A horizontal bar material hard packaging end face sleeve packaging equipment

By designing a horizontal bar stock hard-pack end-face sleeve packaging equipment, and utilizing the collaborative work of the frame and multiple systems, automated sleeve packaging of bar stock ends has been achieved. This solves the problems of high labor intensity and quality fluctuation caused by manual packaging, and improves the insulation effect and product quality.

CN116620620BActive Publication Date: 2025-10-31YANSHAN UNIV
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Patent Information

Application Number
CN202310601696.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-25
Publication Date
2025-10-31
Estimated Expiration
2043-05-25

AI Technical Summary

Technical Problem

In the existing high-temperature alloy forging process, the packaging of the insulation layer on the end face of the bar stock mainly relies on manual operation, which results in high labor intensity, large fluctuations in the quality of the packaging, and difficulty in achieving automation and efficient temperature control.

Method used

A horizontal bar material hard packaging end face sleeve packaging device was designed, which includes a frame, a support and lifting system, a flipping packaging system, an axial movement system and a rotation system. The device utilizes a spring structure to achieve automated end face sleeve packaging, reducing the number of drives and the difficulty of control.

Benefits of technology

It enables rapid and automatic sheathing of bar stock end faces, improving insulation performance, reducing heat loss, lowering operator workload, and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a horizontal bar stock rigid end-face sleeve packaging device, comprising five parts: a frame, a flipping packaging system, an axial movement system, a rotation system, and a support and lifting system. The flipping packaging system includes a set of circumferentially distributed flipping blocks, enabling rapid and automatic completion of rigid end-face sleeve packaging, reducing worker labor intensity, improving packaging efficiency, and enhancing product quality. Furthermore, after packaging, some structures automatically return to their initial state using springs, requiring fewer drives and resulting in low control costs.
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Description

Technical Field

[0001] This invention relates to the field of special material heat treatment technology, specifically to a horizontal hard-pack end-face sleeve packaging device for cylindrical bars in the high-temperature alloy forging process, and more particularly to a horizontal bar hard-pack end-face sleeve packaging device. Background Technology

[0002] High-temperature alloys are metallic materials based on Fe, Ni, and Co that can resist oxidation and corrosion at temperatures above 600℃ and can operate for extended periods under certain stress. High-temperature alloys are key materials for hot-end components of aero-engines and various high-temperature components of rocket engines, as well as essential materials for high-temperature corrosion-resistant components required by energy, chemical, and other industrial sectors. Therefore, the quality and performance of high-temperature alloys are crucial for the development and safety of these fields.

[0003] In the production of high-temperature alloys, temperature control during the forging process is crucial to obtaining the desired microstructure and properties, such as fine-grained or ultrafine-grained microstructures, or to producing highly alloyed, difficult-to-deform high-temperature alloys. However, the temperature control window for critical forging processes is very small, meaning the forging temperature range is limited, and the billet transfer time after exiting the furnace typically needs to be accurate to the second. Therefore, temperature control is one of the key process parameters during hot working.

[0004] In actual production, to control the forging temperature, the heating temperature of forgings is usually set at the upper limit of the deformable temperature range, and methods such as sheathing are used to slow down heat loss during the transfer and hot working processes. The higher the insulation efficiency of the insulation material and the shorter the transfer and deformation time of the billet, the better the deformed microstructure properties. Sheathing refers to covering the surface of the steel billet with insulation materials such as aluminum silicate fiber blankets to slow down heat loss caused by thermal radiation and convection, and to prevent heat transfer between the mold and the billet, as well as to block heat transfer between the billet and the air. Methods for fixing the insulation material to the surface of the billet are divided into hard sheathing and soft sheathing. Hard sheathing is fixed by welding a stainless steel outer sleeve, while soft sheathing is fixed by adhesive bonding.

[0005] Currently, the main method is to directly wrap the blanks manually. This method has problems such as high labor intensity, harsh working environment, and large fluctuations in wrapping time and wrapping quality. An automated hard-sleeve packaging device is needed to improve production efficiency and ensure product quality.

