Ultrafine porous polyester special-shaped DTY yarn processing equipment and method
By designing an ultra-fine porous polyester special-shaped DTY wire processing equipment integrating support components, drive components, bundling and twisting devices, and reinforcement and pulling devices, the problems of low working efficiency and easy breakage of the wire when preparing DTY wire in the prior art are solved, and efficient DTY wire processing is achieved and its durability is enhanced.
Patent Information
- Application Number
- CN202310564809.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2043-05-19
AI Technical Summary
When preparing ultrafine porous polyester special-shaped DTY wire at this stage, two sets of devices need to be used for bundling extrusion and rotation twisting, which increases working efficiency and easily leads to wire breakage or insufficient twisting.
By designing an ultrafine porous polyester special-shaped DTY wire processing equipment including a support assembly, a driving assembly, a bundling and twisting device, and a reinforcement and pulling device, the operation of twisting, bundling, clamping and reinforcement of the DTY wire is realized.
The equipment can reduce the operating device while improving the working efficiency of preparation and processing, enhance the durability and connection stability of the DTY wire, and prevent the DTY wire from breaking.
Smart Images

Figure CN116590815B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polyester yarn preparation, in particular to ultra-fine porous polyester special-shaped DTY yarn processing equipment and a method thereof. Background Art
[0002] Ultrafine porous polyester shaped DTY yarn is a finished yarn that is continuously or simultaneously stretched on a texturing machine and deformed by a bunching machine. Ultrafine porous polyester shaped DTY yarn has good warmth and heat insulation effects due to its internal porous structure. At the same time, the density of ultrafine porous polyester shaped DTY yarn is also low, and it feels soft, breathable and comfortable. Ultrafine porous polyester shaped DTY yarn is widely used in the fields of clothing, furniture fabrics or other special fabrics.
[0003] At present, in the process of preparing ultrafine porous polyester special-shaped DTY yarn, it is necessary to converge the ultrafine porous polyester special-shaped DTY yarn so that the state of the ultrafine porous polyester special-shaped DTY yarn is converged from a fluffy state to a fitted state, and then the ultrafine porous polyester special-shaped DTY yarn in the fitted state is rotated and tightly twisted to separate the single fibers and curl the fluffy ultrafine porous polyester special-shaped DTY yarn. Through rotation and tight twisting, the single fibers are bonded together due to high temperature to form the final silk thread.
[0004] In the current preparation, from the fluffy state to the tight twisting state, it is necessary to go through the contraction extrusion and rotational tight twisting, and these two links require the use of two sets of devices for processing operations, which not only increases the work efficiency, but also easily leads to silk thread breakage or insufficient tight twisting if the rotational tight twisting is not rotated into place.
[0005] Therefore, we propose a processing device and method for ultrafine porous polyester special-shaped DTY yarn. Summary of the invention
[0006] In view of the above and / or existing problems in the existing ultra-fine porous polyester special-shaped DTY yarn processing equipment and method, the present invention is proposed.
[0007] Therefore, the purpose of the present invention is to provide an ultra-fine porous polyester special-shaped DTY yarn processing equipment and method, through the reinforcement and pulling device and the gathering and twisting device cooperation, the processed DTY yarn can be simultaneously tightly twisted, gathered, clamped and reinforced, pulled downward for transportation and spirally wound around the polyester filaments, thereby solving the above-mentioned existing problems.
[0008] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0009] A kind of ultra-fine porous polyester special-shaped DTY yarn processing equipment, which comprises:
[0010] A support assembly, which is placed on the ground and in which the device can be placed;
[0011] A feeding assembly is arranged on the right side of the top end of the supporting assembly and is capable of spirally winding the gathered silk thread;
[0012] A driving assembly, which is arranged at the top left end of the supporting assembly and is capable of rotating the gathering and twisting device and clamping and pulling the reinforcing and pulling device;
[0013] The gathering and twisting device is arranged in the middle of the upper end of the support component, and the left end is connected to the output end of the driving component, so that the bottom drives the reinforcement and pulling device to drive, and can gather and rotate and twist the DTY silk thread, and can make the outer wall of the DTY silk thread after rotation and twisting spirally wrap a group of DTY silk threads for reinforcement;
[0014] A placement device, which is arranged at the lower end of the support assembly and can limit the drive of the bunching and twisting device and can place the reinforcement and pulling device;
[0015] The reinforcement and pulling device is arranged at the center of the surface of the placement device and can clamp and reinforce the bundled DTY wire and pull the clamped DTY wire toward the lower end.
