A disk filter that is convenient for adjustment

By introducing vibration modules and angle adjustment components into the disc filter, combined with the linkage structure of power elements and guide bars, the problem of poor material screening effect of existing disc filters is solved, and the multi-directional movement of materials in the filter box is realized, and the screening effect and automation are improved.

CN116688622BActive Publication Date: 2025-07-11LIANYUNGANG BOYUN MACHINERY
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Patent Information

Application Number
CN202310915069.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-25
Publication Date
2025-07-11
Estimated Expiration
2043-07-25

AI Technical Summary

Technical Problem

During the operation of existing disc filters, the filtration effect of materials is poor, mainly due to the single centrifugal force, the material screening fails to meet the standards.

Method used

By setting up a vibration module and an angle adjustment component, combined with the linkage structure of the power element and the guide bar, the vibration and tilt movement of the filter box are realized, and the multi-directional movement of the material in the filter box is enhanced and the screening effect is improved.

Benefits of technology

It realizes multi-directional movement of materials in the filter box, improves the screening effect, has a high degree of automation, and has got rid of the traditional single-rotation filtration method.

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Abstract

The present invention relates to the technical field of disk filters, and more specifically, to a disk filter that is easy to adjust, including a top seat, a base, a filter box, a feeding box, and a controller. The top seat is located on one side of the base. A storage box is movably arranged on the base on the side of the top seat, and the top seat is arranged on the storage box. The controller is arranged on the top seat. The feeding box is movably arranged on the top seat, and the filter box is movably arranged on the feeding box. The disk filter further includes: a plurality of guiding bars that are annularly arranged in the filter box; a filter screen. A plurality of through-windows are annularly arranged on the filter box, and the filter screen is arranged on the through-windows; a power element that is arranged on the top seat, and the output end of the power element is connected to the filter box; and a vibration module that is arranged between the filter box and the feeding box. The whole device has a high degree of automation, getting rid of the traditional single rotation filtering method. The device improves the screening effect of materials.
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Description

Technical Field

[0001] The present invention relates to the technical field of disk filters, and more specifically, to a disk filter that is convenient to adjust. Background Art

[0002] Disk filters are widely used in ore dressing, coal washing, and sewage treatment as a high-cost-effective dewatering device. However, during the operation of disk filters, the following defects exist:

[0003] When the existing disk filter pours materials into the machine, it can only perform the filtration work under the action of the centrifugal force generated by the rotation of the filter disk. This single movement method has a poor effect, and the volume of the finally screened materials still does not meet the standard. Summary of the Invention

[0004] The purpose of the present invention is to provide a disk filter that is convenient to adjust, so as to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A disk filter that is convenient to adjust, including a top seat, a bottom seat, a filter box, a feeding box, and a controller. The top seat is located on one side of the bottom seat. A storage box is movably arranged on the bottom seat on one side of the top seat, and the top seat is arranged on the storage box. The controller is arranged on the top seat. The feeding box is movably arranged on the top seat, and the filter box is movably arranged on the feeding box. A plurality of discharge holes communicating with the filter box are circumferentially distributed on the feeding box. The disk filter further includes:

[0007] Guide bars, a plurality of which are circumferentially distributed in the filter box;

[0008] A filter screen. A plurality of through windows are circumferentially distributed on the filter box, and the filter screen is arranged on the through windows;

[0009] A power element, arranged on the top seat, and the output end of the power element is connected to the filter box; and

[0010] A vibration module, arranged between the filter box and the feeding box, for controlling the vibration of the filter box.

[0011] A further technical solution of the present application: A rotating shaft is movably arranged on the storage box, a clamping shaft is arranged on the filter box, a clamping groove slidably matched with the clamping shaft is arranged in the rotating shaft, and the rotating shaft is connected to the output end of the power element.

[0012] A further technical solution of the present application: The vibration module includes:

[0013] An execution structure, connected between the feeding box and the filter box, for adjusting the distance between the filter box and the feeding box; and

[0014] A power output module is arranged between the execution structure and the guide bar. When the guide bar rotates following the filter box, it works through the power output module to provide power to the execution structure.

[0015] A further technical solution of the present application: The execution structure includes a hollow tube, a telescopic rod, and an elastic member;

[0016] The hollow tube is arranged on the blanking box. The telescopic rod is movably arranged in the hollow tube and the two are connected by an elastic member. A flow channel is formed in the telescopic rod, and the flow channel is connected to the power output module. When the power output module works, air is input into the flow channel.

