Concrete pouring device

By combining cylindrical rubber columns with high-pressure air in the concrete pouring device, the problems of concrete residue and cleaning pollution are solved, and an efficient and environmentally friendly concrete cleaning and pouring process is achieved, and the density and construction efficiency of concrete are improved.

CN116677202BActive Publication Date: 2024-12-20HONGSHA CONSTR

Patent Information

Application Number
CN202310505383.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-08
Publication Date
2024-12-20
Estimated Expiration
2043-05-08

AI Technical Summary

Technical Problem

The residual concrete in the pipeline makes it difficult to clean. The existing cleaning methods pollute the environment and are costly, and the cleaning agent is harmful to the equipment and the human body.

Method used

The cylindrical rubber column is combined with high-pressure air to push the rubber column to discharge residual concrete through the transmission pipeline, and the concrete density is improved through vibration and extrusion to reduce cleaning use.

Benefits of technology

It reduces cleaning costs, reduces waste of water resources, avoids environmental pollution, increases the density and compressive strength of concrete, reduces the vibration time after pouring, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a concrete pouring device, which belongs to the technical field of concrete pouring. A concrete pouring device comprises a base and a shock-absorbing support arranged on the base; a first mounting tube connected to the shock-absorbing support, the top of the first mounting tube is fixedly connected to a feed pipe, the feed pipe is obliquely arranged on the first mounting tube, and a feed port is provided on the tube wall of the feed pipe; a blocking part arranged on the feed pipe for blocking the feed port; a push cylinder slidably connected to the first mounting tube, and a driving part for driving the push cylinder to reciprocate is arranged on the base; the present invention adds a cylindrical rubber column with an outer diameter not less than the inner diameter of the transmission pipe to the inside of the transmission pipe, and pushes the rubber column to move in the transmission pipe by high-pressure air, so that all the concrete remaining in the transmission pipe is discharged, thereby reducing the cost of cleaning, reducing the waste of water resources and avoiding pollution to the environment.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete pouring, and in particular to a concrete pouring device. Background Art

[0002] Overhead steel operating platform is an elevated platform made of steel. It is suspended above the ground and can provide workers with a safe and convenient working space. Overhead steel operating platform is usually used in indoor factories, warehouses and production lines, etc., to help workers complete their work tasks efficiently in these places. Overhead steel operating platform has the characteristics of simple structure, easy installation, good stability and high reliability. It is one of the most important facilities in modern industrial production.

[0003] The pouring of overhead steel operating platform generally refers to laying concrete on the overhead steel structure frame. According to the requirements and characteristics of the specific project, different pouring methods are selected, such as suction pouring method: the concrete is transported to the formwork through pipes and dust suction ports, which is suitable for construction sites that are difficult to reach.

[0004] When the suction pouring method is used, concrete is likely to remain inside the pipe after pouring. After the concrete solidifies inside the pipe, it will block the pipe, resulting in poor pouring effect next time. When the blockage is serious, it will also cause the pipe to be scrapped. Therefore, the pipe needs to be cleaned after pouring.

[0005] At present, the following methods are generally used for cleaning pipelines:

[0006] 1. Cleaning the pipe: First, use a cleaning pump and a cleaning head to clean the pipe. The cleaning pump uses a high-pressure jet of water to loosen the remaining concrete in the pipe. The cleaning head can enter the pipe to clean the concrete residue according to the size of the pipe diameter.

[0007] 2. Invert the pipe: If necessary, the pipe can be inverted to discharge the remaining concrete particles and sediment.

[0008] 3. Use special cleaning solvents: When necessary, special chemical cleaning solvents can be used to chemically dissolve the concrete residue before cleaning;

[0009] When using clean water for cleaning, a large amount of clean water is needed, and a large amount of waste water will be generated after cleaning, which is not convenient for use in places where water resources are scarce. The large amount of waste water generated increases the burden of recycling construction waste and increases the recycling cost of construction waste. The waste water generated is easy to seep into the ground, which will cause pollution to the environment.

[0010] When the pipe is inverted for cleaning, only loose concrete with weak adsorption can be discharged. Concrete with strong adsorption still needs to be cleaned with clean water or special cleaning solvents, which will increase the burden of construction waste recycling and increase the recycling cost of construction waste.