[0016] As a preferred solution of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the support component includes:
[0017] A support, which is arranged on the ground;
[0018] A top plate, which is arranged at the inner upper end of the bracket and can house the driving assembly and the bunching and twisting device;
[0019] The side plate is arranged at the inner lower end of the bracket and can fix the placement device.
[0020] As a preferred solution of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the material discharge component includes:
[0021] A support frame, which is arranged on the upper side of the right end of the inner wall of the bracket;
[0022] The unloading roller is rotatably connected to the inside of the supporting frame, and the polyester filaments are wound inside and can unload the polyester filaments.
[0023] As a preferred solution of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the driving component includes:
[0024] A driving motor is arranged at the top left end of the bracket;
[0025] A driving gear is rotatably connected to the inner left end of the bracket and has its top connected to the output end of the driving motor;
[0026] A follower gear disc is arranged at the upper end of the outer wall of the gathering and twisting device, and the left end is meshed and connected with the right end of the driving gear, and can rotate the gathering and twisting device;
[0027] The guide column is arranged around the bottom of the follower gear plate and can make the follower gear plate rotate in the middle of the bracket.
[0028] As a preferred embodiment of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the bunching and twisting device includes:
[0029] The gathering component is rotatably connected to the middle of the bracket, and the upper end of the outer wall is connected to the inner wall of the follower gear disk, and the DTY yarn being processed can be gathered and rotated to be tightly twisted;
[0030] The twisting assembly is arranged at the bottom of the bundling assembly and can rotate and wind the unwinding DTY yarn and can rotate the conversion assembly;
[0031] The conversion component is rotatably connected to the inner and outer sides of the placement device and can drive the reinforcement and pulling devices.
[0032] As a preferred solution of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the bundling component includes:
[0033] The tightening rod is rotatably connected to the middle of the bracket, and the upper end of the outer wall is connected to the inner wall of the follower gear plate;
[0034] A mounting groove is arranged around the inner wall of the bunching rod;
[0035] A converging mold is installed inside the mounting groove and can perform converging and rotational tight twisting operations on the processed DTY wires;
[0036] The twisting assembly comprises:
[0037] The folding rod is arranged at the bottom of the gathering rod, and the right end of the surface can be penetrated and limited by the DTY wire fed;
[0038] A twisting rod, which is arranged at the bottom right end of the folding rod;
[0039] An arc rod, the surface left end of which is connected to the bottom right end of the twisting rod, and the other end of which is connected to the surface right end of the conversion assembly;
[0040] The conversion component includes:
[0041] A turntable, which is rotatably connected to the interior of the placement device;
[0042] Limiting posts are arranged around the bottom of the turntable and are slidably connected to the inside of the placing device;
[0043] The inner teeth are arranged around the inner wall of the rotating disk and mesh with the bottom of the reinforcing and pulling device.
[0044] As a preferred solution of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the placing device includes:
[0045] Place the tray with both ends of its outer wall connected between the side panels;
[0046] A slide groove is arranged outside the surface where the disk is placed and is internally rotatably connected to the turntable;
[0047] A limiting groove is arranged on the surface of the slide groove and is internally slidably connected to the bottom of the limiting column;
[0048] A through hole, which is arranged at the center of the surface of the placement plate and can be output by the processed DTY wire;
[0049] The sunken groove is arranged at the front end of the surface where the plate is placed and enables the extended end of the reinforcement and pulling device to be placed.
[0050] As a preferred embodiment of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the reinforcing and pulling device includes:
[0051] a mounting assembly disposed at the center of the surface on which the tray is placed;
[0052] The reinforcement and pulling components are rotatably connected to the two ends of the inner part of the installation component and are arranged in two groups. The two groups of installation components can clamp and reinforce the processed DTY wire and pull the reinforced DTY wire downward at the same time.
[0053] The linkage component is rotatably connected to the lower left end of the inner part of the mounting component, and the outer side of the bottom is meshed and connected with the inner teeth, and can drive the reinforcement and pulling components to drive.
