A magnetic head housing inner wall polishing device

By designing an automated grinding device for the inner wall of the magnetic head housing, and using an electric push rod and locking mechanism to fix the magnetic head housing, high-precision and high-efficiency inner wall grinding is achieved, solving the problems of poor precision and low productivity in existing technologies.

CN116652786BActive Publication Date: 2026-02-27全南群英达电子有限公司
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Patent Information

Application Number
CN202310879694.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-18
Publication Date
2026-02-27
Estimated Expiration
2043-07-18

AI Technical Summary

Technical Problem

Existing grinding devices for the inner wall of magnetic head housings suffer from poor precision, low productivity, and high labor intensity. Furthermore, they require manual adjustment and fixation, which affects the processing results.

Method used

A magnetic head housing inner wall grinding device was designed, which includes a grinding motor, an electric push rod, a locking mechanism, a camera, and a dust removal tube. The magnetic head housing is fixed by the electric push rod and the locking mechanism, and the grinding roller is used for automated grinding. The camera and the dust removal tube are used to achieve precise grinding and cleaning.

Benefits of technology

This improved the precision and production efficiency of grinding the inner wall of the magnetic head housing, reduced labor intensity, and ensured the stability and cleanliness of the processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116652786B_ABST
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Abstract

The application relates to a magnetic head shell inner wall polishing device which comprises a polishing motor provided with a polishing roller on an output shaft, and a box body mounted on a base, wherein one side of the box body is provided with an electric push rod, an output shaft of the electric push rod is provided with a rectangular shell which is suspended on one side of a top opening of the box body, support plates are arranged on both sides of a bottom opening of the shell, locking mechanisms are arranged on both sides of the bottom of the shell between the two groups of support plates, a cylinder for supporting a round plate is arranged on the inner bottom of the box body, the polishing motor is arranged on one side of the bottom of the round plate in the cylinder, a row of notches are arranged on a corner edge on the top of the round plate, a plurality of gear teeth are arranged on vertical side walls of the notches in a circumferential direction, a plurality of gears meshing with the gear teeth are arranged in the notches, the gears are movably fixed on the protrusions on the outer wall of the cylinder through rotating shafts, and one group of protrusions is provided with a driving motor connected with the rotating shafts. The application has the advantages of simple structure and convenient use.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnetic head processing, in particular to a magnetic head shell inner wall polishing device. BACKGROUND

[0002] The magnetic head generally includes a shell, a magnetic core installed in the shell, and a coil wound around the magnetic core, each coil has two terminals, the terminals are led out by welding with the FPC soft board, used for connecting electrical signals, and the FPC circuit board is also provided with a grounding terminal, and the grounding terminal is welded and fixed with the inner wall of the shell, in order to prevent the inner wall from being affected by dirt welding, the inner wall of the shell needs to be polished in advance. The existing technology generally holds the shell with one hand and holds the air drill with the other hand to polish the shell directly. Since the precision of hand control is poor, it is very easy to damage the coil of the magnetic head, resulting in high defective rate and low production rate.

[0003] For example, patent No. CN212527229U, a magnetic head shell inner wall polishing device, solves the above problems, but has the following defects, such as: manual adjustment of the magnetic head shell is required to cover the entire polishing area of the drill bit, which affects the polishing accuracy, and manual fixing of the magnetic head shell is also required to prevent it from sliding out of the placement slot, which increases the labor intensity and affects the processing effect. SUMMARY

[0004] The purpose of the present application is to provide a magnetic head shell inner wall polishing device.

[0005] The technical problem of the present application is mainly solved by the following technical scheme:

[0006] A magnetic head shell inner wall polishing device, comprising a polishing motor provided with a polishing roller on an output shaft:

[0007] Further comprising a box body installed on the base, wherein the box body is provided with an electric push rod on one side, and the output shaft of the electric push rod is provided with a rectangular shell suspended on one side of the top opening of the box body, the bottom opening of the shell is provided with a support plate on both sides, and the bottom of the shell between the two support plates is also provided with a locking mechanism extending into the opening, and the polishing roller extends into the bottom opening of the shell between the two locking mechanisms;

[0008] The inner bottom of the box body is provided with a cylinder supporting a circular plate, wherein the polishing motor is arranged at one side of the bottom of the circular plate in the cylinder, and a row of notches is arranged on the angular edge of the top of the circular plate, wherein a plurality of gear teeth are arranged on the vertical side wall of the notch in a circumferential direction, and a plurality of gears meshing with the gear teeth are further arranged in the notch, the gears are movably fixed on the protrusions on the outer wall of the cylinder through the rotating shaft, and the bottom of one group of protrusions is provided with a driving motor connected with the rotating shaft, the top of the circular plate is further provided with a camera connected with the display screen through a wire, and a dust removal pipe is arranged on one side of the polishing roller in an inclined manner, and a magnetic adsorption layer is arranged on the outer wall of the dust removal pipe.