[0006] Patent 201922422514.7, "A Heat Insulation Device for Steel Ingots or Billets in High-Temperature Alloy Forging Process," employs multiple symmetrically arranged robotic arms. Each robotic arm consists of several joints, and each joint is individually driven by a pneumatic or hydraulic cylinder. The robotic arms wrap self-adhesive heat insulation blankets around the surface of the bar stock. However, it does not involve the insulation layer packaging on the end face of the bar stock.

[0007] This invention proposes a horizontal hard-end sleeve packaging device for high-temperature alloy bars. This device can achieve automated end sleeve packaging, reduce labor intensity, and improve packaging efficiency and product quality. Part of the packaging structure uses springs for automatic return, reducing the number of drives and control complexity. Summary of the Invention

[0008] To address the aforementioned technical issues, a horizontal bar material hard packaging end-face sleeve packaging device is provided.

[0009] The technical means employed in this invention are as follows:

[0010] A horizontal bar material rigid packaging end-face sleeve packaging equipment, comprising;

[0011] frame;

[0012] A support and lifting system, installed in the middle of the frame, is used to horizontally support the bar stock;

[0013] Two flipping packaging systems are located on either side of the support and lifting system;

[0014] A rotating system, mounted on the frame and connected to one of the flip-pack mounting systems, is used to drive the connected flip-pack system to rotate circumferentially about an axis; and...

[0015] An axial movement system, mounted on the frame and connected to another flipping packaging system, is used to drive the flipping packaging system connected to it to move axially and is rotatably connected to the flipping packaging system.

[0016] The flip-packing system includes:

[0017] shell;

[0018] A support column, which is installed inside the housing and has its inner end protruding from the housing;

[0019] Multiple hinge supports are installed on the inner end outer wall of the housing, evenly distributed around the axis of the support column, and the number is adapted to the number of petals of the end face pre-treated steel plate.

[0020] A flip block is hinged to each of the hinge supports;

[0021] A flip block spring is provided, wherein each flip block is hinged with the flip block spring, the inner end of the flip block spring is hinged to the outer wall of the outer end of the flip block, and the outer end enters the housing and is hinged to the housing.

[0022] At least one set of positioning blocks, wherein the positioning block set has two symmetrically arranged positioning blocks, the inner end of the positioning block protrudes through the outer shell and is located in the gap between two adjacent flipping blocks, and the outer end of the positioning block is located inside the outer shell;

[0023] A spring sheet is mounted on the inner end of each of the positioning blocks; and

[0024] A radial drive device for positioning blocks, located inside the housing, is used to drive two positioning blocks in the positioning block group to move synchronously towards or away from each other along the radial direction of the support column.

[0025] Furthermore, the flipping packaging system has a set of positioning blocks, and the radial drive device for the positioning blocks includes:

[0026] The positioning guide rail is fixed inside the housing and located below the positioning block;

[0027] A positioning slider, which is fixed to the outer end of the positioning block;

[0028] Four connecting rods are located inside the middle housing, and the four connecting rods are sequentially hinged to form a parallelogram. Two hinge points on one diagonal are respectively hinged to the outer ends of the two positioning blocks. One of the two hinge points on the other diagonal is connected to a connecting rod spring, and a cam is provided next to the other hinge point.

[0029] The cam is installed inside the housing and is used to drive the hinge point it is close to to move.

[0030] The connecting spring, with its end away from the hinge point connected to the intermediate housing; and

[0031] A cam motor is installed outside the housing, and its output end passes through the housing and is connected to the cam.

[0032] Furthermore, the outer shell is divided into an inner outer shell, a middle outer shell, and an outer outer shell from the inner end to the outer end, and an end cap is installed at the end of the outer outer shell.

[0033] Furthermore, the support column and the intermediate housing are limited by a shoulder, and the other side of the shoulder is spring-connected to the support column, ensuring that the support column can only move axially towards the end cover side.

[0034] Furthermore, the support and lifting system includes:

[0035] The lifting connection is located within the frame;

[0036] Multiple roller V-shaped blocks are fixed to the top of the lifting connection part;

[0037] The lifting guide rail is vertically installed and fixed inside the frame;

[0038] The lifting slider slides in conjunction with the lifting guide rail and is fixedly connected to the lifting connecting part;

[0039] A lifting screw is fixed inside the frame, and its nut is fixedly connected to the lifting connection part; and...

[0040] A lifting motor, fixed inside the frame, is used to drive the lead screw of the lifting screw to rotate.

