A device for preparing a biochar modified asphalt material and a method for preparing the same

By utilizing the grinding and sieving functions of the biochar-modified asphalt material preparation device, the problem of inconsistent raw material particle size in existing equipment has been solved, achieving efficient and energy-saving modified asphalt preparation and improving finished product quality and production efficiency.

CN116676096BActive Publication Date: 2025-12-26SHANDONG UNIV OF SCI & TECH
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Patent Information

Application Number
CN202310236303.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-13
Publication Date
2025-12-26
Estimated Expiration
2043-03-13

AI Technical Summary

Technical Problem

Existing modified asphalt preparation equipment lacks effective crushing and screening functions for raw materials, resulting in inconsistent raw material particle size, which affects the quality of the finished product. Furthermore, the equipment has a complex and bulky structure and high energy consumption.

Method used

Design a biochar-modified asphalt material preparation device, including a carbonization mechanism, a crushing mechanism, a mixing mechanism, etc. The raw materials are effectively ground and screened by crushing components, rolling components and shaking components to ensure that the particle size of the raw materials meets the preparation requirements, and high efficiency and energy saving are achieved through linkage components.

Benefits of technology

It ensures that the particle size of the raw materials meets the preparation requirements, improves the quality of the finished product, enables efficient and synchronous processing, saves energy, and results in more uniform mixing of raw materials and an ingenious structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116676096B_ABST
Patent Text Reader

Abstract

The present application relates to a kind of biological carbon modified asphalt material preparation device, including raw material cylinder a, carbonization mechanism, raw material cylinder b, asphalt cylinder, crushing mechanism and mixing mechanism, carbonization mechanism includes carbonization furnace main body and conveying assembly, crushing mechanism includes crushing assembly, transmission assembly and rolling assembly, mixing mechanism includes stirring assembly, additive tank and material stirring assembly, carbonization furnace main body is carbonized by conveying assembly and is sent to raw material cylinder a by biological raw material, crushing assembly is pulverized by transmission assembly and is transmitted by uncarbonized biological raw material, rolling assembly is rolled to carbonized biological raw material, material stirring assembly is shaken to the carbonized biological raw material of crushing, stirring assembly mixes raw material.The present application also provides a kind of biological carbon modified asphalt material preparation method, crushing assembly is pulverized by uncarbonized biological raw material when driving rolling assembly to crush carbonized biological raw material, material stirring assembly is shaken to the carbonized biological raw material of crushing, reach to raw material fully pulverized, realize more uniform mixing etc. purposes.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of modified asphalt preparation, and particularly relates to a biochar modified asphalt material preparation device and a preparation method thereof. BACKGROUND

[0002] In cities with rapid economic development, especially in cities with large traffic volume, the number of urban roads and bridges is large. By adding modified asphalt to road construction materials, the anti-aging and high-temperature performance can be greatly improved. Biochar can improve the performance of asphalt due to its carbon properties and forms. Rice husks, fruit shells and straws are abundant in raw material sources. Compared with pure rubber raw materials, biochar is more environmentally friendly and does not produce harmful substances. Biochar not only saves resources but also effectively protects the environment.

[0003] A modified asphalt preparation device is disclosed in a Chinese utility model patent with the publication number CN114082498A. The device includes a first modifier adding hopper, a second modifier adding hopper, a base asphalt mixing tank, an asphalt grinding tank, an asphalt dilution tank, and an asphalt storage tank. The base asphalt mixing tank is emptied after the asphalt mixture in the base asphalt mixing tank is completely transferred to the asphalt grinding tank through a colloid mill, and the next mixing process begins. At the same time, the asphalt mixture in the asphalt grinding tank is repeatedly ground for a period of time through the colloid mill. The grinding process produces high-concentration modified asphalt. After the mixing in the base asphalt mixing tank is completed, the base asphalt is injected into the asphalt dilution tank through the asphalt pump A. After the grinding in the asphalt grinding tank is completed, the high-concentration modified asphalt in the asphalt grinding tank is injected into the asphalt dilution tank through the colloid mill, and the base asphalt is fully stirred to become modified asphalt. The modified asphalt is output to the asphalt storage tank.

[0004] However, the preparation process lacks crushing and grinding of raw materials, which may result in excessively large particle sizes of the raw materials and affect the quality of the finished product after mixing. In addition, the device structure is complex, large and energy-consuming.

[0005] A modified asphalt preparation device for roads is disclosed in a Chinese utility model patent with the publication number CN211098974U. The device includes a kettle body, a main stirring shaft, 22 auxiliary stirring shafts, a heating device, an ultrasonic generator, and an anti-sticking layer. The kettle body is provided with a speed reducer at the top end, and the speed reducer is connected with a driving motor. The kettle body is provided with a feeding port at the top and an outlet at the bottom. The main stirring shaft is rotatably arranged in the kettle body and connected with the driving motor through the speed reducer. The auxiliary stirring shafts are rotatably arranged in the kettle body and driven by the main stirring shaft. The main stirring shaft and the auxiliary stirring shafts are both provided with a plurality of stirring blades. The heating device is installed on the side of the kettle body. The ultrasonic generator is connected with the side of the kettle body. The anti-sticking layer is arranged on the inner surface of the kettle body.

