A temporary roadway reinforcing support device
By designing a temporary roadway reinforcement support device driven by a support frustum and hydraulic jacks, the problem of lack of support on both sides of the roadway was solved, achieving all-round support and stability improvement of the roadway, and facilitating transportation and storage.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-24
- Publication Date
- 2026-03-03
AI Technical Summary
The existing temporary reinforcement support devices lack support on both sides of the roadway, resulting in an incomplete support system and posing a safety hazard.
A temporary roadway reinforcement support device was designed, comprising a support frustum, a hydraulic jack, a top arc-shaped support plate, a cooperating gear, and a side wall support plate. The hydraulic jack drives the top arc-shaped support plate and the movable support plate, and the cooperating gear drives the side wall support plate to unfold, thereby achieving all-round support for the top and sides of the roadway.
It provides complete support for the top and sides of the tunnel, improving the stability and safety of the tunnel and facilitating the transportation and storage of the equipment.
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Figure CN116591733B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of support device technology, specifically a temporary reinforcement support device for roadways. Background Technology
[0002] Coal mines, as an important energy source, are widely used in industrial production and other fields. Since coal mines are generally located underground, mining operations are also underground. When mining underground, coal mine roadways are generally used for material transportation and personnel access. The stability of coal mine roadways is the foundation for ensuring mining safety. Therefore, after the roadway is excavated, it needs to be reinforced with retaining structures to ensure the stability of the roadway. Before the construction of the support structure, temporary support devices can be used to increase the support of the roadway. Once the subsequent support is stable, they can be removed.
[0003] The temporary reinforcement and support devices currently in use have relatively simple structures, focusing on reinforcing the top of the roadway while lacking support for the sides. This results in an incomplete support system for the roadway and poses significant safety hazards. Summary of the Invention
[0004] The purpose of this invention is to provide a temporary reinforcement and support device for roadways to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A temporary roadway reinforcement and support device includes a support support truncated cone. A hydraulic jack is fixedly installed at the center of the upper end of the support support truncated cone. A top arc-shaped support plate is fixedly installed at the upper end of the hydraulic jack. A downward protruding connecting block is fixedly installed at the middle of the lower end of the top arc-shaped support plate. The lower end of the downward protruding connecting block is fixedly connected to the hydraulic jack. Support reinforcement rods are symmetrically fixedly installed at both ends of the downward protruding connecting block. The other end of the support reinforcement rod is welded to the lower end surface of the top arc-shaped support plate. Matching racks are symmetrically fixedly installed at both ends of the lower end surface of the downward protruding connecting block. H-shaped frames are symmetrically fixedly installed at both ends of the support support truncated cone. First bearing holes are symmetrically opened on both sides of the upper end of the H-shaped frame. Two support connecting holes are symmetrically opened on the H-shaped frame below the first bearing holes. A roadway sidewall auxiliary support mechanism is provided on the support support truncated cone.
[0007] Preferably, the auxiliary support mechanism for the roadway sidewall includes a mating gear, a movable connecting column, a movable support plate, a sidewall support plate, a support movable block, a threaded rotating rod, an auxiliary support plate, a support spring, and a hinged mating rod. There are two mating gears, which are respectively installed on the H-shaped frame.
[0008] Preferably, a support shaft is symmetrically fixed on both sides of the mating gear, a first bearing is sleeved on the support shaft, the first bearing is installed in a first bearing hole, and an outward push rod is fixedly installed on the support shaft, with a movable connecting column hinged to the upper end of the outward push rod.
[0009] Preferably, a first limiting plate is fixedly provided at one end of the movable connecting column, and a second limiting plate is fixedly provided at the other end of the movable connecting column. A connecting hinge plate is fixedly provided on the second limiting plate, and the connecting hinge plate is hinged to the upper end of the outward pushing rod.