[0009] The locking mechanism comprises two mounting plates arranged on the front and rear bottom walls of the shell, wherein a forward and reverse screw rod driven by a locking motor is arranged between the two mounting plates, and a locking block for the screw rod to pass through is arranged on the screw rod, and the top end of the locking block extends into the opening in the bottom of the shell.

[0010] As a preferred solution, a rolling bearing is arranged on the protrusion to fix the bottom end of the rotating shaft, wherein the rotating shaft is arranged outside the circular plate, and the rotating shaft is abutted against the bottom wall of the notch through the gear to lock and fix the circular plate on the top end of the cylinder.

[0011] As a preferred solution, the mounting plate is connected with the corresponding inner wall of the box body through a telescopic rod, wherein the telescopic rod is arranged in parallel between the output shaft of the electric push rod.

[0012] As a preferred solution, the dust removal pipe is connected with the air suction machine through a hose, wherein the top end of the dust removal pipe is arranged in an inclined manner towards the polishing roller, and the bottom end of the dust removal pipe is fixed at the center area of the circular plate, and the top end of the dust removal pipe is lower than the horizontal plane of the top end of the polishing roller.

[0013] As a preferred solution, the bottom end of the polishing roller is provided with a polygonal fixed channel, wherein the output shaft of the polishing motor is provided with a connecting rod extending into the fixed channel and matched in size, and a plurality of filling blocks are arranged in the fixed channel at the top end of the connecting rod in an up-down overlapping manner, the top end of the polishing roller is provided with a mounting hole, wherein a bolt is arranged in the mounting hole, the rod body passes through the filling block and is screwed with the connecting rod, and a liquid storage cavity is further arranged in the side wall of the polishing roller for storing cooling liquid.

[0014] As a preferred solution, the inner bottom wall of the shell is provided with a heat dissipation layer between the two supporting plates, and the bottom of the outer wall of the shell is provided with a heat dissipation strip opposite to the heat dissipation layer.

[0015] The beneficial effects of the present application are: the magnetic head shell is fixed by the locking mechanism, so that the polishing roller can polish it, and the position of the magnetic head shell is adjusted while the position and height of the polishing roller are adjusted, so that the polishing end face of the magnetic head shell can be polished sufficiently, thereby improving the working efficiency and processing effect. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the positive view of the present application;

[0017] Figure 2 is Figure 1 is an enlarged view of A in FIG.

[0018] Figure 3 is the cross-sectional view of the right direction of the cylinder in the present application;

[0019] Figure 4 is the cross-sectional view of the right direction of the shell in the present application;

[0020] Figure 5 is the cross-sectional view of the polishing roller in the present application.

[0021] In the figure: 1, polishing motor, 2, polishing roller, 3, box body, 4, electric push rod, 5, shell, 6, magnetic head shell, 7, support plate, 8, locking mechanism, 81, mounting plate, 82, forward and reverse screw rod, 83, locking motor, 84, locking block, 9, cylinder, 10, round plate, 11, notch, 12, gear teeth, 13, gear, 14, shaft, 15, protruding block, 16, drive motor, 17, camera, 18, display screen, 19, dust removal pipe, 20, rolling bearing, 21, fixed channel, 22, connecting rod, 23, filling block, 24, mounting hole, 25, bolt. DETAILED DESCRIPTION

[0022] The technical solutions of the present application will be further specifically described below by examples and in combination with the drawings.

[0023] A magnetic head shell inner wall polishing device, comprising a polishing motor 1 provided with a polishing roller 2 on an output shaft:

[0024] Further comprising a box body 3 mounted on the base, wherein the box body 3 is provided with an electric push rod 4 on one side, and a rectangular shell 5 suspended on one side of the top opening of the box body 3 is provided on the output shaft of the electric push rod 4, the bottom opening of the shell 5 is provided with support plates 7 on both sides, and the bottom of the shell 5 between the two groups of support plates 7 is also provided with locking mechanisms 8 extending into the opening, and the polishing roller 2 extends into the bottom opening of the shell 5 between the two groups of locking mechanisms 8.

