A glass shatter photovoltaic module backsheet recycling apparatus and method

Abstract

The application discloses a glass broken photovoltaic module backboard recycling device and method, which comprises a preheating mechanism, a hot cutting mechanism, a hard roller brush mechanism, a fixed-point heating mechanism and a grabbing manipulator, and the photovoltaic module is transferred between the preheating mechanism, the hot cutting mechanism, the hard roller brush mechanism and the fixed-point heating mechanism through one or more manipulators; all the broken glass can be removed through the cooperation of the hot cutting mechanism and the hard roller brush mechanism, and the cell pieces and the adhesive film on the backboard can be removed through the fixed-point heating mechanism and the grabbing manipulator, so that the glass broken photovoltaic module backboard recycling automation and mechanization are realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of photovoltaic module processing equipment, in particular to a glass broken photovoltaic module back plate recycling device and method. BACKGROUND

[0002] The photovoltaic module is generally composed of glass, back plate, cell piece and frame, as shown in the figure, the photovoltaic module is composed of glass, upper adhesive film, cell piece, lower adhesive film and back plate from top to bottom, the cell piece is connected and fixed with the glass and the back plate through the adhesive film. Figure 1

[0003] In the process of production, installation, transportation, disassembly and recycling of photovoltaic modules, the glass of the photovoltaic module is often broken due to improper operation, and the broken glass is still adhered to the cell piece by the adhesive film, and some of the broken glass is embedded in the lower cell piece. At present, the broken glass and the cell piece are cleaned manually, and then the back plate is recycled, which has low cleaning efficiency and the problem of glass scratching the workers.

[0004] Therefore, how to provide a back plate recycling device and method capable of improving the cleaning efficiency of broken glass and improving the recycling speed of the back plate is a technical problem that needs to be solved by those skilled in the art. SUMMARY

[0005] The purpose of the present application is to provide a glass broken photovoltaic module back plate recycling device and method to solve the problems existing in the prior art, which can improve the cleaning efficiency of broken glass and improve the recycling speed of the back plate.

[0006] To achieve the above-mentioned purpose, the present application provides the following scheme: the present application provides a glass broken photovoltaic module back plate recycling device, comprising:

[0007] A preheating mechanism capable of preheating the photovoltaic module;

[0008] A hot cutting mechanism adjacent to the preheating mechanism, the hot cutting mechanism has a hot cutter, the hot cutter can cut into the upper adhesive film or the connection between the upper adhesive film and the broken glass of the photovoltaic module from the side, and can shovel all or part of the broken glass;

[0009] A hard roller brush mechanism adjacent to the hot cutting mechanism, the hard roller brush mechanism can roll brush the broken glass remaining after the hot cutter cuts, and separate the broken glass from the upper adhesive film;

[0010] A fixed-point heating mechanism capable of moving along the X-axis, Y-axis and Z-axis directions, the fixed-point heating mechanism can heat any cell unit of the cell piece;

[0011] ​A grabbing manipulator capable of clamping the battery cell heated by the spot heating mechanism, the partial upper adhesive film and the partial lower adhesive film connected with the battery cell; the photovoltaic module is transferred between the preheating mechanism, the hot cutting mechanism, the hard brush mechanism and the spot heating mechanism by one or more manipulators.

[0012] Further, the hot cutting mechanism comprises:

[0013] A cutting platform arranged adjacent to the preheating mechanism;

[0014] A first sliding rail horizontally arranged above the cutting platform, the bottom of which is fixed by a first support rod;

[0015] A first telescopic motor in sliding connection with the first sliding rail, the output end of which is fixedly connected with a hot cutting knife, and the hot cutting knife is electrically connected with an external power supply.

[0016] Further, the hard brush mechanism comprises:

[0017] A brush rolling platform arranged adjacent to the hot cutting mechanism;

[0018] A second sliding rail having two rails arranged on the left and right sides of the brush rolling platform, respectively, and the bottom of the second sliding rail is fixed by a second support rod;

[0019] A second telescopic motor in sliding connection with the second sliding rail, the output end of which is fixedly connected with a hard brush machine, and the bottom of the hard brush machine is provided with a hard brush.