[0010] Preferably, there are two movable support plates, symmetrically arranged at both ends of the support frustum. Limiting connection grooves are symmetrically formed on both sides of the end face of the movable support plate away from the hydraulic jack. A matching movable groove is formed on the movable support plate between the limiting connection grooves. The movable connecting column is inserted into the limiting connection groove. A lower support plate is fixedly provided at the lower end of the movable support plate. A threaded through hole is formed in the middle of the lower support plate. First support rods are symmetrically fixedly provided on both sides of the end face of the movable support plate near the hydraulic jack. The first support rods are inserted into support connection holes. Insertion receiving holes are symmetrically formed on both sides of the lower end of the movable support plate, and the insertion receiving holes penetrate the first support rods.
[0011] Preferably, there are two sidewall support plates, which are respectively installed on the movable support plate, and second support rods are symmetrically fixed on the end face of the sidewall support plate near the movable support plate. The second support rods are inserted into the insertion sockets. There are two support moving blocks, which are respectively installed on the movable support plate.
[0012] Preferably, the supporting movable block has a hinge groove and a second bearing hole at its lower end. A matching movable block is fixedly installed at one end of the supporting movable block near the movable support plate. The matching movable block is inserted into the matching movable groove. Supporting side plates are symmetrically fixedly installed on both sides of the upper end of the supporting movable block. A supporting hollow column is welded onto the supporting side plate.
[0013] Preferably, a second bearing is installed in the second bearing hole, and the second bearing is fitted with a threaded rotating rod. The threaded rotating rod is threadedly connected to the threaded through hole. A connecting rod is inserted into the hollow support column. The connecting rod is fixedly installed on the lower end face of the auxiliary support plate. An auxiliary support cylinder is fixedly installed on the upper end of the auxiliary support plate. A support spring is sleeved on the connecting rod. A hinged fitting rod is hinged in the hinge groove. The upper end of the hinged fitting rod is hinged to the side wall support plate.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a reasonable structural design and strong functionality, and has the following advantages:
[0015] 1. When supporting the tunnel, place the support platform in the tunnel, then start the hydraulic jack to move the top arc-shaped support plate upward, thereby supporting the inner top surface of the tunnel. As it moves upward, it works in conjunction with the rack and pinion to drive the gears, which in turn move the two movable support plates towards the tunnel sidewalls, facilitating the support of the tunnel sidewalls. When not supporting the tunnel, the top arc-shaped support plate and the movable support plates are in a retracted state, making it easy to transport and store the entire device. When in use, the top arc-shaped support plate and the movable support plates can be unfolded simultaneously, which is very convenient and quick.
[0016] 2. A side wall support plate is provided on the movable support plate. The side wall support plate can be adjusted independently to adapt to roadways of different widths. During adjustment, simply rotate the threaded rotating rod to move the support moving block upward. Then, under the action of the hinged connecting rod, the side wall support plate can be moved towards the side wall of the roadway, thus providing close support to the side wall. In addition, as the support moving block moves upward, the auxiliary support cylinder will contact the top arc-shaped support plate, and the support spring will be in a compressed state. This provides auxiliary support for the top arc-shaped support plate, further consolidating the support of the top arc-shaped support plate for the roadway. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the assembly of the reinforcement support device.
[0018] Figure 2 A schematic diagram of the structure supporting the frustum.
[0019] Figure 3 for Figure 1 Enlarged diagram of point A in the middle.
[0020] Figure 4 This is an assembly diagram of the movable support plate and the side wall support plate.
[0021] Figure 5 This is a schematic diagram of the movable support plate.
[0022] Figure 6 An assembly diagram to support the moving block.