[0017] A further technical solution of the present application: The power output module includes:

[0018] An intermediate seat is arranged on the telescopic rod and the two are communicated. The intermediate seat is movably connected to the filter box;

[0019] A sliding seat is movably arranged in a guide rail formed on the guide bar;

[0020] One end of a driving tube is movably connected to the intermediate seat. A piston is movably arranged in the driving tube and the two are elastically connected. A sliding rod is movably arranged on the sliding seat, and the sliding rod is connected to the piston. The driving tube is communicated with the intermediate seat; and

[0021] A tension spring is connected between each driving tube and the intermediate seat.

[0022] A further technical solution of the present application: The guide rail includes an annular rail and a plurality of arc-shaped rails. The annular rail and the intermediate seat are concentrically arranged. The plurality of arc-shaped rails are annularly arranged around the annular rail and are connected to the annular rail.

[0023] A further technical solution of the present application: The disk filter further includes an angle adjustment assembly arranged between the base and the storage tank for adjusting the angle of the storage tank on the base; wherein

[0024] The angle adjustment assembly includes an electric telescopic rod, a moving seat, and a push arm. The moving seat is movably arranged on the base and is movably connected to the storage tank through the push arm. The electric telescopic rod is arranged on the base and its movable end is connected to the moving seat.

[0025] Adopting the technical solution provided by the embodiment of the present invention, compared with the prior art, it has the following beneficial effects:

[0026] In the embodiment of the present invention, by setting a linkage structure, while controlling the rotation of the filtering box to perform filtering and screening on materials, it can also drive the driving pipe and the sliding rod to swing under the sliding cooperation between the sliding seat and the guide rail, control the execution structure to work, so that the filtering box moves reciprocally along the vertical direction while rotating, making the materials in the filtering box move in multiple directions. The whole device has a high degree of automation, getting rid of the traditional single-rotation filtering method. The device improves the screening effect of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic structural diagram of a disk filter that is easy to adjust in the embodiment of the present invention;

[0028] Figure 2 It is a schematic structural diagram of the drive system in the disk filter that is easy to adjust in the embodiment of the present invention;

[0029] Figure 3 It is a schematic structural diagram of the sliding rod and the driving pipe in the disk filter that is easy to adjust in the embodiment of the present invention;

[0030] Figure 4 It is a schematic structural diagram of the telescopic structure in the disk filter that is easy to adjust in the embodiment of the present invention;

[0031] Figure 5 It is a schematic structural diagram of the blanking box in the disk filter that is easy to adjust in the embodiment of the present invention.

[0032] Explanation of the reference numerals in the schematic diagram:

[0033] 1 - top seat, 2 - stepping motor, 3 - base, 4 - storage bin, 5 - push arm, 6 - moving seat, 7 - electric telescopic rod, 8 - rotating shaft, 9 - clamping shaft, 10 - filtering box, 11 - filter screen, 12 - through window, 13 - blanking box, 14 - discharge hole, 15 - hollow pipe, 16 - sliding rod, 17 - sliding seat, 18 - intermediate seat, 19 - guiding strip, 20 - guide rail, 21 - tension spring, 22 - piston, 23 - driving pipe, 24 - telescopic rod, 25 - flow channel, 26 - spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. The present invention will be further described below in conjunction with the embodiments.

[0035] Please refer to Figures 1 - 5, in an embodiment of the present application, a disk filter that is easy to adjust includes a top seat 1, a base 3, a filter box 10, a blanking box 13, and a controller. The top seat 1 is located on one side of the base 3. A storage box 4 is movably arranged on the base 3 on one side of the top seat 1, and the top seat 1 is arranged on the storage box 4. The controller is arranged on the top seat 1. The blanking box 13 is movably arranged on the top seat 1, and the filter box 10 is movably arranged on the blanking box 13. A plurality of discharge holes 14 communicating with the filter box 10 are annularly distributed on the blanking box 13. The disk filter further includes:

[0036] A plurality of guide bars 19 annularly distributed in the filter box 10;

[0037] A filter screen 11. A plurality of through windows 12 are annularly distributed on the filter box 10, and the filter screen 11 is arranged on the through windows 12;

[0038] A power element arranged on the top seat 1, and the output end of the power element is connected to the filter box 10; and

[0039] A vibration module arranged between the filter box 10 and the blanking box 13 for controlling the vibration of the filter box 10.

[0040] Exemplarily in this embodiment, a rotating shaft 8 is movably arranged on the storage box 4, a clamping shaft 9 is arranged on the filter box 10, a clamping groove slidably matched with the clamping shaft 9 is arranged in the rotating shaft 8, and the rotating shaft 8 is connected to the output end of the power element.

[0041] It should be particularly noted that the power element can be a stepper motor 2 or a servo motor. In this embodiment, the power element is preferably a stepper motor 2. The stepper motor 2 is arranged on the top seat 1 and its output end is connected to the rotating shaft 8. As for the specific model parameters of the stepper motor 2, the best choice can be made according to the actual situation and will not be listed one by one here.