[0054] As a preferred solution of the ultra-fine porous polyester special-shaped DTY yarn processing equipment described in the present invention, the installation component includes:
[0055] A mounting frame, which is arranged at the center of the surface of the placement plate, and inside which the reinforcement and pulling components and the linkage components can be placed;
[0056] A wire outlet slot is arranged at the center of the surface of the mounting frame and is capable of outputting the processed DTY wire;
[0057] The reinforcement and pulling components include:
[0058] A side gear, which is rotatably connected to the front right side of the mounting frame;
[0059] The rotating disk has a front port connected to the rear port of the side gear and is rotatably connected to the inner right end of the mounting frame, so that the two sets of rotating disks are pressed against each other;
[0060] A clamping block is arranged around the inner part of the rotating disk;
[0061] An arc groove is provided on the surface of the clamping block and can clamp and pull the DTY wire downwards;
[0062] The linkage components include:
[0063] A rotating rod, which is rotatably connected to the lower side of the inner left end of the mounting frame;
[0064] The first gear is rotatably connected to the front end of the outer wall of the rotating rod, and the right end of the outer wall is meshed and connected to the gear rotatably connected to the middle lower side of the front end of the mounting frame, and the upper side of the right end of the gear is meshed and connected to the lower side of the side gear of the front end;
[0065] A second gear is disposed at the rear end of the rotating rod, and an upper end of the second gear is meshedly connected to a lower side of the rear end side gear;
[0066] A first bevel gear, which is arranged at a front side port of the rotating rod;
[0067] A second bevel gear, the top rear end of which is meshedly connected to the bottom of the first bevel gear and is rotatably connected to the left end of the surface where the disk is placed;
[0068] The third gear is arranged at the lower side port of the second bevel gear and is rotatably connected to the inner left side of the placement disk, and the front end is meshed with the inner teeth of the inner wall of the rotating disk.
[0069] A method for processing ultrafine porous polyester special-shaped DTY yarn, comprising:
[0070] S1: The DTY yarn to be processed is passed through the gathering mold and the folding rod, so that the DTY yarn to be processed is placed between the two sets of rotating disks, and at the same time, the polyester yarn to be fed is passed through the right end of the top plate and the right end of the surface of the folding rod, and the port is placed next to the DTY yarn to be processed;
[0071] S2: By starting the driving motor, the driving motor drives the turntable, the third gear, the second bevel gear, the first bevel gear, the second gear and the first gear of the bunching and twisting device to rotate, so that the second gear and the first gear drive the side gears and the two sets of rotating disks to rotate, so that the arc groove on the surface of the clamping block clamps the ends of the DTY yarn and the polyester yarn and pulls them toward the lower end;
[0072] S3: At this time, the processing of the DTY wire begins. The upper end of the DTY wire to be processed passes through the limit of the bunching mold, and the DTY wire to be processed is tightly twisted and bunched. The polyester filaments are driven by the folding rod to spirally wind the outer wall of the tightly twisted and bunched DTY wire. At the same time, the combined wire after spiral winding is clamped and pulled by two sets of arc grooves, so that the processed combined wire passes through the wire outlet groove and the through hole, so that the processed wire falls on the inner bottom end of the bracket, and the processed wire is rolled and collected until the processing operation is completed.
[0073] Compared with existing technologies:
[0074] A group of DTY threads are added through the feeding component, and the added DTY threads are passed through the right end of the twisting component until the port contacts the processed DTY threads. At the same time, the added DTY threads are rotated and wound around the processed DTY threads through the twisting component, so that the added DTY threads are spirally wound around the outer wall of the processed DTY threads, thereby increasing the connection stability of the DTY threads, and performing secondary fixation on the tightly twisted and reinforced DTY threads, thereby preventing the occurrence of DTY thread breakage due to insufficient tight twisting.
[0075] The drive assembly can rotate the bunching and twisting device, and can clamp and pull the reinforcement and pulling device, so that the drives of the bunching and twisting device and the reinforcement and pulling device can be connected;
[0076] The DTY yarn can be bunched and twisted by the bunching and twisting device, and a group of DTY yarns can be spirally wound around the outer wall of the DTY yarn after the twisting to reinforce it, so that the twisting and bunching operations can be performed simultaneously, thereby reducing the number of operating devices and increasing the work efficiency of preparation and processing;
[0077] Through the coordination of the reinforcement and pulling device with the gathering and twisting device, the processed DTY yarn can be simultaneously subjected to tight twisting, gathering, clamping and reinforcement, downward pulling and transportation, and spiral winding of the polyester yarn. This can increase the durability and connection stability of the DTY yarn while increasing the work efficiency, and prevent the DTY yarn from breaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0078] Figure 1 A schematic diagram of the overall main structure provided by the present invention;
[0079] Figure 2 A schematic diagram of the support assembly structure provided by the present invention;
[0080] Figure 3 A schematic diagram of the overall connection structure provided by the present invention;
[0081] Figure 4A schematic diagram of the structure of the discharge assembly provided by the present invention;
[0082] Figure 5 A schematic diagram of the connection structure between the driving assembly and the bunching and twisting device provided by the present invention;
[0083] Figure 6 A schematic diagram of the structure of the drive assembly provided by the present invention;
[0084] Figure 7 A bottom view schematic diagram of the structure of the bunching and twisting device provided by the present invention;
[0085] Figure 8 A schematic diagram of the conversion assembly structure provided by the present invention;
[0086] Fig. 9 A schematic diagram of the structure of the placement device provided by the present invention;
[0087] Fig.10 A schematic diagram of the structure of the reinforcement and pulling device provided by the present invention;
[0088] Fig.11 This is a schematic diagram of the disassembled structure of the reinforcement and pulling device provided by the present invention;
[0089] Fig.12 A schematic diagram of the linkage assembly structure provided by the present invention;
[0090] Fig.13 This is a schematic diagram of the reinforcement and pulling component structure provided by the present invention.
