A lead-acid battery plastic shell processing and drying equipment

By designing multi-stage drying tanks and automatically controlled drying equipment, the problem of low drying efficiency of lead-acid battery plastic shells was solved, and a fast and efficient drying effect was achieved.

CN116653185BActive Publication Date: 2025-09-12ZHEJIANG HANS MOLDING TECH CO LTD
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Patent Information

Application Number
CN202310652569.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-05
Publication Date
2025-09-12
Estimated Expiration
2043-06-05

AI Technical Summary

Technical Problem

In the prior art, the drying efficiency of the lead-acid battery plastic shell is low, the space occupied is large, and the drying time is long, which affects the production efficiency.

Method used

The drying components include linear drying trough, heating chamber, box-type fan, electric hot iron and feeding components. The multi-stage drying trough separation and automatic control are used to achieve fully automatic drying, and the hot air and airflow control are used to achieve rapid drying.

Benefits of technology

The drying efficiency of the lead-acid battery plastic case is improved, the occupied space is reduced, and a fast and efficient drying process is achieved.

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Abstract

The present invention discloses a lead-acid battery plastic shell processing and drying device, comprising a drying assembly for drying, a controller for controlling, a motor for providing power, and a belt for transmission. The middle part of the drying assembly is a linear drying trough for easy loading, the bottom of the drying trough is a drainage trough, and a plurality of partitions are provided on both sides of the drying trough to separate the cavities for multi-stage drying. A heating chamber is provided on both sides of the bottom of the drying assembly. In the present invention, when the battery plastic shell passes through the cavity inside the drying trough, the electric heating iron heats the air, and the box-type fan works to make the hot air pass from the heating chamber through the exhaust net into the cavity to simultaneously dry both sides of the battery plastic shell suspended in the middle of the drying trough, thereby improving the drying effect; the drying trough is divided into several cavities by partitions, and the air flow speed is controlled by the box-type fans at the top of different cavities to achieve the effect of multi-stage drying.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum acid battery processing, in particular to lead acid battery plastic shell processing and drying equipment. Background Art

[0002] A device that converts chemical energy into electrical energy is called a chemical battery, generally referred to as a battery. After discharge, the internal active substances can be regenerated by charging, storing the electrical energy as chemical energy; when discharge is required, the chemical energy is converted back into electrical energy. This type of battery is called a storage battery or a secondary battery. A storage battery is an electrochemical device that stores chemical energy and releases electrical energy when necessary.

[0003] Lead-acid batteries are a type of battery. In the production process of lead-acid batteries, the production of plastic shells is indispensable. In the production process of plastic shells, the surface of the plastic shells must be dried. At present, when drying the battery plastic shells, only simple natural wind drying can be performed. This drying method has low production efficiency and is not conducive to the drying of the plastic shells. It also occupies a large space and takes a long time to dry, which is very unfavorable for the production of plastic shells. Therefore, it is necessary to provide a lead-acid battery plastic shell processing and drying equipment. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem in the prior art that when the carton leaves the case packing machine and enters the carton packing machine, the hinges at the bottom of the carton are folded by the case packing machine and then fed into the carton packing machine. However, the hinges are easily opened due to their own elastic force, thereby providing a lead-acid battery plastic shell processing and drying device.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a lead-acid battery plastic shell processing and drying equipment, including a drying component for drying, a controller for control, a motor for providing power and a belt for transmission, the middle part of the drying component is a linear drying trough for easy loading, the bottom of the drying trough is a drainage trough, and a number of partitions are provided on both sides of the drying trough to separate it into a number of cavities for multi-stage drying, a heating chamber is provided on both sides of the bottom of the drying component, and a number of electric heating irons for electric heating are provided in the heating chamber. The heating chamber passes through the cavity through the exhaust net at the top, and an air intake net for air intake is provided on the side of the heating chamber. A number of box-type fans for air flow are provided on the top of the drying trough, and a feeding assembly for automatic linear loading is connected to the top of the drying component.

[0006] Further preferably, a drainage groove for drainage is provided in the middle of the bottom of the drying tank.

[0007] Further preferably, a plurality of stoppers flush with the partitions are connected inside the drainage trough by hole-shaft matching.

[0008] Further preferably, a plurality of groups of rotatable rollers are provided at a position flush with the partition in the middle of the drying tank through hole-shaft matching, and each group is provided with two rollers.

[0009] Further preferably, the feeding assembly is composed of a driven wheel, a fixed plate, a connecting plate, a cable rail, an electric cylinder, a mechanical clamp and a pulley. The two driven wheels are fixed on both sides by two fixed plates through hole-shaft matching. The bottom of the fixed plate is connected to the top of the drying assembly through two connecting plates. The two driven wheels are connected to the cable rail at the periphery. A pulley is provided at one end of a driven wheel. The pulley is connected to the motor through a belt. The motor is fixed to the end of the drying assembly. Several evenly distributed electric cylinders are vertically connected to the periphery of the cable rail, and the ends of the telescopic rods of the electric cylinders are connected to mechanical clamps.

[0010] Further preferably, the mechanical gripper is a two-finger gripper.