[0006] Although it improves the stirring mode, it lacks the screening function of raw materials, and cannot guarantee that the particle size of the raw materials meets the production requirements, affecting the quality of stirring and mixing. SUMMARY

[0007] One of the purposes of the present application is to solve the problems of the prior art, such as the lack of effective grinding of raw materials, complex and large equipment structure, and high energy consumption. The present application provides a biochar modified asphalt material preparation device, which comprises a raw material cylinder a, a carbonization mechanism is arranged at the front end of the raw material cylinder a, a raw material cylinder b is arranged at the tail end of the raw material cylinder a, an asphalt cylinder is arranged at the tail end of the raw material cylinder b, a crushing mechanism is arranged below the raw material cylinder b, a mixing mechanism is arranged below the crushing mechanism, a material falling channel a is fixedly connected to the bottom of the raw material cylinder a, a mixing hopper is fixedly connected to the bottom of the asphalt cylinder, a material falling channel b is connected to the bottom of the mixing hopper, a carbonization furnace main body and a conveying assembly are arranged in the carbonization mechanism, a crushing assembly, a conveying assembly and a rolling assembly are arranged in the crushing mechanism, and a stirring assembly, an additive cylinder and a material shaking assembly are arranged in the mixing mechanism.

[0008] The technical solutions of the present application are as follows:

[0009] A biochar modified asphalt material preparation device, comprising a raw material cylinder a, a carbonization mechanism is arranged at the front end of the raw material cylinder a, a raw material cylinder b is arranged at the tail end of the raw material cylinder a, an asphalt cylinder is arranged at the tail end of the raw material cylinder b, a crushing mechanism is arranged below the raw material cylinder b, a mixing mechanism is arranged below the crushing mechanism, a material falling channel a is fixedly connected to the bottom of the raw material cylinder a, a mixing hopper is fixedly connected to the bottom of the asphalt cylinder, a material falling channel b is connected to the bottom of the mixing hopper, the carbonization mechanism comprises a carbonization furnace main body and a conveying assembly, the crushing mechanism comprises a crushing assembly and a conveying assembly and a rolling assembly driven by the crushing assembly, the mixing mechanism comprises a stirring assembly, an additive cylinder arranged on one side of the stirring assembly, and a material shaking assembly arranged on the material falling channel a, the carbonization furnace main body carbonizes the biological raw materials and conveys them to the raw material cylinder a through the conveying assembly, the crushing assembly crushes the uncarbonized biological raw materials in the raw material cylinder b and conveys them to the mixing hopper through the conveying assembly, the rolling assembly is used for rolling the carbonized biological raw materials conveyed in the material falling channel a, the material shaking assembly is used for shaking the crushed carbonized biological raw materials, and the stirring assembly is used for stirring and mixing the raw materials.

[0010] As a preferred, the outer side of the raw material cylinder a is fixedly connected with a support seat a, the inside of the material falling channel a is provided with a conveying section a and a falling section a, one side of the raw material cylinder b is fixedly connected with a support seat b, the support seat b is fixedly provided with a connecting arm a and a connecting arm b, and the connecting arm b is fixedly connected with the material falling channel a.

[0011] As a kind of preferred, the asphalt cylinder outside is fixedly connected with support seat c, the blanking channel b is provided with conveying section b and drop section b inside, the blanking channel b top is provided with through-hole, the blanking channel b is communicated with blanking channel a by through-hole, the asphalt cylinder is provided with spiral heating pipe a inside.

[0012] As a kind of preferred, the conveying assembly includes the conveyor housing a fixedly connected in the carbonization furnace main body bottom, servo motor a fixedly connected in the conveyor housing a one end and auger a under the drive of servo motor a, the conveyor housing a top is communicated with carbonization furnace main body by receiving hopper a, the conveyor housing a is fixedly connected with fastener, the fastener bottom is fixedly connected with support a, the conveyor housing a tail end is fixedly connected with fixed rod, the conveyor housing a tail end is provided with blanking hopper a, the carbonization furnace main body bottom is fixedly connected with support b, the carbonization furnace main body top is fixedly connected with feed hopper, the carbonization furnace main body one side is provided with smoke dust treatment tank.

[0013] As a kind of preferred, the crushing assembly includes the mounting seat fixedly connected on connecting arm a, servo motor b fixedly connected on one side of mounting seat and crushing roller a and crushing roller b under the drive of servo motor b, one side of crushing roller a is fixedly provided with driving gear a, one side of crushing roller b is fixedly provided with driven gear b and connecting piece a, the mounting seat bottom is fixedly connected with blanking hopper b, the mounting seat bottom is fixedly provided with steel filter screen, the driving gear a is engaged with driven gear a.

[0014] As a kind of preferred, the transmission assembly includes conveyor housing b fixedly connected in the blanking hopper b bottom and auger b rotationally arranged in the conveyor housing b interior, the auger b tail end is fixedly provided with connecting piece b, the connecting piece b is connected with connecting piece a by belt a, the conveyor housing b top is fixedly connected with receiving hopper b, the conveyor housing b is communicated with blanking hopper b by receiving hopper b.

[0015] As a kind of preferred, the rolling assembly includes rotating seat fixedly arranged outside blanking channel a and rolling roller rotationally arranged in blanking channel a interior, the rotating seat is rotationally provided with driving bevel gear, one side of the driving bevel gear is provided with driven bevel gear engaged with it, the driving bevel gear tail end is provided with connecting piece c, the connecting piece c is connected with connecting piece b by belt b, the driven bevel gear tail end is fixedly connected with driving gear b, both sides of the rolling roller are fixedly connected with rotating shaft a, the rotating shaft a tail end is fixedly connected with driven gear b engaged with driving gear b, the rolling roller top is fixedly provided with arc baffle.

[0016] As a kind of preferred, the stirring assembly includes the stirring cylinder fixedly arranged below blanking channel b, the top of the stirring cylinder is fixedly provided with servo motor c, the front end of the servo motor c is fixedly connected with rotating shaft b, a plurality of stirring paddles are arranged on the rotating shaft b, the bottom of the stirring cylinder is provided with discharge port, the top of the stirring cylinder is communicated with blanking channel b, the stirring cylinder is connected with additive cylinder by material conveying pipe, the material conveying pipe is provided with suction pump, and the inside of the stirring cylinder is provided with spiral heating pipe b.

