An intelligent processing device and processing method for a flavored instant pork product
Through the combined design of adjustment components, preheating components and fan components, the problems of uneven heat and insufficient oxygen during the roasting process of pork jerky are solved, and uniform heating and automated processing of pork jerky are achieved, and processing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202310735882.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2043-06-21
AI Technical Summary
There are problems of uneven heat and insufficient oxygen exchange during the roasting of existing pork jerky, which leads to poor quality and poor baking effect, making it difficult to achieve automated and intelligent processing.
The combination design of adjustment components, preheating components and fan components is adopted. The distance and angle between the grill and the heating parts are adjusted by driving motors and rotating motors, combined with the inert gas inlet and fan direction control, uniform heating and gas exchange are achieved, and automatic processing is achieved using hydraulic telescopic clamping components.
It improves the uniformity and quality of pork jerky, reduces oxygen content, improves processing efficiency and product quality, and realizes an automated and intelligent processing process.
Smart Images

Figure CN116686854B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of meat product processing devices, and particularly to an intelligent processing device for flavored instant pork products and a processing method thereof. Background Art
[0002] Pork products mainly refer to cooked meat products or semi-finished products made from fresh pork as raw materials, using different processing techniques and various seasonings to process and make pork. Among them, pork jerky is a traditional Chinese flavored meat product that is convenient to eat, exquisitely made, delicious, storable, and easy to transport.
[0003] "A processing device for flavored instant pork products and a processing method thereof" disclosed in the publication number "CN116058390A" includes an oven. Heating modules are arranged on both sides of the oven. Smoke-dispersing holes are formed on the outer surface of the heating modules. One end of the oven is plugged with a sealing cover. A control console is arranged on the outer surface of the sealing cover. A baking oven is formed in the middle of the oven. In this processing device for flavored instant pork products, when the motor two is energized through the control console, the motor two drives the driving rod to rotate, and the bevel gear set is driven. Since the connecting head is fixedly connected to the bevel gear set, the laying plate makes a circular motion under the action of the connecting head at this time. At this time, the pork mince on the surface of the laying plate is gradually baked into sheet-shaped pork jerky. Among them, the rotation directions of the laying plate and the baking box are perpendicular to each other, which can make the pork jerky receive heat from multiple sides and be fully roasted.
[0004] Existing intelligent processing devices for meat products have the following problems:
[0005] 1. During the baking process of pork jerky, the pork jerky is not heated evenly enough, which easily causes poor quality of the pork jerky and cannot well realize the automated and intelligent processing of pork jerky.
[0006] 2. During the baking process of pork jerky, the air inside cannot be exchanged very frequently, resulting in too much oxygen inside and poor baking effect. Summary of the Invention
[0007] The purpose of the present invention is to provide an intelligent processing device for flavored instant pork products and a processing method thereof, which provides a meat product processing device that can improve automation and intelligence, and has good processing effect and high quality.
[0008] The present invention provides an intelligent processing device for flavored instant pork products, including an oven, an adjusting component arranged on the oven, and a clamping component arranged on the adjusting component;
[0009] A conveyor belt is inserted into the oven. A preheating component and a fan component are also provided in the oven. The preheating component is arranged on the side of the oven, and the fan component is located at the bottom of the oven. The adjusting component is connected to the preheating component and the fan component;
[0010] There is a pair of adjusting components, preheating components and fan components, which are respectively located on both sides of the oven;
[0011] Among them, a heat-insulating sealing belt is provided at the gap between the conveyor belt and the oven, and the sealing belt is movable. When the grill enters the oven along with the conveyor belt, the conveyor belt carries the grill to break open the sealing belt. When the grill enters the oven, the sealing belt resumes its original state for sealing.
[0012] The adjusting component includes a lifting adjustment part and a rotation adjustment part. The rotation adjustment part is arranged on the lifting adjustment part. The lifting adjustment part includes a driving motor, a driving shaft, a first moving block, a slide rail, a slider and a lifting seat. The output end of the driving motor is connected to the driving shaft. The first moving block is movably arranged on the driving shaft. A slide rail is arranged on the oven. The slider is movably arranged in the slide rail. One end of the slider is connected to the first moving block, and the other end of the slider is connected to the lifting seat;
[0013] The rotation adjustment part includes a rotating seat, a rotating shaft and a rotating motor. The rotating shaft is movably arranged on the lifting seat. One end of the rotating shaft is connected to the rotating seat, and the other end of the rotating shaft is connected to the output end of the rotating motor;
[0014] Among them, a transmission box protection is arranged on the slide rail, which also provides a certain sealing function.