[0091] In the figure: support assembly 1, bracket 11, top plate 12, side plate 13, unloading assembly 2, support frame 21, unloading roller 22, polyester filament 23, drive assembly 3, drive motor 31, drive gear 32, follower gear plate 33, guide column 34, gathering and twisting device 4, gathering assembly 41, gathering rod 411, mounting groove 412, gathering mold 413, twisting assembly 42, folding rod 421, twisting rod 422, arc rod 423, conversion assembly 43, turntable 431, limit column 432 , inner teeth 433, placement device 5, placement plate 51, slide groove 52, limit groove 53, through hole 54, sunken groove 55, reinforcement and pulling device 6, installation component 61, installation frame 611, wire outlet groove 612, reinforcement and pulling component 62, side gear 621, rotating plate 622, clamping block 623, arc groove 624, linkage component 63, rotating rod 631, first gear 632, second gear 633, first bevel gear 634, second bevel gear 635, third gear 636. DETAILED DESCRIPTION
[0092] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0093] The present invention provides an ultra-fine porous polyester special-shaped DTY yarn processing equipment and method, which can simultaneously perform tight twisting, bundling, clamping and reinforcement, downward pulling and transportation, and spiral winding of polyester yarn strips 23 on the processed DTY yarn, thereby increasing the durability and connection stability of the DTY yarn while increasing the work efficiency, and preventing the DTY yarn from breaking. Please refer to Figure 1-13 , including a supporting component 1, a feeding component 2, a driving component 3, a gathering and twisting device 4, a placing device 5 and a reinforcing and pulling device 6;
[0094] The support component 1 is placed on the ground and can place a device inside. The support component 1 includes: a bracket 11, a top plate 12 and a side plate 13. The bracket 11 is set on the ground, the top plate 12 is set at the upper end of the bracket 11 and can place the drive component 3 and the gathering and twisting device 4, and the side plate 13 is set at the lower end of the bracket 11 and can fix the placement device 5.
[0095] The unloading component 2 is arranged on the right side of the top of the supporting component 1, and can spirally wind the gathered silk thread. A group of DTY silk threads are added through the unloading component 2, and the added DTY silk threads are passed through the right end of the twisting component 42 until the port contacts the processed DTY silk thread. At the same time, the added DTY silk thread is rotationally wound around the processed DTY silk thread through the twisting component 42, so that the added DTY silk thread is spirally wound around the outer wall of the processed DTY silk thread, thereby increasing the connection stability of the DTY silk thread, and can perform secondary fixation on the tightly twisted and reinforced DTY silk thread to prevent insufficient tight twisting from causing the DTY silk thread to break. The unloading component 2 includes: a supporting frame 21, a unloading roller 22 and a polyester silk thread 23. The supporting frame 21 is arranged on the upper side of the right end of the inner wall of the bracket 11, and the unloading roller 22 is rotatably connected to the inside of the supporting frame 21, and the polyester silk thread 23 is wound inside, and the polyester silk thread 23 can be unloaded.
[0096] The driving assembly 3 is arranged at the top left end of the supporting assembly 1, and can rotate the bunching and twisting device 4, and can clamp and pull the reinforcing and pulling device 6. The driving assembly 3 can rotate the bunching and twisting device 4, and can clamp and pull the reinforcing and pulling device 6, so that the driving of the bunching and twisting device 4 and the reinforcing and pulling device 6 can be connected. The driving assembly 3 includes: a driving motor 31, a driving gear 32, a follower gear disc 33 and a guide column 34, a driving motor 31, which is arranged at the top left end of the bracket 11, a driving gear 32, which is rotatably connected to the inner left end of the bracket 11, and the top is connected to the output end of the driving motor 31, a follower gear plate 33, which is arranged at the upper end of the outer wall of the gathering and twisting device 4, and the left end is meshed and connected to the right end of the driving gear 32, and the gathering and twisting device 4 can be rotated, and a guide column 34, which is arranged around the bottom of the follower gear plate 33, and can rotate the follower gear plate 33 in the middle of the inner part of the bracket 11.
