 600 includes a first limit switch 610 and a second limit switch 620. The output end of the first limit switch 610 is electrically connected to the input end of the control module 200, and the output end of the second limit switch 620 is electrically connected to the input end of the control module 200. The first limit switch 610 is set at a first preset position, and the second limit switch 620 is set at a second preset position. A contact rod 532 is arranged on the first lead screw 530, and the contact rod 532 is located between the first limit switch 610 and the second limit switch 620.
[0078] When the first lead screw 530 moves upward, the contact rod 532 touches the second limit switch 620, and the second limit switch 620 feeds back a signal to the control module 200. The control module 200 then detects that the first lead screw 530 has moved to the second preset position. When the first lead screw 530 moves downward, the contact rod 532 touches the first limit switch 610, and the first limit switch 610 feeds back a signal to the control module 200. The control module 200 then detects that the lead screw has moved to the first preset position.
[0079] As Figure 5 shown, it further includes a third position detection module 640. The third position detection module 640 is a third limit switch. The third limit switch is installed at the bottom of the hook body 160. When the hook tongue pin 120 drops, that is, the hook tongue pin 120 drops back into the hook body 160 and touches the third limit switch, the third limit switch feeds back a signal to the control module 200. The control module 200 then detects that the hooking is successful.
[0080] As Figures 9 to 10 shown, the first driving mechanism 400 is a first motor. The first transmission member includes a worm 510 and a worm gear 520. The output shaft of the first motor is connected to one end of the worm 510. The worm 510 meshes with the worm gear 520. A first nut is installed inside the worm gear 520, and the first lead screw 530 is threadedly connected to the first nut. The first driving mechanism 400 is a first motor. The first transmission member includes a worm 510 and a worm gear 520. The output shaft of the first motor is connected to one end of the worm 510. The worm 510 meshes with the worm gear 520. A first nut is installed inside the worm gear 520, and the first lead screw 530 is threadedly connected to the first nut.
[0081] The output shaft of the first motor rotates forward, driving the worm 510 to rotate forward. The worm 510 drives the worm wheel 520 to rotate forward. The worm wheel 520 makes the first lead screw 530 move upward through the first nut. The first lead screw 530 lifts the lifting ring 540 upward, and further makes the latch pin 120 move upward. Since the first lead screw 530 moves vertically upward, the lifting ring 540 vertically lifts the latch pin 120 upward. The resistance of the latch pin 120 to the latch 110 is small, and the latch 110 is easily pulled up. When the output shaft of the first motor rotates in reverse, it drives the worm 510 to rotate in reverse. The worm 510 drives the worm wheel 520 to rotate in reverse. The worm wheel 520 makes the first lead screw 530 move downward through the first nut.
[0082] As Figures 9 to 10 shown. The unhooking and hooking mechanism 500 further includes a first box body 550. The first lead screw 530 is installed in the first box body 550 through a bearing 580. A guide groove 531 is provided on the first lead screw 530, and a guide key 551 is provided on the first box body 550. The width of the guide key 551 corresponds to the width of the guide groove 531, and the guide key 551 extends into the guide groove 531. When the worm wheel 520 rotates, it drives the first nut to rotate, thereby making the first lead screw 530 move up and down. Since the guide key 551 on the first box body 550 is fixed on the first box body 550 and is located in the guide groove 531, under the limiting action of the guide groove 531, the first lead screw 530 will not rotate with the first nut when moving up and down, and the operation is stable.
[0083] As Figures 6 to 8 shown, it further includes a handwheel mechanism 560. The rotating shaft of the handwheel mechanism 560 is fixedly connected to the other end of the worm 510. By manually rotating the handwheel mechanism 560, the worm 510 can be driven to rotate. The worm 510 drives the worm wheel 520 to rotate. The worm wheel 520 makes the first lead screw 530 move up and down through the first nut.
[0084] As Figure 11 shown, the parking mechanism 800 includes a bracket 810, a first brake arm 820, a second brake arm 830, a first brake shoe 840, and a second brake shoe 850. One end of the bracket 810 is hinged to the middle of the first brake arm 820, and the other end of the bracket 810 is hinged to the middle of the second brake arm 830. The first brake shoe 840 is installed at the bottom end of the first brake arm 820, and the second brake shoe 850 is installed at the bottom end of the second brake arm 830. The first brake shoe 840 and the second brake shoe 850 are oppositely arranged on both sides of the wheel 130 of the torpedo car 100. The second drive mechanism 700 is connected to the top end of the second brake arm 830 through a second transmission member.