[0011] Special cleaning solvents are generally divided into two types: alkaline and acidic. Acidic cleaners: Acidic cleaners usually use strong acids such as hydrochloric acid or nitric acid to clean concrete residues;

[0012] Alkaline cleaners: Alkaline cleaners usually use alkaline substances such as sodium hydroxide and calcium hydroxide to clean concrete residues.

[0013] The following hazards may occur when using cleaning agents:

[0014] 1. Corrosion hazards: Both acidic and alkaline cleaning agents are corrosive to a certain extent, which may cause damage to the surface of pipes, equipment, etc., and even cause equipment failure. They also cause certain irritation and harm to the human body.

[0015] 2. Environmental pollution: During the cleaning process, both the cleaning agent and the waste liquid after cleaning may cause environmental pollution. Acidic or alkaline cleaning solvents may destroy the acid-base environment of the soil, and in severe cases, it may cause the land to become a desertified area.

[0016] 3. Improper operation may cause harm to the human body: Acidic or alkaline cleaning agents are generally irritating. When using them, you must strictly follow the instructions and take protective measures to avoid causing harm to the human body.

[0017] Moreover, when the inside of the pipeline is cleaned by the above-mentioned cleaning, a large amount of concrete will be wasted, which increases the cost of pouring. Therefore, it is necessary to design a concrete pouring device. Summary of the invention

[0018] The purpose of the present invention is to solve the problem that concrete is likely to remain in a pipeline and existing cleaning measures are likely to pollute the environment, and to propose a concrete pouring device.

[0019] In order to achieve the above object, the present invention adopts the following technical solutions:

[0020] A method for casting an overhead steel operating platform comprises the following steps:

[0021] S100, preparing concrete to be poured;

[0022] S200, installing a transmission pipe for transmitting concrete;

[0023] S300, connecting the transmission pipe to the concrete pouring device, transmitting the cement below to the top of the operating platform through the concrete pouring device, and discharging it onto the platform support through the transmission pipe;

[0024] S400, adding a cylindrical rubber column to the inside of the transmission tube, wherein the outer diameter of the rubber column is not less than the inner diameter of the transmission tube;

[0025] S500, sealing the feed hole of the concrete pouring device, and providing a one-way valve for air intake on the component sealing the feed hole;

[0026] S600, external air is sucked in through the concrete pouring device, and the external air is introduced into the transmission pipe, so as to push the rubber column to move in the transmission pipe, and discharge all the concrete remaining in the transmission pipe;

[0027] S700, vibrate the concrete;

[0028] S800, compact and level the concrete;

[0029] S900, clean up the scene.

[0030] A concrete pouring device comprises a base and a shock-absorbing support arranged on the base; a first mounting tube connected to the shock-absorbing support, the top of the first mounting tube is fixedly connected to a feed pipe, the feed pipe is obliquely arranged on the first mounting tube, and a feed port is opened on the tube wall of the feed pipe; a blocking part arranged on the feed pipe for blocking the feed port; a pushing cylinder slidably connected to the first mounting tube, a driving part for driving the pushing cylinder to slide back and forth is arranged on the base; a vibrating part is arranged on the base, and the vibrating part is used to drive the first mounting tube to vibrate; a second mounting tube fixedly connected to the top of the first mounting tube, and a blocking part for preventing concrete backflow is arranged on the second mounting tube.

[0031] In order to facilitate the driving of the push barrel to slide back and forth, preferably, the driving part includes an electric telescopic cylinder fixedly connected to the base, the output end of the electric telescopic cylinder is fixedly connected to a hinge ball, a ball groove is opened on the push barrel, and the hinge ball is hinged in the ball groove.

[0032] In order to reduce the vibration transmitted to the electric telescopic cylinder, preferably, a spherical rubber pad is fixedly connected in the ball groove, and the hinge ball is hinged to the spherical rubber pad.

[0033] In order to prevent concrete from flowing back, preferably, the blocking part includes a blocking block, a sliding groove is provided in the second mounting tube, the blocking block is slidably connected to the sliding groove, a second spring is provided in the second mounting tube, and both ends of the second spring are fixedly connected to the second mounting tube and the blocking block respectively.

[0034] In order to block the feed port, preferably, the blocking part includes a first mounting plate fixedly connected to the pipe mouth of the feed pipe, two screw rods are rotatably connected to the first mounting plate, and blocking blocks are threadedly connected to the two screw rods. A one-way valve for air intake is provided on the blocking block, and the blocking block is slidingly connected to the feed pipe, a second mounting plate is provided on the two screw rods, and the two screw rods are rotatably connected to the second mounting plate, and an adjusting disk is rotatably connected to the second mounting plate, and the adjusting disk and the screw rod rotate synchronously through a spur gear group.