[0015] The preheating component includes a preheating chamber, a second moving block, a connecting rod, a moving door and a fixed door. The preheating chamber is arranged on the inner wall of the oven and is communicated with the inside of the oven. A fixed door is arranged in the preheating chamber. A moving door is movably arranged in the fixed door. The second moving block is movably arranged on the driving shaft. One end of the connecting rod is connected to the second moving block, and the other end of the connecting rod is connected to the moving door.
[0016] A gas channel is arranged inside the preheating chamber. A gas inlet is arranged on the outer wall of the oven. The gas inlet is communicated with the gas channel;
[0017] Among them, inert gas is introduced through the gas inlet, enters the preheating chamber through the gas channel, and enters the oven from the preheating chamber.
[0018] The fan assembly includes a mounting tube, a fan body, a regulating piece, a regulating shaft, a rotating gear, a driving gear and a chain. The mounting tube is arranged at the bottom of the oven. The fan body is arranged inside the mounting tube. A fixing piece is fixedly arranged inside the mounting tube. A regulating piece is also movably arranged inside the mounting tube. The regulating piece is connected to the rotating gear through the regulating shaft. The driving gear is connected to the driving shaft. The driving gear and the rotating gear are driven by the chain. Two notches are arranged on the fixing piece. The regulating piece is provided with one notch and has the same shape and size as the notch on the fixing piece.
[0019] The clamping assembly includes a hydraulic telescopic member, a clamping block and an anti-slip pad. The hydraulic telescopic member is arranged on the rotating seat. The clamping block is connected to the moving end of the hydraulic telescopic member. The anti-slip pad is arranged on the clamping block.
[0020] A heating element is arranged at the top of the oven. A temperature detector is arranged inside the oven. One side inside the temperature detector is the detector, and one side outside the temperature detector is the display screen.
[0021] Among them, the heating element is mainly located at the top of the oven, and the pork below is roasted from the top. The temperature detector can detect the temperature inside the oven, which helps to master the temperature situation inside the oven.
[0022] A first limiting block is arranged between the first moving block and the second moving block. A second limiting block is arranged at the other end of the driving shaft away from the driving motor.
[0023] Among them, the first limiting block and the second limiting block are used to limit the moving distance of the first moving block and the second moving block.
[0024] A processing method for a flavored ready-to-eat pork product includes the following steps:
[0025] S1. Preparation stage;
[0026] Fix the pork patties to be roasted on the grill and place them on the conveyor belt. Start the conveyor belt to send the grill into the oven. When it reaches the center position of the oven, the conveyor belt stops moving.
[0027] S2. Baking stage;
[0028] Turn on the heating element, and the heating element at the top bakes the pork patties on the grill.
[0029] S2.1. Clamping;
[0030] The clamping assembly at the initial position corresponds to the grill. Start the hydraulic telescopic members on both sides of the oven, and the clamping blocks on both sides move towards the middle to clamp the grill.
[0031] S2.2. Lifting;
[0032] Start the drive motor to drive the drive shaft to rotate, move the first moving block towards the top of the oven, make the grill closer to the heating element, and can adjust the distance between the grill and the heating element for baking.
[0033] S2.3. Flip;
[0034] Start the rotation motor to drive the rotation base to rotate, and the rotation base indirectly drives the grill on the clamping assembly to rotate for rotational baking.
[0035] S3. Wind direction control;
[0036] When the drive shaft rotates to drive the driving gear to rotate, the driving gear drives the rotating gear to rotate through the chain, the rotating gear drives the adjusting piece to rotate, and the notch of the adjusting piece controls the wind direction of the fan body by corresponding to the notch position of the fixed piece, thereby controlling the gas flow exchange and the heat accumulation position.
[0037] S4. Gas introduction;
[0038] When the drive shaft rotates to move the first moving block towards the top of the oven, the second moving block also moves towards the top of the oven, drives the moving door towards the top of the oven through the connecting rod, opens the originally closed preheating chamber, and there is a gas passage in the preheating chamber, which can introduce inert gas into the oven at any time to ensure the completion of the baking work.
[0039] S5. End;
[0040] After baking is completed, place the grill back on the conveyor belt.
