Electromagnetic valve press mounting equipment of a transmission hydraulic module
By using a frame assembly and a positioning and clamping mechanism driven by a servo electric cylinder, the efficient and precise press-fitting of the solenoid valves for the transmission hydraulic module is achieved. This solves the problems of low assembly efficiency and unstable quality of solenoid valves in the existing technology, and enables precise press-fitting of solenoid valves. This improves production efficiency, reduces the probability of solenoid valve damage, reduces labor intensity, and meets the requirements of mass production.
Patent Information
- Application Number
- CN202310750768.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-25
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2043-06-25
AI Technical Summary
In the existing technology, the assembly efficiency of the solenoid valve of the transmission hydraulic module is low, the pressing quality is substandard, and manual operation is prone to damage to the solenoid valve, resulting in high labor intensity and making it unsuitable for mass production.
A pressing mechanism including a frame assembly, a positioning and clamping mechanism, and a servo electric cylinder drive is adopted. Through the first servo electric cylinder, the second servo electric cylinder, the first slider, the second slider, and the second pressing head mechanism, and through the support plate, the first slide rail, the second slide rail, the first pressing head mechanism, and the second pressing head mechanism, the precise pressing of the solenoid valve is achieved.
It improves the assembly efficiency of solenoid valves, reduces the probability of solenoid valve damage, reduces labor intensity, and meets the needs of mass production.
Smart Images

Figure CN116690155B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of transmission hydraulic module manufacturing technology, specifically to a solenoid valve press-fitting device for transmission hydraulic modules. Background Technology
[0002] The hydraulic module of the transmission is a crucial component for enabling automatic gear shifting. When assembling the solenoid valves on the transmission hydraulic module, it is usually done manually with the help of tooling to press the solenoid valves into the hydraulic module. However, although this assembly method is simple and low-cost, manual operation cannot precisely control the pressing force, which can easily damage the solenoid valves and lead to substandard quality of the solenoid valves or hydraulic modules. At the same time, this pressing method is too inefficient and labor-intensive for operators, making it unsuitable for mass production. Summary of the Invention
[0003] To address the above problems, this invention provides a solenoid valve press-fitting device for a transmission hydraulic module that offers high assembly efficiency and good press-fitting quality.
[0004] The technical solutions to the above technical problems are as follows:
[0005] A solenoid valve press-fitting device for a transmission hydraulic module includes a frame assembly and an electrical cabinet. The frame assembly includes a lower frame and an upper frame, with a first station and a second station located within the upper frame. The device also includes:
[0006] A first positioning and clamping mechanism for clamping and positioning the hydraulic module at the first station;
[0007] A second positioning and clamping mechanism for clamping and positioning the hydraulic module at the second work station;
[0008] A clamping mechanism used to press the solenoid valve into the hydraulic module;
[0009] The clamping mechanism includes a support plate, a first servo electric cylinder, a second servo electric cylinder, a first slider, and a first pressure head mechanism;
[0010] The support plate is fixed on the upper frame. The support plate is provided with a waist-shaped through hole and a first slide rail and a second slide rail. The first slide rail is located on one side of the waist-shaped through hole, and the second slide rail is located on the other side of the waist-shaped through hole.
[0011] The first slider is connected to the output end of the first servo cylinder. The first slider slides in cooperation with the first slide rail and the second slide rail. The second servo cylinder is mounted on the first slider. The first pressure head mechanism is connected to the output end of the second servo cylinder. The first servo cylinder drives the first slider to slide along the first slide rail and the second slide rail, so that the second servo cylinder moves above the first pressure head mechanism. After the output end of the second servo cylinder passes through the waist-shaped through hole, it pushes the first pressure head mechanism to press the solenoid valve of the hydraulic module, which is positioned and clamped in the first station, into the hydraulic module.
[0012] The beneficial effects of this invention are as follows: This invention utilizes a first servo electric cylinder, a second servo electric cylinder, a first slider, and a first pressing head mechanism. The first servo electric cylinder pushes the first slider along the first and second slide rails, causing the second servo electric cylinder to move above the first pressing head mechanism. The second servo electric cylinder then pushes the first pressing head mechanism, causing it to press the solenoid valve of the hydraulic module into the hydraulic module. This invention solves the problem of the great difficulty in assembling solenoid valves in hydraulic modules in the prior art, reduces the probability of damaging the solenoid valve, reduces manual labor intensity, and improves production efficiency. Attached Figure Description
[0013] Figure 1 This is a perspective view of the solenoid valve press-fitting equipment for the transmission hydraulic module of the present invention;
[0014] Figure 2 This is a partial perspective view of the solenoid valve press-fitting equipment for the transmission hydraulic module of the present invention.