[0035] In order to reduce the vibration transmitted to the base, the shock-absorbing support preferably includes a fixed seat fixedly connected to the base, a sliding seat is slidably connected to the fixed seat, a rubber strip is arranged between the sliding seat and the fixed seat, a first spring is fixedly connected to the fixed seat, and the top of the first spring is fixedly connected to the sliding seat.

[0036] In order to make the concrete slurry more dense and uniform, preferably, the vibration part includes a connecting plate fixedly connected to the base, the connecting plate is rotatably connected to the mounting shaft, the mounting shaft is fixedly connected to a crankshaft, the bottom of the first mounting tube is fixedly connected to a mounting seat, the mounting seat is rotatably connected to a crank, the crank is rotatably connected to the eccentric shaft of the crankshaft, and the mounting shaft is connected to the output rod of the electric telescopic cylinder through a speed increasing part.

[0037] In order to facilitate the rotation of the crankshaft, preferably, the speed increasing part includes a rack slidably connected to the base, a speed increasing box fixedly connected to the base and a rotating shaft rotatably connected to the base; a mounting plate is fixedly connected to the output rod of the electric telescopic cylinder, the mounting plate is fixedly connected to the rack, a transmission gear meshing with the rack is fixedly connected to the top of the rotating shaft, the rotating shaft and the input shaft of the speed increasing box rotate synchronously through a bevel gear set, and the output shaft of the speed increasing box is fixedly connected to the mounting shaft.

[0038] In order to prevent the vibration amplitude from being too large, preferably, the axis distance between the axis center of the eccentric shaft of the crankshaft and the axis center of the crankshaft is 1mm-3mm.

[0039] Compared with the prior art, the present invention provides a concrete pouring device having the following

[0040] Beneficial effects:

[0041] 1. The method for casting the overhead steel operating platform adds a cylindrical rubber column with an outer diameter not less than the inner diameter of the transmission pipe to the inside of the transmission pipe, and uses high-pressure air to push the rubber column to move in the transmission pipe, so that all the concrete remaining in the transmission pipe is discharged, thereby reducing the cost of cleaning, reducing the waste of water resources and avoiding pollution to the environment;

[0042] 2. The concrete pouring device puts a rubber column into the first installation pipe through the feed port, and then seals the feed port through the plugging part, absorbs external air through the pusher, and uses air pressure to push the rubber column to slide inside the first installation pipe and the transmission pipe, so as to squeeze the concrete adsorbed on the first installation pipe and the transmission pipe onto the operating platform bracket, so as to make full use of the concrete, and there is no need to clean the pipe with clean water or detergent, thereby preventing secondary pollution;

[0043] 3. The concrete pouring device prevents the concrete from flowing back through the blocking block. At the same time, the push barrel, the first mounting pipe and the blocking block cooperate to squeeze the concrete, thereby improving the density and compressive strength of the concrete. Through squeezing, the air and moisture in the concrete can be better removed, and the porosity in the concrete can be reduced, so that the concrete can obtain higher density and strength;

[0044] 4. The concrete pouring device absorbs the vibration generated by the first mounting pipe through the rubber strip, thereby reducing the vibration transmitted to the electric telescopic cylinder and protecting the electric telescopic cylinder. The force generated by the first mounting pipe when it vibrates and falls causes the rubber strip and the first spring to contract. Therefore, when the first mounting pipe rises, the rubber strip and the first spring rebound, promoting the first mounting pipe to rise, thereby promoting the vibration of the first mounting pipe.

[0045] 5. The vibrating part of the concrete pouring device pre-vibrates the concrete to remove air and moisture in the concrete in advance, thereby improving the density and compressive strength of the concrete, reducing the vibration time after pouring, and improving construction efficiency. At the same time, the first installation pipe and the transmission pipe vibrate, and the force generated by the vibration will vibrate off the concrete adsorbed on the walls of the installation pipe and the transmission pipe, further promoting the cleaning of the concrete inside the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 This is a three-dimensional structural schematic diagram of a concrete pouring device proposed by the present invention;

[0047] Figure 2 A three-dimensional partial enlarged view of a concrete pouring device proposed by the present invention;

[0048] Figure 3 A three-dimensional cross-sectional view of a concrete pouring device proposed by the present invention;

[0049] Figure 4 A concrete pouring device proposed by the present invention Figure 3 The structural diagram of part A in the figure;

[0050] Figure 5 A concrete pouring device proposed by the present invention Figure 3 The structural diagram of part B;

[0051] Figure 6 A right sectional view of a concrete pouring device proposed by the present invention;

[0052] Figure 7 A concrete pouring device proposed by the present invention Figure 6 Schematic diagram of the structure of part C.