[0041] The present invention has the following beneficial effects:
[0042] 1. In the present invention, the drive motor drives the drive shaft to rotate, so that the first moving block moves towards the top of the oven. The forward and reverse rotations of the drive motor respectively drive the first moving block to perform lifting movements, adjust the distance between the grill and the heating element. Different distances from the heating element result in different amounts of heat received, which can adjust the baking degree and effect of the pork, improve the processing efficiency, and also improve the product quality.
[0043] 2. The rotation motor of the present invention can drive the grill to perform rotational movement through the rotation base, so that during the baking process, the heat is evenly distributed, and the front, back, and sides of the pork are all baked to a certain extent, making the pork not easy to stick.
[0044] 3. When the first moving block moves towards the top of the oven in the present invention, the second moving block also moves towards the top of the oven, drives the moving door towards the top of the oven through the connecting rod, opens the originally closed preheating chamber, and there is a gas passage in the preheating chamber, which can introduce inert gas into the oven at any time, reduce the oxygen in the oven, and improve the baking effect.
[0045] 4. The preheating chamber inside the present invention can store a certain amount of heated gas. Before baking, when the grill rises, the preheating chamber is slowly opened, and the gas in the preheating chamber enters the oven. When nitrogen is introduced into the oven, the oven is preheated, reducing the baking time, improving the processing efficiency, quickly shaping the pork patty, and saving energy.
[0046] 5. The present invention improves the clamping assembly to drive the clamping block to clamp the grill containing pork through a hydraulic telescopic member, and then cooperates with the adjusting assembly and the conveyor belt to realize automatic baking, clamp and bake the grill on the conveyor belt, and finally put it back on the grill, improving the processing efficiency and reducing the processing difficulty.
[0047] 6. The clamping assembly of the present invention drives the clamping block to clamp the grill containing pork through a hydraulic telescopic member. The hydraulic telescopic members are respectively located on both sides of the grill. Therefore, during the baking process, by adjusting the hydraulic telescopic members on both sides to extend different lengths, the horizontal position of the grill can be adjusted, so as to bake different positions of the pork, improving the product quality and reducing the processing difficulty.
[0048] 7. The present invention drives the adjusting piece to rotate through a rotating gear. The notch of the adjusting piece controls the wind direction of the fan body by corresponding to the notch position of the fixed piece, thereby controlling the gas flow exchange and reducing the oxygen content in the oven, improving the baking quality.
[0049] 8. The present invention drives the adjusting piece to rotate through a rotating gear. The notch of the adjusting piece controls the wind direction of the fan body by corresponding to the notch position of the fixed piece, thereby controlling the heat accumulation position and improving the baking quality.
[0050] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0052] Figure 1 It is a three-dimensional structural schematic diagram of an intelligent processing device for a flavored instant pork product of the present invention;
[0053] Figure 2 It is a front view structural schematic diagram of an intelligent processing device for a flavored instant pork product of the present invention;
[0054] Figure 3 Top view structural schematic diagram of an intelligent processing device for a flavored instant pork product according to the present invention;
[0055] Figure 4 According to the present invention Figure 3 Cross-sectional view taken along line A-A in the present invention;
[0056] Figure 5 According to the present invention Figure 2 Cross-sectional view taken along line B-B in the present invention;
[0057] Figure 6 According to the present invention Figure 3 Cross-sectional view taken along line F-F in the present invention;
[0058] Figure 7 According to the present invention Figure 3 Partial enlarged view at position C in the present invention;
[0059] Figure 8 According to the present invention Figure 3 Partial enlarged view at position D in the present invention;
[0060] Figure 9 According to the present invention Figure 5 Partial enlarged view at position E in the present invention;
[0061] Figure 10 Structural schematic diagram of a fixing piece according to the present invention.