[0020] Further, it further comprises:

[0021] A first air inlet hood arranged above the brush rolling platform, the outer edge of which can cover the brush rolling platform;

[0022] A first air inlet pipeline in communication with the first air inlet hood, the first air inlet pipeline is provided with a first filter screen, and the tail end of the first air inlet pipeline is provided with a second filter screen and a first air inlet fan;

[0023] A first discharge pipeline, one end of which is in communication with the first air inlet pipeline, and the communication part is arranged adjacent to the first filter screen and between the first filter screen and the first air inlet hood; the first filter screen can block the broken glass, the adhesive film fragments and the battery pieces, and the blocked broken glass, the adhesive film fragments and the battery pieces fall into the first discharge pipeline, and the other end of the first discharge pipeline is in communication with a broken glass bin;

[0024] A first hydraulic machine is arranged below the rolling brush platform, and the first hydraulic machine can push the rolling brush platform upward.

[0025] Further, the first air guide cover is located between the two second sliding rails, and the lower surface of the first air guide cover is close to the highest horizontal line where the hard rolling brush machine can move.

[0026] Further, the spot heating mechanism comprises:

[0027] A heating platform is arranged adjacent to the hard rolling brush mechanism.

[0028] A third sliding rail is arranged on the left and right sides of the heating platform respectively, and the bottom of the third sliding rail is fixed through a third supporting rod.

[0029] A third telescopic motor is in sliding connection with the third sliding rail, the output end of the third telescopic motor is fixedly connected with a fourth sliding rail, and the bottom of the fourth sliding rail is in sliding connection with a heating device.

[0030] Further, the application further comprises:

[0031] A second air guide cover is arranged above the heating platform, and the outer edge of the second air guide cover can cover the heating platform.

[0032] A second air guide pipeline is in communication with the second air guide cover, a third filter screen is arranged on the second air guide pipeline, and a fourth filter screen and a second air guide fan are arranged at the tail end of the second air guide pipeline.

[0033] A second discharge pipeline is in communication with the second air guide pipeline at one end, and the communication part is arranged adjacent to the third filter screen and between the third filter screen and the second air guide cover; the third filter screen can block the broken glass, film fragments and battery pieces, and the blocked broken glass, film fragments and battery pieces fall into the second discharge pipeline, and the other end of the second discharge pipeline is in communication with a broken glass bin.

[0034] A second hydraulic machine is arranged below the heating platform, and the second hydraulic machine can push the heating platform upward.

[0035] Further, the second air guide cover is located between the two third sliding rails, and the lower surface of the second air guide cover is close to the highest horizontal line where the heating platform can move.

[0036] The application further discloses a glass breaking photovoltaic module backboard recycling method, which comprises the following steps:

[0037] S1: move the broken photovoltaic module to a preheating mechanism for preheating;

[0038] S2: transfer the photovoltaic module after preheating in S1 to a cutting platform and fix; a hot cutter cuts into the photovoltaic module from the side and shovels off the broken glass;

[0039] S3: transfer the photovoltaic module after shoveling off the broken glass in S2 to a hard roller brush platform and fix; the hard roller brush machine moves down and rolls the broken glass remaining on the photovoltaic module, and the photovoltaic module becomes a glass-free laminate after rolling;

[0040] S4: transfer the glass-free laminate in S3 to a heating platform and fix;

[0041] S5: the heating device heats one cell of the battery piece, and after heating, part of the upper adhesive film and part of the lower adhesive film on the upper and lower sides of the cell are softened, and the cell, part of the upper adhesive film and part of the lower adhesive film connected with the cell are clamped out by a grabbing manipulator;

[0042] S6: repeat S5 until all cells, upper adhesive films and lower adhesive films are clamped out, at which time the glass-free laminate becomes a back plate, and the back plate is recycled.