[0023] In the diagram: 1. Support frustum; 11. Hydraulic jack; 12. Top arc-shaped support plate; 13. Lower protruding connecting block; 14. Support reinforcing rod; 15. Matching rack; 16. H-frame; 17. First bearing hole; 18. Support connecting hole; 2. Matching gear; 21. Support shaft; 22. First bearing; 23. Outward pushing rod; 3. Movable connecting column; 31. First limiting plate; 32. Second limiting plate; 33. Connecting hinge plate; 4. Movable support plate; 41. Limiting connecting groove; 42. 1. Matching movable groove; 43. Lower support plate; 44. Threaded through hole; 45. First support rod; 46. Insertion socket; 5. Side wall support plate; 51. Second support rod; 6. Support moving block; 61. Hinge groove; 62. Second bearing hole; 63. Matching moving block; 64. Support side plate; 65. Support hollow column; 7. Threaded rotating rod; 71. Second bearing; 8. Auxiliary support plate; 81. Auxiliary support cylinder; 82. Connecting rod; 83. Support spring; 9. Hinge matching rod. Detailed Implementation
[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] Please see Figures 1 to 6 The present invention provides a technical solution:
[0026] A temporary roadway reinforcement support device includes a support frustum 1. A hydraulic jack 11 is fixedly installed at the center of the upper end of the support frustum 1. A top arc-shaped support plate 12 is fixedly installed at the upper end of the hydraulic jack 11. A lower protruding connecting block 13 is fixedly installed at the middle of the lower end of the top arc-shaped support plate 12. The lower end of the lower protruding connecting block 13 is fixedly connected to the hydraulic jack 11. Support reinforcement rods 14 are symmetrically fixed at both ends of the lower protruding connecting block 13. The other end of the support reinforcement rod 14 is welded to the lower end surface of the top arc-shaped support plate 12. Matching racks 15 are symmetrically fixed at both ends of the lower end surface of the lower protruding connecting block 13. H-shaped frames 16 are symmetrically fixed at both ends of the support frustum 1. First bearing holes 17 are symmetrically opened on both sides of the upper end of the H-shaped frame 16. Two support connecting holes 18 are symmetrically opened on the H-shaped frame 16 below the first bearing holes 17. A roadway sidewall auxiliary support mechanism is provided on the support frustum 1.
[0027] The auxiliary support mechanism for the roadway sidewall includes a mating gear 2, a movable connecting column 3, a movable support plate 4, a sidewall support plate 5, a support moving block 6, a threaded rotating rod 7, an auxiliary support plate 8, a support spring 83, and a hinged mating rod 9. There are two mating gears 2, which are respectively installed on the H-shaped frame 16, and the mating gears 2 mesh with the mating rack 15.
[0028] A support shaft 21 is symmetrically fixed on both sides of the gear 2. A first bearing 22 is sleeved on the support shaft 21 and installed in the first bearing hole 17. An outward push rod 23 is fixedly installed on the support shaft 21 and a movable connecting column 3 is hinged to the upper end of the outward push rod 23.
[0029] One end of the movable connecting column 3 is fixedly provided with a first limiting plate 31, and the other end of the movable connecting column 3 is fixedly provided with a second limiting plate 32. A connecting hinge plate 33 is fixedly provided on the second limiting plate 32, and the connecting hinge plate 33 is hinged to the upper end of the outward pushing rotating rod 23.
[0030] Two movable support plates 4 are symmetrically arranged at both ends of the support frustum 1. Limiting connection grooves 41 are symmetrically opened on both sides of the end face away from the hydraulic jack 11 on the movable support plate 4. A matching movable groove 42 is opened on the movable support plate 4 between the limiting connection grooves 41. The movable connecting column 3 is inserted into the limiting connection groove 41, and the diameter of the movable connecting column 3 is equal to the width of the limiting connection groove 41. A lower support plate 43 is fixedly arranged at the lower end of the movable support plate 4. A threaded through hole 44 is opened in the middle of the lower support plate 43. A first support rod 45 is symmetrically fixed on both sides of the end face of the movable support plate 4 near the hydraulic jack 11. The first support rod 45 is inserted into the support connection hole 18. Insertion receiving holes 46 are symmetrically opened on both sides of the lower end of the movable support plate 4. The insertion receiving holes 46 penetrate the first support rod 45.