[0011] Further preferably, the controller is a PLC controller, and the controller is controlled and connected to the electric cylinder, mechanical gripper, motor, electric heating iron and box-type fan.

[0012] The beneficial effects of the present invention are:

[0013] 1. When the battery plastic shell passes through the cavity inside the drying tank, the electric heating iron heats the air. The box-type fan works to make the hot air pass through the exhaust net from the heating cavity into the cavity to dry both sides of the battery plastic shell hanging in the middle of the drying tank at the same time, thereby improving the drying effect. The drying tank is divided into several cavities by partitions, and the air flow speed is controlled by the box-type fans at the top of different cavities to achieve a multi-stage drying effect.

[0014] 2. When the battery plastic shell is fed in, the pulley and belt at the output end of the motor drive the pulley to rotate, and the pulley drives the cable rail to rotate, causing several electric cylinders to rotate together. The battery plastic shell is clamped by the mechanical claws, so that the battery plastic shell moves along the cable rail and is fed into the drying tank for multi-stage drying;

[0015] 3. Through the program control of the controller, the electric cylinder, mechanical gripper, motor, electric heating iron and box-type fan are automatically operated to achieve fully automatic drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is an overall cross-sectional view of the present invention;

[0018] Figure 3 Axonometric measurement of the heating assembly of the present invention Figure 1 ;

[0019] Figure 4Axonometric measurement of the heating assembly of the present invention Figure 2 ;

[0020] Figure 5 This is an axonometric view of the drainage trough of the present invention;

[0021] Figure 6 This is an axonometric diagram of the heating chamber of the present invention;

[0022] Figure 7 This is an axonometric view of the stopper of the present invention;

[0023] Figure 8 This is an axonometric drawing of the roller of the present invention.

[0024] Figure 9 This is an axonometric view of the feeding assembly of the present invention.

[0025] In the figure: drying component 1, drying trough 101, drainage trough 102, partition 103, roller 104, heating chamber 105, electric hot iron 106, air inlet net 107, exhaust net 108, block 109, box-type fan 110, feeding component 2, driven wheel 201, fixing plate 202, connecting plate 203, cable rail 204, electric cylinder 205, mechanical clamp 206, pulley 207, controller 3, motor 4, belt 5. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] Reference Figure 1-9 , a lead-acid battery plastic shell processing drying equipment, including a drying component 1 for drying, a controller 3 for controlling, a motor 4 for providing power and a belt 5 for transmission, reference Figure 2 The middle part of the drying assembly 1 is a linear drying trough 101 for easy loading. The bottom of the drying trough 101 is a drainage trough 102. A number of partitions 103 are provided on both sides of the drying trough 101 to separate it into a number of cavities for multi-stage drying. A heating chamber 105 is provided on both sides of the bottom of the drying assembly 1. A number of electric heating irons 106 for electric heating are provided in the heating chamber 105. The heating chamber 105 passes through the cavity through an exhaust net 108 at the top. An air intake net 107 is provided on the side of the heating chamber 105 for air intake. A number of box-type fans 110 for air flow are provided on the top of the drying trough 101. Referring to the figure, a feeding assembly 2 for automatic linear loading is connected to the top of the drying assembly 1;

[0028] In the embodiment, when the battery plastic shell is dried, the feeding assembly 2 is clamped on the top of the battery plastic shell, and the feeding assembly 2 feeds the battery plastic shell from the end of the drying tank 101 and sends it out from the tail of the drying tank 101, and puts the feeding assembly 2 battery plastic shell down;

[0029] When the battery plastic shell passes through the cavity inside the drying tank 101, the electric heating iron 106 heats the air, and the box-type fan 110 works to make the hot air pass through the exhaust net 108 from the heating chamber 105 into the cavity to simultaneously dry both sides of the battery plastic shell suspended in the middle of the drying tank 101, thereby improving the drying effect;

[0030] The drying tank 101 is divided into several cavities by partitions 103, and the air flow speed is controlled by box-type fans 110 at the top of different cavities to achieve a multi-stage drying effect;

[0031] Along the movement direction of the battery plastic shell of the drying tank 101, the wind speed of the box-type fan 110 gradually increases. The principle here is that the smaller the airflow, the higher the temperature inside the cavity. The higher the temperature, the easier it is for moisture to evaporate. The greater the airflow, the easier it is for steam to be discharged.

[0032] This is equivalent to fully evaporating the water in the entire cavity and then fully drying it in the rear cavity;

[0033] Further preferably, reference Figure 2 A drainage groove 102 for drainage is provided in the middle of the bottom of the drying tank 101;

[0034] The water falling from the battery plastic shell can fall into the drainage groove 102 and be discharged through the drainage groove 102. The drainage groove 102 gradually becomes shallower along the movement direction of the battery plastic shell, so that the water is discharged from one end of the drainage groove 102 at the head of the drying tank 101.

[0035] Further preferably, reference Figure 5 The interior of the drainage trough 102 is connected to a number of stoppers 109 flush with the partition 103 by means of hole-shaft matching;

[0036] The block 109 prevents airflow from flowing through the drain groove 102, thus avoiding the influence between adjacent cavities. However, the water in the drain groove 102 can still flow out from the bottom of the block 109. In this case, the water in the drain groove 102 acts as a seal to the airflow.