[0042] In actual application, the material is poured into the blanking box 13 and finally discharged into the filter box 10 along the discharge holes 14. The stepper motor 2 is controlled by the controller to be energized and rotated, driving the rotating shaft 8 to rotate. Under the cooperation of the rotating shaft 8 and the clamping shaft 9, the filter box 10 can be driven to rotate continuously. Thus, under the action of centrifugal force, the material moves in the filter box 10. The filter screen 11 can perform the screening process on the material. And during this process, the vibration module can be controlled to work synchronously, so as to control the vibration of the filter box 10 relative to the storage box 4, further improving the screening effect on the material.

[0043] Please refer to Figures 1 - 5 , as another preferred embodiment of the present application, the vibration module includes:

[0044] An actuating structure, connected between the feeding box and the filtering box 10, is used to adjust the distance between the filtering box 10 and the blanking box 13; and

[0045] A power output module is arranged between the actuating structure and the guiding bar 19. When the guiding bar 19 rotates following the filtering box 10, the power output module works to provide power to the actuating structure.

[0046] In a specific case of this embodiment, the actuating structure includes a hollow tube 15, a telescopic rod 24 and an elastic member;

[0047] The hollow tube 15 is arranged on the blanking box 13. The telescopic rod 24 is movably arranged in the hollow tube 15 and the two are connected by an elastic member. A flow channel 25 is formed in the telescopic rod 24. The flow channel 25 is connected to the power output module. When the power output module works, air is input into the flow channel 25.

[0048] In another specific case of this embodiment, the power output module includes:

[0049] An intermediate seat 18 is arranged on the telescopic rod 24 and the two are communicated. The intermediate seat 18 is movably connected to the filtering box 10;

[0050] A sliding seat 17 is movably arranged in a guide rail 20 formed on the guiding bar 19;

[0051] One end of a driving tube 23 is movably connected to the intermediate seat 18. A piston 22 is movably arranged in the driving tube 23 and the two are elastically connected. A sliding rod 16 is movably arranged on the sliding seat 17. The sliding rod 16 is connected to the piston 22. The driving tube 23 is communicated with the intermediate seat 18; and

[0052] A tension spring 21 is connected between each driving tube 23 and the intermediate seat 18.

[0053] It should be added that the guide rail 20 includes an annular rail and several arc-shaped rails. The annular rail and the intermediate seat 18 are concentrically arranged. The several arc-shaped rails are annularly arranged around the annular rail and connected to the annular rail.

[0054] Non-limitingly, the elastic member can be replaced by a spring 26, a spring piece or an elastic steel plate structure. In this embodiment, the elastic member is preferably a spring 26. The spring 26 is connected between the telescopic rod 24 and the hollow tube 15. As for the specific model parameters of the spring 26, the best choice can be made according to the actual situation and will not be listed one by one here.

[0055] While the stepping motor 2 drives the filtering box 10 to rotate for the material filtering and screening work, it can drive the guide rail 20 and the guiding bar 19 to slide relative to the sliding seat 17 as Figure 2Rotate counterclockwise in the direction shown, so that the slide bar 16 and the drive tube 23 swing relative to the middle seat 18, thereby repeatedly squeezing the air in the drive tube 23 into the hollow tube 15 along the flow channel 25, so that the telescopic rod 24 expands and contracts relative to the hollow tube 15, driving the filter box 10 to reciprocate vertically while rotating, so that the material moves in multiple directions in the filter box 10, further improving the screening effect of the material.

[0056] Please refer to Figure 1 , as another preferred embodiment of the present application, the disk filter further includes an angle adjustment assembly, which is arranged between the base 3 and the storage tank 4 and is used to adjust the angle of the storage tank 4 on the base 3; wherein

[0057] The angle adjustment assembly includes an electric telescopic rod 7, a moving seat 6 and a push arm 5. The moving seat 6 is movably arranged on the base 3 and is movably connected to the storage tank 4 through the push arm 5. The electric telescopic rod 7 is arranged on the base 3 and its movable end is connected to the moving seat 6.

[0058] It should be particularly noted that in this embodiment, it is not limited to the above-mentioned electric telescopic rod 7 to adjust the position of the moving seat 6, and a linear motor or a cylinder can also be used instead, which will not be listed one by one here.

[0059] In actual application, the controller controls the electric telescopic rod 7 to be energized to work, driving the moving seat 6 to move along the base 3, so that under the action of the push arm 5, the storage tank 4, the filter box 10 and the top seat 1 are driven to rotate by a certain angle, so that the filter box 10 is inclined, so that the material can be affected by both centrifugal force and gravity, improving the screening effect of the material.