[0031] There are two side wall support plates 5, which are respectively installed on the movable support plate 4. A second support rod 51 is symmetrically fixed on the end face of the side wall support plate 5 near the movable support plate 4. The second support rod 51 is inserted into the insertion socket 46. There are two support moving blocks 6, which are respectively installed on the movable support plate 4. The diameter of the second support rod 51 is equal to the diameter of the insertion socket 46.
[0032] The supporting movable block 6 has a hinge groove 61 and a second bearing hole 62 at its lower end. A mating movable block 63 is fixedly installed on one end of the supporting movable block 6 near the movable support plate 4. The mating movable block 63 is inserted into the mating movable groove 42 and the width of the mating movable block 63 is equal to the width of the mating movable groove 42. Supporting side plates 64 are symmetrically fixed on both sides of the upper end of the supporting movable block 6, and a supporting hollow column 65 is welded on the supporting side plate 64.
[0033] A second bearing 71 is installed in the second bearing hole 62. The second bearing 71 is fitted with a threaded rotating rod 7, which is threaded into the threaded through hole 44. A connecting rod 82 is inserted into the hollow support column 65. The connecting rod 82 is fixedly set on the lower end face of the auxiliary support plate 8. An auxiliary support cylinder 81 is fixedly set on the upper end of the auxiliary support plate 8. A support spring 83 is sleeved on the connecting rod 82. The two ends of the support spring 83 are respectively welded to the lower end face of the auxiliary support plate 8 and the hollow support column 65. A hinged fitting rod 9 is hinged in the hinge groove 61. The upper end of the hinged fitting rod 9 is hinged to the side wall support plate 5.
[0034] During tunnel support, the support platform 1 is placed inside the tunnel. Then, the hydraulic jack 11 is activated, causing the top arc-shaped support plate 12 to move upwards until it contacts the inner top surface of the tunnel, thus providing support. As the top arc-shaped support plate 12 moves upwards, it, under the action of the rack 15, drives the gear 2 to rotate. The rotation of the gear 2 drives the outward push rod 23 downwards, which in turn moves the movable connecting column 3 downwards, pushing the movable support plate 4 towards the tunnel sidewall for subsequent sidewall support. Alternatively, when not supporting the tunnel, the top arc-shaped support plate 12, movable support plate 4, and sidewall support plate 5 are all stored around the hydraulic jack 11 for easy storage and transportation. After the movable support plate 4 is unfolded, the sidewall support plate 5 installed on it can be... Individually adjustable to accommodate tunnels of varying widths, the screw-driven rotating rod 7 moves upwards under the action of the screw thread, which in turn moves the support moving block 6 upwards. This, in turn, pushes the sidewall support plate 5 towards the tunnel sidewall under the action of the hinged connecting rod 9, until it supports the sidewall and provides protection. Furthermore, as the support moving block 6 moves upwards, the auxiliary support cylinder 81 contacts the lower end face of the top arc-shaped support plate 12. The cylindrical surface of the auxiliary support cylinder 81 fits better with the arc surface of the top arc-shaped support plate 12, providing better auxiliary support. As the support moving block 6 moves upwards, the support spring 83 is compressed, thus maintaining an upward force on the auxiliary support cylinder 81, reinforcing the top arc-shaped support plate 12. This is highly practical.