[0017] As a kind of preferred, the stirring assembly includes the stirring cylinder fixedly arranged below blanking channel b, the top of the stirring cylinder is fixedly provided with servo motor c, the front end of the servo motor c is fixedly connected with rotating shaft b, a plurality of stirring paddles are arranged on the rotating shaft b, the bottom of the stirring cylinder is provided with discharge port, the top of the stirring cylinder is communicated with blanking channel b, the stirring cylinder is connected with additive cylinder by material conveying pipe, the material conveying pipe is provided with suction pump, and the inside of the stirring cylinder is provided with spiral heating pipe b.

[0018] The application also provides a preparation method of biochar modified asphalt material, which can crush the uncarbonized biological raw materials by the crushing assembly, and can drive the rolling assembly to roll and crush the carbonized biological raw materials at the same time, can shake the rolled carbonized biological raw materials by the shaking assembly, can fully crush the raw materials to make the particle size meet the preparation needs, can more uniformly mix the raw materials by shaking, and can achieve the purposes of high efficiency and energy saving.

[0019] A preparation method of biochar modified asphalt material, comprising the following steps:

[0020] S1. Carbonize biological raw materials by the carbonization furnace main body, and transport the carbonized biological raw materials to raw material cylinder a by conveying assembly, and make the carbonized biological raw materials in raw material cylinder a fall into blanking channel a;

[0021] S2. Crush the uncarbonized biological raw materials in raw material cylinder b by crushing assembly, and transmit the uncarbonized biological raw materials to mixing hopper by transmission assembly, and make the uncarbonized biological raw materials and the matrix asphalt in the mixing hopper pre-mix and fall into blanking channel b;

[0022] S3. Roll the carbonized biological raw materials conveyed in blanking channel a by rolling assembly;

[0023] S4. Shake the carbonized biological raw materials rolled in blanking channel a by shaking assembly to make them uniformly fall into blanking channel b;

[0024] S5. Mix the matrix asphalt mixed with carbonized biological raw materials and uncarbonized biological raw materials with modified additives in additive cylinder by stirring assembly, and output.

[0025] The application is provided with a crushing assembly, which crushes and grinds the non-carbonized biological raw material output from the raw material cylinder b through the opposite rotation of the crushing roller a and the crushing roller b in the crushing assembly, and sieves through the steel filter screen arranged at the bottom, so that the particle size of the non-carbonized biological raw material passing through the falling hopper b meets the preparation requirements, solving the problem that the existing technology lacks effective crushing of the raw material, which affects the quality of the finished product due to the different sizes of the raw material.

[0026] The application is provided with a crushing assembly, which crushes and grinds the non-carbonized biological raw material output from the raw material cylinder b through the opposite rotation of the crushing roller a and the crushing roller b in the crushing assembly, and sieves through the steel filter screen arranged at the bottom, so that the particle size of the non-carbonized biological raw material passing through the falling hopper b meets the preparation requirements, solving the problem that the existing technology lacks effective crushing of the raw material, which affects the quality of the finished product due to the different sizes of the raw material.

[0027] The application is provided with a crushing assembly, which crushes and grinds the non-carbonized biological raw material output from the raw material cylinder b through the opposite rotation of the crushing roller a and the crushing roller b in the crushing assembly, and sieves through the steel filter screen arranged at the bottom, so that the particle size of the non-carbonized biological raw material passing through the falling hopper b meets the preparation requirements, solving the problem that the existing technology lacks effective crushing of the raw material, which affects the quality of the finished product due to the different sizes of the raw material.

[0028] In summary, the application has the advantages of ensuring that the particle size of the raw material meets the preparation requirements, the quality of the finished product is better, the processing is efficient and synchronous, the continuity is strong, the energy is greatly saved, the raw material mixing is more uniform, the linkage effect is good, the structure is ingenious, and the like, and is suitable for the modified asphalt preparation technical field. BRIEF DESCRIPTION OF DRAWINGS

[0029] The application will be further described below in combination with the drawings:

[0030] Figure 1 It is a structural schematic view of the biological carbon modified asphalt material preparation device;

[0031] Figure 2 It is an axial side structural schematic view of the biological carbon modified asphalt material preparation device;

[0032] Figure 3 It is an enlarged schematic view of A in the figure; Figure 2

[0033] Figure 4 It is a top view structural schematic view of the crushing assembly;

[0034] Figure 5 It is a cross-sectional structural schematic view of the stirring assembly;

[0035] Figure 6 It is a state schematic view of the shaking assembly guiding the carbonized biological raw material crushed by the crushing assembly into the falling channel b.​

[0036] Figure 7 Schematic diagram of the pre-mixed state of the non-carbonized biological raw material crushed by the crushing assembly into the mixing hopper and the matrix asphalt.

