A multi-material belt retracting and unreeling mechanism
By designing the multi-material belt material retracting and discharge mechanism, the design of inclined chutes and hook-shaped mounting seats can achieve rapid loading and unloading of the material belt material, simplifying the equipment replacement process, solving the problem of inconsistent tension of the material belt, and improving production efficiency and convenience of the equipment.
Patent Information
- Application Number
- CN202310627398.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-30
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2043-05-30
AI Technical Summary
In the prior art, loading and unloading of the material tape is inconvenient, and replacement of the rolling wheel and the winding wheel is complicated.
A multi-material tape collecting and discharging mechanism is designed, including an outer frame and an inner frame, and the inner frame is provided with a discharge assembly, a tension assembly and a collecting assembly. Through the design of chutes and hook-shaped mounting seats, the replacement of the discharge pulley and the loading pulley becomes convenient; the sliding type of the outer frame and the inner frame is convenient for operation when loading and unloading; the motor drives multiple tension components and loading components at the same time, solving the risk of pulling and breaking caused by the different tension magnitudes of different material belts.
It realizes the rapid and convenient loading and unloading of the material belt, simplifies the replacement process of the unwinding and retracting wheels, improves production efficiency, reduces production costs, and solves the risk of pull-off caused by inconsistent tension of the material belt.
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Figure CN116620909B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automation equipment, and in particular to a multi-material belt retracting and unreeling mechanism. Background Art
[0002] In automated production, unwinding and rewinding of tape materials are usually accomplished using unwinding and rewinding wheels. For some small tapes, such as PI films used for flexible cable welding, the most ideal design is to integrate various heating, welding, lifting and other components together to achieve high automation of a single device.
[0003] Since the PI film is a small material strip, the unwinding wheel and the winding wheel are also relatively small. After being highly integrated in the automated equipment, there are inconveniences in loading and unloading the PI film. For example, when changing materials, the entire mechanism must be disassembled before replacement. After the model of the material strip is changed, the replacement of the unwinding wheel and the winding wheel is also more troublesome. Summary of the invention
[0004] The object of the present invention is to provide a multi-material tape reeling and unreeling mechanism to solve the problems in the prior art of inconvenient material tape loading and unloading and complicated replacement of unwinding wheels and rewinding wheels.
[0005] In order to achieve the above purpose, the following technical solutions are adopted:
[0006] A multi-material belt unwinding and rewinding mechanism comprises an outer frame and an inner frame slidably arranged in the outer frame, wherein the inner frame is provided with a plurality of unwinding assemblies, a plurality of tensioning assemblies and a plurality of receiving assemblies arranged side by side, wherein:
[0007] The unloading assembly comprises an unloading pulley and first mounting seats arranged on both sides of the unloading pulley, wherein the first mounting seats are provided with an inclined groove for the rotating shaft of the unloading pulley to slide in and out;
[0008] The tension assembly comprises two first retaining rings and a pressure wheel pressed between the two first retaining rings, and the two first retaining rings of the plurality of tension assemblies are adjustably mounted on the same first driving shaft;
[0009] The receiving assembly includes a receiving pulley and a second mounting seat arranged on both sides of the receiving pulley, the second mounting seat is hook-shaped, and the rotating shafts at both ends of the receiving pulley are limited therein, a first gear is arranged on the rotating shaft of the receiving pulley, and the receiving assembly also includes a second driving shaft, and a second gear meshing with the first gear of each receiving pulley is arranged on the second driving shaft;
[0010] One end of the first drive shaft and the second drive shaft pass through a side wall of the inner frame and are connected by a transmission belt. A third gear is also provided on the end of the first drive shaft passing through the inner frame. A motor is provided on one side of the outer frame. The driving end of the motor passes through the side wall of the outer frame and is provided with a fourth gear. After the inner frame slides into the outer frame, the third gear can engage with the fourth gear.
[0011] Furthermore, blocking blocks are provided on both sides of the inner frame, and locking components driven by a cylinder and capable of fastening the blocking blocks to prevent the inner frame from sliding are provided on both sides of the outer frame.