[0041] Furthermore, the axial movement system includes:

[0042] An axial moving guide rail is fixed to the top of the frame;

[0043] A mobile end bracket is mounted on the axial moving guide rail, and the outer shell of the corresponding flipping packaging system passes through the middle hole of the mobile end bracket.

[0044] The mobile end flange is fixedly connected to the central outer casing;

[0045] The rotating end external tooth type slewing bearing has its inner side fixedly connected to the moving end bracket, and its outer side fixedly connected to the moving end flange;

[0046] An axially movable slider is fixed to the bottom of the movable end bracket and slides in conjunction with the axially movable guide rail.

[0047] An axially moving lead screw system is fixed within the frame, with its lead screw nut fixedly connected to the moving end bracket; and...

[0048] An axial movement motor is fixed inside the frame, and its output end is connected to the lead screw of the axial movement screw system.

[0049] Furthermore, the rotating system includes:

[0050] A rotating end flange, which is fixedly connected to the middle outer shell of the corresponding flipping packaging system of the rotating system;

[0051] A rotating end bracket is fixed to the top of the frame, and the outer end housing passes through the middle hole of the rotating end bracket;

[0052] A rotary bearing with an external toothed profile at the rotating end, the inner side of which is fixedly connected to the rotating end bracket, and the outer side of which is fixedly connected to the rotating end flange;

[0053] A rotating end motor is fixed inside the frame;

[0054] A rotary end reducer, which is fixed to the rotary end bracket and connected to the rotary end motor;

[0055] A coupling, which is installed within the frame;

[0056] A rotary drive gear, connected to the rotary end reducer via the coupling, and meshing with the external teeth of the rotary end external tooth type slewing bearing; and,

[0057] The rollers are mounted on the frame and are close to the support and lifting system, and are in contact with the intermediate housing and the inner end housing.

[0058] Compared with the prior art, the present invention has the following advantages:

[0059] This bar stock hard-pack end-face packaging equipment can quickly and automatically pack the bar stock ends. The resulting insulation effect is superior to manual packaging, effectively reducing heat loss and minimizing the risk of cracking in forging difficult-to-deform alloys. It also significantly reduces the workload of operators. The packaging structure utilizes a spring mechanism, automatically returning to its initial state after packaging, reducing the number of actuators required.

[0060] Based on the above reasons, this invention can be widely promoted in fields such as rigid packaging equipment for bar stock and end-face sleeve packaging. Attached Figure Description

[0061] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0062] Figure 1 This is an overall diagram of the horizontal bar material hard packaging end face sleeve packaging equipment according to a specific embodiment of the present invention.

[0063] Figure 2 This is an isometric view of the flipping packaging system in a specific embodiment of the present invention.

[0064] Figure 3 This is a cross-sectional view of the flipping packaging system in a specific embodiment of the present invention.

[0065] Figure 4 This is a longitudinal sectional view of the flipping packaging system in a specific embodiment of the present invention, wherein the support columns and support column springs are not shown.

[0066] Figure 5 This is a central isometric view of the flipping packaging system in a specific embodiment of the present invention.

[0067] Figure 6 This is an isometric view of the rotating system in a specific embodiment of the present invention.

[0068] Figure 7 This is an axial view of the axial movement system in a specific embodiment of the present invention.

[0069] Figure 8 This is an isometric view of the support and lifting system in a specific embodiment of the present invention.

[0070] Figure 9 The steel plate and insulation cotton pre-treated in the specific embodiment of the present invention are the steel plate and insulation cotton after packaging.

[0071] In the diagram: 1-Frame, 2-Flipping Packaging System, 201-Flipping Block, 202-Hinge Support, 203-Support Column, 204-Spring Plate, 205-Positioning Block, 206-Upper Outer Shell, 207-Middle Outer Shell, 208-Cam Motor, 209-Lower Outer Shell, 210-End Cover, 211-Flipping Block Spring, 212-Positioning Slider, 213-Positioning Guide Rail, 214-Support Column Spring, 215-Cam, 216-Linkage Spring, 217-First Linkage, 218-Second Linkage, 219-Third Linkage, 220-Fourth Linkage, 3-Rotation System, 301-Rotation End Support, 302-Rotation End Flange, 303-Rotation External gear slewing bearing, 304-rotating end motor, 305-rotating end reducer, 306-coupling, 307-rotating drive gear, 308-roller, 4-support and lifting system, 401-lifting connection, 402-lifting screw, 403-lifting motor, 404-roller V-block, 405-lifting guide rail, 406-lifting slider, 5-axial movement system, 501-axial movement guide rail, 502-moving end bracket, 503-moving end flange, 504-rotating end external gear slewing bearing, 505-axial movement slider, 506-axial movement screw system, 507-axial movement motor, 6-steel plate to be treated, 7-insulation cotton. Detailed Implementation