[0037] In the figure: raw material cylinder a1, carbonization mechanism 2, raw material cylinder b3, asphalt cylinder 4, crushing mechanism 5, mixing mechanism 6, material falling channel a11, support seat a12, conveying section a13, falling section a14, carbonization furnace main body 21, conveying assembly 22, support b23, feeding hopper 24, smoke dust treatment tank 25, conveyor housing a220, servo motor a221, auger a222, receiving hopper a223, fastener 224, support a225, fixed rod 226, material falling hopper a227, support seat b31, connecting arm a32, connecting arm b33, mixing hopper 41, material falling channel b42, support seat c43, conveying section b44, falling section b45, through hole 46, spiral heating pipe a47, crushing assembly 51, conveying assembly 52, rolling assembly 53, mounting seat 510, servo motor b511, crushing roller a512, crushing roller b513, driving gear a514, driven gear b515, connecting piece a516, material falling hopper b517, steel filter screen 518, conveyor housing b520, auger b521, connecting piece b522, belt a523, receiving hopper b524, rotating seat 530, rolling roller 531, driving bevel gear 532, driven bevel gear 533, connecting piece c534, belt b535, driving gear b536, rotating shaft a537, driven gear b538, arc-shaped baffle 539, stirring assembly 61, additive cylinder 62, material shaking assembly 63, stirring cylinder 610, servo motor c611, rotating shaft b612, stirring paddle 613, discharge port 614, material conveying pipe 615, suction pump 616, spiral heating pipe b617, servo motor d630, material shaking plate 631, rotating shaft c632. Embodiment

[0038] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings. Embodiment

[0039] As Figures 1 to 7As shown in the figure, a kind of biochar modified asphalt material preparation device, including raw material cylinder a1, raw material cylinder a1 front end is provided with carbonization mechanism 2, raw material cylinder a1 tail end is provided with raw material cylinder b3, raw material cylinder b3 tail end is provided with asphalt cylinder 4, raw material cylinder b3 below is provided with crushing mechanism 5, crushing mechanism 5 below is provided with mixing mechanism 6, raw material cylinder a1 bottom is fixedly connected with drop channel a11, asphalt cylinder 4 bottom is fixedly connected with mixing hopper 41, mixing hopper 41 bottom is connected with drop channel b42, carbonization mechanism 2 includes carbonization furnace main body 21 and conveying assembly 22, crushing mechanism 5 includes crushing assembly 51 and transmission assembly 52 and rolling assembly 53 under the drive of crushing assembly 51, mixing mechanism 6 includes stirring assembly 61, the additive cylinder 62 of setting in stirring assembly 61 one side and the shaking assembly 63 of setting on drop channel a11, carbonization furnace main body 21 carbonizes biological raw material and is conveyed to raw material cylinder a1 through conveying assembly 22, crushing assembly 51 crushes the biological raw material that is not carbonized in raw material cylinder b3 and is transmitted to mixing hopper 41 through transmission assembly 52, rolling assembly 53 is used to roll the carbonized biological raw material conveyed in drop channel a11, shaking assembly 63 is used to shake the carbonized biological raw material after rolling, stirring assembly 61 is used to stir and mix raw materials.Biochar has carbon properties and morphology, can improve asphalt performance, rice hull, shell, straw and the like as raw material source is sufficient, and more environmentally friendly will not produce harmful substances, not only saves resources, but also can effectively protect the environment, by adding carbonized biological raw material and non-carbonized biological raw material to the matrix asphalt in proportion, and adding other some modified additives to carry out sufficient stirring and shearing, the better performance of biomass modified asphalt is obtained, the preparation process is strong in continuity, the equipment structure is compact, energy efficient, solve the problems, such as lack of effective grinding of raw materials, complex equipment structure, large energy consumption in prior art.

[0040] As Figure 1 , Figure 2 , Figure 3 And Figure 6 As shown in the figure, raw material cylinder a1 outside is fixedly connected with support seat a12, drop channel a11 inside is provided with conveying section a13 and falling section a14, raw material cylinder b3 one side is fixedly connected with support seat b31, support seat b31 is fixedly provided with connecting arm a32 and connecting arm b33, connecting arm b33 is fixedly connected with drop channel a11.Drop channel a11 is inclined as a whole and is communicated with raw material cylinder a1, so that the carbonized biological raw material in raw material cylinder a1 can automatically slide into drop channel b42 after falling into drop channel a11, wherein the inclination angle of falling section a14 is larger than that of conveying section a13, so that the carbonized biological raw material can quickly fall into drop channel b42 through the drop, and better mix with non-carbonized biological raw material and matrix asphalt;Connecting arm a32 is used to fix mounting seat 510, and connecting arm b33 is used to fix drop channel a11.

[0041] As Figure 1 and Figure 6 As shown in the drawings, the asphalt cylinder 4 is fixedly connected with a support seat c43 outside, the blanking channel b42 is provided with a conveying section b44 and a falling section b45 inside, the top of the blanking channel b42 is provided with a through hole 46, the blanking channel b42 is communicated with the blanking channel a11 through the through hole 46, and the asphalt cylinder 4 is provided with a spiral heating pipe a47 inside. The spiral heating pipe a47 can be set to perform circulating heating from top to bottom, so that the asphalt inside the asphalt cylinder 4 is more uniformly heated, and the quality of the mixed product is improved; the blanking channel b42 is communicated with the mixing hopper 41 and is obliquely arranged, the pre-mixed un-carbonized biological raw material and matrix asphalt in the mixing hopper 41 can be automatically conveyed to the stirring cylinder 610 through the conveying section b44, the carbonized biological raw material in the falling section a14 is uniformly scattered on the matrix asphalt in the conveying section b44 by the shaking assembly 63, the pre-mixed carbonized biological raw material, un-carbonized biological raw material and matrix asphalt are guided into the stirring cylinder 63 through the falling section b45 to be mixed and stirred with the modifying additive, the angle of the falling section b45 is perpendicular, so that the falling is more smooth; the top of the asphalt cylinder 4 is provided with a conduit, the conduit is provided with a pumping pump, and the other end of the conduit is connected with a storage device for placing asphalt, and the asphalt is pumped into the asphalt cylinder 4 through the pumping pump.