[0060] The working principle of the present application:

[0061] Pour the material into the feeding box 13 and finally discharge it into the filter box 10 along the discharge hole 14. The controller controls the stepper motor 2 to rotate, driving the rotating shaft 8 to rotate. Under the cooperation of the rotating shaft 8 and the clamping shaft 9, the filter box 10 can be driven to rotate continuously. Thus, under the action of centrifugal force, the material moves in the filter box 10, and the material can be screened through the filter screen 11. While the stepper motor 2 drives the filter box 10 to rotate for the filtering and screening work of the material, it can drive the guide rail 20 and the guide strip 19 to slide relative to the sliding seat 17 as Figure 2Rotate counterclockwise in the direction shown, so that the sliding rod 16 and the drive tube 23 swing relative to the middle seat 18, thereby repeatedly squeezing the air in the drive tube 23 into the hollow tube 15 along the flow channel 25, so that the telescopic rod 24 expands and contracts relative to the hollow tube 15, driving the filter box 10 to move reciprocally in the vertical direction while rotating, so that the material moves in multiple directions in the filter box 10, further improving the screening effect of the material. Control the electric telescopic rod 7 to be energized and work through the controller, drive the moving seat 6 to move along the base 3, and thus drive the storage box 4, the filter box 10 and the top seat 1 to rotate by a certain angle under the action of the push arm 5, so that the filter box 10 is tilted, so that the material can be affected by the centrifugal force and the gravity at the same time, improving the screening effect of the material.

[0062] The above schematically describes the present invention and its implementation manners. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments to this technical solution without creative work without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

[0063] In addition, it should be understood that although this specification is described according to implementation manners, not every implementation manner only includes an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementation manners that can be understood by those skilled in the art.

Claims

1. A disk filter that is convenient for adjustment, comprising a top seat, a base, a filter box, a blanking box and a controller. The top seat is located on one side of the base. A storage box is movably arranged on the base on the side of the top seat, and the top seat is arranged on the storage box. The controller is arranged on the top seat. The blanking box is movably arranged on the top seat, and the filter box is movably arranged on the blanking box. A number of discharge holes communicating with the filter box are annularly distributed on the blanking box, and it is characterized in that, The disk filter further includes: Guide bars, with several in number and evenly distributed around the inside of the filter tank; A filter screen, with several through-windows evenly distributed around the filter tank, and the filter screen is arranged on the through-windows; A power element, arranged on the top seat, and the output end of the power element is connected to the filter tank; and A vibration module, arranged between the filter tank and the blanking tank, for controlling the vibration of the filter tank; The vibration module includes: An execution structure, connected between the feed tank and the filter tank, for adjusting the distance between the filter tank and the blanking tank; and A power output module, arranged between the execution structure and the guide bars. When the guide bars rotate following the filter tank, the power output module works to provide power to the execution structure; The execution structure includes a hollow tube, a telescopic rod and an elastic member; The hollow tube is arranged on the blanking tank, the telescopic rod is movably arranged inside the hollow tube and the two are connected by the elastic member. A flow channel is formed inside the telescopic rod, and the flow channel is connected to the power output module. When the power output module works together, air is input into the flow channel; The power output module includes: An intermediate seat, arranged on the telescopic rod and communicating with it, and the intermediate seat is movably connected to the filter tank; A sliding seat, movably arranged inside a guide rail formed on the guide bar; A driving tube, one end of which is movably connected to the intermediate seat. A piston is movably arranged inside the driving tube and the two are elastically connected. A slide bar is movably arranged on the sliding seat, and the slide bar is connected to the piston. The driving tube communicates with the intermediate seat; and A tension spring, connected between each driving tube and the intermediate seat; The guide rail includes an annular rail and several arc-shaped rails. The annular rail and the intermediate seat are concentrically arranged, and several of the arc-shaped rails are evenly distributed around the annular rail and connected to the annular rail.

2. The disk filter according to claim 1, characterized in that, A rotating shaft is movably arranged on the storage tank, a clamping shaft is arranged on the filter tank, a clamping groove that slidably cooperates with the clamping shaft is arranged inside the rotating shaft, and the rotating shaft is connected to the output end of the power element.

3. The disk filter that is easy to adjust according to claim 1, wherein, The disk filter further includes an angle adjustment assembly, arranged between the base and the storage tank, for adjusting the angle of the storage tank on the base; Wherein The angle adjustment assembly includes an electric telescopic rod, a moving seat and a push arm. The moving seat is movably arranged on the base and is movably connected to the storage tank through the push arm. The electric telescopic rod is arranged on the base and its movable end is connected to the moving seat.

Citation Information

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