High-strength insulation board processing equipment and processing method thereof
By using rollers, springs, and counterweight structures in high-strength insulation board processing equipment, the problem of difficulty in separating small boards after cutting was solved, thus improving production efficiency and quality control.
Patent Information
- Application Number
- CN202310631324.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-31
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-05-31
AI Technical Summary
High-strength insulation boards are difficult to separate after cutting due to the influence of the outer expansion interlayer, resulting in low production efficiency and difficulty in quality control.
A high-strength insulation board processing equipment is used, which utilizes rollers, springs and counterweight structure. When the rollers roll and contact the large board, they accumulate elastic force and release the elastic force to drive the wheel frame to extend downward and squeeze the small board to separate from the large board.
It enables efficient separation of the cut boards, improving production efficiency and quality control while reducing manual intervention.
Smart Images

Figure CN116653032B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of insulation board processing, and in particular to a high-strength insulation board processing equipment and processing method. Background Technology
[0002] The dense and elastic interlayer in high-strength insulation boards bulges slightly after cutting. Please refer to [the original text for more details]. Figure 1 The smaller boards cut from the larger board become stuck in the cutting groove due to the influence of the outer expansion interlayer. To address this, some personnel use a top-punching method to separate the smaller boards from the larger board. However, implementing this method in industrial production requires deploying personnel, and the varying work efficiency of these personnel makes quality control difficult, resulting in more harm than good. Therefore, it is necessary to address this issue by incorporating it into industrial machinery to improve production efficiency. Summary of the Invention
[0003] The purpose of this invention is to provide a high-strength insulation board processing equipment and processing method to solve the technical problem that small boards cut from a large board are stuck in the cutting groove and have difficulty moving due to the influence of the outer expansion interlayer.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] A high-strength insulation board processing equipment includes a frame, and two partitions for supporting the insulation board are arranged opposite each other inside the frame.
[0006] Hanging rack, which is installed inside the frame to suspend several lifting devices;
[0007] Each spreader has two symmetrical extensions.
[0008] There is a gap between the two extensions;
[0009] A wheel frame with rollers is inserted into a lifting device and extends into a gap between two extensions, wherein each extension is provided with a first rod and a second rod, and the first rod extends obliquely upward relative to the extension and the second rod extends obliquely downward relative to the extension.
[0010] The locking block is placed inside the first rod and slides with the first rod.
[0011] A flexible rod is provided between the two first rods at the same lifting device. The flexible rod passes through the wheel frame and its end passes through the corresponding second rod and extends into the first rod to connect with the locking block.
[0012] spring, each first rod is further provided with a spring which is looped around the soft rod, and the two ends of the spring are connected to the first rod and the clamping block respectively, and the spring accumulates elastic force when the roller rolls on the large plate, and the spring releases the elastic force to make the roller press the small plate and separate the small plate from the large plate during the roller rolling on the small plate from the large plate.
[0013] Preferably, the space between the two second rods is used for the soft rod to bend upward or downward.
[0014] Preferably, the counterweight is further provided, which penetrates the first rod and the second rod and extends downward to the soft rod.
[0015] Preferably, the counterweight always rests on the soft rod to enhance the force when the roller presses the small plate.
[0016] Preferably, the counterweight intermittently rests on the soft rod.
[0017] Preferably, the counterweight penetrates the clamping block in the first rod, and the clamping block comprises a clamping block body which is in sliding fit with the first rod.
[0018] The clamping block body has a through slot for the counterweight to penetrate, and the through slot is divided into a first blank area, a third blank area, and a friction area between the first blank area and the third blank area.
[0019] The counterweight is in sliding fit with the first blank area and the third blank area.
[0020] The counterweight is in sliding fit with the friction area with friction.
[0021] Preferably, when the counterweight moves from the range of the first blank area to the range of the friction area, the counterweight is stationary relative to the first rod and the second rod and gradually moves away from the soft rod.
[0022] Preferably, when the counterweight moves from the range of the friction area to the range of the third blank area, the counterweight falls from the stationary state to the soft rod.
[0023] Preferably, the counterweight has a soft rod fork for resting on the soft rod.
[0024] A processing method of a high-strength insulation board processing equipment, comprising the following processing steps:
[0025] 1) When the roller rolls on the large plate, the spring accumulates elastic force.
[0026] 2) When the roller moves from the large plate to the small plate, the friction force between the small plate and the large plate is not enough to provide sufficient support force to maintain the spring in the accumulated state, therefore, the spring releases the elastic force to pull the soft rod, and drives the wheel frame to extend downward relative to the lifting appliance through the soft rod, and then extrudes the small plate through the roller to separate the small plate from the large plate.