[0042] As Figure 1 and Figure 2As shown, the conveying assembly 22 includes a conveyor shell a220 fixedly connected to the bottom of the carbonization furnace body 21, a servo motor a221 fixedly connected to one end of the conveyor shell a220, and an auger a222 driven by the servo motor a221, the top of the conveyor shell a220 is communicated with the carbonization furnace body 21 through a receiving hopper a223, the conveyor shell a220 is fixedly connected with a fastener 224, the bottom of the fastener 224 is fixedly connected with a support a225, the tail end of the conveyor shell a220 is fixedly connected with a fixed rod 226, the tail end of the conveyor shell a220 is provided with a discharging hopper a227, the bottom of the carbonization furnace body 21 is fixedly connected with a support b23, the top of the carbonization furnace body 21 is fixedly connected with a feeding hopper 24, and one side of the carbonization furnace body 21 is provided with a smoke treatment tank 25. The part of the biological raw material that needs to be carbonized is introduced into the carbonization furnace body 21 through the feeding hopper 24, the carbonization furnace body 21 is carbonized and falls into the conveyor shell a220 through the receiving hopper a223, and then the carbonized biological raw material is transferred from the discharging hopper a227 to the raw material cylinder a1 by rotating the auger a222 driven by the servo motor a221, so that the processing continuity is strong, the carbonization process and the subsequent processing can be closely combined, and the processing efficiency is improved; the conveyor shell a220 is fixedly connected with the support a225 through the fastener 224 to play a stable support, the other end of the fixed rod 226 is fixedly connected to the support seat a12, which can further play a stable support for the conveyor shell a220; the carbonization furnace body 21 is provided with a plc temperature control system, which can realize accurate temperature control through an intelligent computer, ensure the carbonization quality, and the carbonization furnace body 21 and the smoke treatment tank 25 are mature technologies and will not be described in detail here.

[0043] As Figure 3 , Figure 4 and Figure 7As shown, the crushing assembly 51 includes a mounting seat 510 fixedly connected to the connecting arm a32, a servo motor b511 fixedly connected to one side of the mounting seat 510, and a crushing roller a512 and a crushing roller b513 driven by the servo motor b511. The side of the crushing roller a512 is fixedly provided with a driving gear a514, and the side of the crushing roller b513 is fixedly provided with a driven gear b515 and a connecting piece a516. The bottom of the mounting seat 510 is fixedly connected with a discharging hopper b517, and the bottom of the mounting seat 510 is fixedly provided with a steel filter screen 518. The driving gear a514 is engaged with the driven gear a515. The servo motor b511 drives the crushing roller a512 to rotate, and through the engagement of the driving gear a514 and the driven gear a515, the crushing roller b513 is driven to rotate synchronously. The crushing roller a512 and the crushing roller b513 rotate towards each other to crush and mill the uncarbonized biological raw materials output from the raw material cylinder b3. The crushed uncarbonized biological raw materials are screened through the steel filter screen 518 provided at the bottom of the mounting seat 510. The particle size of the crushed uncarbonized biological raw materials is set to 200 meshes. The uncarbonized biological raw materials reaching 200 meshes can fall into the discharging hopper b517 through the steel filter screen 518. The uncarbonized biological raw materials that do not pass through can be crushed and milled again after accumulation, so that the particle size of the milled uncarbonized biological raw materials meets the preparation requirements, and the problem of uneven size of raw materials affecting the quality of finished products due to the lack of effective crushing of raw materials in the prior art is solved. The crushing roller a512 and the crushing roller b513 are provided with staggered teeth, which can better crush the materials and achieve good crushing effect. Different sizes of crushing roller a512 and crushing roller b513 can be replaced to meet the particle size requirements of production.

[0044] As Figure 3 and Figure 7As shown, the transmission assembly 52 includes a conveyor housing b520 fixedly connected at the bottom of the falling hopper b517 and an auger b521 rotatably arranged inside the conveyor housing b520, the tail end of the auger b521 is fixedly provided with a connecting piece b522, the connecting piece b522 is connected with the connecting piece a516 through the belt a523, the top of the conveyor housing b520 is fixedly connected with a receiving hopper b524, and the conveyor housing b520 is communicated with the falling hopper b517 through the receiving hopper b524. The connecting piece b522 arranged at the tail end of the auger b521 is connected with the connecting piece a516 on the crushing roller b513 through the belt a523, so that the servo motor b511 can drive the crushing roller a512 and the crushing roller b513 to rotate, and at the same time, the servo motor b511 can drive the auger b521 to rotate synchronously through the belt a523. The un-carbonized biological raw materials passing through the steel filter screen 518 fall into the conveyor housing b520 through the receiving hopper b524, and then are transmitted into the mixing hopper 41 by the auger b521 to be pre-mixed with the base pitch. The linkage effect between the components is good, not only the processing synchronization rate is high, but also the power energy is saved. While the crushing assembly 51 crushes the un-carbonized biological raw materials, the transmission assembly 52 can continuously output the un-carbonized biological raw materials with qualified particle size.

