An environmentally friendly carbon black processing and production equipment
By introducing jet pipes and scraping and knocking mechanisms into the carbon black production equipment, the accumulation of carbon black powder in the inner wall of the collection box and the discharge pipe is solved, and the smooth discharge of carbon black and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202310204993.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-06
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-03-06
AI Technical Summary
During the carbon black production process, the carbon black powder is easily adsorbed on the inner wall of the collection box and the discharge pipe, resulting in blockage and reduced production efficiency.
An environmentally friendly carbon black processing and production equipment is designed, including jet pipes, scraping mechanisms and knocking mechanisms. The gas-driven scraping mechanisms and knocking mechanisms are blown into the jet pipes, which are respectively used to scrape and knock carbon black particles on the filter bags to prevent clogging.
It effectively avoids the accumulation and blockage of carbon black at the discharge pipe, improves production efficiency, and ensures the smooth discharge of carbon black.
Smart Images

Figure CN116637807B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of carbon black production equipment, and particularly relates to an environment-friendly carbon black processing and production equipment. Background Art
[0002] Carbon black is a black powdery substance made from hydrocarbon compounds (liquid or gaseous) through incomplete combustion or thermal cracking. Due to its advantages such as coloring, weather resistance, reinforcement, and conductivity, it is widely used as a reinforcing agent for polymer materials, a pharmaceutical carrier, a catalyst carrier, and in the manufacture of inks and coatings. Currently, new energy vehicles are developing rapidly. When producing new energy, the capacitors required for batteries usually use porous carbon materials as electrode materials, including activated carbon, carbon nanotubes, carbon / aerogel, carbon quantum dots, and carbon black, etc. Compared with activated carbon, carbon nanotubes, carbon / aerogel, and carbon quantum dots, carbon black has achieved large-scale industrial continuous production, with stable performance and high performance, and has extensive applications in the new energy field.
[0003] Currently, carbon black is a black powdery substance made from hydrocarbon compounds through incomplete combustion or thermal cracking. During the production and collection process of carbon black, the carbon black powder particles themselves have a certain adsorption property and are easily adsorbed on the inner wall of the collection box. Moreover, larger carbon black particles are adsorbed on the discharge pipe of the collection box, making it easy for too much carbon black to be adsorbed and accumulated at the discharge pipe of the collection box, thus causing blockage at the discharge pipe of the collection box and having a certain impact on the production of carbon black. In addition, the filter bag in the collection box can adsorb the carbon black powder on its surface, and through the blowing of external gas, the filter bag collides to knock off the carbon black particles on the surface. However, relying only on the pushing of the gas blowing makes it difficult for the carbon black attached to the surface of the filter bag to fully fall off, resulting in the accumulation of the carbon black that has not fallen off the filter bag, thus affecting the production effect of carbon black.
[0004] Therefore, it is very necessary to design an environment-friendly carbon black processing and production equipment. Summary of the Invention
[0005] The purpose of the present invention is to propose an environment-friendly carbon black processing and production equipment to solve the problems mentioned in the above background art.
[0006] To achieve the above purpose, the present invention adopts the following technical solutions:
[0007] An environment-friendly carbon black processing and production equipment, including a collection box, a top plate cover is arranged inside the upper part of the collection box, a fixing ring is arranged inside the collection box, a fixing plate is arranged inside the fixing ring, and a processing mechanism for scraping the accumulated carbon black in the collection box is arranged between the fixing plate and the fixing ring;
[0008] The lower surface of the fixing plate is provided with a knocking mechanism for knocking the filter bag 1 and the filter bag 2, and an air jet pipe is provided in the collecting box.
[0009] Preferably, there are two knocking mechanisms, which are respectively arranged on the left and right sides, and limiting tubes are provided on the front and rear sides of the upper surface of the fixed plate, and limiting rods are provided on the front and rear sides of the lower surface of the top plate cover, and the two limiting rods are respectively located in the two limiting tubes.
[0010] Preferably, a discharge pipe is provided at the lower end of the collecting box, a feed pipe is provided on the left side of the outer surface of the collecting box, and the air injection pipe is located above the processing mechanism.