[0062] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0063] 110, oven; 120, adjustment assembly; 1201, lifting adjustment part; 12011, driving motor; 12012, driving shaft; 12013, first moving block; 12014, slide rail; 12015, slider; 12016, lifting seat; 1202, rotation adjustment part; 12021, rotating seat; 12022, rotating shaft; 12023, rotating motor; 130, clamping assembly; 1301, hydraulic telescopic member; 1302, clamping block; 1303, anti-slip pad; 140, preheating assembly; 1401, preheating chamber; 1402, second moving block; 1403, connecting rod; 1404, moving door; 1405, fixed door; 1406, gas passage; 1407, gas inlet; 150, fan assembly; 1501, installation pipe; 1502, fan body; 1503, adjusting piece; 1504, adjusting shaft; 1505, rotating gear; 1506, driving gear; 1507, chain; 1508, fixing piece; 210, conveyor belt; 310, heating element; 320, temperature detector; 330, display screen; 340, first limit block; 350, second limit block. Embodiment
[0064] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0065] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present invention. Embodiment
[0066] As Figures 1-10 shown, an intelligent processing device for a flavored instant pork product in this embodiment includes an oven 110, an adjustment component 120 provided on the oven 110, and a clamping component 130 provided on the adjustment component 120;
[0067] A conveyor belt 210 is inserted into the oven 110. A preheating component 140 and a fan component 150 are also provided in the oven 110. The preheating component 140 is provided on the side of the oven 110, and the fan component 150 is located at the bottom of the oven 110. The adjustment component 120 is connected to the preheating component 140 and the fan component 150;
[0068] A pair of adjustment components 120, preheating components 140, and fan components 150 are provided, respectively located on both sides of the oven 110;
[0069] Among them, the conveyor belt 210 and the oven 110 are provided with a heat-insulating sealing belt at the notch, and the sealing belt is movable. When the grill enters the oven 110 along with the conveyor belt 210, the conveyor belt 210 carries the grill to break open the sealing belt. When the grill enters the oven 110, the sealing belt resumes its original state for sealing.
[0070] The adjustment component 120 includes a lifting adjustment part 1201 and a rotation adjustment part 1202. The rotation adjustment part 1202 is provided on the lifting adjustment part 1201. The lifting adjustment part 1201 includes a driving motor 12011, a driving shaft 12012, a first moving block 12013, a slide rail 12014, a slider 12015, and a lifting seat 12016. The output end of the driving motor 12011 is connected to the driving shaft 12012. The first moving block 12013 is movably provided on the driving shaft 12012. A slide rail 12014 is provided on the oven 110. The slider 12015 is movably provided in the slide rail 12014. One end of the slider 12015 is connected to the first moving block 12013, and the other end of the slider 12015 is connected to the lifting seat 12016;
[0071] In this embodiment, the driving motor 12011 drives the driving shaft 12012 to rotate, causing the first moving block 12013 to move towards the top of the oven 110. The forward and reverse rotations of the driving motor 12011 drive the first moving block 12013 to perform lifting movements, adjusting the distance between the grill and the heating element 310. Different distances from the heating element 310 result in different amounts of heat received, enabling the adjustment of the roasting degree and effect of the pork, improving the processing efficiency and the product quality.
[0072] The rotation adjustment part 1202 includes a rotating base 12021, a rotating shaft 12022, and a rotating motor 12023. The rotating shaft 12022 is movably arranged on the lifting base 12016. One end of the rotating shaft 12022 is connected to the rotating base 12021, and the other end of the rotating shaft 12022 is connected to the output end of the rotating motor 12023.
[0073] In this embodiment, the rotating motor 12023 can drive the grill to perform a rotating movement through the rotating base 12021, so that during the roasting process, the heat is evenly distributed, and both the front and back sides as well as the sides of the pork are roasted to a certain extent, making the pork less likely to stick.
[0074] Among them, a transmission box protection is provided on the slide rail 12014, which also provides a certain sealing function.
[0075] The preheating assembly 140 includes a preheating chamber 1401, a second moving block 1402, a connecting rod 1403, a moving door 1404, and a fixed door 1405. The preheating chamber 1401 is arranged on the inner wall of the oven 110 and is in communication with the inside of the oven 110. A fixed door 1405 is arranged inside the preheating chamber 1401, and a moving door 1404 is movably arranged inside the fixed door 1405. The second moving block 1402 is movably arranged on the driving shaft 12012. One end of the connecting rod 1403 is connected to the second moving block 1402, and the other end of the connecting rod 1403 is connected to the moving door 1404.
[0076] In this embodiment, when the first moving block 12013 moves towards the top of the oven 110, the second moving block 1402 also moves towards the top of the oven 110. The connecting rod 1403 drives the moving door 1404 to move towards the top of the oven 110, opening the originally closed preheating chamber 1401. A gas channel 1406 is provided in the preheating chamber 1401, which can introduce inert gas into the oven 110 at any time, reducing the oxygen in the oven 110 and improving the roasting effect.