[0072] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0073] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0074] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of exemplary embodiments according to the invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0075] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of the invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0076] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0077] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0078] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.

[0079] This specific embodiment discloses a horizontal bar material hard-pack end-face sleeve packaging device, such as... Figure 1 As shown, it includes a frame 1, a support and lifting system 4 installed in the middle of the frame 1 for horizontally supporting the bar stock, two flip-bag mounting systems 2 located on both sides of the support and lifting system 4, and a mounting system installed on the frame 1, with one of the flip-bag mounting systems 2 ( Figure 1 The rotating system 3, connected to the flipping packaging system 2 on the left side, is used to drive the flipping packaging system 2 connected to it to rotate circumferentially around its axis. It is mounted on the frame 1 and connected to another flipping packaging system 2. Figure 1 The flip-pack installation system on the right side is connected to drive the flip-pack system connected thereto to move axially, and is connected to the flip-pack system 2 ( Figure 1 The axial movement system 5, which is a rotating connection between the flip-up package installation system on the right side of the middle section and the rotating connection.

[0080] like Figure 2-5 As shown, the flipping packaging system 2 includes: a shell, a support column 203, a hinge support 202, a flipping block 201, a flipping block spring 211, at least one set of positioning blocks, a spring sheet 204, a positioning block radial drive device, and a support column spring 214.

[0081] The outer shell is divided into an inner outer shell 206, a middle outer shell 207 and an outer outer shell 209 from the inner end to the outer end, and an end cap 210 is installed at the end of the outer outer shell. The inner end mentioned in this invention is the end closer to the support and lifting system 4, and the outer end is the end farther away from the support and lifting system 4.

[0082] The support column 203 is installed inside the outer shell, with its inner end extending out of the inner outer shell 206. The outer end of the support column 203 is protected by the outer outer shell 209. The support column 203 and the intermediate outer shell 207 are limited by a shoulder. The other side of the shoulder is connected to the support column spring 214, ensuring that the support column 203 can only move axially toward the end cover 210. The support column spring 214 is a compression spring.

[0083] Multiple hinge supports 202 are installed on the inner end outer wall of the inner end housing 206, and are evenly distributed around the axis of the support column 203. The number of them is adapted to the number of petals of the end face pre-treated steel plate 6. In this specific embodiment, six hinge supports 202 are used.

[0084] The number of the flipping blocks 201 matches the number of the hinge supports 202, and each hinge support 202 is hinged with a flipping block 201.

[0085] The number of the flipping block springs 211 matches the number of the flipping blocks 201. The inner end of the flipping block spring 211 is hinged to the outer wall of the outer end of the flipping block 201, and the outer end enters the inner end housing 206 and is hinged to the inner end housing 206. The flipping block spring 211 is a compression spring.

[0086] At least one set of positioning blocks is used, and in this specific embodiment, one set is used. The positioning block set has two symmetrically arranged positioning blocks 205. The inner end of the positioning block 205 extends out of the inner end shell 206. The inner end face of the inner end shell 206 has a moving groove for the positioning block 205 to move radially. The positioning block 205 is located in the gap between two adjacent flipping blocks 201. The outer end of the positioning block 205 is located inside the intermediate shell 207. The inner end of the positioning block 205 near the axis of the support column 203 forms an acute angle, preferably 20°.

[0087] The number of spring sheets 204 matches the number of positioning blocks 205, and they are installed at the inner end of the positioning blocks 205. The spring sheets (204) press against the petals of the end face pre-treated steel plate 6 to ensure that the end face pre-treated steel plate 6 will not tip over.