[0045] As Figure 3 and Figure 6As shown, the rolling assembly 53 includes a rotating seat 530 fixed outside the blanking channel a11 and a rolling roller 531 rotatably arranged inside the blanking channel a11. The rotating seat 530 is rotatably provided with a driving bevel gear 532. The driving bevel gear 532 is provided with a driven bevel gear 533 engaged with the driving bevel gear 532 on one side. The tail end of the driving bevel gear 532 is provided with a connecting piece c534 connected with the connecting piece b522 through a belt b535. The tail end of the driven bevel gear 533 is fixedly connected with a driving gear b536. The rolling roller 531 is fixedly connected with a rotating shaft a537 on both sides. The tail end of the rotating shaft a537 is fixedly connected with a driven gear b538 engaged with the driving gear b536. The connecting piece a516 on one side of the crushing roller b513 in the crushing assembly 51 is connected with the connecting piece c534 through the belt b535. When the crushing assembly 51 crushes the uncarbonized biological raw materials, the driving bevel gear 532 is driven to rotate through the belt b535. The driving bevel gear 532 drives the driven bevel gear 533 engaged with it to rotate. Then the driving gear b536 arranged at the tail end of the driven bevel gear 533 is engaged with the driven gear b538 arranged at the tail end of the rotating shaft a537 to drive the rolling roller 531 to rotate and crush the carbonized biological raw materials. The particle size of the crushed carbonized biological raw materials is consistent with that of the uncarbonized biological raw materials, which is 200 mesh. The particle size of the carbonized biological raw materials meets the preparation requirements, the processing is efficient and synchronous, and the energy is greatly saved. The carbonized biological raw materials are relatively brittle, so they can be crushed without too much pressure. The rotating shaft a537 is provided with a rotating seat at the joint with the blanking channel a11, which limits and fixes the rotating shaft a537. Different sizes of rotating shafts a537 can be replaced to meet the particle size required for production.

[0046] As Figure 2 and Figure 5As shown, the stirring assembly 61 includes a stirring cylinder 610 fixedly arranged below the material falling channel b42, a servo motor c611 fixedly arranged at the top of the stirring cylinder 610, a rotating shaft b612 fixedly connected to the front end of the servo motor c611, a plurality of stirring paddles 613 arranged on the rotating shaft b612, a discharge port 614 arranged at the bottom of the stirring cylinder 610, and the top of the stirring cylinder 610 being in communication with the material falling channel b42. The stirring cylinder 610 is connected to the additive cylinder 62 through a material conveying pipe 615, and the material conveying pipe 615 is provided with a suction pump 616. The stirring cylinder 610 is provided with a spiral heating pipe b617. The carbonized biological raw material, the non-carbonized biological raw material and the matrix asphalt are pre-mixed and introduced into the stirring cylinder 610 through the falling section b45. At the same time, the suction pump 616 sucks the modifying additives in the additive cylinder 62 into the stirring cylinder 610. The rotating shaft b612 is driven to rotate by the servo motor c611, so that the stirring paddles 613 can fully stir the various raw materials in the stirring cylinder 610 to obtain modified asphalt. At the same time, the spiral heating pipe b617 can heat the inside of the stirring cylinder 610 at a constant temperature. The modified asphalt is output through the discharge port 614. The discharge port 614 is connected with a material conveying pipe to output and store the modified asphalt. The spiral heating pipe b617 can be used for circulating heating from top to bottom, so that the raw materials in the stirring cylinder 610 can be heated more uniformly, and the quality of the mixed product can be improved. The top end of the rotating shaft b612 is connected with a rotating seat arranged at the top of the stirring cylinder 610, so that the rotating shaft b612 can be fixed and limited by the rotating seat. The stirring cylinder 610 is connected with a heating device. The additives in the additive cylinder 62 can be modified mixed powder, rubber powder, plasticizer and catalyst.

[0047] As shown in Figure 2 and Figure 6 , the material shaking assembly 63 includes a servo motor d630 fixedly arranged at the tail end of the material falling channel a11 and a shaking plate 631 driven by the servo motor d630. The shaking plate 631 is connected with the servo motor d630 through a rotating shaft c632. When the carbonized biological raw material crushed by the rolling roller 531 slides to the falling section a14, the shaking plate 631 is driven by the servo motor d630 to shake the carbonized biological raw material, so that the carbonized biological raw material can fall more uniformly on the matrix asphalt mixed with the non-carbonized biological raw material in the material falling channel b42, and the shaking speed can be changed by calculation to make the carbonized biological raw material can be output according to the required proportion.

[0048] As shown in Figures 1 to 7 , a modified biological asphalt material preparation method includes the following steps:

[0049] S1. The biological raw material is carbonized by the carbonization furnace body 21 and transported to the raw material cylinder a1 by the conveying assembly 22, and the carbonized biological raw material in the raw material cylinder a1 falls into the material falling channel a11. The part of the biological raw material that needs to be carbonized is carbonized by the carbonization furnace body 21 and falls into the conveyor housing a220 through the receiving hopper a223, and then the carbonized biological raw material is transferred from the material falling hopper a227 to the raw material cylinder a1 by rotating the hinge dragon a222 driven by the servo motor a221, which has strong processing continuity, can closely combine the carbonization process with subsequent processing, and can improve processing efficiency.

[0050] S2. The biological raw material in the raw material cylinder b3 is crushed by the crushing assembly 51 and transmitted to the mixing hopper 41 by the transmission assembly 52, and the uncarbonized biological raw material is mixed with the matrix asphalt in the mixing hopper 41 in advance and falls into the material falling channel b42. The uncarbonized biological raw material output from the raw material cylinder b3 is crushed and ground by the counter-rotating crushing rollers a512 and b513 in the crushing assembly 51, and is sieved by the steel filter screen 518 provided to meet the preparation requirements of the uncarbonized biological raw material with a particle size of 200 purposes, thereby improving the quality of subsequent product preparation.

[0051] S3. The carbonized biological raw material transported in the material falling channel a11 is rolled by the rolling assembly 53. The carbonized biological raw material in the material falling channel a11 is crushed by the rolling assembly 53, so that the particle size of the carbonized biological raw material meets the preparation requirements of the particle size of 200 purposes, and the crushing assembly 51 can drive the rolling assembly 53 to crush the carbonized biological raw material while crushing the uncarbonized biological raw material, which is efficient and synchronized, and greatly saves energy.