[0011] Preferably, the processing mechanism includes an inner gear ring, a ferrule and a driving mechanism, and there are multiple driving mechanisms. A filter bag is provided under the ferrule, and the filter bag is located in the middle of the inner side of the inner gear ring. The multiple driving mechanisms are respectively connected to the inner gear ring through multiple gears. A scraping plate is provided on the left side below the inner gear ring, and multiple cleaning rods are equidistantly provided below the inner surface of the scraping plate.
[0012] Preferably, the inner gear ring is rotatably arranged between the fixed ring and the fixed plate through a bearing, and the multiple gears are rotatably arranged on the fixed plate through cylindrical pins. A plurality of placement holes are equidistantly opened on the upper surface of the fixed plate, and the ring and multiple driving mechanisms are all located in the placement holes.
[0013] Preferably, the lower end of the scraper plate is located in the discharge pipe on the collection box, the scraper plate contacts the inner wall of the collection box, and a fan-shaped tooth block is provided on the inner surface above the scraper plate.
[0014] Preferably, the driving mechanism includes a rotating ring, bearing grooves are provided on the upper and lower surfaces of the rotating ring, an upper positioning ring is provided in the bearing groove above the rotating ring, a second ring is provided in the bearing groove below the rotating ring, the upper positioning ring and the second ring are connected to the rotating ring through bearings, an outer gear ring is provided on the outer surface of the rotating ring, a positioning frame is provided on the inner surface of the rotating ring, a fan is provided on the positioning frame, and a second filter bag is provided below the second ring.
[0015] Preferably, the outer gear ring is meshed with the gear 1, and the ferrule 2 is located in the placement hole on the fixed plate.
[0016] Preferably, the knocking mechanism includes a fixed block and a rotating rod, a gear 2 is provided on the upper end of the outer surface of the rotating rod, and a knocking rod is fixedly connected to the lower end of the left side of the outer surface of the rotating rod.
[0017] Preferably, a gear groove is formed on the outer surface of the fixed block. The second gear is located within the gear groove. The upper end of the rotating rod is rotatably arranged within the fixed block through a bearing, and the upper end of the fixed block is fixedly connected to the fixed plate.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] When the present invention jets air into the first filter bag and the second filter bag through the air jet pipe, it can drive the operation of multiple driving mechanisms, and then drive the overall operation of the treatment mechanism, so that the scraper on the treatment mechanism can scrape off the carbon black adhering to the inner wall of the collection box and fall down. Moreover, the cleaning rod on the scraper can prevent the carbon black from being adsorbed and accumulated at the discharge pipe of the collection box, thus making it difficult for the carbon black to fall through the discharge pipe and avoiding the blockage at the discharge pipe, which affects the production efficiency of the carbon black.
[0020] Through the provided knocking mechanism, when the scraper scrapes the carbon black on the inner wall of the collection box, it can drive the knocking rod on the knocking mechanism to rotate by meshing the sector gear ring with the second gear on the knocking mechanism, so that the knocking rod can knock the first filter bag and the second filter bag, and make the carbon black particles adsorbed on the first filter bag and the second filter bag fall off sufficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the following described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 is the overall structural schematic diagram of the present invention;
[0023] Figure 2 is the front surface cross-sectional view of the present invention;
[0024] Figure 3 is the overall structural exploded view of the present invention;
[0025] Figure 4 is the connection view of the treatment mechanism, the fixed ring and the fixed plate of the present invention;
[0026] Figure 5 is the separation view of the treatment mechanism, the fixed ring and the fixed plate of the present invention;
[0027] Figure 6 is of the present invention Figure 5 magnified view of part A;
[0028] Figure 7 is the structural view of the driving mechanism of the present invention;
[0029] Figure 8 This is the exploded view of the drive mechanism structure of the present invention;
[0030] Figure 9 This is the structural view of the knocking mechanism of the present invention;
[0031] Figure 10 This is the exploded view of the knocking mechanism structure of the present invention.
[0032] Explanation of drawing numbers: 1. Collection box; 2. Jet pipe; 3. Top plate cover; 4. Fixed ring; 5. Limit rod; 6. Fixed plate; 7. Processing mechanism; 71. Internal gear ring; 72. First sleeve; 73. Drive mechanism; 731. Upper positioning ring; 732. Rotating ring; 733. Positioning frame; 734. Fan; 735. External gear ring; 736. Second sleeve; 737. Second filter bag; 74. First gear; 75. First filter bag; 76. Scraping plate; 77. Cleaning rod; 78. Sector gear block; 8. Knocking mechanism; 81. Fixed block; 82. Rotating rod; 83. Second gear; 84. Knocking rod; 85. Gear groove; 9. Limit pipe. Detailed implementation manners
[0033] The present invention will be further described in detail below with reference to the accompanying drawings.