[0053] In the figure: 1. base; 2. first mounting tube; 3. second mounting tube; 4. feed tube; 5. feed port; 6. electric telescopic cylinder; 7. articulated ball; 8. push barrel; 9. spherical rubber pad; 10. mounting plate; 11. first mounting plate; 12. screw rod; 13. blocking block; 14. second mounting plate; 15. adjusting plate; 16. spur gear set; 17. connecting plate; 18. mounting shaft; 19. crankshaft; 20. crank; 21. mounting seat; 22. speed increaser; 23. rotating shaft; 24. bevel gear set; 25. rack; 26. transmission gear; 27. fixed seat; 28. sliding seat; 29. ​​rubber strip; 30. first spring; 31. slide groove; 32. blocking block; 33. second spring. DETAILED DESCRIPTION

[0054] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0055] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0056] Embodiment 1:

[0057] A method for casting an overhead steel operating platform comprises the following steps:

[0058] S100, preparing concrete to be poured;

[0059] S200, installing a transmission pipe for transmitting cement slurry on the side wall of the operating platform support;

[0060] S300, connecting the transmission pipe to the concrete pouring device, transmitting the cement below to the top of the operating platform through the concrete pouring device, and discharging it onto the platform support through the transmission pipe;

[0061] S400, adding a cylindrical rubber column to the inside of the transmission tube, wherein the outer diameter of the rubber column is not less than the inner diameter of the transmission tube;

[0062] S500, sealing the feed hole of the concrete pouring device, and providing a one-way valve for air intake on the component sealing the feed hole;

[0063] S600, external air is sucked in through the concrete pouring device, and the external air is introduced into the transmission pipe, so as to push the rubber column to move in the transmission pipe, and discharge all the concrete remaining in the transmission pipe;

[0064] S700, vibrating, vibrating the poured concrete with a vibrator to remove air from the concrete and improve the adsorption strength between the concrete;

[0065] S800, compaction and leveling, compact and level the concrete, pay special attention to the compaction strength and uniformity of the concrete surface to ensure that the concrete is firm and the surface is smooth and beautiful;

[0066] S900. Site cleaning: After the entire pouring process is completed, the site must be cleaned up in a timely manner and concrete residues must be cleaned up in a timely manner to ensure the cleanliness and safety of the site.

[0067] Embodiment 2:

[0068] Reference Figure 1-Figure 7 According to the method in Example 1, we propose a concrete pouring device, including a base 1 and a shock-absorbing support arranged on the base 1; a first mounting tube 2 connected to the shock-absorbing support, the top of the first mounting tube 2 is fixedly connected to a feed pipe 4, the feed pipe 4 is obliquely arranged on the first mounting tube 2, and a feed port 5 is opened on the tube wall of the feed pipe 4; a blocking part arranged on the feed pipe 4 for blocking the feed port 5; a pushing cylinder 8 slidably connected to the first mounting tube 2, and a driving part for driving the pushing cylinder 8 to slide back and forth is arranged on the base 1; a vibrating part is arranged on the base 1, and the vibrating part is used to drive the first mounting tube 2 to vibrate; a second mounting tube 3 fixedly connected to the top of the first mounting tube 2, and a blocking part for preventing concrete backflow is arranged on the second mounting tube 3.

[0069] When in use, the transmission pipe is installed on the first installation pipe 2 through a flange. The inner diameter of the transmission pipe is the same as the inner diameter of the first installation pipe 2. A rubber sealing ring is provided at the connection to prevent leakage of concrete during transmission.