[0085] Driven by the second driving mechanism 700, the first brake arm 820 and the second brake arm 830 drive the first brake shoe 840 and the second brake shoe 850 respectively. The first brake shoe 840 and the second brake shoe 850 move relative to each other or towards each other, thereby clamping or releasing the wheel 130 to achieve parking braking or release of parking braking.
[0086] As Figures 3 to 4 shown, a flange is installed at one end of the axle 140 of the torpedo car 100, and a mounting seat 150 is welded on the flange. The parking mechanism 800 is installed on the mounting seat 150. If the parking mechanism 800 is installed on the vehicle body by traditional installation methods, the vehicle body will shift relative to the wheel 130 during the operation of the torpedo car 100, and the wheel 130 is likely to wear the first brake shoe 840 and the second brake shoe 850. However, by installing the parking mechanism 800 on the axle 140 through the flange and the mounting seat 150, it is not affected by the shift of the vehicle body, and it can avoid the wheel 130 from wearing the first brake shoe 840 and the second brake shoe 850 when the torpedo car 100 is running.
[0087] As Figure 11 shown, the second driving mechanism 700 is a second motor. The second transmission components include a gear set 865, a second lead screw 861, a spring piston 862 and a cylinder block 863. The gear set 865 is installed in the second box body 866. The second box body 866 is installed at the top of the first brake arm 820. The output shaft of the second motor is connected to the second lead screw 861 through the gear set 865. The cylinder block 863 is installed on the second box body 866. The spring piston 862 is movably installed in the cylinder block 863. A second nut 864 is installed on the spring piston 862. The second lead screw 861 is threadedly connected to the second nut 864. The spring piston 862 is connected to the top of the second brake arm 830.
[0088] When the output shaft of the second motor rotates forward, it drives the gear set 865 to rotate forward, causing the second lead screw 861 to rotate forward. Under the action of the second nut 864, the spring piston 862 moves towards the second brake arm 830, thereby pushing the first brake arm 820 and the second brake arm 830, causing the first brake shoe 840 and the second brake shoe 850 to move towards the wheel 130 and clamp the wheel 130. When the output shaft of the second motor rotates reversely, it drives the gear set 865 to rotate reversely, causing the second lead screw 861 to rotate reversely. Under the action of the second nut 864, the spring piston 862 moves away from the second brake arm 830, thereby pulling the first brake arm 820 and the second brake arm 830, causing the first brake shoe 840 and the second brake shoe 850 to move away from the wheel 130 and release the wheel 130.
[0089] As Figure 11As shown, it further includes a second position detection module 630. The second position detection module 630 includes a fourth limit switch 631 and a fifth limit switch 632. A touch plate 867 is installed on the spring piston 862, and the touch plate 867 is located between the fourth limit switch 631 and the fifth limit switch 632.
[0090] When the spring piston 862 moves away from the second brake arm 830 and the touch plate 867 touches the fourth limit switch 631, the first brake shoe 840 and the second brake shoe 850 release the wheel 130. The fourth limit switch 631 sends a signal to the control module 200, and the control module 200 then detects that the parking brake is released. When the spring piston 862 moves towards the second brake arm 830 and the touch plate 867 touches the fifth limit switch 632, the first brake shoe 840 and the second brake shoe 850 clamp the wheel 130. The fifth limit switch 632 sends a signal to the control module 200, and the control module 200 then detects that the parking brake is completed.
[0091] As Figures 12 to 13 shown, the power supply module includes an electric energy storage mechanism 910 and a kinetic energy conversion mechanism 920. The kinetic energy conversion mechanism 920 includes a driving wheel 921, a driven wheel 922, a chain 923, and a generator 924. The driving wheel 921 is installed on the wheel 130 of the torpedo car 100 through a flange. The driven wheel 922 is installed on the rotating shaft of the generator 924. The driving wheel 921 and the driven wheel 922 are connected to each other through the chain 923. The output end of the generator 924 is electrically connected to the input end of the electric energy storage mechanism 910.
[0092] When the torpedo car 100 is running, the wheel 130 drives the driving wheel 921 to rotate. The driving wheel 921 drives the rotating shaft of the generator 924 to rotate through the driven wheel 922. The generator 924 converts kinetic energy into electric energy and transports it into the electric energy storage mechanism 910. The electric energy storage mechanism 910 is used for power supply.