[0015] Figure 3 A schematic diagram showing the positioning and clamping of the hydraulic module by the first positioning and clamping mechanism and the first pressure head mechanism;
[0016] Figure 4 A schematic diagram showing the positioning and clamping of the hydraulic module by the second positioning and clamping mechanism and the second pressure head mechanism;
[0017] Figure 5 A perspective view of the first pressure head mounting base and part of the first positioning and clamping mechanism;
[0018] Figure 6 A perspective view of the second pressure head mounting base and part of the second positioning and clamping mechanism;
[0019] Figure 7 This is a cross-sectional view of the first pressure head assembly;
[0020] Figure 8 This is a cross-sectional view of the second pressure head assembly.
[0021] Labels in the attached diagram:
[0022] Lower shelf 1, Upper shelf 2, Electrical cabinet 3, Support plate 4, Waist-shaped through hole 4a, First servo cylinder 5, Second servo cylinder 6, First slider 9, First slide rail 11, Second slide rail 12, Third servo cylinder 20, Fourth servo cylinder 21, Second slider 22, First pressure head mounting base 30, Second pressure head mounting base 31, First upper pressure head 40, First upper rectangular spring 41, First pressure rod 42, First limit washer 43, First linear bearing 44, First pressure mounting plate 45, First spring limit ring 46, First lower rectangular spring 47, First lower pressure head 48, Second upper pressure head 50, Second upper rectangular spring 51, Second pressure rod 52, Second limit washer 53, Second linear bearing 54, Second pressure mounting plate 55, Second spring limit ring 56, Second lower rectangular spring 57, Second lower pressure head 58, First button 60, Second button 61, Third Button 62, fourth button 63, first grating 64, second grating 65, third grating 66, fourth grating 67, first positioning block 70, fourth positioning block 70a, first clamping cylinder 71, second clamping cylinder 72, third clamping cylinder 73, first clamping block 74, second clamping block 75, third clamping block 76, second positioning block 80, third positioning block 81, fourth clamping cylinder 82, fifth clamping cylinder 83, sixth clamping cylinder 84, fourth clamping block 85, fifth clamping block 86, sixth clamping block 87, hydraulic module A, first solenoid valve A1, second solenoid valve A2, third solenoid valve A3, fourth solenoid valve A4, fifth solenoid valve A5, sixth solenoid valve A6, seventh solenoid valve A7, eighth solenoid valve A8, first notch Q1, second notch Q2, third notch Q3, fourth notch Q4, alarm light D, touch screen C, pressure sleeve G1. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0024] First, it should be noted that, in order to make the objectives and technical solutions of this invention clearer, the technical solutions of this invention will be described more clearly and completely below in conjunction with the accompanying drawings. Obviously, the terms "upward" and "downward," etc., used in the description to indicate direction are merely further and clearer descriptions of the technical solutions of this invention based on the accompanying drawings, and do not represent all embodiments of this invention. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention. Therefore, the following detailed description of the embodiments of this invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0025] like Figures 1 to 8As shown, a solenoid valve press-fitting device for a transmission hydraulic module includes a frame assembly and an electrical cabinet 3. The frame assembly includes a lower frame 1 and an upper frame 2. The upper frame 2 has a first workstation and a second workstation. It also includes:
[0026] A first positioning and clamping mechanism for clamping and positioning the hydraulic module at the first station;
[0027] A second positioning and clamping mechanism for clamping and positioning the hydraulic module at the second work station;
[0028] A clamping mechanism used to press the solenoid valve into the hydraulic module;
[0029] The clamping mechanism includes a support plate 4, a first servo electric cylinder 5, a second servo electric cylinder 6, a first slider 9, and a first pressure head mechanism;
[0030] The support plate 4 is fixed on the upper frame 2. The support plate 4 is provided with a waist-shaped through hole 4a and a first slide rail 11 and a second slide rail 12. The first slide rail 11 is located on one side of the waist-shaped through hole 4a, and the second slide rail 12 is located on the other side of the waist-shaped through hole 4a.