[0043] Further, it further comprises:

[0044] Step S301: after step S3, the hard roller brush machine is moved along the second slide rail to outside the roller brush platform, the first hydraulic machine pushes the roller brush platform upward until the first air guide cover completely covers the roller brush platform, the first air guide machine is started, and the broken glass, adhesive film fragments, battery pieces and dust are adsorbed from the upper surface of the glass-free laminate to the first air guide pipeline, the broken glass, adhesive film fragments and battery pieces are blocked by the first filter screen and then fall into the first discharge pipeline and are discharged into the broken glass storage, and the dust passes through the first filter screen and is blocked and adsorbed by the second filter screen;

[0045] Step S601: after step S6, the heating device is moved along the third slide rail to outside the heating platform, the second hydraulic machine pushes the heating platform upward until the second air guide cover completely covers the heating platform, the second air guide machine is started, and the broken glass, adhesive film fragments, battery pieces and dust are adsorbed from the upper surface of the back plate to the second air guide pipeline, the broken glass, adhesive film fragments and battery pieces are blocked by the third filter screen and then fall into the second discharge pipeline and are discharged into the broken glass storage, and the dust passes through the third filter screen and is blocked and adsorbed by the fourth filter screen.

[0046] The present application discloses the following technical effects:

[0047] 1. Through the hot cutting mechanism side into the broken glass, combined with the hard roll brush machine roll brush effect can be separated from the photovoltaic module, broken glass and photovoltaic module separation effect is good, separation efficiency is high.

[0048] 2. Through the fixed point heating mechanism and grabbing manipulator can separate the battery piece, adhesive film and back plate, the fixed point heating mechanism acts on a single cell, the single point heating effect is good, which can improve the softening efficiency of the adhesive film on the upper and lower sides of the cell and improve the removal efficiency and effect of the cell and the adhesive film.

[0049] 3. The hot cutting mechanism removes large pieces of broken glass, and the hard roll brush mechanism removes small pieces of broken glass with strong adhesion. In fact, when manually processing broken glass, large pieces of glass have sufficient smooth surface area to allow workers to safely contact them. Small pieces of broken glass are complex in shape and have many sharp edges, making it difficult to find a suitable position to contact them. The present application can greatly improve the removal efficiency by using air suction to remove small pieces of broken glass on the photovoltaic module, thereby avoiding scratching the workers during the process of processing small pieces of broken glass.

[0050] 4. The fixed point heating mechanism and grabbing manipulator can separate the battery piece, adhesive film and back plate. Since the battery piece has a large number of battery cells, after the operation of the fixed point heating mechanism and grabbing manipulator, there are a large number of battery cells and adhesive film fragments (including upper and lower adhesive films) on the back plate. Manual processing is obviously less efficient. The present application can quickly remove the battery cells and adhesive film fragments by using air suction, thereby improving the processing efficiency.

[0051] 5. Two filters are arranged in the first and second air ducts. The first filter is used to block broken glass, battery pieces and adhesive film, and can filter out dust separately to continue flowing along the air duct. The dust is blocked by the second filter at the tail end of the air duct, thereby achieving the technical effect of separate dust separation.

[0052] 6. The first air cover is located between the two second sliding rails and as close to the hard roll brush machine as possible, so that the distance between the first air cover and the roll brush platform is greatly shortened, thereby shortening the moving time of the roll brush platform when it rises and falls, improving the work efficiency to some extent, and making the layout of each mechanism more compact and reducing the occupied area. The second air cover can also achieve the above technical effects. BRIEF DESCRIPTION OF DRAWINGS

[0053] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0054] Figure 1 is a schematic diagram of the structure of a photovoltaic module;

[0055] Figure 2 is a schematic diagram of the overall structure of the present application;

[0056] Figure 3 is a schematic diagram of a hot cutting mechanism;

[0057] Figure 4 is a schematic diagram of the cooperation of a first telescopic motor and a first sliding rail;

[0058] Figure 5 is a schematic diagram of the structure of a hard rolling brush mechanism;

[0059] Figure 6 is a schematic diagram of the cooperation of a second telescopic motor and a second sliding rail;

[0060] Figure 7 is a schematic diagram of the structure of a fixed-point heating mechanism;

[0061] Figure 8 is a schematic diagram of the cooperation of a third telescopic motor and a third sliding rail;

[0062] Figure 9 is a schematic diagram of the connection structure of a first air inlet hood and a second air inlet hood;