[0025] The locking mechanism 8 comprises mounting plates 81 provided on the bottom walls of the front and rear groups of the shell 5, wherein a forward and reverse screw rod 82 driven by a locking motor 83 is provided between the two groups of mounting plates 81, and a locking block 84 for passing through is provided on the forward and reverse screw rod 82, and the top end of the locking block 84 extends into the bottom opening of the shell 5.

[0026] When the bottom opening of the magnetic head shell 6 is inserted into the shell 5 for fixation, the support plate 7 can support the left and right ends of the magnetic head shell 6 to prevent it from being pulled out of the bottom opening of the shell 5, and the two sets of locking blocks 84 are inserted into the bottom opening of the magnetic head shell 6, while the locking motor 83 drives the positive and negative lead screws 82 to rotate and move the locking blocks 84 towards the inner wall of the magnetic head shell 6 to lock and fix the side wall of the magnetic head shell 6 in the shell 5 to prevent it from sliding out during processing, thereby improving the safety of the processing work.

[0027] The bottom of the box body 3 is provided with a cylinder 9 supporting a circular plate 10, the polishing motor 1 is arranged at the bottom of the circular plate 10 in the cylinder 9, a row of notches 11 is arranged on the angular edge of the top of the circular plate 10, a plurality of gear teeth 12 are arranged on the vertical side wall of the notch 11 in a circumferential direction, a plurality of gears 13 meshing with the gear teeth 12 are arranged in the notch 11, the gears 13 are movably fixed on the protrusions 15 on the outer wall of the cylinder 9 through the rotating shaft 14, one set of protrusions 15 at the bottom is provided with a driving motor 16 connected with the rotating shaft 14, the top of the circular plate 10 is further provided with a camera 17 connected with a display screen 18 through a wire, and a dust removal pipe 19 is arranged on one side of the polishing roller 2 in an inclined manner, and a magnetic adsorption layer is arranged on the outer wall of the dust removal pipe 19.

[0028] When the magnetic head shell 6 needs to be put into the shell 5 for processing, the driving motor 16 drives the gear teeth 12 to rotate through the rotating shaft 14 and the gears 13, so that the gear teeth 12 drive the circular plate 10 to rotate above the cylinder 9, the polishing motor 1 and the polishing roller 2 are driven to rotate to the middle between the front and rear ends of the shell 5 by the circular plate 10, so that the polishing roller 2 has a large gap between the front and rear walls of the shell 5 to facilitate the magnetic head shell 6 to be inserted into the shell 5 and buckled on the polishing roller 2, then the driving motor 16 drives the polishing roller 2 to rotate 90 degrees and contact the polishing starting end of the inner wall of the magnetic head shell 6 through the gears 13, the circular plate 10 and other components, then the polishing motor 1 drives the polishing roller 2 to rotate to polish the inner wall of the magnetic head shell 6, and the electric push rod 4 drives the shell 5 to move the magnetic head shell 6 to the left, so that the polishing roller 2 can completely cover the entire polishing surface of the inner wall of the magnetic head shell 6, then the magnetic head shell 6 is driven to move left and right by the electric push rod 4 and the shell 5, so that the polishing roller 2 can fully polish the inner wall of the magnetic head shell 6.

[0029] When the other inner wall of the magnetic head shell 6 needs to be polished, the driving motor 16 drives the polishing roller 2 to rotate 180 degrees and contact the polishing starting end of the other inner wall of the magnetic head shell 6 through the gears 13, the circular plate 10 and other components, and then the above steps are repeated to polish it.

[0030] The convex block 15 is provided with a rolling bearing 20 for fixing the bottom end of the rotating shaft 14, wherein the rotating shaft 14 is arranged outside the circular plate 10, and the rotating shaft 14 is locked and fixed on the top end of the cylinder 9 by the gear 13 abutting against the bottom wall of the notch 11. When the driving motor 16 drives the circular plate 10 to rotate above the cylinder 9 through the rotating shaft 14 and a group of gears 13 and the toothed 12 engaged with the gears 13, the circular plate 10 is driven by the gear 13 to rotate the remaining groups of gears 13 and the rotating shaft 14 in the rolling bearing 20, preventing the rotation of the circular plate 10, and the groups of gears 13 clamping the side wall of the notch 11 to prevent the horizontal displacement of the circular plate 10 above the cylinder 9, and at the same time, the gear 13 is abutted against the bottom wall of the notch 11 to fix the circular plate 10 above the cylinder 9 to prevent separation.