[0088] The radial driving device for the positioning blocks is located inside the intermediate housing 207 and is used to drive the two positioning blocks 205 in the positioning block group to move synchronously towards or away from each other along the radial direction of the support column 205. The radial driving device for the positioning blocks includes: a positioning guide rail 213, a positioning slider 212, four connecting rods, a cam 215, a connecting rod spring 216, and a cam motor 208.

[0089] The positioning guide rail 213 has two sections, which are respectively fixed on the inner wall of the outer end of the intermediate housing 207 and located below the positioning block 205.

[0090] The positioning slider 212 has two parts, which are respectively fixed to the outer end of the positioning block 205 and slide in cooperation with the positioning guide rail 213.

[0091] Four connecting rods, namely the first connecting rod 217, the second connecting rod 218, the third connecting rod 219, and the fourth connecting rod 220, are all located inside the intermediate housing 207 and are horizontally arranged, hinged sequentially to form a parallelogram, preferably a rhombus. Two hinge points on one diagonal (the hinge point between the first connecting rod 217 and the second connecting rod 218, and the hinge point between the third connecting rod 219 and the fourth connecting rod 220) are respectively hinged to the outer ends of the two positioning blocks 205. Of the other two hinge points on the diagonal, one hinge point (the hinge point between the first connecting rod 217 and the third connecting rod 219) is connected to one end of the connecting rod spring 216, and the other end of the connecting rod spring 216 is connected to the side wall of the intermediate housing 207. The other hinge point (the hinge point between the second connecting rod 218 and the fourth connecting rod 220) is adjacent to the cam 215 installed inside the intermediate housing 207. The connecting rod spring 216 is a tension spring to ensure that the hinge point contacts the cam and moves with the cam.

[0092] The cam motor 208 is installed on the outer wall of the outer end of the intermediate housing 207 and is located next to the outer housing 209. Its output end passes through the intermediate housing 207 and is connected to the cam 215.

[0093] like Figure 8 As shown, the support and lifting system 4 includes: a lifting connection part 401, a lifting screw 402, a lifting motor 403, a roller V-block 404, a lifting guide rail 405, and a lifting slider 406.

[0094] The lifting connection part 401 is located inside the frame 1.

[0095] Multiple roller V-blocks 404 are fixed to the top of the lifting connection 401.

[0096] Multiple lifting guide rails 405 are vertically arranged and fixed inside the frame 1.

[0097] The plurality of lifting sliders are respectively slidably engaged with their corresponding lifting guide rails 405 and fixedly connected to the lifting connection part 401.

[0098] The lifting screw 402 is fixed inside the frame 1, and its nut is fixedly connected to the lifting connection part 401.

[0099] A lifting motor 403 is fixed inside the frame 1 and is used to drive the lead screw of the lifting screw 402 to rotate. After the lifting motor 403 is working, it drives the lifting screw 402 to work, so that the lifting connection part, along with the roller V-block 404, moves up and down along the lifting guide rail 405.

[0100] like Figure 7 As shown, the axial movement system 5 includes: an axial movement guide rail 501, a moving end bracket 502, a moving end flange 503, a rotating end external toothed slewing bearing 504, an axial movement slider 505, an axial movement lead screw system 506, and an axial movement motor 507.

[0101] The axial moving guide rail 501 is fixed to the top of the frame 1.

[0102] The mobile end bracket 502 is mounted on the axial moving guide rail 501, and the outer end shell 209 of the corresponding flip packaging system 2 passes through the middle hole of the mobile end bracket 502.

[0103] The mobile end flange 503 is fixedly connected to the middle outer shell 208.

[0104] The rotating end external toothed slewing bearing 504 is fixedly connected to the moving end bracket 502 on its inner side and fixedly connected to the moving end flange 503 on its outer side.

[0105] The axial moving slider 505 is fixed to the bottom of the moving end bracket 502 and slides in cooperation with the axial moving guide rail 501.

[0106] The axial moving lead screw system 506 is fixed inside the frame 1, and its lead screw nut is fixedly connected to the moving end bracket 502.

[0107] The axial movement motor 507 is fixed inside the frame 1, and its output end is connected to the lead screw of the axial movement screw system 501.