[0063] Among them, 1, preheating mechanism; 2, hot cutting mechanism; 201, hot cutting knife; 202, cutting platform; 203, first sliding rail; 204, first support rod; 205, first telescopic motor; 3, hard rolling brush mechanism; 301, rolling brush platform; 302, second sliding rail; 303, second support rod; 304, second telescopic motor; 305, hard rolling brush machine; 4, fixed-point heating mechanism; 401, heating platform; 402, third sliding rail; 403, third support rod; 404, third telescopic motor; 405, fourth sliding rail; 406, heating device; 5, grabbing manipulator; 6, manipulator; 7, first air inlet hood; 8, first air inlet pipeline; 9, first filter screen; 10, second filter screen; 11, first discharge pipeline; 12, broken glass bin; 13, first hydraulic machine; 14, second air inlet hood; 15, second air inlet pipeline; 16, third filter screen; 17, fourth filter screen; 18, second discharge pipeline; 19, second hydraulic machine; A, glass; B, glue film; C, battery piece; D, glue film; E, back plate. DETAILED DESCRIPTION

[0064] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0065] In order to make the above objectives, characteristics and advantages of the present application more apparent, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0066] As shown in Figures 2-9 The present application provides a glass broken photovoltaic module backboard recycling device, which comprises: a preheating mechanism 1 capable of preheating the photovoltaic module; a hot cutting mechanism 2 adjacent to the preheating mechanism 1, the hot cutting mechanism 2 having a hot cutter 201 capable of cutting into the upper adhesive film B or the connection between the upper adhesive film B and the broken glass A from the side and shoveling all or part of the broken glass A; a hard roller brush mechanism 3 adjacent to the hot cutting mechanism 2, the hard roller brush mechanism 3 being capable of roller brushing the broken glass A remaining after the hot cutter 201 cuts and separating the broken glass A from the upper adhesive film B; a fixed-point heating mechanism 4 capable of moving along the X-axis, Y-axis and Z-axis directions, the fixed-point heating mechanism 4 being capable of heating any battery unit of the battery piece C; a grabbing manipulator 5 capable of clamping the battery unit, part of the upper adhesive film B connected with the battery unit and part of the lower adhesive film D after the fixed-point heating mechanism 4 heats; and one or more mechanical hands 6 transferring the photovoltaic module between the preheating mechanism 1, the hot cutting mechanism 2, the hard roller brush mechanism 3 and the fixed-point heating mechanism 4.

[0067] As shown in Figures 3-4 The hot cutting mechanism 2 comprises: a cutting platform 202 adjacent to the preheating mechanism 1; a first sliding rail 203 horizontally arranged above the cutting platform 202, the bottom of the first sliding rail 203 being fixed by a first support rod 204; a first telescopic motor 205, the upper end of the first telescopic motor 205 being slidably connected with the first sliding rail 203 through a sliding groove, the output end of the first telescopic motor 205 being fixedly connected with the hot cutter 201, and the hot cutter 201 being electrically connected with an external power supply. A heat insulation structure should be arranged between the output end of the first telescopic motor 205 and the hot cutter 201, or the output end of the first telescopic motor 205 is made of a high-temperature-resistant material, so as to avoid thermal damage of the first telescopic motor 205 caused by the temperature of the hot cutter 201.

[0068] As shown in Figures 5-6As shown, the hard roller brush mechanism 3 comprises: a roller brush platform 301, which is arranged adjacent to the hot cutting mechanism 2; two second sliding rails 302, which are arranged on the left and right sides of the roller brush platform 301 respectively, and the bottom of the second sliding rail 302 is fixed through a second support rod 303; a second extension motor 304, which is in sliding connection with the second sliding rail 302, and the output end of the second extension motor 304 is fixedly connected with a hard roller brush machine 305, and the bottom of the hard roller brush machine 305 is provided with a hard roller brush. Further comprising: a first air guide cover 7, which is arranged above the roller brush platform 301, and the outer edge of the first air guide cover 7 can cover the roller brush platform 301; a first air guide pipeline 8, which is in communication with the first air guide cover 7, and a first filter screen 9 is arranged on the first air guide pipeline 8, and a second filter screen 10 and a first air guide fan are arranged at the tail end of the first air guide pipeline 8; a first discharge pipeline 11, one end of which is in communication with the first air guide pipeline 8, and the communication part is arranged adjacent to the first filter screen 9 and between the first filter screen 9 and the first air guide cover 7; the first filter screen 9 can block the broken glass A, the film fragments and the battery pieces C, and the blocked broken glass A, the film fragments and the battery pieces C fall into the first discharge pipeline 11, and the other end of the first discharge pipeline 11 is in communication with a broken glass bin 12; a first hydraulic machine 13, which is arranged below the roller brush platform 301, and the first hydraulic machine 13 can push the roller brush platform 301 upwards. The mesh number of the first filter screen 9 is much smaller than that of the second filter screen 10, so that the dust can pass through the first filter screen 9 smoothly but can be adsorbed on the second filter screen 10. The first air guide cover 7 is located between the two second sliding rails 302, and the lower surface of the first air guide cover 7 is close to the highest horizontal line of the movable hard roller brush machine 305.