[0097] The gathering and twisting device 4 is arranged in the middle of the upper end of the supporting component 1, and the left end is connected to the output end of the driving component 3, so that the bottom drives the reinforcement and pulling device 6 to drive, and can gather and rotate the DTY silk thread, and can make the outer wall of the DTY silk thread after rotation and tight twisting spirally wrapped around a group of DTY silk threads for reinforcement. The gathering and twisting device 4 can gather and rotate the DTY silk thread, and can make the outer wall of the DTY silk thread after rotation and tight twisting spirally wrapped around a group of DTY silk threads for reinforcement, so that the tight twisting and gathering operations can be carried out simultaneously, thereby reducing the operation The device can increase the work efficiency of preparation and processing. The gathering and twisting device 4 includes: a gathering component 41, a gathering rod 411, a mounting groove 412, a gathering mold 413, a twisting component 42, a folding rod 421, a twisting rod 422, an arc rod 423, a conversion component 43, a turntable 431, a limit column 432 and an inner tooth 433. The gathering component 41 is rotatably connected to the middle of the bracket 11, and the upper end of the outer wall is connected to the inner wall of the follower toothed disc 33, and the inner part can gather and rotate the processed DTY silk thread tightly. The gathering rod 411 is rotatably connected to the middle of the bracket 11. The upper end of the outer wall is connected to the inner wall of the follower toothed disc 33, the mounting groove 412 is arranged around the inner wall of the bunching rod 411, the bunching mold 413 is installed inside the mounting groove 412, and the processed DTY wire can be bunched and rotated tightly inside, the twisting component 42 is arranged at the bottom of the bunching component 41, and the DTY wire of the unwinding can be rotated and wound, and the conversion component 43 can be rotated, the folding rod 421 is arranged at the bottom of the bunching rod 411, and the right end of the surface can be penetrated and limited by the DTY wire of the feeding, and the twisting rod 422 , which is arranged at the bottom right end of the folding rod 421, the arc rod 423, the left end of its surface is connected to the bottom right end of the twisting rod 422, and the other end is connected to the right end of the surface of the conversion component 43, the conversion component 43, which is rotatably connected to the inner and outer sides of the placing device 5, and can drive the reinforcement and pulling device 6, the turntable 431, which is rotatably connected to the inside of the placing device 5, the limiting column 432, which is arranged around the bottom of the turntable 431, and is slidably connected to the inside of the placing device 5, the inner teeth 433, which are arranged around the inner wall of the turntable 431, and are meshed and connected to the bottom of the reinforcement and pulling device 6.
[0098] The placing device 5 is arranged at the lower end of the supporting assembly 1, and can limit the driving of the gathering and twisting device 4, and can place the reinforcement and pulling device 6. The placing device 5 includes: a placing disk 51, a slide groove 52, a limiting groove 53, a through hole 54 and a sunken groove 55. The placing disk 51 has two ends of an outer wall connected between the side plates 13. The slide groove 52 is arranged on the outer side of the surface of the placing disk 51 and is internally rotatably connected to the turntable 431. The limiting groove 53 is arranged on the surface of the slide groove 52 and is internally slidably connected to the bottom of the limiting column 432. The through hole 54 is arranged at the center of the surface of the placing disk 51 and can output the processed DTY silk thread. The sunken groove 55 is arranged at the front end of the surface of the placing disk 51 and can place the extended end of the reinforcement and pulling device 6.