[0037] Further preferably, reference Figure 4 At the middle of the drying tank 101, flush with the partition 103, a plurality of groups of rotatable rollers 104 are provided through a hole-shaft matching method, with each group having two rollers 104;

[0038] The airflow between adjacent cavities will not flow through the two rollers 104, and the rollers 104 can squeeze and absorb a large amount of water on the surface of the battery plastic shell;

[0039] The roller 104 is composed of a two-layer structure, the inner layer is a shaft, and the outer layer is a roller made of elastic material, and the elastic material includes but is not limited to: foam sponge;

[0040] Further preferably, reference Figure 9 The feeding assembly 2 is composed of a driven wheel 201, a fixed plate 202, a connecting plate 203, a cable rail 204, an electric cylinder 205, a mechanical clamp 206 and a pulley 207. The two driven wheels 201 are fixed on both sides by two fixed plates 202 through a hole-shaft matching method. The bottom of the fixed plate 202 is connected to the top of the drying assembly 1 through two connecting plates 203. The outer periphery of the two driven wheels 201 is connected to the cable rail 204. One end of one driven wheel 201 is provided with a pulley 207. The pulley 207 is connected to the motor 4 through a belt 5. The motor 4 is fixed to the end of the drying assembly 1. Several evenly distributed electric cylinders 205 are vertically connected to the outer periphery of the cable rail 204. The ends of the telescopic rods of the electric cylinders 205 are all connected to the mechanical clamps 206.

[0041] In the embodiment, when the battery plastic shell is fed in, the pulley 207 is driven to rotate by the pulley at the output end of the motor 4 and the belt 5, and the pulley 207 drives the cable rail 204 to rotate, so that the plurality of electric cylinders 205 rotate together, and the battery plastic shell is clamped by the mechanical clamp 206, so that the battery plastic shell moves along with the cable rail 204 and is fed into the drying tank 101 for multi-stage drying;

[0042] As a preferred embodiment of the present invention, the mechanical gripper 206 is a two-finger gripper;

[0043] As a preferred embodiment of the present invention, the controller 3 is a PLC controller, and the controller 3 is controlled and connected with the electric cylinder 205, the mechanical clamp 206, the motor 4, the hot iron 106 and the box-type fan 110. The electric cylinder 205, the mechanical clamp 206, the motor 4, the hot iron 106 and the box-type fan 110 are automatically operated through the program control of the controller 3 to achieve fully automatic drying.

[0044] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A lead-acid battery plastic shell processing and drying device, comprising a drying component (1) for drying, a controller (3) for controlling, a motor (4) for providing power, and a belt (5) for transmission, characterized in that: The middle of the drying component (1) is a linear drying trough (101) for easy loading, the bottom of the drying trough (101) is a drainage trough (102), a plurality of partitions (103) are provided on both sides of the drying trough (101) to separate the cavities into a plurality of cavities for multi-stage drying, a heating cavity (105) is provided on both sides of the bottom of the drying component (1), a plurality of electric heating irons (106) for electric heating are provided in the heating cavity (105), the heating cavity (105) is penetrated by an exhaust net (108) at the top and an air intake net (107) for air intake is provided on the side of the heating cavity (105), a plurality of box-type fans (110) for air flow are provided on the top of the drying trough (101), and a feeding component (2) for automatic linear loading is connected to the top of the drying component (1); A drainage groove (102) for drainage is provided in the middle of the bottom of the drying groove (101); A plurality of stoppers (109) flush with the partition (103) are connected to the interior of the drainage trough (102) by means of hole-shaft matching; A plurality of groups of rotatable rollers (104) are provided in the middle of the drying trough (101) at a position flush with the partition (103) through a hole-shaft matching method, with one group having two rollers (104); The feeding assembly (2) is composed of a driven wheel (201), a fixed plate (202), a connecting plate (203), a cable rail (204), an electric cylinder (205), a mechanical clamp (206) and a pulley (207). The two driven wheels (201) are fixed on both sides by the two fixed plates (202) through a hole-shaft matching method. The bottom of the fixed plate (202) is connected to the top of the drying assembly (1) through two connecting plates (203). The outer periphery of the two driven wheels (201) is connected to the cable rail (204). One end of one driven wheel (201) is provided with a pulley (207). The pulley (207) is connected to the motor (4) through a belt (5). The motor (4) is fixed to the end of the drying assembly (1). The outer periphery of the cable rail (204) is vertically connected to a plurality of evenly distributed electric cylinders (205). The ends of the telescopic rods of the electric cylinders (205) are all connected to the mechanical clamp (206).

2. The lead-acid battery plastic shell processing and drying equipment according to claim 1, characterized in that: The mechanical gripper (206) is a two-finger gripper.

3. The lead-acid battery plastic shell processing and drying equipment according to claim 2, characterized in that: The controller (3) is a PLC controller, and the controller (3) is control-connected to the electric cylinder (205), the mechanical gripper (206), the motor (4), the electric heating iron (106), and the box-type fan (110).

Citation Information

Patent Citations

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