[0031] The first slider 9 is connected to the output end of the first servo cylinder 5. The first slider 9 slides in cooperation with the first slide rail 11 and the second slide rail 12. The second servo cylinder 6 is mounted on the first slider 9. The first pressure head mechanism is connected to the output end of the second servo cylinder 6. The first servo cylinder 5 drives the first slider 9 to slide along the first slide rail 11 and the second slide rail 12, so that the second servo cylinder 6 moves above the first pressure head mechanism. After the output end of the second servo cylinder 6 passes through the waist-shaped through hole 4a, it pushes the first pressure head mechanism to press the solenoid valve of the hydraulic module, which is positioned and clamped in the first work position, into the hydraulic module.
[0032] Preferably, the clamping mechanism further includes a third servo electric cylinder 20, a fourth servo electric cylinder 21, a second slider 22, and a second pressure head mechanism;
[0033] The second slider 22 is connected to the output end of the third servo cylinder 20. The second slider 22 is slidably engaged with the first slide rail 11 and the second slide rail 12. The fourth servo cylinder 21 is mounted on the second slider 22. The second pressure head mechanism is connected to the output end of the fourth servo cylinder 21. The third servo cylinder 20 drives the second slider 22 to slide along the first slide rail 11 and the second slide rail 12, so that the fourth servo cylinder 21 moves above the second pressure head mechanism. After the output end of the fourth servo cylinder 21 passes through the waist-shaped through hole 4a, it pushes the second pressure head mechanism to press the solenoid valve of the hydraulic module, which is positioned and clamped in the second work position, into the hydraulic module.
[0034] Preferably, it also includes a first pressure head mounting base 30 and a second pressure head mounting base 31. The first pressure head mounting base 30 and the second pressure head mounting base 31 are respectively mounted on the upper frame 2. The first pressure head mechanism is mounted on the first pressure head mounting base 30, and the second pressure head mechanism is mounted on the second pressure head mounting base 31.
[0035] Preferably, the first pressure head mechanism includes multiple first pressure head assemblies with the same structure, and the second pressure head mechanism includes multiple second pressure head assemblies with the same structure as the first pressure head assemblies.
[0036] Preferably, the first pressure head assembly includes a first upper pressure head 40, a first upper rectangular spring 41, a first pressure rod 42, a first limiting washer 43, a first linear bearing 44, a first pressure mounting plate 45, a first spring limiting ring 46, a first lower rectangular spring 47, and a first lower pressure head 48. The first pressure mounting plate 45 is mounted on the first pressure head mounting base 30. The first linear bearing 44 is mounted on the first pressure mounting plate 45 and passes through the first pressure mounting plate 45. The first pressure rod 42 passes through the first pressure mounting plate 45. The first upper pressure head 40 is mounted on the first pressure head mounting base 30. At one end of the rod 42, the first lower pressing head 48 is located at the other end of the first pressing rod 42 and is movably engaged with the first pressing rod 42. The first upper rectangular spring 41 and the first limiting washer 43 are sleeved on the first pressing rod 42, and the first limiting washer 43 is located at the upper end of the first linear bearing 44. One end of the first upper rectangular spring 41 abuts against the first upper pressing head 40, and the other end of the first upper rectangular spring 41 abuts against the first limiting washer 43. One end of the first lower rectangular spring 47 abuts against the lower end of the first linear bearing 44, and the other end of the first linear bearing 44 abuts against the first lower pressing head 48.
[0037] Preferably, the second pressure head assembly includes a second upper pressure head 50, a second upper rectangular spring 51, a second pressure rod 52, a second limiting washer 53, a second linear bearing 54, a second pressure mounting plate 55, a second spring limiting ring 56, a second lower rectangular spring 57, and a second lower pressure head 58. The second pressure mounting plate 55 is mounted on the second pressure head mounting base 31. The second linear bearing 54 is mounted on the second pressure mounting plate 55 and passes through the second pressure mounting plate 55. The second pressure rod 52 passes through the second pressure mounting plate 55. The second upper pressure head 50 is mounted on the second pressure head mounting base 31. At one end of rod 52, the second lower pressing head 58 is located at the other end of the second pressing rod 52 and is movably engaged with the second pressing rod 52. The second upper rectangular spring 51 and the second limiting washer 53 are sleeved on the second pressing rod 52, and the second limiting washer 53 is located at the upper end of the second linear bearing 54. One end of the second upper rectangular spring 51 abuts against the second upper pressing head 50, and the other end of the second upper rectangular spring 51 abuts against the second limiting washer 53. One end of the second lower rectangular spring 57 abuts against the lower end of the second linear bearing 54, and the other end of the second linear bearing 54 abuts against the second lower pressing head 58.