[0077] In this embodiment, the preheating chamber 1401 can store a certain amount of heated gas. Before roasting, when the grill rises, the preheating chamber 1401 is slowly opened.
[0078] Inside the preheating chamber 1401, a gas passage 1406 is provided. On the outer wall of the oven 110, a gas inlet 1407 is provided, and the gas inlet 1407 is communicated with the gas passage 1406;
[0079] Among them, an inert gas is introduced through the gas inlet 1407, enters the preheating chamber 1401 through the gas passage 1406, and enters the oven 110 from the preheating chamber 1401.
[0080] The fan assembly 150 includes an installation pipe 1501, a fan body 1502, a regulating piece 1503, a regulating shaft 1504, a rotating gear 1505, a driving gear 1506, and a chain 1507. The installation pipe 1501 is arranged at the bottom of the oven 110, the fan body 1502 is arranged inside the installation pipe 1501, a fixing piece 1508 is fixedly arranged inside the installation pipe 1501, a regulating piece 1503 is also movably arranged inside the installation pipe 1501, the regulating piece 1503 is connected with the rotating gear 1505 through the regulating shaft 1504, the driving gear 1506 is connected to the driving shaft 12012, the driving gear 1506 and the rotating gear 1505 are driven by the chain 1507, two notches are arranged on the fixing piece 1508, and the regulating piece 1503 is provided with a notch and has the same shape and size as the notch of the fixing piece 1508;
[0081] In this embodiment, for the two notches of the fixing piece 1508, one is close to the center position of the oven 110, and the other is close to the corner of the oven 110. In the initial position, the first moving block 12013 does not move upward, the notch on the regulating piece 1503 is located between the two notches, and the installation pipe 1501 is closed. When the first moving block 12013 moves upward, the notch of the regulating piece 1503 is aligned with the notch of the fixing piece 1508 close to the corner of the oven 110. At this time, the air direction of the fan body 1502 blows from both sides to the middle, better concentrating the heat in the middle, concentrating and baking the center of the pork, and also exchanging the gas flow in the preheating chambers 1401 on both sides. When the first moving block 12013 moves downward, the notch of the regulating piece 1503 is aligned with the notch of the fixing piece 1508 close to the center position of the oven 110, concentrating the heat in the center to both sides, improving the baking of the corners of the pork, and also making the corners of the pork tilt up and not easy to stick;
[0082] The clamping assembly 130 includes a hydraulic telescopic member 1301, a clamping block 1302, and an anti-slip pad 1303. The hydraulic telescopic member 1301 is arranged on the rotating seat 12021, the clamping block 1302 is connected to the mobile end of the hydraulic telescopic member 1301, and the anti-slip pad 1303 is arranged on the clamping block 1302;
[0083] In this embodiment, the clamping assembly 130 drives the clamping block 1302 through the hydraulic telescopic member 1301 to clamp the grill for holding pork. In cooperation with the adjustment assembly 120 and the conveyor belt 210, automatic baking can be achieved, clamping and baking the grill on the conveyor belt 210 and finally putting it back on the grill.
[0084] In this embodiment, the clamping assembly 130 drives the clamping block 1302 through the hydraulic telescopic member 1301 to clamp the grill for holding pork. The hydraulic telescopic members 1301 are respectively located on both sides of the grill. Therefore, during the baking process, by adjusting the hydraulic telescopic members 1301 on both sides to extend different lengths, the horizontal position of the grill can be adjusted, so as to bake different positions of the pork, improve the quality of the product and reduce the processing difficulty.
[0085] A heating member 310 is provided at the top of the oven 110, and a temperature detector 320 is provided inside the oven 110. One side inside the temperature detector 320 is the detector, and one side outside the temperature detector 320 is the display screen 330;
[0086] Among them, the heating member 310 is mainly located at the top of the oven 110, baking the pork below from the top. The temperature detector 320 can detect the temperature inside the oven 110, which helps to master the temperature situation inside the oven 110.