[0031] In the embodiment, the telescopic rod is connected between the mounting plate 81 and the corresponding inner wall of the box body 3, and is arranged in parallel between the output shaft of the electric push rod 4. When the electric push rod 4 drives the shell 5 to move left and right in the box body 3, the telescopic rod can be contracted or expanded with the shell 5, thereby preventing the shell 5 from being affected and supporting and fixing the shell 5.

[0032] In the embodiment, the dust removal pipe 19 is connected with the exhaust fan through a hose, wherein the top end of the dust removal pipe 19 is inclined towards the polishing roller 2, and the bottom end of the dust removal pipe 19 is fixed at the center of the circular plate 10, and the top end of the dust removal pipe 19 is lower than the top end of the polishing roller 2.

[0033] In the embodiment, a polygonal fixed channel 21 is arranged at the bottom end of the polishing roller 2, wherein a connecting rod 22 extending into the fixed channel 21 is arranged on the output shaft of the polishing motor 1, and a plurality of filling blocks 23 are arranged in the fixed channel 21 at the top end of the connecting rod 22, and the polishing roller 2 is provided with a mounting hole 24, wherein a bolt 25 is arranged in the mounting hole 24, the bolt 25 passes through the filling block 23 and is screwed with the connecting rod 22, and a liquid storage cavity is arranged in the side wall of the polishing roller 2.

[0034] When the length of the polishing roller 2 extending into the opening of the magnetic head shell 6 needs to be adjusted, the height of the top end of the polishing roller 2 can be changed by filling a corresponding number of filling blocks 23 in the fixed channel 21 in advance, then buckling the fixed channel 21 on the connecting rod 22, and screwing the bolt 25 in the mounting hole 24 with the connecting rod 22, so that the length of the polishing roller 2 extending into the magnetic head shell 6 meets the production requirements. Since the polygonal fixed channel 21 can lock the connecting rod 22, the problem of the polishing roller 2 slipping on the connecting rod 22 and affecting the polishing work on the inner wall of the magnetic head shell 6 is prevented. The cooling liquid in the liquid storage cavity can cool the outer wall of the polishing roller 2, so that the polishing roller 2 can cool the heat generated during polishing of the magnetic head shell 6, preventing the long-term high temperature from affecting its use.

[0035] In this embodiment, a heat dissipation layer is arranged on the bottom wall of the shell 5 between the two groups of support plates 7. The outer wall of the shell 5 is provided with a heat dissipation strip opposite the heat dissipation layer. The heat dissipation layer covers the polishing end face of the magnetic head shell 6, so that it can absorb the heat of the side wall of the polishing part of the magnetic head shell 6, and the heat is dissipated by the heat dissipation layer and the heat dissipation strip, preventing the polishing part of the magnetic head shell 6 from being in a high temperature state and affecting its processing.

[0036] The working principle of the present application is as follows: when the magnetic head shell 6 needs to be placed in the shell 5 for processing, the driving motor 16 drives the gear 13 and the rotating shaft 14 to rotate the gear teeth 12, so that the gear teeth 12 drive the circular plate 10 to rotate above the cylinder 9, and the circular plate 10 drives the polishing motor 1 and the polishing roller 2 to rotate to the middle between the front and rear ends of the shell 5, so that the polishing roller 2 has a large gap with the front and rear walls of the shell 5 to facilitate the insertion of the magnetic head shell 6 into the shell 5 and buckling on the polishing roller 2;

[0037] When the bottom opening of the magnetic head shell 6 is inserted into the shell 5 for fixation, the support plates 7 can support the left and right ends of the magnetic head shell 6 to prevent it from being pulled out of the bottom opening of the shell 5, and the two groups of locking blocks 84 are slid into the bottom opening of the magnetic head shell 6, while the locking motor 83 drives the reversible lead screw 82 to rotate to move the locking blocks 84 towards the inner wall of the magnetic head shell 6, so as to lock and fix the side wall of the magnetic head shell 6 in the shell 5 to prevent it from slipping out during processing;