[0038] Preferably, the upper shelf 2 is further provided with a first button 60, a second button 61, a third button 62, and a fourth button 63. A first grating 64 and a second grating 65 are provided on both sides of the first workstation, and a third grating 66 and a fourth grating 67 are provided on both sides of the second workstation. The first grating 64, the second grating 65, the third grating 66, and the fourth grating 67 are respectively fixed on the upper shelf 2.
[0039] In this implementation scheme, before press-fitting, the worker first pre-installs the first solenoid valve A1, the second solenoid valve A2, the third solenoid valve A3, the fourth solenoid valve A4, the fifth solenoid valve A5, the sixth solenoid valve A6, the seventh solenoid valve A7, and the eighth solenoid valve A8 on the hydraulic module A. Then, a pressure sleeve G1 is fitted onto each solenoid valve. Specifically, the first solenoid valve A1, the second solenoid valve A2, the third solenoid valve A3, the fourth solenoid valve A4, and the fifth solenoid valve A5 are pre-installed on one side of the hydraulic module A, while the sixth solenoid valve A6, the seventh solenoid valve A7, and the eighth solenoid valve A8 are pre-installed on the other side of the hydraulic module A. The pressure sleeve G1 is fitted to protect the solenoid valves, thereby preventing damage to the solenoid valves during the press-fitting process.
[0040] The first positioning and clamping mechanism includes a first positioning block 70, a fourth positioning block 70a, a first clamping cylinder 71, a second clamping cylinder 72, a third clamping cylinder 73, a first clamping block 74, a second clamping block 75, and a third clamping block 76. The first positioning block 70, the fourth positioning block 70a, the first clamping cylinder 71, the second clamping cylinder 72, and the third clamping cylinder 73 are mounted on the first pressure head mounting base 30. The first clamping cylinder 71, the second clamping cylinder 72, and the third clamping cylinder 73 are located on one side of the first pressure head mounting base 30, and the first clamping block 74, the second clamping block 75, and the third clamping block 76 are located on the other side of the first pressure head mounting base 30. The first clamping block 74, the second clamping block 75, and the third clamping block 76 are respectively connected to the pistons of the first clamping cylinder 71, the second clamping cylinder 72, and the third clamping cylinder 73.
[0041] The second positioning and clamping mechanism includes a second positioning block 80, a third positioning block 81, a fourth clamping cylinder 82, a fifth clamping cylinder 83, a sixth clamping cylinder 84, a fourth clamping block 85, a fifth clamping block 86, and a sixth clamping block 87. The second positioning block 80, the third positioning block 81, the fourth clamping cylinder 82, the fifth clamping cylinder 83, and the sixth clamping cylinder 84 are mounted on the second pressure head mounting base 31. The fourth clamping cylinder 82, the fifth clamping cylinder 83, and the sixth clamping cylinder 84 are located on one side of the second pressure head mounting base 31, and the fourth clamping block 85, the fifth clamping block 86, and the sixth clamping block 87 are located on the other side of the second pressure head mounting base 31. The fourth clamping block 85, the fifth clamping block 86, and the sixth clamping block 87 are respectively connected to the pistons of the fourth clamping cylinder 82, the fifth clamping cylinder 83, and the sixth clamping cylinder 84.