[0087] A first limiting block 340 is provided between the first moving block 12013 and the second moving block 1402, and a second limiting block 350 is provided at the other end of the drive shaft 12012 away from the drive motor 12011;
[0088] Among them, the first limiting block 340 and the second limiting block 350 are used to limit the moving distance of the first moving block 12013 and the second moving block 1402. Embodiment
[0089] A processing method for a flavored ready-to-eat pork product includes the following steps:
[0090] S1. Preparation stage;
[0091] Fix the pork patties to be baked on the grill and place them on the conveyor belt 210. Start the conveyor belt 210 to send the grill into the oven 110. When it reaches the center position of the oven 110, the conveyor belt 210 stops moving;
[0092] S2. Baking stage;
[0093] Turn on the heating member 310, and the heating member 310 at the top bakes the pork patties on the grill;
[0094] S2.1. Clamping;
[0095] The clamping component 130 at the initial position corresponds to the grill. The hydraulic telescopic components 1301 on both sides of the oven 110 are activated, and the clamping blocks 1302 on both sides move towards the middle to clamp the grill.
[0096] S2.2, Raise;
[0097] The drive motor 12011 is activated to drive the drive shaft 12012 to rotate, causing the first moving block 12013 to move towards the top of the oven 110, bringing the grill closer to the heating element 310 and allowing the distance between the grill and the heating element 310 to be adjusted for baking.
[0098] S2.3, Flip;
[0099] The rotation motor 12023 is activated to drive the rotation base 12021 to rotate. The rotation base 12021 indirectly drives the grill on the clamping component 130 to rotate for rotational baking.
[0100] S3, Wind direction control;
[0101] When the drive shaft 12012 rotates to drive the driving gear 1506 to rotate, the driving gear 1506 drives the rotating gear 1505 to rotate through the chain 1507. The rotating gear 1505 drives the adjusting piece 1503 to rotate. The notch of the adjusting piece 1503 controls the wind direction of the fan body 1502 by corresponding to the notch position of the fixed piece 1508, thereby controlling the gas flow exchange and the heat accumulation position.
[0102] S4, Gas introduction;
[0103] When the drive shaft 12012 rotates and the first moving block 12013 moves towards the top of the oven 110, the second moving block 1402 also moves towards the top of the oven 110. The connecting rod 1403 drives the moving door 1404 to move towards the top of the oven 110, opening the originally closed preheating chamber 1401. A gas channel 1406 is provided in the preheating chamber 1401, which can introduce inert gas into the oven 110 at any time to ensure the completion of the baking work.
[0104] S5, End;
[0105] After baking is completed, the grill is placed back on the conveyor belt 210.
[0106] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An intelligent processing device for flavored instant pork products, characterized in that It includes an oven (110), an adjustment component (120) disposed on the oven (110), and a clamping component (130) disposed on the adjustment component (120); A conveyor belt (210) is inserted into the oven (110). The oven (110) is further provided with a preheating component (140) and a fan component (150). The preheating component (140) is disposed on the side of the oven (110), and the fan component (150) is located at the bottom of the oven (110). The adjustment component (120) is connected to the preheating component (140) and the fan component (150); The preheating component (140) includes a preheating chamber (1401), a second moving block (1402), a connecting rod (1403), a moving door (1404), and a fixed door (1405). The preheating chamber (1401) is disposed on the inner wall of the oven (110) and is in communication with the interior of the oven (110). A fixed door (1405) is disposed in the preheating chamber (1401), and a moving door (1404) is movably disposed within the fixed door (1405). The second moving block (1402) is movably disposed on the drive shaft (12012). One end of the connecting rod (1403) is connected to the second moving block (1402), and the other end of the connecting rod (1403) is connected to the moving door (1404); A gas passage (1406) is disposed inside the preheating chamber (1401). A gas inlet (1407) is disposed on the outer wall of the oven (110), and the gas inlet (1407) is in communication with the gas passage (1406); The fan component (150) includes a mounting pipe (1501), a fan body (1502), an adjustment piece (1503), an adjustment shaft (1504), a rotating gear (1505), a driving gear (1506), and a chain (1507). The mounting pipe (1501) is disposed at the bottom of the oven (110). The fan body (1502) is disposed inside the mounting pipe (1501). A fixing piece (1508) is fixedly disposed inside the mounting pipe (1501). An adjustment piece (1503) is also movably disposed inside the mounting pipe (1501). The adjustment piece (1503) is connected to the rotating gear (1505) through the adjustment shaft (1504). The driving gear (1506) is connected to the drive shaft (12012). The driving gear (1506) and the rotating gear (1505) are driven by the chain (1507). Two notches are disposed on the fixing piece (1508). The adjustment piece (1503) is provided with one notch and has the same shape and size as the notch on the fixing piece (1508); For the two notches on the fixing piece (1508), one notch is close to the central position of the oven (110), and the other notch is close to the corner of the oven (110).