[0038] Then the driving motor 16 drives the polishing roller 2 to rotate 90 degrees through the gear 13, the circular plate 10 and other components, and contacts the polishing starting end of the inner wall of the magnetic head shell 6. Then the polishing motor 1 drives the polishing roller 2 to rotate to polish the inner wall of the magnetic head shell 6, and the electric push rod 4 drives the shell 5 to move the magnetic head shell 6 to the left, so that the polishing roller 2 can completely cover the entire polishing surface of the inner wall of the magnetic head shell 6. Then the electric push rod 4 and the shell 5 drive the magnetic head shell 6 to move back and forth left and right, so that the polishing roller 2 can fully polish the inner wall of the magnetic head shell 6;

[0039] When the other inner wall of the magnetic head shell 6 needs to be polished, the driving motor 16 drives the polishing roller 2 to rotate 180 degrees through the gear 13, the circular plate 10 and other components, and then the polishing roller 2 contacts the polishing starting end of the other inner wall of the magnetic head shell 6, and then the above steps are repeated to polish the other inner wall.

[0040] The above has carried on the detailed explanation to the present application, but the content described is only the preferred embodiment of the present application, cannot be considered for limiting the implementation range of the present application. All equivalent changes and improvements made according to the scope of the present application should still belong to the patent coverage range of the present application.

Claims

1. A grinding device for the inner wall of a magnetic head housing, comprising a grinding motor with a grinding roller mounted on its output shaft, characterized in that: It also includes a box mounted on a base, wherein an electric push rod is provided on one side of the box, and a rectangular housing suspended on the output shaft of the electric push rod is provided on one side of the top opening of the box. Support plates are provided on both sides of the bottom opening of the housing, and locking mechanisms extending into the openings are provided on both sides of the bottom of the housing between the two sets of support plates. The grinding roller extends into the bottom opening of the housing between the two sets of locking mechanisms. The bottom of the box is provided with a cylindrical support for a circular plate. The grinding motor is located on one side of the bottom of the circular plate inside the cylinder. A notch is provided on the top edge of the circular plate. Several gear teeth are arranged circumferentially on the vertical sidewall of the notch. Multiple sets of gears that mesh with the gear teeth are also provided in the notch. The gears are movably fixed on the protrusions on the outer wall of the cylinder through a rotating shaft. A drive motor connected to the rotating shaft is provided at the bottom of one set of protrusions. A camera connected to the display screen through a wire and a dust removal pipe inclined on one side of the grinding roller are also provided on the top of the circular plate. A magnetic adsorption layer is provided on the outer wall of the dust removal pipe. The locking mechanism includes mounting plates disposed on the front and rear bottom walls of the housing, wherein a positive and negative lead screw driven by a locking motor is disposed between the two sets of mounting plates, and a locking block is disposed on the positive and negative lead screw for passing through it, the top of the locking block extending into the bottom opening of the housing; The bottom end of the grinding roller is provided with a polygonal fixed channel, and the output shaft of the grinding motor is provided with a connecting rod that extends into the fixed channel and is adapted to its size. Multiple sets of filling blocks are also stacked vertically in the fixed channel at the top of the connecting rod. The top end of the grinding roller is provided with a mounting hole, in which a bolt is provided to pass through the filling block and be screwed to the connecting rod. The side wall of the grinding roller is also provided with a liquid storage chamber for storing coolant.

2. The magnetic head housing inner wall grinding device according to claim 1, characterized in that: The protrusion is provided with a rolling bearing for fixing the bottom end of the rotating shaft, wherein the rotating shaft is located on the outside of the circular plate, and the rotating shaft abuts against the bottom wall of the notch through a gear to lock and fix the circular plate to the top of the cylinder.

3. The magnetic head housing inner wall grinding device according to claim 1, characterized in that: The mounting plate is connected to the inner wall of the box via a telescopic rod, wherein the telescopic rod is arranged parallel to the output shaft of the electric push rod.

4. The magnetic head housing inner wall grinding device according to claim 1, characterized in that: The dust removal pipe is connected to the exhaust fan via a flexible hose. The top of the dust removal pipe is inclined toward the grinding roller, and the bottom of the dust removal pipe is fixed at the center of the circular plate. The top of the dust removal pipe is lower than the horizontal plane of the top of the grinding roller.

5. The magnetic head housing inner wall grinding device according to claim 1, characterized in that: A heat dissipation layer is provided on the inner bottom wall of the housing between two sets of support plates, and a heat dissipation strip is provided on the bottom of the outer wall of the housing directly opposite the heat dissipation layer.

Citation Information

Patent Citations

  • Magnetic head shell inner wall polishing device

    CN212527229U

  • Automobile drum brake pad inner arc surface grinding machine

    CN210081399U