[0035] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A temporary roadway reinforcement support device, comprising a support frustum (1), characterized in that: A hydraulic jack (11) is fixedly installed at the center of the upper end of the support frustum (1). A top arc-shaped support plate (12) is fixedly installed at the upper end of the hydraulic jack (11). A lower convex connecting block (13) is fixedly installed at the middle of the lower end of the top arc-shaped support plate (12). The lower end of the lower convex connecting block (13) is fixedly connected to the hydraulic jack (11). Support reinforcing rods (14) are symmetrically fixed at both ends of the lower convex connecting block (13). The other end of the support reinforcing rod (14) is welded to the lower end surface of the top arc-shaped support plate (12). Matching racks (15) are symmetrically fixed at both ends of the lower end surface of the lower convex connecting block (13). The support frustum (1) is symmetrically fixed at both ends. There is an H-shaped frame (16), and the upper end of the H-shaped frame (16) is symmetrically provided with first bearing holes (17) on both sides. The H-shaped frame (16) below the first bearing holes (17) is symmetrically provided with two support connection holes (18). The support support truncated cone (1) is provided with a roadway sidewall auxiliary support mechanism. The roadway sidewall auxiliary support mechanism includes a mating gear (2), a movable connecting column (3), a movable support plate (4), a sidewall support plate (5), a support moving block (6), a threaded rotating rod (7), an auxiliary support plate (8), a support spring (83), and a hinged mating rod (9). There are two mating gears (2) respectively installed on the H-shaped frame (16). Support rotating shafts (2) are symmetrically fixed on both sides of the mating gears (2). 1) A first bearing (22) is sleeved on the supporting shaft (21). The first bearing (22) is installed in the first bearing hole (17). An outward push rod (23) is fixedly installed on the supporting shaft (21). A movable connecting column (3) is hinged to the upper end of the outward push rod (23). A first limiting plate (31) is fixedly installed at one end of the movable connecting column (3), and a second limiting plate (32) is fixedly installed at the other end of the movable connecting column (3). A connecting hinge plate (33) is fixedly installed on the second limiting plate (32). The connecting hinge plate (33) is hinged to the upper end of the outward push rod (23). There are two movable support plates (4), which are symmetrically arranged at both ends of the support frustum (1). 4) A limiting connection groove (41) is symmetrically opened on both sides of the end face away from the hydraulic jack (11). A matching movable groove (42) is opened on the movable support plate (4) between the limiting connection grooves (41). The movable connecting column (3) is inserted into the limiting connection groove (41). A lower support plate (43) is fixedly installed at the lower end of the movable support plate (4). A threaded through hole (44) is opened in the middle position of the lower support plate (43). A first support rod (45) is symmetrically fixedly installed on both sides of the end face of the movable support plate (4) near the hydraulic jack (11). The first support rod (45) is inserted into the support connection hole (18). Insertion receiving holes (46) are symmetrically opened on both sides of the lower end of the movable support plate (4).The insertion socket (46) passes through the first support rod (45). There are two side wall support plates (5), which are respectively installed on the movable support plate (4). A second support rod (51) is symmetrically fixed on the end face of the side wall support plate (5) near the movable support plate (4). The second support rod (51) is inserted into the insertion socket (46). There are two support moving blocks (6), which are respectively installed on the movable support plate (4). The support moving block (6) is provided with a hinge groove (61). The lower end of the support moving block (6) is provided with a second bearing hole (62). A mating moving block (63) is fixedly provided on one end of the support moving block (6) near the movable support plate (4). The mating moving block (63) is inserted into the mating movable groove (42). The support moving block (6) Symmetrically fixed support side plates (64) are provided on both sides of the upper end. A hollow support column (65) is welded onto the support side plate (64). A second bearing (71) is installed in the second bearing hole (62). The second bearing (71) is fitted with a threaded rotating rod (7). The threaded rotating rod (7) is threaded into the threaded through hole (44). A connecting rod (82) is inserted into the hollow support column (65). The connecting rod (82) is fixedly set on the lower end face of the auxiliary support plate (8). An auxiliary support cylinder (81) is fixedly set on the upper end of the auxiliary support plate (8). A support spring (83) is sleeved on the connecting rod (82). A hinge fitting rod (9) is hinged in the hinge groove (61). The upper end of the hinge fitting rod (9) is hinged to the side wall support plate (5).
Citation Information
Patent Citations
Support system for tunnel supporting structure and operation method
CN108386219A
Roadway supporting device with progressive recovery function for coal mining
CN115614073A