[0099] The reinforcement and pulling device 6 is arranged at the center of the surface of the placement device 5, and can clamp and reinforce the DTY thread after being gathered, and at the same time pull the clamped DTY thread to the lower end. Through the cooperation between the reinforcement and pulling device 6 and the gathering and twisting device 4, the processed DTY thread can be simultaneously tightly twisted, gathered, clamped and reinforced, pulled downward for transportation and spirally wound around the polyester thread strip 23, thereby increasing the durability and connection stability of the DTY thread while increasing the work efficiency, and preventing the DTY thread from breaking. The reinforcement and pulling device 6 includes: an installation component 61, a mounting frame 611, a wire outlet groove 612, a reinforcement and pulling component 62, a side gear 621, a rotating disk 622, a clamping block 623, an arc groove 624, and a linkage component 63, a rotating rod 631, a first gear 632, a second gear 633, a first bevel gear 634, a second bevel gear 635 and a third gear 636, a mounting assembly 61, which is arranged at the surface center of the placement plate 51, a mounting frame 611, which is arranged at the surface center of the placement plate 51, and the reinforcement and pulling assembly 62 and the linkage assembly 63 can be placed inside, a wire outlet groove 612, which is arranged at the surface center of the mounting frame 611, and can output the processed DTY wire, a reinforcement and pulling assembly 62, which is rotatably connected to the two ends of the interior of the mounting assembly 61, and is arranged in two groups, and the processed DTY wire can be clamped and reinforced between the two groups of mounting assemblies 61, and the reinforced DTY wire is pulled downward at the same time, and the side gear 621, which is rotatably connected to the front right side of the mounting frame 611, the rotating disk 622, whose front port is connected to the rear port of the side gear 621, and is rotatably connected to the inner right end of the mounting frame 611, and the two sets of rotating disks 622 are squeezed against each other, the clamping block 623 is arranged around the inner periphery of the rotating disk 622, the arc groove 624 is arranged on the surface of the clamping block 623, and the DTY wire can be clamped and pulled downward inside, the linkage component 63, which is rotatably connected to the lower left side of the inner side of the mounting component 61, and the outer side of the bottom is meshed with the inner tooth 433, and can drive the reinforcement and pulling component 62 to drive, the rotating rod 631, which is rotatably connected to the lower left side of the inner side of the mounting frame 611, the first gear 632, which rotates It is connected to the front end of the outer wall of the rotating rod 631, and the right end of the outer wall is meshed and connected to the gear that rotates on the lower middle side of the front end of the mounting frame 611, and the upper side of the right end of the gear is meshed and connected to the lower side of the side gear 621 at the front end. The second gear 633 is arranged at the rear side port of the rotating rod 631, and the upper end is meshed and connected to the lower side of the rear end side gear 621. The first bevel gear 634 is arranged at the front side port of the rotating rod 631. The second bevel gear 635, the top rear end of which is meshed and connected to the bottom of the first bevel gear 634, and is rotatably connected to the left end of the surface of the placement plate 51. The third gear 636 is arranged at the lower side port of the second bevel gear 635, and is rotatably connected to the inner left side of the placement plate 51, and the front end is meshed and connected to the inner teeth 433 of the inner wall of the rotating disk 431.
[0100] During specific use, a person skilled in the art will pass the DTY thread to be processed through the gathering mold 413 and the folding rod 421, so that the DTY thread to be processed is placed between the two sets of rotating disks 622, and at the same time, the added polyester thread 23 is passed through the right end of the top plate 12 and the right end of the surface of the folding rod 421, and the port is placed next to the DTY thread to be processed, and by starting the driving motor 31, the driving motor 31 drives the rotating disk 431, the third gear 636, the second bevel gear 635, the first bevel gear 634, the second gear 633 and the first gear 632 of the gathering and twisting device 4 to rotate, so that the second gear 633 and the first gear 632 drive the side gear 621 and the two sets of rotating disks 622 Rotate so that the arc groove 624 on the surface of the clamping block 623 clamps the ends of the DTY thread and the polyester thread strip 23 and pulls them toward the lower end. At this time, the processing of the DTY thread begins, and the upper end of the DTY thread to be processed passes through the limit of the bundling mold 413, and the DTY thread to be processed is tightly twisted and bundled. The polyester thread strip 23 is driven by the folding rod 421 to spirally wind the outer wall of the tightly twisted and bundled DTY thread. At the same time, the spirally wound combined line is clamped and pulled by two groups of arc grooves 624, so that the processed combined line passes through the wire outlet groove 612 and the through hole 54, so that the processed thread falls on the inner bottom end of the bracket 11, and the processed thread is wound and collected until the processing operation is completed.