[0069] As Figures 7-8As shown, the fixed-point heating mechanism 4 comprises: a heating platform 401, which is arranged adjacent to the hard-rolling brush mechanism 3; two third sliding rails 402, which are arranged on the left and right sides of the heating platform 401 respectively, and the bottom of each third sliding rail 402 is fixed through a third supporting rod 403; a third telescopic motor 404, which is in sliding connection with the third sliding rail 402, and the output end of the third telescopic motor 404 is fixedly connected with a fourth sliding rail 405, and the bottom of the fourth sliding rail 405 is in sliding connection with a heating device 406. Further comprising: a second air guide cover 14, which is arranged above the heating platform 401 and can cover the heating platform 401 at the outer edge; a second air guide pipeline 15, which is in communication with the second air guide cover 14, and a third filter screen 16 is arranged on the second air guide pipeline 15, and a fourth filter screen 17 and a second air guide fan are arranged at the tail end of the second air guide pipeline 15; a second discharge pipeline 18, one end of which is in communication with the second air guide pipeline 15, and the communication part is arranged adjacent to the third filter screen 16 and between the third filter screen 16 and the second air guide cover 14; the third filter screen 16 can block the broken glass A, the film fragments and the battery pieces C, and the blocked broken glass A, the film fragments and the battery pieces C fall into the second discharge pipeline 18, and the other end of the second discharge pipeline 18 is in communication with the broken glass bin 12; a second hydraulic machine 19, which is arranged below the heating platform 401 and can push the heating platform 401 upward. The mesh number of the third filter screen 16 is much smaller than that of the fourth filter screen 17, so that the dust can pass through the third filter screen 16 smoothly but can be adsorbed on the fourth filter screen 17. As shown, Figure 9 As shown, the second filter screen 10 and the fourth filter screen 17 are connected to form a larger filter screen in this embodiment, and the tail ends of the first air guide pipeline 8 and the second air guide pipeline 15 share an air outlet. The second air guide cover 14 is located between the two third sliding rails 402, and the lower surface of the second air guide cover 14 is close to the highest horizontal line of the movable heating platform 401.

[0070] The glass breaking photovoltaic module back plate recycling method specifically comprises the following steps:

[0071] S1: moving the broken photovoltaic module of the glass A to the preheating mechanism 1 for preheating, and controlling the preheating temperature at 100-120 degrees Celsius;

[0072] S2: transferring the photovoltaic module after the preheating in S1 to the cutting platform 202 and fixing (the fixing mode can be fixed clamp fixing or adsorption fixing, and the adsorption fixing is adopted in this embodiment, and the adsorption device adopts a photovoltaic module special suction cup); the hot cutter 201 cuts into the side of the photovoltaic module and shovels off the broken glass A, and the hot cutter 201 is an electric heating type, the temperature is controlled at 250-300 degrees Celsius, and the running speed is controlled at 2 cm / s;

[0073] S3: The photovoltaic module after the broken glass A is removed in step S2 is transferred to the hard brush platform 301 and fixed; the hard brush machine 305 is lowered and the broken glass A remaining on the photovoltaic module is brushed, and the photovoltaic module becomes a glass-free laminate after brushing;

[0074] Step S301: After step S3 is completed, the hard brush machine 305 is moved along the second sliding rail 302 to outside the brush platform, the first hydraulic machine 13 pushes the brush platform 301 upward until the first air duct 7 completely covers the brush platform 301, the first air blower is started, the broken glass A, the film fragments, the battery pieces C and the dust are adsorbed from the upper surface of the glass-free laminate into the first air duct 8, the broken glass A, the film fragments and the battery pieces C are blocked by the first filter screen 9 and then fall into the first discharge duct 11 and then into the broken glass bin 12, and the dust passes through the first filter screen 9 and is blocked and adsorbed by the second filter screen 10;