[0042] In this embodiment, the equipment is equipped with a first station and a second station. To improve pressing efficiency, at least two workers are required to load the hydraulic module A. When positioning and clamping the hydraulic module A within the first press head mounting seat 30, the bottom of the hydraulic module A is first placed on the first positioning block 70 and the fourth positioning block 70a for positioning. Then, the first clamping cylinder 71, the second clamping cylinder 72, and the third clamping cylinder 73 are activated. Simultaneously, the pistons of the first clamping cylinder 71, the second clamping cylinder 72, and the third clamping cylinder 73 extend, driving the first clamping block 74, the second clamping block 75, and the third clamping block 76 to rotate clockwise or counterclockwise by 90 degrees. Then, the first clamping cylinder 71, the second clamping cylinder 72, and the third clamping cylinder 73 are activated. The piston of the first clamping cylinder 71 retracts, thereby clamping the hydraulic module A by the first clamping block 74, the second clamping block 75, and the third clamping block 76. During the positioning and clamping of the hydraulic module A, the worker holds the hydraulic module A and sends it into the first work station. After the hydraulic module A is positioned and clamped, there are a first notch Q1 and a second notch Q2 between the hydraulic module A and the first pressure head mounting seat 30. The first notch Q1 and the second notch Q2 provide sufficient space for the worker to put the hydraulic module A into the first pressure head mounting seat 30 for easy loading, and also prevent fingers from being pinched.
[0043] After one worker positions and clamps the hydraulic module A in the first workstation using the aforementioned method, the worker simultaneously presses the first button 60 and the second button 61. If there are no obstructions between the first grating 64 and the second grating 65, the electrical cabinet 3 will supply power to the first servo cylinder 5, causing it to start working. The first servo cylinder 5 pushes the first slider 9 and the second servo cylinder 6 to the left on the first slide rail 11 and the second slide rail 12. When the output end of the second servo cylinder 6 aligns with the first first pressure head assembly below, the first servo cylinder 5 stops working, and the second servo cylinder 6 starts working. At this time, the second servo cylinder 6 will push the first first pressure head assembly (the rightmost first pressure head assembly) downwards, causing the rightmost first pressure head assembly to contact the pressure sleeve G1 on the fifth solenoid valve A5. The second servo cylinder 6 continues to provide downward pressure, thereby pressing the fifth solenoid valve A5 into the hydraulic module A. After pressing the fifth solenoid valve A5, the second servo cylinder 6 rises back to its initial position. The first servo cylinder 5 pushes the first slider 9 and the second servo cylinder 6 to the left on the first slide rail 11 and the second slide rail 12, so that the output end of the second servo cylinder 6 is aligned with the second first pressure head assembly below, thereby pressing the fourth solenoid valve A4 into the hydraulic module A. Following the above steps, the second servo cylinder 6 presses the first solenoid valve A1, the second solenoid valve A2, and the third solenoid valve A3 into the hydraulic module A. After the first solenoid valve A1, the second solenoid valve A2, the third solenoid valve A3, the fourth solenoid valve A4, and the fifth solenoid valve A5 are all pressed into the hydraulic solenoid valve A, the first servo cylinder 5 drives the first slider 9 and the second servo cylinder 6 to move to the right on the first slide rail 11 and the second slide rail 12 and return to the initial position. At this time, it is indicated that the first solenoid valve A1, the second solenoid valve A2, the third solenoid valve A3, the fourth solenoid valve A4, and the fifth solenoid valve A5 have all been pressed into place. Then, the worker at the first station takes out the hydraulic module A and manually hands it to the worker at the second station.
[0044] After the hydraulic module A, with the first solenoid valve A1, second solenoid valve A2, third solenoid valve A3, fourth solenoid valve A4, and fifth solenoid valve A5 pre-installed, is handed to the worker at the second station, the worker at the second station rotates the hydraulic module A 180 degrees clockwise and positions it on the second pressure head mounting seat 31 via the second positioning block 80 and the third positioning block 81. Then, the worker activates the fourth clamping cylinder 82, the fifth clamping cylinder 83, and the sixth clamping cylinder 84. As the pistons of the fourth clamping cylinder 82, the fifth clamping cylinder 83, and the sixth clamping cylinder 84 extend, they simultaneously drive the fourth clamping block 85, the fifth clamping block 86, and the sixth clamping block 87 to rotate 90 degrees clockwise or counterclockwise, respectively. Then, the pistons of the fourth clamping cylinder 82, the fifth clamping cylinder 83, and the sixth clamping cylinder 84 retract, thereby clamping the hydraulic module A with the fourth clamping block 85, the fifth clamping block 86, and the sixth clamping block 87.