[0093] It further includes a display module 210. The output end of the control module 200 is electrically connected to the control end of the display module 210. The display module 210 includes a first indicator light, a second indicator light, and a third indicator light. When the first lead screw 530 reaches or leaves the first preset position, the first display light is lit or extinguished. When the first lead screw 530 reaches or leaves the second preset position, the second display light is lit or extinguished. When the latch pin 120 falls back into the hook body 160 and touches the third limit switch, the third indicator light is lit.
[0094] As Figure 14As shown, a reset spring mechanism 170 is provided on the coupler, a first limiting member 171 is provided on the coupler body 160, a second limiting member 172 is provided on the coupler tongue 110, one end of the reset spring mechanism 170 extends and abuts against the first limiting member 171, and the other end of the reset spring mechanism 170 extends and abuts against the second limiting member 172.
[0095] When hooking up, when the coupler tongue pin 120 falls back into the coupler body 160, the coupler tongue 110 rotates inward around the coupler body 160, the coupler tongue 110 is locked, the first limiting member 171 abuts against one end of the reset spring mechanism 170, the second limiting member 172 compresses the other end of the reset spring mechanism 170, and the reset spring mechanism 170 is in a compressed state. When unhooking, the coupler tongue 110 rotates outward around the coupler body 160, the coupler tongue 110 opens, the two ends of the reset spring mechanism 170 are reset, and the coupler tongue 110 is kept in a fully open state until the coupler tongue pin 120 falls back into the coupler body 160.
[0096] As Figure 15 shown, the method for hooking / unhooking and parking according to an embodiment of the present invention includes:
[0097] Step S100: After receiving an unhooking instruction, control the second driving mechanism 700 to drive the parking mechanism 800 to perform parking braking on the torpedo car 100;
[0098] Step S200: Control the first driving mechanism 400 to drive the first lead screw 530 to move upward from a first preset position to a second preset position, and the first lead screw 530 drives the coupler tongue pin 120 to move upward through the lifting ring 540; the first preset position is the position where the first lead screw 530 does not lift the lifting ring 540, and the second preset position is the position where the first lead screw 530 lifts the lifting ring 540 and the coupler tongue pin 120 to unlock the coupler tongue 110;
[0099] Step S300: Detect the position of the first lead screw 530 through the first position detection module 600. When the first lead screw 530 reaches the second preset position, control the first driving mechanism 400 to drive the first lead screw 530 to move downward to the first preset position. After the torpedo car 100 and the locomotive complete the coupling action, the coupler tongue pin 120 drops the pin by its own gravity, so that the coupler tongue 110 is locked;
[0100] In this step, when the first lead screw 530 reaches the second preset position, after delaying for N seconds, control the first driving mechanism 400 to drive the first lead screw 530 to move downward to the first preset position. N is valued according to the application scenario. For example, N is 2.
[0101] Step S400: Detect the opening and closing state of the coupler tongue 110 through the coupler tongue state detection module 300. If it is detected that the coupler tongue 110 is in a locked state, control the second driving mechanism 700 to drive the parking mechanism 800 to release the parking braking on the torpedo car 100.
[0102] After receiving the uncoupling instruction, control the second driving mechanism 700 to drive the parking mechanism 800 to perform parking braking on the torpedo car 100, control the first driving mechanism 400 to drive the first lead screw 530 to move upward from the first preset position to the second preset position, the first lead screw 530 drives the hook tongue pin 120 to move upward through the sling 540, so that the hook tongue 110 is unlocked, detect the position of the first lead screw 530 through the first position detection module 600, when the first lead screw 530 reaches the second preset position, control the first driving mechanism 400 to drive the first lead screw 530 to move downward to the first preset position, at this time the sling 540 is not lifted by the first lead screw 530, and the sling 540 no longer applies an upward pulling force to the hook tongue pin 120. After the torpedo car 100 and the locomotive complete the coupling action, the hook tongue pin 120 drops the pin by its own gravity, and the hook tongue 110 is locked. Detect the opening and closing state of the hook tongue 110 through the hook tongue state detection module 300. If it is detected that the hook tongue 110 is in the locked state, control the second driving mechanism 700 to drive the parking mechanism 800 to release the parking braking on the torpedo car 100. The uncoupling and coupling parking method of the embodiment of the present invention can automatically complete the uncoupling and coupling operations, prevent the torpedo car 100 from running away, and improve the efficiency without manual operation.