[0070] Pour concrete from the feed port 5 into the feed pipe 4, the concrete flows into the first installation pipe 2 through the feed pipe 4, and the push cylinder 8 is driven by the driving part to slide back and forth to push the concrete entering the first installation pipe 2 in the direction of the second installation pipe 3. When passing through the blocking part, the blocking part is pushed open to connect the first installation pipe 2, and the concrete is pushed into the transmission pipe, so that it is discharged to the operating platform bracket through the transmission pipe. After the pouring is completed, the feeding is stopped, and the feed port 5 is blocked by the blocking part. The push cylinder 8 reciprocates through the blocking part to absorb external air, increase the air pressure in the first installation pipe 2, and push the concrete into the transmission pipe. Then the blocking part opens the feed port 5, and then a material with a diameter not less than that of the first installation pipe is put into the first installation pipe 2 through the feed port 5. 2 is a cylindrical rubber column with an inner diameter of the transmission pipe. In order to prevent the rubber column from being unable to be completely inserted into the first mounting pipe 2, the diameter of the rubber column is 0.1mm-3mm wider than the inner diameter of the first mounting pipe 2. Then the feed port 5 is sealed here by the sealing portion, and the external air is sucked through the pushing cylinder 8. The air pressure is used to push the rubber column to slide inside the first mounting pipe 2 and the transmission pipe. Since the diameter of the rubber column is not less than the inner diameter of the first mounting pipe 2 and the transmission pipe, the rubber column is tightly attached to the inner walls of the two pipes. When the rubber column moves, the concrete adsorbed on the first mounting pipe 2 and the transmission pipe is squeezed onto the operating platform bracket, so that the concrete is fully utilized, and there is no need to clean the pipe with clean water or detergent, thereby preventing secondary pollution.

[0071] Reference Figure 2 and Figure 4 The driving part includes an electric telescopic cylinder 6 fixedly connected to the base 1, and an articulated ball 7 is fixedly connected to the output end of the electric telescopic cylinder 6. A ball groove is opened on the pushing barrel 8, and the articulated ball 7 is articulated in the ball groove. A spherical rubber pad 9 is fixedly connected in the ball groove, and the articulated ball 7 is articulated with the spherical rubber pad 9.

[0072] When the output rod of the electric telescopic cylinder 6 reciprocates and retracts, the push cylinder 8 is pushed to slide reciprocally inside the first mounting tube 2 through the hinged ball 7. At the same time, because the connection is made through the hinged ball 7, and a spherical rubber pad is provided between the hinged ball 7 and the push cylinder 8 as a buffer, when the vibration part causes the first mounting tube 2 to vibrate, the electric telescopic cylinder 6 can be effectively prevented from vibrating, thereby reducing damage to the electric telescopic cylinder 6.

[0073] Reference Figure 5 The blocking portion includes a blocking block 32, a slide groove 31 is provided in the second mounting tube 3, the blocking block 32 is slidably connected to the slide groove 31, a second spring 33 is provided in the second mounting tube 3, and the two ends of the second spring 33 are fixedly connected to the second mounting tube 3 and the blocking block 32 respectively.

[0074] When the push barrel 8 moves back and forth, it pushes the concrete toward the blocking block 32. After the push barrel 8 blocks the feed hole on the first mounting tube 2, it continues to move toward the blocking block 32. The push barrel 8 cooperates with the first mounting tube 2 to squeeze the concrete. As the pressure increases, the concrete lifts the blocking block 32, and the blocking block 32 slides in the second mounting tube 3, causing the second spring 33 to contract and push the concrete to the other end of the blocking block 32. Then, after the push barrel 8 returns, the blocking block 32 loses its force, and the second spring 33 rebounds to reset the blocking block 32, thereby blocking the first mounting tube 2 to prevent the concrete from flowing back.

[0075] In the present invention, the blocking block 32 is used to prevent the concrete from flowing back. At the same time, the push barrel 8, the first mounting tube 2 and the blocking block 32 cooperate to extrude the concrete, thereby improving the density and compressive strength of the concrete. Through extrusion, the air and moisture in the concrete can be better removed, and the porosity in the concrete can be reduced, so that the concrete can obtain higher density and strength.

[0076] Reference Figure 2 The blocking portion includes a first mounting plate 11 fixedly connected to the nozzle of the feed pipe 4, two screw rods 12 are rotatably connected to the first mounting plate 11, and a blocking block 13 is threadedly connected to the two screw rods 12. A one-way valve for air intake is provided on the blocking block 13, and the blocking block 13 is slidingly connected to the feed pipe 4. A second mounting plate 14 is provided on the two screw rods 12, and the two screw rods 12 are rotatably connected to the second mounting plate 14. An adjusting disk 15 is rotatably connected to the second mounting plate 14, and the adjusting disk 15 rotates synchronously with the screw rod 12 through a spur gear set 16.