[0101] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An ultra-fine porous polyester special-shaped DTY yarn processing equipment, comprising: A support assembly (1), which is placed on the ground and can hold a device; A feeding assembly (2), which is arranged on the right side of the top end of the supporting assembly (1) and is capable of spirally winding the gathered silk thread; A driving assembly (3) is arranged at the top left end of the supporting assembly (1) and is capable of rotating the gathering and twisting device (4) and clamping and pulling the reinforcing and pulling device (6); The invention is characterized in that: a gathering and twisting device (4) is arranged in the middle of the upper end of the support component (1), and the left end is connected to the output end of the driving component (3), so that the bottom drives the reinforcement and pulling device (6) to drive, and can gather and rotate and twist the DTY yarn, and can make the outer wall of the DTY yarn after rotation and twisting be spirally wrapped with a group of DTY yarns for reinforcement; A placement device (5), which is arranged at the lower end of the support assembly (1) and is capable of limiting the drive of the gathering and twisting device (4) and placing the reinforcement and pulling device (6); A reinforcement and pulling device (6), which is arranged at the center of the surface of the placement device (5) and is capable of clamping and reinforcing the bundled DTY wire and pulling the clamped DTY wire toward the lower end; The support assembly (1) comprises: a bracket (11); The bunching and twisting device (4) comprises: A gathering component (41) is rotatably connected to the middle of the bracket (11), and the upper end of the outer wall is connected to the inner wall of the follower gear disk (33), and the processed DTY yarn can be gathered and rotated to twist tightly inside; A twisting assembly (42) is arranged at the bottom of the bundling assembly (41) and is capable of rotating and winding the discharged DTY yarn and rotating the conversion assembly (43); A conversion assembly (43) is rotatably connected to the inner and outer sides of the placement device (5) and is capable of driving the reinforcement and pulling device (6); The bundling component (41) comprises: A tightening rod (411) is rotatably connected to the middle of the bracket (11) and has an upper end of an outer wall connected to the inner wall of a follower gear disc (33); A mounting groove (412) is arranged around the inner wall of the gathering rod (411); A converging grinder (413) is installed inside the mounting groove (412) and is capable of performing converging and rotational tight twisting operations on the processed DTY wires; The twisting assembly (42) comprises: A folding rod (421) is arranged at the bottom of the gathering rod (411), and the right end of the surface can be penetrated and limited by the DTY thread added; A twisting rod (422) is arranged at the bottom right end of the folding rod (421); The arc rod (423) has a left end connected to the bottom right end of the twisting rod (422) and the other end connected to the right end of the surface of the conversion assembly (43); The conversion component (43) comprises: A rotating disk (431) rotatably connected to the interior of the placement device (5); Limiting posts (432), which are arranged around the bottom of the rotating disk (431) and are slidably connected to the inside of the placing device (5); Internal teeth (433) are arranged around the inner wall of the rotating disk (431) and mesh with the bottom of the reinforcing and pulling device (6); The reinforcing and pulling device (6) comprises: A mounting assembly (61) disposed at the center of the surface of the placement plate (51); The reinforcement and pulling components (62) are rotatably connected to the two ends of the interior of the installation component (61) and are arranged in two groups. The two groups of installation components (61) can clamp and reinforce the processed DTY wire and pull the reinforced DTY wire downwards at the same time. The linkage assembly (63) is rotatably connected to the lower left end of the interior of the mounting assembly (61), and enables the outer bottom side to mesh with the inner teeth (433), and can drive the reinforcement and pulling assembly (62) to drive.
2. The ultra-fine porous polyester special-shaped DTY yarn processing equipment according to claim 1, characterized in that: The support assembly (1) comprises: A support (11) is arranged on the ground; A top plate (12) is arranged at the inner upper end of the bracket (11) and is capable of placing the driving assembly (3) and the bunching and twisting device (4); The side plate (13) is arranged at the inner lower end of the bracket (11) and is capable of fixing the placement device (5).
3. The ultra-fine porous polyester special-shaped DTY yarn processing equipment according to claim 1 is characterized in that: The discharge assembly (2) comprises: A support frame (21) is arranged on the upper side of the right end of the inner wall of the bracket (11); The discharge roller (22) is rotatably connected to the inside of the support frame (21), and the polyester filaments (23) are wound inside and can discharge the polyester filaments (23).
4. The ultra-fine porous polyester special-shaped DTY yarn processing equipment according to claim 1, characterized in that: The driving assembly (3) comprises: A driving motor (31) is arranged at the top left end of the bracket (11); A driving gear (32) is rotatably connected to the inner left end of the bracket (11) and has its top connected to the output end of the driving motor (31); A follower gear disc (33) is arranged at the upper end of the outer wall of the gathering and twisting device (4), and its left end is meshed and connected with the right end of the driving gear (32), and is capable of rotating the gathering and twisting device (4); The guide column (34) is arranged around the bottom of the follower gear plate (33) and can make the follower gear plate (33) rotate in the middle of the bracket (11).