[0012] Furthermore, the locking assembly includes a fastener, which includes a V-shaped action part and a locking part integrally formed at one end of the action part, the locking part extends toward the outer bend of the action part, one end of the action part away from the locking part is hinged to the driving end of the cylinder, the middle part is hinged to one end of a connecting rod, and the other end of the connecting rod is hinged to the side of the cylinder facing the outer frame.
[0013] Furthermore, the rotating shafts at both ends of the receiving pulley are provided with the first gear, and the first gears of any two adjacent receiving pulleys facing each other are meshed with the same second gear.
[0014] Furthermore, the pressure wheel shaft is connected between two connecting rods, the top ends of the two connecting rods are connected to the mounting block, a cross bar parallel to the first driving shaft spans across the inner frame, and the mounting block is mounted on the cross bar.
[0015] Furthermore, the two connecting rods are connected to the mounting block via a spring.
[0016] Furthermore, a clamp enclosing the first drive shaft is fixed to one side of the first retaining ring.
[0017] Furthermore, a plurality of first tension shafts are arranged on the side where the unwinding assembly and the tension assembly face each other, and the coil pulled out from the unwinding pulley crosses the tops or bottoms of the plurality of first tension shafts.
[0018] Furthermore, a plurality of second retaining rings are arranged on each of the first tension shafts, and the coil is enclosed between every two of the second retaining rings.
[0019] Furthermore, a second tension shaft is respectively provided on one side of the material unwinding assembly and the material receiving assembly, and a through groove is provided in the second tension shaft for the coil to pass through.
[0020] By adopting the above scheme, the beneficial effects of the present invention are:
[0021] Based on the inclined groove of the first mounting seat and the hook-shaped second mounting seat, the unloading pulley and the receiving pulley can be installed by directly inserting them, so the replacement of the unloading pulley and the receiving pulley is particularly convenient;
[0022] Through the sliding setting of the outer frame and the inner frame, when loading and unloading, the inner frame can be directly pulled out to expose the inner frame in a wide space, which is convenient for loading and unloading;
[0023] The first drive shaft and the second drive shaft of the motor rotate simultaneously, thereby driving multiple tension components and material receiving components to work at the same time. While realizing unified feed drive, a single material belt can be quickly replaced separately, which solves the risk of breaking the material belt due to different tensioning forces when the diameters of the unwinding pulleys or the material receiving pulleys of different groups are different when releasing and retracting the material belts. The control program is simplified to improve feeding accuracy, the operation is convenient, the production cost is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of a multi-material belt retracting and unreeling mechanism according to an embodiment of the present invention;
[0025] Figure 2 It is a schematic diagram of the structure of the multi-material belt retracting and unreeling mechanism in a top view according to an embodiment of the present invention;
[0026] Figure 3 It is a structural schematic diagram of an inner frame of an embodiment of the present invention;
[0027] Figure 4 It is a structural schematic diagram of a discharge assembly according to an embodiment of the present invention;
[0028] Figure 5 It is a structural schematic diagram of a tension assembly according to an embodiment of the present invention;
[0029] Figure 6 It is a structural schematic diagram of a material receiving assembly according to an embodiment of the present invention;
[0030] Figure 7 is a schematic structural diagram of a second mounting base according to an embodiment of the present invention;
[0031] Figure 8 is a schematic structural diagram of a second tension shaft according to an embodiment of the present invention;
[0032] Fig. 9 It is a schematic structural diagram of an outer frame of an embodiment of the present invention;
[0033] Fig.10 Schematic diagram of the structure of the locking assembly according to an embodiment of the present invention.
[0034] The accompanying drawings illustrate:
[0035] 100, outer frame; 110, motor; 111, fourth gear; 101, opening; 120, locking assembly; 121, cylinder; 122, fastener; 1221, movable part; 1222, locking part; 123, connecting rod; 200, inner frame; 201, blocking block; 210, unloading assembly; 211, unloading pulley; 212, first mounting seat; 2121, chute; 220, tension assembly; 221, first retaining ring; 222, pressure Wheel; 223, the first drive shaft; 224, the third gear; 225, the connecting rod; 226, the mounting block; 227, the cross bar; 228, the spring; 229, the clamp; 230, the material receiving assembly; 231, the material receiving pulley; 232, the second mounting seat; 233, the first gear; 234, the second drive shaft; 235, the second gear; 240, the first tension shaft; 241, the second retaining ring; 250, the second tension shaft; 251, the through groove; 300, the material belt. DETAILED DESCRIPTION
[0036] Typical embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and the descriptions and illustrations therein are essentially used for illustration purposes rather than for limiting the present invention.