[0034] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious deformations. The basic principles defined in the following description can be used in other implementation manners, deformation schemes, improvement schemes, equivalent schemes, and other technical schemes that do not depart from the spirit and scope of the present invention.
[0035] Those skilled in the art should understand that in the disclosure of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or position based on the orientation or position relationship shown in the drawings. It is only for the convenience of simplifying the description of the present invention, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting the present invention.
[0036] It can be understood that the term "one" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, and in other embodiments, the number of the element can be multiple. The term "one" should not be construed as limiting the quantity. Embodiment
[0037] Please refer to Figures 1-8An environmentally friendly carbon black processing and production equipment includes a collecting box 1, a top cover 3 is provided above the collecting box 1, a fixing ring 4 is provided inside the collecting box 1, a fixing plate 6 is provided inside the fixing ring 4, and a processing mechanism 7 for scraping off the carbon black accumulated in the collecting box 1 is provided between the fixing plate 6 and the fixing ring 4;
[0038] A knocking mechanism 8 for knocking filter bag 1 75 and filter bag 2 737 is provided on the lower surface of the fixing plate 6 , and an air jet pipe 2 is provided in the collecting box 1 .
[0039] There are two knocking mechanisms 8, which are respectively arranged on the left and right sides. Limiting tubes 9 are provided on the front and rear sides of the upper surface of the fixed plate 6, and limiting rods 5 are provided on the front and rear sides of the lower surface of the top plate cover 3. The two limiting rods 5 are respectively in the two limiting tubes 9, and the two limiting rods 5 are inserted in the two limiting tubes 9. The fixing plate 6 can be limited by the limiting rods 5 and the limiting tubes 9 to prevent rotation.
[0040] A discharge pipe is provided at the lower end of the collecting box 1, and a feed pipe is provided on the left side of the outer surface of the collecting box 1. The jet pipe 2 is located above the processing mechanism 7. The input end of the jet pipe 2 is externally connected to an air pump, and gas is filled into the jet pipe 2 through the air pump, thereby blowing the gas into the filter bag 1 75 and the filter bag 2 737, which can blow off the carbon black particles attached to the surface of the filter bag 1 75 and the filter bag 2 737.
[0041] The processing mechanism 7 includes an inner gear ring 71, a ring 72 and a driving mechanism 73. There are multiple driving mechanisms 73. A filter bag 75 is provided under the ring 72. The filter bag 75 is located in the middle of the inner side of the inner gear ring 71. The multiple driving mechanisms 73 are respectively connected to the inner gear ring 71 through multiple gears 74. A scraping plate 76 is provided on the left side below the inner gear ring 71. A plurality of cleaning rods 77 are equidistantly provided below the inner surface of the scraping plate 76. The multiple driving mechanisms 73 can drive the multiple gears 74 to rotate, and then the inner gear ring 71 is driven to rotate through the multiple gears 74.
[0042] The inner gear ring 71 is rotatably set between the fixed ring 4 and the fixed plate 6 through a bearing, and multiple gears 74 are rotatably set on the fixed plate 6 through cylindrical pins. Multiple placement holes are equidistantly opened on the upper surface of the fixed plate 6, and the ring 72 and multiple driving mechanisms 73 are all located in the placement holes.
[0043] The lower end of the scraper plate 76 is located in the discharge pipe on the collecting box 1, and the scraper plate 76 contacts the inner wall of the collecting box 1. A fan-shaped tooth block 78 is provided on the inner surface above the scraper plate 76. The scraper plate 76 contacts the inner wall of the collecting box 1, so that the scraper plate 76 can scrape off the carbon black attached to the inner wall of the collecting box 1 when it rotates, and can avoid the accumulation of carbon black and blockage at the discharge pipe.