[0075] S4: The glass-free laminate in step S3 is transferred to the heating platform 401 and fixed;

[0076] S5: The heating device 406 heats one battery unit, and after heating, part of the upper film B and part of the lower film D connected to the battery unit are softened, and the battery unit, part of the upper film B and part of the lower film D connected to the battery unit are clamped out by the grabbing manipulator 5;

[0077] S6: Step S5 is repeated until all the battery units, the upper film B and the lower film D are clamped out (which can be directly placed on the back plate after clamping out, which is convenient for subsequent adsorption), at this time, the glass-free laminate becomes the back plate E, and the back plate E is recycled.

[0078] Step S601: After step S6 is completed, the heating device 406 is moved along the third sliding rail 402 to outside the heating platform, the second hydraulic machine 19 pushes the heating platform 401 upward until the second air duct 14 completely covers the heating platform 401, the second air blower is started, the broken glass A, the film fragments, the battery pieces C and the dust are adsorbed from the upper surface of the back plate E into the second air duct 15, the broken glass A, the film fragments and the battery pieces C are blocked by the third filter screen 16 and then fall into the second discharge duct 18 and then into the broken glass bin 12, and the dust passes through the third filter screen 16 and is blocked and adsorbed by the fourth filter screen 17. The power of the first air blower and the second air blower is 1500-2000W, and the air volume of the suction is 2000-3000 cubic meters / minute.

[0079] The application provides a glass A broken photovoltaic module backboard E recycling device and method, which can separate the broken glass A from the photovoltaic module by the side-in hot cutting mechanism 2 and the rolling brush action of the hard rolling brush mechanism 305, and the separation effect and efficiency of the broken glass A and the photovoltaic module are good. The battery piece C, the adhesive film and the backboard E on the backboard E can be separated by the fixed-point heating mechanism 4 and the grabbing manipulator 5, the fixed-point heating mechanism 4 acts on a single battery unit, the single-point heating effect is good, the softening efficiency of the adhesive film on the upper and lower sides of the battery unit can be improved, and the removal efficiency and effect of the battery unit and the adhesive film are improved. The hot cutting mechanism 2 removes the large broken glass A, and the hard rolling brush mechanism 3 removes the small broken glass A with strong adhesion. In fact, when the broken glass A is manually processed, the large glass A has sufficient smooth surface area to enable the worker to safely contact, and the small broken glass A has complex shape and many sharp ends, and it is difficult to find a suitable position to contact the small glass A. The small broken glass A on the photovoltaic module can be removed by the air suction method, the removal efficiency can be greatly improved, and the worker is prevented from being scratched during the processing of the small broken glass A. The fixed-point heating mechanism 4 and the grabbing manipulator 5 can separate the battery unit, the adhesive film and the backboard E. Since the battery piece C has a large number of battery units, after the operation of the fixed-point heating mechanism 4 and the grabbing manipulator 5 is completed, there are a large number of battery units and adhesive film fragments (including the upper adhesive film B and the lower adhesive film D) to be processed on the backboard E. The processing efficiency is low by manual processing. The battery unit and the adhesive film fragment can be quickly sucked away by the air suction method, and the processing efficiency is high. The first air duct 8 and the second air duct 15 are both provided with two filter screens, the first filter screen is used for blocking the broken glass A, the battery piece C and the adhesive film, and can filter out the dust alone to continue flowing along the air duct, and the dust is blocked by the second filter screen at the tail end of the air duct, thereby realizing the technical effect of separate separation of the dust. The first air cover 7 is located between the two second sliding rails 302 and close to the hard rolling brush mechanism 305 as much as possible, so that the distance between the first air cover 7 and the rolling brush platform 301 is greatly shortened, and the moving time of the rolling brush platform 301 rising and falling is shortened, the working efficiency is improved to a certain extent, and the layout of each mechanism is more compact, and the occupied area is reduced. The second air cover 14 can also realize the above technical effect.

[0080] In the description of the application, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the application.

[0081] The above described embodiments are only to illustrate the preferred modes of the present application, and are not intended to limit the scope of the present application. Any modification and improvement made by those skilled in the art to the technical solutions of the present application without departing from the design spirit of the present application shall fall within the protection scope of the present application.