[0077] By rotating the adjusting disk 15, the adjusting disk 15 drives the two screw rods 12 to rotate through the spur gear set 16. The threads on the screw rods 12 are in opposite directions. The screw rods 12 rotate to drive the blocking block 13 to move, thereby blocking the feed port 5 and connecting the feed port 5. Furthermore, a drive motor can be fixedly installed on the second mounting plate 14, and the drive motor is used to drive the screw rod 12 to rotate.

[0078] Reference Figure 7 The shock-absorbing support includes a fixed seat 27 fixedly connected to the base 1, a sliding seat 28 is slidably connected to the fixed seat 27, a rubber strip 29 is arranged between the sliding seat 28 and the fixed seat 27, a first spring 30 is fixedly connected to the fixed seat 27, and the top of the first spring 30 is fixedly connected to the sliding seat 28.

[0079] When the vibration part causes the first mounting tube 2 to vibrate, the rubber strip 29 absorbs the vibration generated by the first mounting tube 2, thereby reducing the vibration transmitted to the electric telescopic cylinder 6, protecting the electric telescopic cylinder 6, and the force generated by the downward movement of the first mounting tube 2 during vibration causes the rubber strip 29 and the first spring 30 to contract. Therefore, when the first mounting tube 2 rises, the rubber strip 29 and the first spring 30 rebound, promoting the first mounting tube 2 to rise, and thereby promoting the vibration of the first mounting tube 2.

[0080] Reference Figure 2 and Figure 7 The vibration part includes a connecting plate 17 fixedly connected to the base 1, and the connecting plate 17 is rotatably connected to the mounting shaft 18, and the mounting shaft 18 is fixedly connected to a crankshaft 19, and a mounting seat 21 is fixedly connected to the bottom of the first mounting tube 2, and a crank 20 is rotatably connected to the mounting seat 21, and the crank 20 is rotatably connected to the eccentric shaft of the crankshaft 19, and the mounting shaft 18 is connected to the output rod of the electric telescopic cylinder 6 through a speed increasing part, and the speed increasing part includes a rack 25 slidably connected to the base 1, a speed increasing box 22 fixedly connected to the base 1 and a rotating shaft 23 rotatably connected to the base 1, and a mounting disk 10 is fixedly connected to the output rod of the electric telescopic cylinder 6, and the mounting disk 10 is fixedly connected to the rack 25, and a transmission gear 26 meshing with the rack 25 is fixedly connected to the top of the rotating shaft 23, and the rotating shaft 23 and the input shaft of the speed increasing box 22 rotate synchronously through a bevel gear set 24, and the output shaft of the speed increasing box 22 is fixedly connected to the mounting shaft 18.

[0081] When the output rod of the electric telescopic cylinder 6 reciprocates and retracts, the mounting plate 10 is driven to reciprocate. When the mounting plate 10 reciprocates, the rack 25 is driven to slide reciprocatingly. The reciprocating sliding of the rack 25 drives the transmission gear 26 to rotate. The transmission gear 26 drives the rotating shaft 23 to rotate. The rotating shaft 23 drives the input shaft of the speed increaser 22 to rotate through the bevel gear set 24. The output shaft of the speed increaser 22 drives the mounting shaft 18 to rotate. The mounting shaft 18 drives the crankshaft 19 to rotate. The crankshaft 19 drives the first mounting tube 2 to vibrate reciprocatingly up and down through the crank 20.

[0082] In order to prevent stress from being generated when the internal gears of the speed increasing box 22 rotate forward and reverse, which may damage the internal gears of the speed increasing box 22 , a ratchet mechanism may be provided between the transmission gear 26 and the rotating shaft 23 .

[0083] In the present invention, the concrete is pre-vibrated by the vibrating part to remove the air and moisture in the concrete in advance, thereby improving the density and compressive strength of the concrete, reducing the vibration time after pouring, and improving the construction efficiency. At the same time, the first installation pipe 2 and the transmission pipe vibrate, and the force generated by the vibration will vibrate off the concrete adsorbed on the walls of the installation pipe and the transmission pipe, further promoting the cleaning of the concrete inside the pipeline.

[0084] In order to prevent the vibration amplitude of the first mounting tube 2 from being too large, the axis distance between the axis center of the eccentric shaft of the crankshaft 19 and the axis center of the crankshaft 19 is 1mm-3mm.