[0044] The driving mechanism 73 includes a rotating ring 732. Bearing grooves are provided on both the upper and lower surfaces of the rotating ring 732. An upper positioning ring 731 is arranged in the bearing groove above the rotating ring 732, and a second ferrule 736 is arranged in the bearing groove below the rotating ring 732. Both the upper positioning ring 731 and the second ferrule 736 are connected to the rotating ring 732 through bearings. An external gear ring 735 is arranged on the outer surface of the rotating ring 732, and a positioning frame 733 is arranged on the inner surface of the rotating ring 732. A fan 734 is arranged on the positioning frame 733. A second filter bag 737 is sleeved below the second ferrule 736. When gas is blown into the multiple second filter bags 737 through the jet pipe 2, the blown gas will drive the multiple fans 734 to rotate. The multiple fans 734 rotate in the same direction and drive the multiple rotating rings 732 to rotate through the multiple positioning frames 733.
[0045] The external gear ring 735 is meshed and connected with the first gear 74. The second ferrule 736 is located in the placement hole on the fixed plate 6. When the multiple first gears 74 rotate, they rotate in the same direction. The external gear ring 735 is driven to rotate through the multiple first gears 74, and then drives the scraping plate 76 to rotate.
[0046] When the present invention is in use, the input end of the jet pipe 2 is connected to an external fan, and the feed pipe of the collection box 1 is connected to the carbon black production equipment. The produced carbon black particles enter the collection box 1 through the feed pipe. The larger carbon black particles fall out through the discharge pipe on the collection box 1, and a part of the carbon black particles adhere to the first filter bag 75 and the second filter bag 737. The external fan blows gas into the first filter bag 75 and the second filter bag 737 through the jet pipe 2, so that the carbon black particles attached to the surfaces of the first filter bag 75 and the second filter bag 737 fall off and fall out through the discharge pipe. When the external fan blows gas through the jet pipe 2, it drives the multiple fans 734 to rotate. The rotating multiple fans 734 drive the multiple rotating rings 732 to rotate respectively through the multiple positioning frames 733. The multiple rotating rings 732 drive the multiple external gear rings 735 to rotate. The multiple external gear rings 735 drive the multiple first gears 74 to rotate respectively. The multiple first gears 74 drive the internal gear ring 71 to rotate. The internal gear ring 71 drives the scraping plate 76 to rotate. The rotating scraping plate 76 can scrape off the carbon black particles attached to the inner wall of the collection box 1, avoiding excessive carbon black particles adhering to the inner wall of the collection box 1 and piling up together. And when the scraping plate 76 rotates, it drives the multiple cleaning rods 77 to rotate. The scraping plate 76 and the multiple cleaning rods 77 scrape and clean the carbon black particles at the discharge pipe, which can prevent the carbon black particles from piling up at the discharge pipe and blocking the discharge pipe, and prevent the production efficiency of the carbon black particles from being affected.
[0047] Please refer to Figures 9-10, the knocking mechanism 8 includes a fixed block 81 and a rotating rod 82. A second gear 83 is provided at the upper end of the outer surface of the rotating rod 82, and a knocking rod 84 is fixedly connected to the lower left end of the outer surface of the rotating rod 82. Through the knocking mechanism 8, the carbon black attached to the first filter bag 75 and the second filter bag 737 can be fully removed. The rotating rod 82 can rotate through a bearing. When the second gear 83 rotates, it can drive the rotating rod 82 to rotate, and then drive the knocking rod 84 to strike the first filter bag 75 and the second filter bag 737.
[0048] A gear groove 85 is formed on the outer surface of the fixed block 81. The second gear 83 is located in the gear groove 85. The upper end of the rotating rod 82 is rotatably arranged in the fixed block 81 through a bearing. The upper end of the fixed block 81 is fixedly connected to the fixing plate 6. When the scraping plate 76 rotates, the sector gear block 78 will sequentially contact the second gears 83 on the two knocking mechanisms 8, and drive the two knocking mechanisms 8 to operate in sequence, so that the two knocking mechanisms 8 strike the first filter bag 75 and the second filter bag 737 in sequence.
[0049] When the scraping plate 76 rotates, it can drive the sector gear block 78 to rotate. During the rotation of the sector gear block 78, it can contact the second gear 83. After the sector gear block 78 contacts the second gear 83, it can drive the engaged second gear 83 to rotate. The rotating second gear 83 drives the rotating rod 82 to rotate, and then drives the knocking rod 84 to rotate. The rotating knocking rod 84 can strike the first filter bag 75 and the second filter bag 737, so that the carbon black particles on the first filter bag 75 and the second filter bag 737 can fully fall off, avoiding the accumulation phenomenon that the particles attached to the first filter bag 75 and the second filter bag 737 are difficult to be blown off only by gas.