[0037] like Figure 1-10 As shown, a multi-material belt 300 material collection and unloading mechanism includes an outer frame 100 and an inner frame 200 slidably arranged in the outer frame 100, and the inner frame 200 is provided with a plurality of unloading components 210, a plurality of tension components 220 and a plurality of receiving components 230 arranged side by side, wherein:
[0038] The material discharging assembly 210 includes a material discharging pulley 211 and first mounting seats 212 disposed on both sides of the material discharging pulley 211. The first mounting seats 212 are provided with inclined grooves 2121 for the rotating shaft of the material discharging pulley 211 to slide in and out.
[0039] The tension assembly 220 includes two first retaining rings 221 and a pressing wheel 222 pressing between the two first retaining rings 221. The two first retaining rings 221 of the plurality of tension assemblies 220 are adjustably mounted on the same first driving shaft 223.
[0040] The receiving assembly 230 includes a receiving pulley 231 and second mounting seats 232 disposed on both sides of the receiving pulley 231. The second mounting seats 232 are hook-shaped and limit the rotating shafts at both ends of the receiving pulley 231 therein. A first gear 233 is disposed on the rotating shaft of the receiving pulley 231. The receiving assembly 230 also includes a second driving shaft 234. A second gear 235 meshing with the first gear 233 of each receiving pulley 231 is disposed on the second driving shaft 234.
[0041] One end of the first drive shaft 223 and the second drive shaft 234 pass through a side wall of the inner frame 200 and are connected by a transmission belt. A third gear 224 is also provided on the end of the first drive shaft 223 passing through the inner frame 200. A motor 110 is provided on one side of the outer frame 100. The driving end of the motor 110 passes through the side wall of the outer frame 100 and is provided with a fourth gear 111. After the inner frame 200 slides into the outer frame 100, the third gear 224 can engage with the fourth gear 111.
[0042] Among them, based on the inclined groove 2121 of the first mounting seat 212 and the hook-shaped second mounting seat 232, the material discharge pulley 211 and the material collection pulley 231 can be directly inserted to complete the installation, so the replacement of the material discharge pulley 211 and the material collection pulley 231 is particularly convenient; through the sliding setting of the outer frame 100 and the inner frame 200, when loading and unloading, the inner frame 200 can be directly pulled out to expose the inner frame 200 to a wide space, which is convenient for loading and unloading; the motor 110 rotates the first drive shaft 223 and the second drive shaft 234 at the same time, and then drives multiple tension components 220 and material collection components 230 to work at the same time, while realizing unified feeding drive, a single material belt 300 can be replaced quickly and separately, which solves the risk of breaking the material belt 300 due to different tensioning forces when the diameters of different groups of material belts 300 are different when they are released and retracted; simplifying the control program improves feeding accuracy, is easy to operate, reduces production costs, and improves production efficiency.
[0043] Specifically, the rotating shafts at both ends of the receiving pulley 231 are provided with first gears 233, and the first gears 233 of any two adjacent receiving pulleys 231 facing each other are meshed with the same second gear 235. In this way, the driving force received by each receiving pulley 231 can be further made consistent, so that the control accuracy is improved.
[0044] In one embodiment, the pressure wheel 222 is connected between two connecting rods 225, the top ends of the two connecting rods 225 are connected to the mounting block 226, a cross bar 227 parallel to the first drive shaft 223 is spanned in the inner frame 200, and the mounting block 226 is mounted on the cross bar 227. The two connecting rods 225 are connected to the mounting block 226 through springs 228. Based on the springs 228 and the connecting rods 225, the pressure wheel 222 forms an elastic pressure on the material belt 300 on the first drive shaft 223; the cross bar 227 and the mounting block 226 are provided, so that the position of the pressure wheel 222 can be adjusted, and then, in combination with the first retaining ring 221 that can adjust the position, it can adapt to material belts 300 of different specifications. A hoop 229 that surrounds the first drive shaft 223 is fixed on one side of the first retaining ring 221, and the position of the first retaining ring 221 can be adjusted by adjusting the tightness of the hoop 229.