[0103] According to the computer-readable storage medium of the embodiment of the present invention, a program executable by a processor is stored therein. When the program executable by the processor is executed by the processor, it is used to implement the uncoupling and coupling parking method as described above.
[0104] After receiving the uncoupling instruction, control the second driving mechanism 700 to drive the parking mechanism 800 to perform parking braking on the torpedo car 100, control the first driving mechanism 400 to drive the first lead screw 530 to move upward from the first preset position to the second preset position, the first lead screw 530 drives the hook tongue pin 120 to move upward through the sling 540, so that the hook tongue 110 is unlocked, detect the position of the first lead screw 530 through the first position detection module 600, when the first lead screw 530 reaches the second preset position, control the first driving mechanism 400 to drive the first lead screw 530 to move downward to the first preset position, at this time the sling 540 is not lifted by the first lead screw 530, and the sling 540 no longer applies an upward pulling force to the hook tongue pin 120. After the torpedo car 100 and the locomotive complete the coupling action, the hook tongue pin 120 drops the pin by its own gravity, and the hook tongue 110 is locked. Detect the opening and closing state of the hook tongue 110 through the hook tongue state detection module 300. If it is detected that the hook tongue 110 is in the locked state, control the second driving mechanism 700 to drive the parking mechanism 800 to release the parking braking on the torpedo car 100. The computer-readable storage medium of the embodiment of the present invention can automatically complete the uncoupling and coupling operations, prevent the torpedo car 100 from running away, and improve the efficiency without manual operation.
[0105] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those of ordinary skill in the relevant art.
Claims
1. The electric uncoupling, coupling and parking system for a torpedo car is used to be installed on a torpedo car (100). A coupler is provided on the torpedo car (100). The coupler includes a latch (110), a latch pin (120) and a coupler body (160). The latch (110) is rotatably connected to the coupler body (160). The latch pin (120) is drivingly connected to the latch (110). The latch (110) is used for hooking up with a locomotive. It is characterized in that, Comprising: A control module (200); A coupler tongue state detection module (300) for detecting the opening and closing state of the coupler tongue (110), the output end of the coupler tongue state detection module (300) being electrically connected to the input end of the control module (200); A first driving mechanism (400), the output end of the control module (200) being electrically connected to the control end of the first driving mechanism (400); A coupling and uncoupling mechanism (500) comprising a first transmission member, a first lead screw (530) and a lifting ring (540), the first driving mechanism (400) being connected to the first lead screw (530) through the first transmission member, the lifting ring (540) being mounted on the coupler tongue pin (120), and the first lead screw (530) being connected to the lifting ring (540); A first position detection module (600), the output end of the first position detection module (600) being electrically connected to the input end of the control module (200), the first position detection module (600) being used for detecting the position of the first lead screw (530); A second driving mechanism (700), the output end of the control module (200) being electrically connected to the control end of the second driving mechanism (700); A parking mechanism (800) mounted on the torpedo car (100) for performing parking braking on the torpedo car (100), the second driving mechanism (700) being drivingly connected to the parking mechanism (800); A power supply module for power supply; The control module (200) is used to execute a coupling and uncoupling parking method, and the coupling and uncoupling parking method comprises the following steps: After receiving an uncoupling instruction, controlling the second driving mechanism (700) to drive the parking mechanism (800) to perform parking braking on the torpedo car (100); Controlling the first driving mechanism (400) to drive the first lead screw (530) to move upward from a first preset position to a second preset position, the first lead screw (530) driving the coupler tongue pin (120) to move upward through the lifting ring (540); the first preset position is the position where the first lead screw (530) does not lift the lifting ring (540), and the second preset position is the position where the first lead screw (530) lifts the lifting ring (540) and the coupler tongue pin (120) to unlock the coupler tongue (110); Detecting the position of the first lead screw (530) through the first position detection module (600), when the first lead screw (530) reaches the second preset position, controlling the first driving mechanism (400) to drive the first lead screw (530) to move downward to the first preset position, after the torpedo car (100) and the locomotive complete the coupling action, the coupler tongue pin (120) drops the pin by its own gravity to lock the coupler tongue (110); The opening and closing state of the coupler tongue (110) is detected by the coupler tongue state detection module (300); if the coupler tongue (110) is detected to be in a locked state, the second drive mechanism (700) is controlled to drive the parking mechanism (800) to release the parking brake of the mixed-iron vehicle (100).