[0052] S4. The carbonized biological raw material after rolling in the material falling channel a11 is shaken by the shaking assembly 63 to fall uniformly to the material falling channel b42. When the carbonized biological raw material crushed by the rolling roller 531 slides to the falling section a14, the shaking plate 631 shakes the carbonized biological raw material under the drive of the servo motor d630, so that the carbonized biological raw material falling from the material falling channel a11 to the material falling channel b42 can fall more uniformly on the matrix asphalt mixed with uncarbonized biological raw material, and the shaking speed can be changed by calculation to make the carbonized biological raw material output according to the required proportion.

[0053] S5. The matrix asphalt mixed with carbonized biological raw material and uncarbonized biological raw material is fully stirred with the modified additive in the additive cylinder 62 by the stirring assembly 61 and is output. The rotating shaft b612 in the stirring assembly 61 is driven by the servo motor c611 to rotate and fully stir by the arrayed stirring paddles 613, and is uniformly heated by the spiral heating pipe b617 to make the mixing effect better. Embodiment

[0054] As Figure 6 shown, wherein the same or corresponding parts as in Example One are denoted by the same reference numerals as in Example One, for the sake of brevity, only the differences from Example One will be described below; the difference between this Example Two and Example One is that an arc-shaped baffle 539 is fixedly arranged above the rolling roller 531. By arranging the arc-shaped baffle 539, the rolling roller 531 in front can be shielded, so as to avoid the un-rolled carbonized biological raw materials falling in the falling material channel a11 directly passing from above the rolling roller 531, affecting the quality of the finished product after subsequent mixing preparation.

[0055] When processing, the part of the biological raw material that needs to be carbonized is introduced into the carbonization furnace main body 21 through the feed hopper 24, the carbonization furnace main body 21 is carbonized and falls into the conveyor housing a220 through the receiving hopper a223, and then the carbonized biological raw material is transferred from the receiving hopper a227 to the raw material cylinder a1 by rotating the hinge a222 driven by the servo motor a221, and the carbonized biological raw material in the raw material cylinder a1 falls into the dropping channel a11 and automatically slides into the dropping channel b42, at the same time, the servo motor b511 drives the crushing roller a512 to rotate, and through the meshing of the driving gear a514 and the driven gear a515, the crushing roller b513 is driven to rotate synchronously, and the uncarbonized biological raw material output from the raw material cylinder b3 is crushed and ground by the opposite rotating crushing roller a512 and crushing roller b513, and the particle size of the raw material is set to 200 mesh, and the uncarbonized biological raw material after crushing that meets the particle size falls into the conveyor housing b520 through the steel filter screen 518 arranged at the bottom of the mounting seat 510, and the servo motor b511 drives the crushing roller a512 and the crushing roller b513 to rotate at the same time, and the hinge b521 is driven to rotate synchronously by the belt a523, and the uncarbonized biological raw material passing through the steel filter screen 518 is transferred to the mixing hopper 41 by the hinge b521 after falling into the conveyor housing b520, and is pre-mixed with the matrix asphalt, the connecting piece a516 on one side of the crushing roller b513 is connected with the connecting piece c534 through the belt b535, and when the crushing roller b513 rotates, the driving bevel gear 532 is driven to rotate through the belt b535, and the driving bevel gear 532 drives the driven bevel gear 533 meshing with it to rotate, and then the driving gear b536 arranged at the tail end of the driven bevel gear 533 cooperates with the driven gear b538 arranged at the tail end of the rotating shaft a537 to drive the crushing roller 531 to rotate and crush the carbonized biological raw material to obtain carbonized biological raw material with a particle size of 200 mesh, and when the carbonized biological raw material slides to the falling section a14, the shaking plate 631 shakes the carbonized biological raw material under the drive of the servo motor d630, so that the carbonized biological raw material uniformly falls on the matrix asphalt mixed with the uncarbonized biological raw material, and the carbonized biological raw material, the uncarbonized biological raw material and the matrix asphalt are pre-mixed and then introduced into the stirring cylinder 610 through the falling section b45, and the modifier additive in the modifier additive cylinder 62 is sucked into the stirring cylinder 610 by the suction pump 616, and the stirring paddle 613 is driven to rotate by the servo motor c611 to drive the rotating shaft b612 to rotate, so that the stirring paddle 613 fully stirs each raw material in the stirring cylinder 610 to obtain modified asphalt, and the modified asphalt is output through the discharge port 614.

[0056] In the description of the present application, it should be understood that the terms "front", "rear", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or component referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.

[0057] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.