[0045] In one embodiment, a plurality of first tension shafts 240 are provided on the side facing each other of the unwinding assembly 210 and the tension assembly 220, and the coil pulled out from the unwinding pulley 211 crosses through the top or bottom of the plurality of first tension shafts 240. A plurality of second retaining rings 241 are provided on each first tension shaft 240, and the coil is enclosed between every two second retaining rings 241. A second tension shaft 250 is also provided on one side of the unwinding assembly 210 and the receiving assembly 230, respectively, and a through slot 251 is provided in the second tension shaft 250 for the coil to pass through. The through groove 251 of the first tension shaft 240 and the second tension shaft 250 can increase the tension of the material belt 300 during the transmission process. At the same time, when other equipment takes material from the material belt 300 (the material is attached to the material belt 300), the material can be taken from the position between the first tension shaft 240 next to the discharge component 210 and the first tension shaft 240 next to the tension component 220. Due to the presence of multiple first tension shafts 240, the flatness of the material belt 300 can be maintained when taking material.
[0046] In one embodiment, both sides of the inner frame 200 are provided with blocking blocks 201, and both sides of the outer frame 100 are provided with locking components 120 driven by a cylinder 121 and capable of fastening the blocking blocks 201 to prevent the inner frame 200 from sliding. The locking component 120 includes a fastener 122, which includes a V-shaped action portion and a locking portion 1222 integrally formed at one end of the action portion, the locking portion 1222 extending toward the outer bend of the action portion, one end of the action portion away from the locking portion 1222 is hinged to the driving end of the cylinder 121, the middle part of which is hinged to one end of a connecting rod 123, the other end of the connecting rod 123 is hinged to the side of the cylinder 121 facing the outer frame 100, and the side wall of the outer frame 100 is provided with an opening 101 for the fastener 122 to move.
[0047] Among them, when the inner frame 200 slides into the outer frame 100, the cylinder 121 extends, driving the fastener 122 to rotate along the hinge point with the connecting rod 123, and the fastener 122 is buckled on the blocking block 201, that is, the locking part 1222 clamps the blocking block 201, thereby preventing the inner frame 200 from sliding out of the outer frame 100.
[0048] Working principle:
[0049] When material loading is required, the cylinder 121 contracts, driving the fastener 122 to release the blocking block 201, and the inner frame 200 is manually pulled out, and then the unloading pulley 211 that needs to be replaced is slid out along the inclined groove 2121 of the first mounting seat 212, and then the unloading pulley 211 with the material belt 300 is inserted into the first mounting seat 212 along the inclined groove 2121, and the material belt 300 is manually arranged, wherein the arrangement direction of the material belt 300 is the bottom of the first tension shaft 240, the top of another first tension shaft 240, the through groove 251 of the second tension shaft 250, the top of another group of first tension shafts 240, the bottom of another group of another first tension shaft 240, between the pressure wheel 222 and the first drive shaft 223, and the other second tension shaft 2 50's through slot 251 and material receiving pulley 231, and then push the inner frame 200 into the outer frame 100. After the locking assembly 120 fastens the blocking block 201, the fourth gear 111 of the motor 110 fixed on one side of the outer frame 100 just engages with the third gear 224 at one end of the first drive shaft 223. When the motor 110 rotates, the fourth gear 111 drives the third gear 224, that is, drives the first drive shaft 223. The first drive shaft 223 drives the second drive shaft 234 through the transmission belt. The second drive shaft 234 drives multiple second gears 235 thereon. The multiple second gears 235 respectively drive their corresponding first gears 233, that is, drive the material receiving pulley 231 to rotate, so that the material belt 300 moves along the above-mentioned direction.
[0050] Since the first driving shaft 223 and the second driving shaft 234 rotate simultaneously with the same power, the force on the material belt 300 can be evenly applied, thereby preventing the material belt 300 from breaking between the tension component 220 and the material receiving component 230 .