[0108] The axial movement motor 507 drives the axial movement screw system 506 to work, thereby driving the moving end bracket 502 and the flip-pack installation system 2 to move axially along the axial movement guide rail 501. The flip-pack installation system 2 is rotatably connected to the moving end bracket 502 through the rotating end external tooth type slewing bearing 504 and the moving end flange 503.

[0109] like Figure 6 As shown, the rotating system 3 includes: a rotating end support 301, a rotating end flange 302, a rotating end external toothed slewing bearing 303, a rotating end motor 304, a rotating end reducer 305, a coupling 306, a rotating drive gear 307, and a roller 308.

[0110] The rotating end bracket 301 is fixed to the top of the frame 1, and the outer shell 209 of the flipping packaging system 2 corresponding to the rotating system 3 passes through the middle hole of the rotating end bracket 301.

[0111] The rotating end flange 302 is fixedly connected to the middle outer shell 207.

[0112] The rotating end external toothed slewing bearing 303 is fixedly connected to the rotating end bracket 301 on its inner side and fixedly connected to the rotating end flange 302 on its outer side.

[0113] The rotating end motor 304 is fixed inside the frame 1;

[0114] The rotary end reducer 305 is fixed to the rotary end bracket 301 and is connected to the rotary end motor 304.

[0115] The coupling 306 is installed inside the frame 1.

[0116] The rotary drive gear 307 is connected to the rotary end reducer 305 via the coupling 306 and meshes with the external teeth of the rotary end external tooth type slewing bearing 303.

[0117] The roller 308 is mounted on the top of the frame 1 and close to the support and lifting system 4, and is in contact with the intermediate housing 207 and the inner end housing 207.

[0118] In use:

[0119] Install pre-treated steel plate 6 and insulation cotton 7 (such as...) Figure 9 As shown in Figure a), the pretreated steel plate 6 in this embodiment has a petal-shaped structure with six surrounding steel plates; circular insulation cotton is attached to the inner end surface of the pretreated steel plate 6. Figure 2As shown, the pre-treated steel plate 6 and the insulation cotton 7 are attached to the inner end surface of the support column 203. The cam motor 208 drives the positioning block 205 to move, so that the two positioning blocks 205 enter the gap between the petals of the pre-treated steel plate 6, clamping the steel plate. The spring plate 204 presses on the petals of the steel plate to ensure that the steel plate will not tip over.

[0120] The bar stock with the cylindrical packaging completed is placed on roller V-block 404.

[0121] The flipping packaging system 2, driven by the axial movement system 5, packages the end faces of the bar stock. The axial movement system 5 moves the flipping packaging system 2 closer to the bar stock. When both ends of the bar stock are in contact with the pre-treated steel plate 6 and the insulation cotton 7, and before the pre-treated steel plate 6 deforms, the driving positioning block 205 opens to prevent it from affecting the bending of the pre-treated steel plate 6. Then, the axial movement system 5 continues to press the bar stock, and under the action of the flipping block 201, the edge of the steel plate bends and finally adheres to the bar stock. The packaged steel plate has the shape shown in the image. Figure 9 As shown in b.

[0122] Welding end face hard sleeve. The rotating system 3 drives the flipping packaging system 2 and the bar stock to rotate, so as to weld the hard sleeve end face. After welding, the hard sleeve is fixed on the bar stock, the equipment returns to the initial state, the bar stock is transferred and awaits the next process.

[0123] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A horizontal bar material hard-pack end-face sleeve packaging equipment, characterized in that, include; frame; A support and lifting system, installed in the middle of the frame, is used to horizontally support the bar stock; Two flipping packaging systems are located on either side of the support and lifting system; A rotating system, mounted on the frame and connected to one of the flipping packaging systems, is used to drive the flipping packaging system connected to it to rotate circumferentially around an axis. as well as, An axial movement system, mounted on the frame and connected to another flipping packaging system, is used to drive the flipping packaging system connected to it to move axially and is rotatably connected to the flipping packaging system. The flip-packing system includes: shell; A support column, which is installed inside the housing and has its inner end protruding from the housing; Multiple hinge supports are installed on the inner end outer wall of the housing, evenly distributed around the axis of the support column, and the number is adapted to the number of petals of the end face pre-treated steel plate. A flip block is hinged to each of the hinge supports; A flip block spring is provided, wherein each flip block is hinged with the flip block spring, the inner end of the flip block spring is hinged to the outer wall of the outer end of the flip block, and the outer end enters the housing and is hinged to the housing. At least one set of positioning blocks, wherein the positioning block set has two symmetrically arranged positioning blocks, the inner end of the positioning block protrudes through the outer shell and is located in the gap between two adjacent flipping blocks, and the outer end of the positioning block is located inside the outer shell; A spring sheet is mounted on the inner end of each of the positioning blocks; and A radial driving device for positioning blocks, located inside the housing, is used to drive two positioning blocks in the positioning block group to move synchronously towards or away from each other along the radial direction of the support column; The outer shell is divided into an inner outer shell, a middle outer shell, and an outer outer shell from the inner end to the outer end, and an end cap is installed at the end of the outer outer shell.