5. The ultra-fine porous polyester special-shaped DTY yarn processing equipment according to claim 1, characterized in that: The placing device (5) comprises: A tray (51) is placed, with both ends of its outer wall connected between the side plates (13); A slide groove (52) is arranged on the outer side of the surface of the placement plate (51) and is rotatably connected to the rotating plate (431) inside; A limiting groove (53), which is arranged on the surface of the slide groove (52) and is internally slidably connected to the bottom of the limiting column (432); A through hole (54) is arranged at the center of the surface of the placement plate (51) and can be used to output the processed DTY wire; The sunken groove (55) is arranged at the front end of the surface of the placement plate (51) and can place the extended end of the reinforcement and pulling device (6).
6. The ultra-fine porous polyester special-shaped DTY yarn processing equipment according to claim 1, characterized in that: The mounting assembly (61) comprises: A mounting frame (611) is arranged at the center of the surface of the placement plate (51) and can accommodate the reinforcement and pulling components (62) and the linkage components (63) therein; A wire outlet groove (612), which is arranged at the center of the surface of the mounting frame (611) and is capable of outputting the processed DTY wire; The reinforcement and pulling assembly (62) comprises: A side gear (621) is rotatably connected to the front right side of the mounting frame (611); The front port of the rotating disk (622) is connected to the rear port of the side gear (621), and is rotatably connected to the inner right end of the mounting frame (611), so that the two sets of rotating disks (622) are pressed against each other; A clamping block (623) is arranged around the inner periphery of the rotating disk (622); An arc groove (624) is arranged on the surface of the clamping block (623) and can clamp the DTY wire and pull it downward; The linkage component (63) comprises: A rotating rod (631) is rotatably connected to the lower left end of the inner portion of the mounting frame (611); A first gear (632) is rotatably connected to the front end of the outer wall of the rotating rod (631), and the right end of the outer wall is meshed and connected to the gear rotatably connected to the middle lower side of the front end of the mounting frame (611), and the upper side of the right end of the gear is meshed and connected to the lower side of the side gear (621) at the front end; A second gear (633) is disposed at the rear end of the rotating rod (631), and the upper end of the second gear (633) is meshedly connected to the lower side of the rear end side gear (621); A first bevel gear (634) disposed at a front port of the rotating rod (631); A second bevel gear (635), the top rear end of which is meshed with the bottom of the first bevel gear (634) and is rotatably connected to the left end of the surface of the placement plate (51); The third gear (636) is arranged at the lower side port of the second bevel gear (635) and is rotatably connected to the inner left side of the placement plate (51), and the front end is meshed with the inner teeth (433) of the inner wall of the rotating plate (431).
7. A method for processing ultrafine porous polyester special-shaped DTY yarn, characterized in that: include: S1: The DTY yarn to be processed is passed through the gathering mold (413) and the folding rod (421), so that the DTY yarn to be processed is placed between the two sets of rotating disks (622), and at the same time, the added polyester yarn (23) is passed through the right end of the top plate (12) and the right end of the surface of the folding rod (421), and the port is placed next to the DTY yarn to be processed; S2: By starting the driving motor (31), the driving motor (31) drives the rotating disk (431), the third gear (636), the second bevel gear (635), the first bevel gear (634), the second gear (633) and the first gear (632) of the gathering and twisting device (4) to rotate, so that the second gear (633) and the first gear (632) drive the side gear (621) and the two sets of rotating disks (622) to rotate, so that the arc groove (624) on the surface of the clamping block (623) clamps the ends of the DTY yarn and the polyester yarn (23) and pulls them toward the lower end; S3: At this time, the processing of the DTY wire begins. The upper end of the DTY wire to be processed passes through the limit of the bundling mold (413), and the DTY wire to be processed is tightly twisted and bundled. The polyester yarn (23) is driven by the folding rod (421) to spirally wrap the outer wall of the tightly twisted and bundled DTY wire. At the same time, the combined wire after spiral winding is clamped and pulled by two groups of arc grooves (624), so that the processed combined wire passes through the wire outlet groove (612) and the through hole (54), so that the processed wire falls on the inner bottom end of the bracket (11), and the processed wire is rolled and collected until the processing operation is completed.
Citation Information
Patent Citations
Preparation method of tightly twisted fiber capable of preventing hook damage
CN110184696A
Production equipment and processing technology for improving strength of draw textured yarn (DTY)
CN112877846A