[0027] The beneficial effects of the present application are:
[0028] In the present application, when the roller rolls in contact with the large plate, the soft rod is bent upwards in the area between the two second rods by pulling the spring, that is, the spring accumulates elastic force, so that when the roller moves from the large plate to the small plate, the friction between the small plate and the large plate is not enough to provide sufficient support force to maintain the spring in the charged state, accordingly, the spring releases the elastic force to pull the soft rod, and drives the wheel frame to extend downwards relative to the lifting tool through the soft rod, and then separates the small plate from the large plate by pressing the small plate with the roller. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of a high-strength insulation board processing equipment;
[0030] Figure 2 It is Figure 1 The structural schematic diagram of the high-strength insulation board processing equipment shown in the figure after removing the frame;
[0031] Figure 3 It is Figure 2 The structural schematic diagram of the high-strength insulation board processing equipment shown in the figure after removing the frame;
[0032] Figure 4 It is a structural schematic diagram of a middle unloading plate component;
[0033] Figure 5 It is Figure 4 The three-dimensional structural schematic diagram of the component shown in the figure after being cut in the forward direction;
[0034] Figure 6 It is a structural schematic diagram of a clamping block;
[0035] Reference signs: 1, partition plate; 2, lifting tool; 3, hanging frame; 4, frame; 5, first slot; 6, wheel frame; 7, counterweight; 8, second slot; 9, first rod; 10, soft rod; 11, slide; 12, second rod; 13, soft rod fork; 14, roller; 15, third slot; 16, clamping block; 161, first blank area; 162, friction area; 163, third blank area; 164, clamping block body; 17, spring. DETAILED DESCRIPTION
[0036] In order to make the technical means, creative features, purposes and effects achieved by the present application easy to understand, the following further describes the present application in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present application, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0037] The specific embodiments of the present application are described below in combination with the drawings.
[0038] Embodiment 1
[0039] In this embodiment, a high-strength insulation board processing equipment is proposed, as shown in Figure 1 and Figure 2 The main body of the high-strength insulation board processing equipment includes a frame 4, a hanging frame 3, and a plurality of discharging components in a linear array at the hanging frame 3.
[0040] For the frame 4, please refer to Figure 2 which has an exposed cavity for placing the hanging frame 3 and the plurality of discharging components, in addition, two partitions 1 for supporting the insulation board are also arranged in the frame 4, it is worth noting that the two partitions 1 have a region between them that allows the cut small plates to be suspended in the insulation board, so that by applying downward pressure from top to bottom, the cut small plates can be separated from the insulation board.
[0041] For the convenience of description, the insulation board is represented by a large plate, and the cut small plate is represented by a small plate.
[0042] For the hanging frame 3, it is transversely arranged in the frame 4.
[0043] For the discharging component, it includes a plurality of lifting devices 2 hung at the hanging frame 3, specifically, the lifting device 2 has a first slot 5, wherein the first slot 5 is a through slot of the hanging frame 3, accordingly, the hanging frame 3 transversely passes through the lifting device 2 to hang the lifting device 2, each lifting device 2 has two symmetrical extensions (with a gap between the two extensions), in addition, each extension is provided with a first rod 9 and a second rod 12, and the first rod 9 extends obliquely upward relative to the extension, and the second rod 12 extends obliquely downward relative to the extension.
[0044] The discharging component also includes a wheel frame 6 with rollers 14, specifically, the wheel frame 6 is inserted into the lifting device 2 and extends into the gap between the two extensions, in addition, the rollers 14 are installed at the bottom of the wheel frame 6, which are used to replace the wheel frame 6 to rollingly contact the large plate and the small plate.
[0045] As mentioned above, the extension has a first rod 9, for the first rod 9, a slide 11 is arranged therein, and a clamping block 16 is further arranged in the slide 11 to slidingly cooperate with the first rod 9, so that the clamping blocks 16 arranged in the two first rods 9 are cooperated by using a soft rod 10, specifically, the soft rod 10 transversely passes through the wheel frame 6, and the end of the soft rod 10 penetrates through the corresponding second rod 12 and extends into the first rod 9 to be connected with the clamping block 16.
[0046] The unloading component further comprises a spring 17, specifically, each first rod 9 is provided with a spring 17 which is looped at the soft rod 10, and the two ends of the spring 17 are connected at the first rod 9 and the clamping block 16 respectively, and the spring 17 accumulates elastic force when the roller 14 rolls and contacts the large plate, and the spring 17 releases the elastic force during the roller 14 is rolled and contacted by the large plate to the small plate, so that the roller 14 presses the small plate and separates the small plate from the large plate.