Claims

1. A glass shatter photovoltaic module backsheet recycling apparatus, characterized by, The utility model relates to a photovoltaic module recycling device, comprising: a preheating mechanism (1) capable of preheating photovoltaic modules; a thermal cutting mechanism (2) adjacent to the preheating mechanism (1), the thermal cutting mechanism has a thermal cutting knife (201) capable of cutting into the upper adhesive film (B) of the photovoltaic module or the connection between the upper adhesive film (B) and the broken glass (A) from the side and removing all or part of the broken glass (A); a hard roller brush mechanism (3) adjacent to the thermal cutting mechanism (2), capable of roller brushing the broken glass (A) remaining after the thermal cutting knife (201) cuts and separating the broken glass (A) from the upper adhesive film (B); a fixed-point heating mechanism (4) capable of moving along the X-axis, Y-axis and Z-axis directions, capable of heating any battery cell of the battery piece (C); a grabbing manipulator (5) capable of clamping the battery cell heated by the fixed-point heating mechanism (4), part of the upper adhesive film (B) connected to the battery cell and part of the lower adhesive film (D); the photovoltaic module is transferred between the preheating mechanism (1), the thermal cutting mechanism (2), the hard roller brush mechanism (3) and the fixed-point heating mechanism (4) by one or more manipulators (6); the hard roller brush mechanism (3) comprises: a roller brushing platform (301) adjacent to the thermal cutting mechanism (2); a second sliding rail (302) having two sliding rails respectively arranged on the left and right sides of the roller brushing platform (301), the bottom of the second sliding rail (302) being fixed by a second supporting rod (303); a second telescopic motor (304) in sliding connection with the second sliding rail (302), the output end of the second telescopic motor (304) being fixedly connected with a hard roller brush machine (305), the bottom of the hard roller brush machine (305) being provided with a hard roller brush; further comprising: a first air guide cover (7) arranged above the roller brushing platform (301), the outer edge of the first air guide cover (7) being capable of covering the roller brushing platform (301); a first air guide pipeline (8) in communication with the first air guide cover (7), the first air guide pipeline (8) being provided with a first filter screen (9) and a second filter screen (10) and a first air guide fan at the tail end of the first air guide pipeline (8); a first discharge pipeline (11) in communication with the first air guide pipeline (8) at one end, the communication part being arranged adjacent to the first filter screen (9) and between the first filter screen (9) and the first air guide cover (7); the first filter screen (9) is capable of blocking the broken glass (A), adhesive film fragments and battery pieces (C), the blocked broken glass (A), adhesive film fragments and battery pieces (C) falling into the first discharge pipeline (11), the other end of the first discharge pipeline (11) being in communication with a broken glass storage bin (12); A first hydraulic machine (13) is arranged below the rolling brush platform (301), and the first hydraulic machine (13) can push the rolling brush platform (301) upward.

2. A glass shatter photovoltaic module backsheet recycling apparatus according to claim 1, wherein, The hot cutting mechanism (2) comprises: A cutting platform (202) is arranged adjacent to the preheating mechanism (1); A first sliding rail (203) is horizontally arranged above the cutting platform (202), and the bottom of the first sliding rail (203) is fixed by a first supporting rod (204); A first telescopic motor (205) is in sliding connection with the first sliding rail (203), the output end of the first telescopic motor (205) is fixedly connected with a hot cutting knife (201), and the hot cutting knife (201) is electrically connected with an external power supply.

3. A glass shatter photovoltaic module backsheet recycling apparatus according to claim 1, wherein, The first air guide cover (7) is located between the two second sliding rails (302), and the lower surface of the first air guide cover (7) is close to the highest horizontal line of the movable hard rolling brush machine (305).

4. A glass shatter photovoltaic module backsheet recycling apparatus according to claim 1, wherein, The fixed-point heating mechanism (4) comprises: A heating platform (401) is arranged adjacent to the hard rolling brush mechanism (3); A third sliding rail (402) is arranged on the left and right sides of the heating platform (401), and the bottom of the third sliding rail (402) is fixed by a third supporting rod (403); A third telescopic motor (404) is in sliding connection with the third sliding rail (402), the output end of the third telescopic motor (404) is fixedly connected with a fourth sliding rail (405), and the bottom of the fourth sliding rail (405) is in sliding connection with a heating device (406).