[0058] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any changes or replacements easily thought of by those skilled in the art under the technical hints of the present application should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A device for producing a biochar-modified asphalt material, comprising a raw material cylinder a (1), characterized in that: The raw material cylinder a (1) is provided with a carbonization mechanism (2) at the front end, the raw material cylinder a (1) is provided with a raw material cylinder b (3) at the tail end, the raw material cylinder b (3) is provided with an asphalt cylinder (4) at the tail end, the raw material cylinder b (3) is provided with a crushing mechanism (5) below, the crushing mechanism (5) is provided with a mixing mechanism (6) below, the raw material cylinder a (1) is fixedly connected with a falling channel a (11) at the bottom, the asphalt cylinder (4) is fixedly connected with a mixing hopper (41) at the bottom, the mixing hopper (41) is connected with a falling channel b (42) at the bottom, the carbonization mechanism (2) comprises a carbonization furnace body (21) and a conveying assembly (22), the crushing mechanism (5) comprises a crushing assembly (51) and a transmission assembly (52) and a rolling assembly (53) driven by the crushing assembly (51), the mixing mechanism (6) comprises a stirring assembly (61), an additive cylinder (62) arranged on one side of the stirring assembly (61) and a shaking assembly (63) arranged on the falling channel a (11), the carbonization furnace body (21) carbonizes biological raw materials and conveys them to the raw material cylinder a (1) through the conveying assembly (22), the crushing assembly (51) crushes the biological raw materials not carbonized in the raw material cylinder b (3) and transmits them to the mixing hopper (41) through the transmission assembly (52), the rolling assembly (53) is used for rolling the carbonized biological raw materials conveyed in the falling channel a (11), the shaking assembly (63) is used for shaking the crushed carbonized biological raw materials, and the stirring assembly (61) is used for stirring and mixing the raw materials; The raw material cylinder a (1) is fixedly connected with a support seat a (12) outside, and the falling channel a (11) is provided with a conveying section a (13) and a falling section a (14) inside; The falling channel b (42) is provided with a conveying section b (44) and a falling section b (45) inside, a through hole (46) is formed in the top of the falling channel b (42), the falling channel b (42) is communicated with the falling channel a (11) through the through hole (46), and the asphalt cylinder (4) is provided with a spiral heating pipe a (47) inside. The shaking assembly (63) comprises a servo motor d (630) fixedly arranged at the tail end of the falling channel a (11) and a shaking plate (631) driven by the servo motor d (630), and the shaking plate (631) is connected with the servo motor d (630) through a rotating shaft c (632).

2. The device for preparing a biochar-modified asphalt material according to claim 1, characterized in that, The raw material cylinder b (3) is fixedly connected with a support seat b (31) on one side, the support seat b (31) is fixedly provided with a connecting arm a (32) and a connecting arm b (33), and the connecting arm b (33) is fixedly connected with the falling channel a (11).

3. The device for producing a biochar-modified asphalt material according to claim 2, characterized in that The asphalt cylinder (4) is fixedly connected with a support seat c (43) outside.

4. The device for preparing a biochar-modified asphalt material according to claim 1, characterized in that, The conveying assembly (22) includes a conveyor shell a (220) fixedly connected to the bottom of the carbonization furnace body (21), a servo motor a (221) fixedly connected to one end of the conveyor shell a (220), and an auger a (222) driven by the servo motor a (221), the top of the conveyor shell a (220) is communicated with the carbonization furnace body (21) through a receiving hopper a (223), the conveyor shell a (220) is fixedly connected with a fastener (224), the bottom of the fastener (224) is fixedly connected with a support a (225), the tail end of the conveyor shell a (220) is fixedly connected with a fixed rod (226), the tail end of the conveyor shell a (220) is provided with a discharging hopper a (227), the bottom of the carbonization furnace body (21) is fixedly connected with a support b (23), the top of the carbonization furnace body (21) is fixedly connected with a feeding hopper (24), and the carbonization furnace body (21) is provided with a smoke dust treatment tank (25) on one side.

5. The device for preparing a biochar-modified asphalt material according to claim 2, characterized in that, The crushing assembly (51) includes a mounting seat (510) fixedly connected to the connecting arm a (32), a servo motor b (511) fixedly connected to one side of the mounting seat (510), and a crushing roller a (512) and a crushing roller b (513) driven by the servo motor b (511), one side of the crushing roller a (512) is fixedly provided with a driving gear a (514), one side of the crushing roller b (513) is fixedly provided with a driven gear b (515) and a connecting piece a (516), the bottom of the mounting seat (510) is fixedly connected with a discharging hopper b (517), the bottom of the mounting seat (510) is fixedly provided with a steel filter screen (518), and the driving gear a (514) is engaged with the driven gear a (515).

6. The device for producing a biochar-modified asphalt material according to claim 5, characterized in that The transmission assembly (52) includes a conveyor shell b (520) fixedly connected to the bottom of the discharging hopper b (517) and an auger b (521) rotatably arranged in the conveyor shell b (520), the tail end of the auger b (521) is fixedly provided with a connecting piece b (522), the connecting piece b (522) is connected with the connecting piece a (516) through a belt a (523), and the top of the conveyor shell b (520) is fixedly connected with a receiving hopper b (524).

7. The device for producing a biochar-modified asphalt material according to claim 6, characterized in that Said rolling assembly (53) includes rotating seat (530) fixed outside blanking channel a (11) and rolling roller (531) rotatingly arranged inside blanking channel a (11), driving bevel gear (532) is arranged on rotating seat (530), driving bevel gear (532) is provided with driven bevel gear (533) meshing with it on one side, driving bevel gear (532) is provided with connecting piece c (534) at tail end, connecting piece c (534) is connected with connecting piece b (522) through belt b (535), driven bevel gear (533) is fixedly connected with driving gear b (536) at tail end, rolling roller (531) is fixedly connected with rotating shaft a (537) on both sides, rotating shaft a (537) is fixedly connected with driven gear b (538) meshing with driving gear b (536) at tail end, arc-shaped baffle (539) is fixedly arranged above rolling roller (531).

8. The device for preparing a biochar-modified asphalt material according to claim 3, characterized in that, Said stirring assembly (61) includes stirring barrel (610) fixedly arranged below blanking channel b (42), servo motor c (611) is fixedly arranged on top of stirring barrel (610), rotating shaft b (612) is fixedly connected in front of servo motor c (611), a plurality of stirring paddles (613) are arranged in array on rotating shaft b (612), discharge port (614) is formed in bottom of stirring barrel (610), top of stirring barrel (610) is communicated with blanking channel b (42), stirring barrel (610) is connected with additive barrel (62) through material conveying pipe (615), suction pump (616) is arranged on material conveying pipe (615), spiral heating pipe b (617) is arranged in stirring barrel (610).

Citation Information

Patent Citations

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