[0051] Although the present disclosure has been described with reference to several typical embodiments, it should be understood that the terms used are illustrative and exemplary, rather than restrictive. Since the present disclosure can be embodied in a variety of forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims, so all changes and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.
Claims
1. A multi-material belt retracting and unwinding mechanism, characterized in that: It comprises an outer frame and an inner frame slidably arranged in the outer frame, wherein the inner frame is provided with a plurality of material unwinding assemblies, a plurality of tensioning assemblies and a plurality of material receiving assemblies arranged side by side, wherein: The unloading assembly comprises an unloading pulley and first mounting seats arranged on both sides of the unloading pulley, wherein the first mounting seats are provided with an inclined groove for the rotating shaft of the unloading pulley to slide in and out; The tension assembly comprises two first retaining rings and a pressure wheel pressed between the two first retaining rings, and the two first retaining rings of the plurality of tension assemblies are adjustably mounted on the same first driving shaft; The receiving assembly includes a receiving pulley and a second mounting seat arranged on both sides of the receiving pulley, the second mounting seat is hook-shaped, and the rotating shafts at both ends of the receiving pulley are limited therein, a first gear is arranged on the rotating shaft of the receiving pulley, and the receiving assembly also includes a second driving shaft, and a second gear meshing with the first gear of each receiving pulley is arranged on the second driving shaft; One end of the first drive shaft and the second drive shaft pass through a side wall of the inner frame and are connected by a transmission belt. A third gear is also provided on the end of the first drive shaft passing through the inner frame. A motor is provided on one side of the outer frame. The driving end of the motor passes through the side wall of the outer frame and is provided with a fourth gear. After the inner frame slides into the outer frame, the third gear can engage with the fourth gear.
2. The multi-material belt retracting and unwinding mechanism according to claim 1, characterized in that: Stop blocks are arranged on both sides of the inner frame, and locking components driven by a cylinder and capable of buckling the stop blocks to prevent the inner frame from sliding are arranged on both sides of the outer frame.
3. The multi-material belt retracting and unreeling mechanism according to claim 2, characterized in that: The locking assembly includes a fastener, which includes a V-shaped action part and a locking part integrally formed at one end of the action part, the locking part extends toward the outer bend of the action part, one end of the action part away from the locking part is hinged to the driving end of the cylinder, the middle part is hinged to one end of a connecting rod, and the other end of the connecting rod is hinged to the side of the cylinder facing the outer frame.
4. The multi-material belt retracting and unreeling mechanism according to claim 1, characterized in that: The first gears are disposed on the rotating shafts at both ends of the receiving pulley, and the first gears of any two adjacent receiving pulleys facing each other are meshed with the same second gear.
5. The multi-material belt retracting and unreeling mechanism according to claim 1, characterized in that: The pressure wheel shaft is connected between two connecting rods, the top ends of the two connecting rods are connected to the mounting block, a cross bar parallel to the first driving shaft is spanned in the inner frame, and the mounting block is mounted on the cross bar.
6. The multi-material belt retracting and unreeling mechanism according to claim 5, characterized in that: The two connecting rods are connected to the mounting blocks via a spring.
7. The multi-material belt retracting and unreeling mechanism according to claim 1, characterized in that: A hoop for enclosing the first driving shaft is fixed on one side of the first retaining ring.
8. The multi-material belt retracting and unreeling mechanism according to claim 1, characterized in that: A plurality of first tension shafts are arranged on the side where the unwinding assembly and the tension assembly face each other, and the coil pulled out from the unwinding pulley crosses the tops or bottoms of the plurality of first tension shafts.
9. The multi-material belt retracting and unreeling mechanism according to claim 8, characterized in that: A plurality of second retaining rings are arranged on each of the first tension shafts, and the coil is enclosed between every two of the second retaining rings.
10. The multi-material belt retracting and unreeling mechanism according to claim 8, characterized in that: A second tension shaft is also provided on one side of the material unwinding assembly and the material receiving assembly, respectively, and a through slot is provided in the second tension shaft for the coil to pass through.
Citation Information
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