[0047] As described above, the roller 14 presses the small plate to separate the small plate from the large plate, and the reason is that even if the dense and elastic interlayer in the small plate can be closely attached to the large plate, the small plate is limited to be stationary in the large plate by friction, that is, after cutting, the large plate and the small plate are actually two independent individuals.
[0048] According to the above description, when the roller 14 rolls and contacts the large plate, the soft rod 10 is bent upward in the area formed between the two second rods 12 by pulling the spring 17, that is, the spring 17 accumulates elastic force, so that when the roller 14 is moved from the large plate to the small plate, the friction between the small plate and the large plate is not enough to provide sufficient support force to maintain the spring 17 in the accumulated state, accordingly, the spring 17 releases the elastic force to pull the soft rod 10, and drives the wheel frame 6 to extend downward relative to the lifting appliance 2 through the soft rod 10, and the small plate is separated from the large plate by the roller 14 pressing the small plate.
[0049] Embodiment 2
[0050] In this embodiment, a high-strength insulation board processing equipment is proposed, as shown in Figure 1 and Figure 2 The main body of the high-strength insulation board processing equipment comprises a frame 4, a hanging frame 3, and a plurality of unloading components arranged in a straight line array at the hanging frame 3.
[0051] For the frame 4, please refer to Figure 2 which has a visible cavity for placing the hanging frame 3 and the plurality of unloading components, in addition, two partitions 1 for supporting the insulation board are arranged in the frame 4, it should be noted that the two partitions 1 have an area between them which makes the cut small plate in the insulation board empty, so that the cut small plate can be separated from the insulation board by applying downward pressure from top to bottom.
[0052] For the convenience of description, the insulation board is represented by a large plate, and the cut small plate is represented by a small plate.
[0053] For the hanging frame 3, it is transversely arranged in the frame 4.
[0054] For the unloading component, it comprises several lifting tools 2 hung at the hangers 3, specifically, the lifting tools 2 have first slots 5, wherein the first slots 5 are the penetrating slots of the hangers 3, according to which the hangers 3 penetrate the lifting tools 2 to hang the lifting tools 2, each lifting tool 2 has two symmetrical extensions (with a space between the two extensions), in addition, each extension is provided with a first rod 9 and a second rod 12, and the first rod 9 extends obliquely upward relative to the extension, and the second rod 12 extends obliquely downward relative to the extension.
[0055] The unloading component further comprises a wheel frame 6 provided with rollers 14, specifically, the wheel frame 6 is inserted into the lifting tool 2 and extends into the space between the two extensions, in addition, the rollers 14 are installed at the bottom of the wheel frame 6 for rolling contact with the large plate and the small plate.
[0056] As described above, the extension has the first rod 9, for the first rod 9, a slide 11 is arranged therein, and a clamping block 16 is further arranged in the slide 11 to slide with the first rod 9, thus, the soft rod 10 is used to cooperate the clamping blocks 16 arranged in the two first rods 9, specifically, the soft rod 10 penetrates the wheel frame 6, and the end of the soft rod 10 penetrates the corresponding second rod 12 and extends into the first rod 9 to be connected with the clamping block 16.
[0057] The unloading component further comprises a spring 17, specifically, the spring 17 is arranged in each first rod 9 and is looped at the soft rod 10, the two ends of the spring 17 are connected at the first rod 9 and the clamping block 16, respectively, and the spring 17 accumulates elastic force when the roller 14 rolls on the large plate, and releases the elastic force during the roller 14 rolls on the small plate from the large plate, so as to press the small plate and separate the small plate from the large plate.
[0058] Different from the embodiment 1, the embodiment further provides a counterweight 7, specifically, the first rod 9 has a second slot 8, the second rod 9 has a third slot 15 coinciding with the second slot 8, thus, the counterweight 7 penetrates the first rod 9 and the second rod 12 and extends downward to the soft rod 10, it is necessary to note that, as shown in the embodiment, the counterweight 7 always rests on the soft rod 10. Figure 6
[0059] The core of the embodiment is to use the counterweight 7 to improve the force of the roller 14 pressing the small plate, specifically, when the roller 14 rolls on the large plate, the soft rod 10 is bent upward in the area formed between the two second rods 12 by pulling the spring 17, according to which the counterweight 7 further compresses the spring 17, so as to make the spring 17 release the elastic force greater than that of the spring 17 in the embodiment 1, in addition, the gravity potential energy added by the downward moving counterweight 7 further improves the force of the roller 14 pressing the small plate when the roller 14 rolls on the small plate from the large plate.