2. The horizontal bar material hard-pack end-face sleeve packaging equipment according to claim 1, characterized in that, The flipping packaging system has a set of positioning blocks, and the radial drive device for the positioning blocks includes: The positioning guide rail is fixed inside the housing and located below the positioning block; A positioning slider, which is fixed to the outer end of the positioning block; Four connecting rods are located inside the middle housing, and the four connecting rods are sequentially hinged to form a parallelogram. Two hinge points on one diagonal are respectively hinged to the outer ends of the two positioning blocks. One of the two hinge points on the other diagonal is connected to a connecting rod spring, and a cam is provided next to the other hinge point. The cam is installed inside the housing and is used to drive the hinge point it is close to to move. The connecting spring, with its end away from the hinge point connected to the intermediate housing; and A cam motor is installed outside the housing, and its output end passes through the housing and is connected to the cam.

3. The horizontal bar material hard-pack end-face sleeve packaging equipment according to claim 1, characterized in that, The support column and the intermediate outer shell are limited by a shoulder, and the other side of the shoulder is connected to the support column by a spring, ensuring that the support column can only move axially towards the end cover side.

4. The horizontal bar material hard-pack end-face sleeve packaging equipment according to claim 1, characterized in that, The support and lifting system includes: The lifting connection is located within the frame; Multiple roller V-shaped blocks are fixed to the top of the lifting connection part; The lifting guide rail is vertically installed and fixed inside the frame; The lifting slider slides in conjunction with the lifting guide rail and is fixedly connected to the lifting connecting part; A lifting screw is fixed inside the frame, and its nut is fixedly connected to the lifting connection part; and... A lifting motor, fixed inside the frame, is used to drive the lead screw of the lifting screw to rotate.

5. A horizontal bar material hard-pack end-face sleeve packaging device according to claim 1, characterized in that, The axial movement system includes: An axial moving guide rail is fixed to the top of the frame; A mobile end bracket is mounted on the axial moving guide rail, and the outer shell of the corresponding flipping packaging system passes through the middle hole of the mobile end bracket. The mobile end flange is fixedly connected to the intermediate housing. The rotating end external tooth type slewing bearing has its inner side fixedly connected to the moving end bracket, and its outer side fixedly connected to the moving end flange; An axially movable slider is fixed to the bottom of the movable end bracket and slides in conjunction with the axially movable guide rail. An axially moving lead screw system is fixed within the frame, with its lead screw nut fixedly connected to the moving end bracket; and... An axial movement motor is fixed inside the frame, and its output end is connected to the lead screw of the axial movement screw system.

6. A horizontal bar material hard-pack end-face sleeve packaging device according to claim 1, characterized in that, The rotating system includes: A rotating end flange is fixedly connected to the middle outer shell of the flipping packaging system corresponding to the rotating system; A rotating end bracket is fixed to the top of the frame, and the outer end housing passes through the middle hole of the rotating end bracket; A rotary bearing with an external toothed profile at the rotating end, the inner side of which is fixedly connected to the rotating end bracket, and the outer side of which is fixedly connected to the rotating end flange; A rotating end motor is fixed inside the frame; A rotary end reducer, which is fixed to the rotary end bracket and connected to the rotary end motor; A coupling, which is installed within the frame; A rotary drive gear, connected to the rotary end reducer via the coupling, and meshing with the external teeth of the rotary end external tooth type slewing bearing; and, The rollers are mounted on the frame and are close to the support and lifting system, and are in contact with the intermediate housing and the inner end housing.

Citation Information

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