5. A glass shatter photovoltaic module backsheet recycling apparatus according to claim 4, wherein, Further comprising: A second air guide cover (14) is arranged above the heating platform (401), and the outer edge of the second air guide cover (14) can cover the heating platform (401); A second air guide pipeline (15) is in communication with the second air guide cover (14), a third filter screen (16) is arranged on the second air guide pipeline (15), and a fourth filter screen (17) and a second air guide fan are arranged at the tail end of the second air guide pipeline (15); A second discharge pipeline (18) is in communication with the second air guide pipeline (15) at one end, and the communication part is arranged adjacent to the third filter screen (16) and between the third filter screen (16) and the second air guide cover (14); the third filter screen (16) can block the broken glass (A), the film fragments and the battery pieces (C), and the blocked broken glass (A), the film fragments and the battery pieces (C) fall into the second discharge pipeline (18), and the other end of the second discharge pipeline (18) is in communication with a broken glass bin (12); A second hydraulic machine (19) is arranged below the heating platform (401), and the second hydraulic machine (19) can push the heating platform (401) upward.

6. A glass shatter photovoltaic module backsheet recycling apparatus according to claim 5, wherein, The second air duct (14) is located between the two third sliding rails (402), and the lower surface of the second air duct (14) is close to the highest movable level line of the heating platform (401).

7. A method of recycling a glass shatter photovoltaic module backsheet, the method comprising: The glass broken photovoltaic module backboard recycling device of claim 1 comprises the following steps: S1: moving the glass (A) broken photovoltaic module to the preheating mechanism (1) for preheating; S2: transferring the photovoltaic module after preheating in S1 to the cutting platform (202) and fixing; the hot cutter (201) cuts into the photovoltaic module from the side and shovels off the broken glass (A); S3: transferring the photovoltaic module after shoveling off the broken glass (A) in step S2 to the hard roller brush platform (301) and fixing; the hard roller brush machine (305) moves down and rolls the photovoltaic module to remove the residual broken glass (A), and the photovoltaic module becomes a glass-free laminate after rolling; S4: transferring the glass-free laminate in step S3 to the heating platform (401) and fixing; S5: heating the one battery unit of the battery piece (C) by the heating device (406), and after heating, the upper and lower sides of the battery unit are partially softened by the upper and lower adhesive films (B) and (D), and the battery unit, the upper and lower adhesive films (B) and (D) connected to the battery unit are clamped out by the grabbing manipulator (5); S6: repeating step S5 until all battery units, upper and lower adhesive films (B) and (D) are clamped out, at which time the glass-free laminate becomes a backboard (E), and the backboard (E) is recycled. Further comprising:

8. The method of claim 7, wherein the glass shatterproof photovoltaic module backsheet is recycled by the steps of: Step S301: after step S3, moving the hard roller brush machine (305) along the second sliding rail (302) to the outside of the roller brush platform, the first hydraulic machine (13) pushes the roller brush platform (301) upwards until the first air duct (7) completely covers the roller brush platform (301), starts the first air duct, and adsorbs the broken glass (A), adhesive film fragments, battery pieces (C) and dust from the upper surface of the glass-free laminate into the first air duct (8), and the broken glass (A), adhesive film fragments and battery pieces (C) are blocked by the first filter screen (9) and then fall into the first discharge duct (11) to discharge into the broken glass bin (12), and the dust passes through the first filter screen (9) and is blocked and adsorbed by the second filter screen (10); Step S601: after step S6, moving the heating device (406) along the third sliding rail (402) to the outside of the heating platform, the second hydraulic machine (19) pushes the heating platform (401) upwards until the second air duct (14) completely covers the heating platform (401), starts the second air duct, and adsorbs the broken glass (A), adhesive film fragments, battery pieces (C) and dust from the upper surface of the backboard (E) into the second air duct (15), and the broken glass (A), adhesive film fragments and battery pieces (C) are blocked by the third filter screen (16) and then fall into the second discharge duct (18) to discharge into the broken glass bin (12), and the dust passes through the third filter screen (16) and is blocked and adsorbed by the fourth filter screen (17). ​

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