[0060] Embodiment 3
[0061] The application discloses a high-strength insulation board processing equipment. Figure 1 and Figure 2 As shown in the drawings, the main body of the high-strength insulation board processing equipment comprises a frame 4, a hanging frame 3 and a plurality of discharging components in a linear array at the hanging frame 3.
[0062] For the frame 4, please refer to Figure 2 which has an exposed cavity for arranging the hanging frame 3 and the plurality of discharging components, in addition, two partition plates 1 for supporting the insulation board are arranged in the frame 4, and it is to be noted that the two partition plates 1 have a region for spacing the cut small plates in the insulation board, so that the cut small plates can be separated from the insulation board by applying a downward pressure from top to bottom.
[0063] For the convenience of description, the insulation board is represented by a large plate, and the cut small plate is represented by a small plate.
[0064] The hanging frame 3 is transversely arranged in the frame 4.
[0065] The discharging component comprises a plurality of lifting devices 2 hung at the hanging frame 3, specifically, the lifting device 2 has a first slot 5, wherein the first slot 5 is a penetrating slot of the hanging frame 3, and the hanging frame 3 penetrates the lifting device 2 to hang the lifting device 2, each lifting device 2 has two symmetrical extension portions (with a spacing between the two extension portions), in addition, each extension portion is provided with a first rod 9 and a second rod 12, and the first rod 9 extends obliquely upward relative to the extension portion, and the second rod 12 extends obliquely downward relative to the extension portion.
[0066] The discharging component further comprises a wheel frame 6 with a plurality of rollers 14, specifically, the wheel frame 6 is inserted into the lifting device 2 and extends into the spacing between the two extension portions, in addition, the rollers 14 are installed at the bottom of the wheel frame 6 for rolling contact with the large plate and the small plate.
[0067] As described above, the extension portion has the first rod 9, and the first rod 9 is provided with a sliding groove 11, and a clamping block 16 is arranged in the sliding groove 11 to be in sliding fit with the first rod 9, so that the clamping blocks 16 arranged in the two first rods 9 are matched by using a soft rod 10, specifically, the soft rod 10 penetrates the wheel frame 6, and the end of the soft rod 10 penetrates the corresponding second rod 12 and extends into the first rod 9 to be connected with the clamping block 16.
[0068] The discharging component further comprises a spring 17, specifically, the spring 17 is arranged in each first rod 9 and is looped around the soft rod 10, and the two ends of the spring 17 are connected to the first rod 9 and the clamping block 16 respectively, and the spring 17 accumulates elastic force when the rollers 14 roll contact with the large plate, and releases the elastic force when the rollers 14 roll contact with the small plate from the large plate, so that the rollers 14 press the small plate to separate the small plate from the large plate.
[0069] Different from embodiment 1, this embodiment also provides a counterweight 7, specifically, the first rod 9 has a second slot 8, the second rod 9 has a third slot 15 coinciding with the second slot 8, thus, the counterweight 7 penetrates the first rod 9 and the second rod 12 and extends downward to the soft rod 10, it is to be noted that in this embodiment, the counterweight 7 is intermittently arranged on the soft rod 10.
[0070] Please refer to Figure 5 and Figure 6 , the counterweight 7 penetrates the clamping block 16 in the first rod 9, as to the clamping block 16, it includes a clamping block body 164 slidingly fitted with the first rod 9, the clamping block body 164 has a through slot for the counterweight 7 to penetrate, the through slot is divided into a first blank area 161, a third blank area 163 and a friction area 162 between the first blank area 161 and the third blank area 163;
[0071] Among them, the counterweight 7 is slidingly fitted in the first blank area 161 and the third blank area 163, and the counterweight 7 is slidingly fitted with friction in the friction area 162.
[0072] Therefore, it can be determined that when the counterweight 7 moves from the range where the first blank area 161 is located to the range where the friction area 162 is located, the counterweight 7 is stationary relative to the first rod 9 and the second rod 12 and gradually moves away from the soft rod 10, and when the counterweight 7 moves from the range where the friction area 162 is located to the range where the third blank area 163 is located, the counterweight 7 falls from the stationary state to the soft rod 10.
[0073] The same as embodiment 2 is that the core of this embodiment is also used to improve the intensity of the pressure of the roller 14 on the small plate, but different from embodiment 2, the direction of improving the pressure intensity of this embodiment is to maximize the gravitational potential energy.