2. The intelligent processing device for a flavored instant pork product according to claim 1, wherein: The adjustment assembly (120) includes a lifting adjustment part (1201) and a rotation adjustment part (1202). The rotation adjustment part (1202) is arranged on the lifting adjustment part (1201). The lifting adjustment part (1201) includes a driving motor (12011), a driving shaft (12012), a first moving block (12013), a slide rail (12014), a slider (12015), and a lifting seat (12016). The output end of the driving motor (12011) is connected to the driving shaft (12012). The first moving block (12013) is movably arranged on the driving shaft (12012). A slide rail (12014) is arranged on the oven (110). The slider (12015) is movably arranged in the slide rail (12014). One end of the slider (12015) is connected to the first moving block (12013), and the other end of the slider (12015) is connected to the lifting seat (12016); The rotation adjustment part (1202) includes a rotating seat (12021), a rotating shaft (12022), and a rotating motor (12023). The rotating shaft (12022) is movably arranged on the lifting seat (12016). One end of the rotating shaft (12022) is connected to the rotating seat (12021), and the other end of the rotating shaft (12022) is connected to the output end of the rotating motor (12023).
3. The intelligent processing device for a flavored instant pork product according to claim 2, wherein: The clamping assembly (130) includes a hydraulic telescopic member (1301), a clamping block (1302), and an anti-slip pad (1303). The hydraulic telescopic member (1301) is arranged on the rotating seat (12021). The clamping block (1302) is connected to the moving end of the hydraulic telescopic member (1301). The anti-slip pad (1303) is arranged on the clamping block (1302).
4. An intelligent processing device for a flavored instant pork product according to claim 3, wherein: A heating member (310) is arranged on the top of the oven (110). A temperature detector (320) is arranged inside the oven (110). One side inside the temperature detector (320) is the detector, and one side outside the temperature detector (320) is a display screen (330).
5. An intelligent processing device for a flavored instant pork product according to claim 4, characterized in that: A first limit block (340) is arranged between the first moving block (12013) and the second moving block (1402). A second limit block (350) is arranged at the other end of the driving shaft (12012) away from the driving motor (12011).
6. A processing method using the intelligent processing device for a flavored ready-to-eat pork product according to claim 5, characterized in that: It includes the following steps: S1. Preparation stage; Fix the pork patties to be baked on the grill and place them on the conveyor belt (210). Start the conveyor belt (210) to send the grill into the oven (110). When it reaches the central position of the oven (110), the conveyor belt (210) stops moving; S2. Baking stage; Turn on the heating member (310), and the heating member (310) on the top bakes the pork patties on the grill; S2.
1. Clamping; The clamping assembly (130) at the initial position corresponds to the grill. Start the hydraulic telescopic members (1301) on both sides of the oven (110), and the clamping blocks (1302) on both sides move towards the middle to clamp the grill; S2.
2. Lifting; Start the drive motor (12011) to drive the drive shaft (12012) to rotate, causing the first moving block (12013) to move towards the top of the oven (110), bringing the grill closer to the heating element (310), and adjusting the distance between the grill and the heating element (310) for baking; S2.
3. Flip; Start the rotation motor (12023) to drive the rotation base (12021) to rotate. The rotation base (12021) indirectly drives the grill on the clamping assembly (130) to rotate for rotational baking; S3. Wind direction control; When the drive shaft (12012) rotates to drive the driving gear (1506) to rotate, the driving gear (1506) drives the rotating gear (1505) to rotate through the chain (1507). The rotating gear (1505) drives the adjusting piece (1503) to rotate. The notch of the adjusting piece (1503) controls the wind direction of the fan body (1502) by corresponding to the notch position of the fixed piece (1508), thereby controlling the gas flow exchange and the heat accumulation position; S4. Gas introduction; When the drive shaft (12012) rotates to cause the first moving block (12013) to move towards the top of the oven (110), the second moving block (1402) also moves towards the top of the oven (110). The connecting rod (1403) drives the moving door (1404) to move towards the top of the oven (110), opening the originally closed preheating chamber (1401). A gas passage (1406) is provided in the preheating chamber (1401), which can introduce inert gas into the oven (110) at any time to ensure the completion of the baking work; S5. End; After baking is completed, place the grill back on the conveyor belt (210).
Citation Information
Patent Citations
Flavored instant pork product processing device and processing method thereof
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