[0050] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the drawings are only examples and do not limit the present invention. The object of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and described in the embodiments. Without departing from the above principles, the embodiments of the present invention can have any deformation or modification.
Claims
1. An environmentally friendly carbon black processing and production device, including a collection box (1), characterized in that: A top cover (3) is provided above the collection box (1), a fixing ring (4) is provided inside the collection box (1), a fixing plate (6) is provided inside the fixing ring (4), and a processing mechanism (7) for scraping off the carbon black accumulated in the collection box (1) is provided between the fixing plate (6) and the fixing ring (4); The lower surface of the fixed plate (6) is provided with a knocking mechanism (8) for knocking the filter bag 1 (75) and the filter bag 2 (737), and the collection box (1) is provided with an air jet pipe (2); Two knocking mechanisms (8) are provided, and the two knocking mechanisms (8) are respectively provided on the left and right sides. Limiting tubes (9) are provided on both the front and rear sides of the upper surface of the fixing plate (6). Limiting rods (5) are provided on both the front and rear sides of the lower surface of the top plate cover (3). The two limiting rods (5) are respectively located in the two limiting tubes (9). The processing mechanism (7) includes an inner gear ring (71), a collar (72) and a driving mechanism (73), wherein a plurality of driving mechanisms (73) are provided, a filter bag (75) is sleeved below the collar (72), and the filter bag (75) is located in the middle of the inner side of the inner gear ring (71), and the plurality of driving mechanisms (73) are respectively connected to the inner gear ring (71) through a plurality of gears (74), a scraping plate (76) is provided on the left side below the inner gear ring (71), and a plurality of cleaning rods (77) are equidistantly provided below the inner surface of the scraping plate (76); The inner gear ring (71) is rotatably arranged between the fixed ring (4) and the fixed plate (6) through a bearing, and the plurality of gears (74) are rotatably arranged on the fixed plate (6) through cylindrical pins. The upper surface of the fixed plate (6) is provided with a plurality of placement holes at equal intervals, and the ferrule (72) and the plurality of driving mechanisms (73) are all located in the placement holes. The lower end of the scraper plate (76) is located in the discharge pipe on the collection box (1), the scraper plate (76) contacts the inner wall of the collection box (1), and a fan-shaped tooth block (78) is provided on the inner surface above the scraper plate (76); The driving mechanism (73) includes a rotating ring (732), the upper and lower surfaces of the rotating ring (732) are provided with bearing grooves, an upper positioning ring (731) is provided in the bearing groove above the rotating ring (732), a second ferrule (736) is provided in the bearing groove below the rotating ring (732), the upper positioning ring (731) and the second ferrule (736) are connected to the rotating ring (732) through bearings, an outer gear ring (735) is provided on the outer surface of the rotating ring (732), a positioning frame (733) is provided on the inner surface of the rotating ring (732), a fan (734) is provided on the positioning frame (733), and a second filter bag (737) is provided below the second ferrule (736); The outer gear ring (735) is meshedly connected with the gear one (74), and the collar two (736) is located in a placement hole on the fixed plate (6).
2. An environmentally friendly carbon black processing and production device according to claim 1, characterized in that: A discharge pipe is provided at the lower end of the collection box (1), and a feed pipe is provided on the left side of the outer surface of the collection box (1). The jet pipe (2) is located above the processing mechanism (7).
3. An environment-friendly carbon black processing and production device according to claim 1, characterized in that: The knocking mechanism (8) includes a fixed block (81) and a rotating rod (82). A second gear (83) is provided at the upper end of the outer surface of the rotating rod (82), and a knocking rod (84) is fixedly connected to the lower left end of the outer surface of the rotating rod (82).
4. An environment-friendly carbon black processing and production device according to claim 3, characterized in that: A gear groove (85) is formed on the outer surface of the fixed block (81). The second gear (83) is located in the gear groove (85). The upper end of the rotating rod (82) is rotatably arranged in the fixed block (81) through a bearing, and the upper end of the fixed block (81) is fixedly connected to the fixing plate (6).
Citation Information
Patent Citations
Kinetic-energy dust remover with dust removal function
CN108786303A
Environment-friendly pulse bag type dust remover
CN115463487A
Anti-blocking powder discharging device for powder packaging machine
CN218198895U