[0085] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A concrete pouring device, characterized in that: It comprises a base (1) and a shock-absorbing support arranged on the base (1); A first mounting tube (2) connected to the shock-absorbing support, the top of the first mounting tube (2) being fixedly connected to a feed tube (4), the feed tube (4) being obliquely arranged on the first mounting tube (2), and a feed port (5) being provided on the tube wall of the feed tube (4); A blocking portion provided on the feed pipe (4) and used for blocking the feed port (5); A pushing cylinder (8) is slidably connected to the first mounting tube (2), and a driving part for driving the pushing cylinder (8) to slide back and forth is provided on the base (1); A vibration part arranged on the base (1), the vibration part being used to drive the first mounting tube (2) to vibrate; a second mounting tube (3) fixedly connected to the top of the first mounting tube (2), the second mounting tube (3) being provided with a blocking portion for preventing concrete from flowing back; The driving part comprises an electric telescopic cylinder (6) fixedly connected to the base (1), an output end of the electric telescopic cylinder (6) is fixedly connected to a hinge ball (7), a ball groove is provided on the pushing cylinder (8), and the hinge ball (7) is hinged in the ball groove; The vibration part comprises a connecting plate (17) fixedly connected to the base (1), a mounting shaft (18) being rotatably connected to the connecting plate (17), a crankshaft (19) being fixedly connected to the mounting shaft (18), a mounting seat (21) being fixedly connected to the bottom of the first mounting tube (2), a crank (20) being rotatably connected to the mounting seat (21), the crank (20) being rotatably connected to the eccentric shaft of the crankshaft (19), and the mounting shaft (18) being connected to an output rod of the electric telescopic cylinder (6) via a speed increasing part; The speed increasing part comprises a rack (25) slidably connected to the base (1), a speed increasing box (22) fixedly connected to the base (1), and a rotating shaft (23) rotatably connected to the base (1); a mounting plate (10) is fixedly connected to the output rod of the electric telescopic cylinder (6); the mounting plate (10) is fixedly connected to the rack (25); a transmission gear (26) meshing with the rack (25) is fixedly connected to the top of the rotating shaft (23); the rotating shaft (23) and the input shaft of the speed increasing box (22) rotate synchronously through a bevel gear set (24); and the output shaft of the speed increasing box (22) is fixedly connected to the mounting shaft (18).

2. A concrete pouring device according to claim 1, characterized in that: A spherical rubber pad (9) is fixedly connected in the ball groove, and the hinge ball (7) is hinged to the spherical rubber pad (9).

3. A concrete pouring device according to claim 1, characterized in that: The blocking portion comprises a blocking block (32), a sliding groove (31) is provided in the second mounting tube (3), the blocking block (32) is slidably connected to the sliding groove (31), a second spring (33) is provided in the second mounting tube (3), and two ends of the second spring (33) are respectively fixedly connected to the second mounting tube (3) and the blocking block (32).

4. A concrete pouring device according to claim 1, characterized in that: The blocking portion comprises a first mounting plate (11) fixedly connected to the pipe mouth of the feed pipe (4); two screw rods (12) are rotatably connected to the first mounting plate (11); a blocking block (13) is threadedly connected to the two screw rods (12); a one-way valve for air intake is provided on the blocking block (13); and the blocking block (13) is slidably connected to the feed pipe (4); a second mounting plate (14) is provided on the two screw rods (12); both of the two screw rods (12) are rotatably connected to the second mounting plate (14); an adjusting disk (15) is rotatably connected to the second mounting plate (14); and the adjusting disk (15) and the screw rod (12) rotate synchronously via a spur gear set (16).

5. A concrete pouring device according to claim 1, characterized in that: The shock-absorbing support comprises a fixed seat (27) fixedly connected to the base (1); a sliding seat (28) is slidably connected to the fixed seat (27); a rubber strip (29) is provided between the sliding seat (28) and the fixed seat (27); a first spring (30) is fixedly connected to the fixed seat (27); and the top of the first spring (30) is fixedly connected to the sliding seat (28).

6. A concrete pouring device according to claim 1, characterized in that: The axial distance between the axial center of the eccentric shaft of the crankshaft (19) and the axial center of the crankshaft (19) is 1 mm-3 mm.

Citation Information

Patent Citations

  • Pumping concrete pipeline conveying cleaning device and method

    CN104624581A

  • Pump pipe check valve of concrete delivery pump

    CN209262330U

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