2. The electric hook unhooking and parking system for the torpedo car according to claim 1, characterized in that: The first driving mechanism (400) is a first motor, and the first transmission member includes a worm (510) and a worm wheel (520). The output shaft of the first motor is connected to one end of the worm (510), the worm (510) is meshed with the worm wheel (520), the inner ring of the worm wheel (520) is equipped with a first nut, and the first screw (530) is threadedly connected to the first nut.
3. The electric hook unhooking and parking system for the torpedo car according to claim 2, wherein: The hook removing mechanism (500) further comprises a first box body (550), the first screw rod (530) being installed in the first box body (550) via a bearing (580), a guide groove (531) being arranged on the first screw rod (530), a guide key (551) being arranged on the first box body (550), and the guide key (551) extending into the guide groove (531).
4. The electric hook unhooking and parking system for the torpedo car according to claim 2, wherein: It also includes a hand wheel mechanism (560), wherein the hand wheel mechanism (560) is connected to the other end of the worm (510).
5. The electric hook uncoupling and parking system for the torpedo car according to claim 1, characterized in that: The parking mechanism (800) comprises a bracket (810), a first brake arm (820), a second brake arm (830), a first brake shoe (840), and a second brake shoe (850); one end of the bracket (810) is hinged to the middle of the first brake arm (820), and the other end of the bracket (810) is hinged to the middle of the second brake arm (830); the first brake shoe (840) is mounted on the bottom end of the first brake arm (820), and the second brake shoe (850) is mounted on the bottom end of the second brake arm (830); the first brake shoe (840) and the second brake shoe (850) are arranged oppositely on both sides of the wheel (130) of the hybrid car (100) to achieve braking by clamping the wheel (130); and the second driving mechanism (700) is connected to the top end of the second brake arm (830) through a second transmission member.
6. The electric hook unhooking and parking system for the torpedo car according to claim 5, characterized in that: The second transmission member includes a second screw rod (861), a spring piston (862) and a cylinder body (863); the second driving mechanism (700) is transmission-connected to the second screw rod (861); the spring piston (862) is movably mounted in the cylinder body (863); a second nut (864) is mounted on the spring piston (862); the second screw rod (861) is threadedly connected to the second nut (864); and the spring piston (862) is connected to the top end of the second brake arm (830).
7. The electric hook unhooking and parking system for the torpedo car according to claim 6, wherein: The second driving mechanism (700) is a second motor, and the second transmission member further comprises a gear set (865), and the output shaft of the second motor is connected to the second screw rod (861) via the gear set (865).
8. The electric hook unhooking and parking system for the torpedo car according to claim 6, characterized in that: It further includes a second position detection module (630) for detecting the position of the spring piston (862), and the output end of the second position detection module (630) is electrically connected to the input end of the control module (200).
9. The electric hook unhooking and parking system for the torpedo car according to claim 1, wherein: A reset spring mechanism (170) is arranged on the coupler, one end of the reset spring mechanism (170) abuts against the coupler body (160), and the other end of the reset spring mechanism (170) abuts against the coupler tongue (110).
10. The method for parking by uncoupling and coupling, characterized in that, Applied to the electric uncoupling and parking system of the torpedo car as described in any one of claims 1 to 9, the method includes: After receiving the uncoupling instruction, controlling the second driving mechanism (700) to drive the parking mechanism (800) to perform parking braking on the torpedo car (100); Controlling the first driving mechanism (400) to drive the first lead screw (530) to move upward from the first preset position to the second preset position, and the first lead screw (530) drives the coupler tongue pin (120) to move upward through the lifting ring (540); the first preset position is the position where the first lead screw (530) does not lift the lifting ring (540), and the second preset position is the position where the first lead screw (530) lifts the lifting ring (540) and the coupler tongue pin (120) to unlock the coupler tongue (110); Detecting the position of the first lead screw (530) through the first position detection module (600), when the first lead screw (530) reaches the second preset position, controlling the first driving mechanism (400) to drive the first lead screw (530) to move downward to the first preset position, and after the torpedo car (100) and the locomotive complete the coupling action, the coupler tongue pin (120) drops the pin by its own gravity to lock the coupler tongue (110); Detecting the opening and closing state of the coupler tongue (110) through the coupler tongue state detection module (300), if it is detected that the coupler tongue (110) is in the locked state, controlling the second driving mechanism (700) to drive the parking mechanism (800) to release the parking braking on the torpedo car (100).
Citation Information
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