[0074] Specifically, when the counterweight 7 is located in the first blank area 161, the counterweight 7 is actually arranged on the soft rod 10, and the state is in the process of storing the force of the spring 17 throughout the process;
[0075] When the counterweight 7 moves from the first blank area 161 to the friction area 162, the counterweight 7 slidingly fits with friction in the friction area 162, in the sliding fit, the clamping block body 164 slides relative to the slide 11, but the counterweight 7 is stationary relative to the first rod 9, thus, the counterweight 7 changes from the state of being arranged on the soft rod 10 to the state of moving away from the soft rod 10;
[0076] When the counterweight 7 moves from the friction area 162 to the third blank area 163, the counterweight 7 slides from the stationary state, that is, falls, and the final object of the falling is the soft rod 10, thus, in this embodiment, the falling action of the free fall of the counterweight 7 can further improve the gravitational potential energy, thereby further improving the intensity of the pressure of the roller 14 on the small plate.
[0077] In the embodiment 2 and the embodiment 3, the soft pole fork 13 is provided at the end of the weight 7, and the soft pole fork 13 always faces the soft pole 10, so the soft pole fork 13 is used instead of the weight 7 to contact the soft pole 10.
[0078] In the present application, unless otherwise explicitly specified and limited, "on" or "under" of a first feature to a second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "over" of a first feature to a second feature includes that the first feature is directly above and obliquely above the second feature, or only means that the first feature is higher than the second feature in horizontal height. "Under", "below" and "underneath" of a first feature to a second feature includes that the first feature is directly below and obliquely below the second feature, or only means that the first feature is lower than the second feature in horizontal height.
[0079] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-strength insulation board processing equipment, characterized in that, The utility model relates to a frame, two partitions for supporting insulation boards are oppositely arranged in the frame, a hanger is arranged in the frame for hanging a plurality of lifting tools, each lifting tool has two symmetrical extensions, a space is formed between the two extensions, a wheel frame with rollers is inserted into the lifting tool and extends into the space between the two extensions, each extension is provided with a first rod and a second rod, the first rod extends upwardly and obliquely relative to the extension, and the second rod extends downwardly and obliquely relative to the extension, a clamping block is arranged in the first rod and is in sliding fit with the first rod, a soft rod is arranged between the two first rods of the same lifting tool, the soft rod crosses the wheel frame, the end of the soft rod penetrates through the corresponding second rod and extends into the first rod and is connected with the clamping block, a spring is arranged in each first rod and is looped around the soft rod, the two ends of the spring are connected to the first rod and the clamping block, respectively, the spring accumulates elastic force when the rollers roll on the large plate, and the elastic force is released by the spring during the rolling of the rollers from the large plate to the small plate, so that the rollers press the small plate and separate the small plate from the large plate. The utility model also comprises a counterweight which penetrates through the first rod and the second rod and extends downwardly to the soft rod, the counterweight intermittently rests on the soft rod, the counterweight penetrates through the clamping block in the first rod, the clamping block comprises a clamping block body which is in sliding fit with the first rod, the clamping block body has a through slot for the counterweight to penetrate, the through slot is divided into a first blank area, a third blank area and a friction area between the first blank area and the third blank area, the counterweight is in sliding fit with the first blank area and the third blank area, the counterweight is in frictional sliding fit with the friction area, when the counterweight moves from the range of the first blank area to the range of the friction area, the counterweight is stationary relative to the first rod and the second rod and gradually moves away from the soft rod, when the counterweight moves from the range of the friction area to the range of the third blank area, the counterweight falls from the stationary state to the soft rod, the counterweight has a soft rod fork for resting on the soft rod, and a space is formed between the two second rods for the soft rod to bend upwardly or downwardly. The counterweight always rests on the soft rod to increase the force when the rollers press the small plate. The utility model comprises the following processing steps: 1) the spring accumulates elastic force when the rollers roll on the large plate, 2) when the rollers move from the large plate to the small plate, the spring releases the elastic force to pull the soft rod and drive the wheel frame to extend downwardly relative to the lifting tool through the soft rod, so that the small plate is separated from the large plate by the rollers pressing the small plate. 2. The high-strength thermal insulation board processing apparatus according to claim 1, characterized by: 3. The high-strength thermal insulation board processing apparatus according to claim 1, characterized by: 4. The processing method of the high-strength thermal insulation board processing apparatus according to any one of claims 1 to 3, characterized in that,
Citation Information
Patent Citations
Flat glass cutting device
CN109534672A
Thermal insulation board cutting machine
CN110181580A