[0045] After the worker at the second station positions and clamps the hydraulic module A onto the second pressure head mounting base 31 as described above, the worker simultaneously presses the third button 62 and the fourth button 63. If no foreign object is detected between the third grating 66 and the fourth grating 67, the electrical cabinet 3 provides power to the third servo cylinder 20, causing it to start working. The third servo cylinder 20 pushes the second slider 22 and the fourth servo cylinder 21 to the left on the first slide rail 11 and the second slide rail 12. When the fourth servo cylinder 21 aligns with the lower rightmost second pressure head assembly, the third servo cylinder 20 stops working, and the fourth servo cylinder 21 starts. At this time, the output end of the fourth servo cylinder 21 pushes the second pressure head assembly downward, causing the rightmost second pressure head assembly to contact the pressure sleeve G1 on the eighth solenoid valve A8. The fourth servo cylinder 21 continues to apply downward pressure, thereby causing the second pressure head assembly to press the eighth solenoid valve A8 into the hydraulic module A. After the eighth solenoid valve A8 is pressed in, the fourth... Servo cylinder 21 rises back to its initial position, while the rightmost second pressure head assembly returns to its initial external position. The third servo cylinder 20 pushes the second slider 22 and the fourth servo cylinder 21 to the left on the first slide rail 11 and the second slide rail 12, so that the output end of the fourth servo cylinder 21 is aligned with another second pressure head assembly, and the second pressure head assembly is pressed down, so that the second pressure head assembly presses the seventh solenoid valve A7 into the hydraulic module A. Following the above steps, the sixth solenoid valve A6 is also pressed into the hydraulic module A. After the fourth servo cylinder 21 has pressed the sixth solenoid valve A6, the seventh solenoid valve A7, and the eighth solenoid valve A8 into the hydraulic module A, the third servo cylinder 20 drives the second slider 22 and the fourth servo cylinder 21 to move to the right on the first slide rail 11 and the second slide rail 12 and return to their initial positions. At this time, it is indicated that the sixth solenoid valve A6, the seventh solenoid valve A7, and the eighth solenoid valve A8 have all been pressed into place, and the worker at the second station can operate the equipment to remove the hydraulic solenoid valve A.
[0046] In this embodiment, the maximum stroke of the first servo electric cylinder 5 is 250mm, and the maximum stroke of the third servo electric cylinder 20 is 150mm.
[0047] In this embodiment, when the second servo cylinder 6 pushes the first pressure head assembly downwards, the output end of the second servo cylinder 6 first contacts the first upper pressure head 40 and pushes the first pressure rod 42 downwards. At this time, the first upper rectangular spring 41 is gradually compressed. Before this, the first lower pressure head 48 will first contact the pressure sleeve G1 on the first solenoid valve A1 / second solenoid valve A2 / third solenoid valve A3 / fourth solenoid valve A4 / fifth solenoid valve A5. At the same time, the first lower rectangular spring 47 will be subjected to the upward pushing force of the pressure sleeve G1. The first lower pressure head 48 contacts the upper surface of the pressure sleeve G1, mainly to straighten the solenoid valve. When the second servo cylinder 6 pushes the first pressure head assembly downwards, the output end of the second servo cylinder 6 first contacts the first upper pressure head 40 and pushes the first pressure rod 42 downwards. When the servo cylinder 6 continuously pushes the first pressure rod 42 up and down, the first pressure rod 42 will pass through the first lower clamping head 48, and then the first pressure rod 42 will press down on the pressure sleeve G1. The pressure sleeve G1 presses against the first solenoid valve A1 / second solenoid valve A2 / third solenoid valve A3 / fourth solenoid valve A4 / fifth solenoid valve A5, thereby pressing the first solenoid valve A1 / second solenoid valve A2 / third solenoid valve A3 / fourth solenoid valve A4 / fifth solenoid valve A5 into the hydraulic module A. When the second servo cylinder 6 rises back to the initial position, the first upper rectangular spring 41 releases its own spring force, so that the first pressure rod 42 and the first upper clamping head 40 return to their initial external position.
[0048] In this embodiment, when the fourth servo cylinder 21 pushes the second pressure head assembly downwards, the output end of the fourth servo cylinder 21 first contacts the second upper pressure head 50 and pushes the second pressure rod 52 downwards. At this time, the second upper rectangular spring 51 is gradually compressed. Before this, the second lower pressure head 58 will first contact the pressure sleeve G1 on the eighth solenoid valve A8 / seventh solenoid valve A7 / sixth solenoid valve A6. At the same time, the second lower rectangular spring 57 will be subjected to the upward pushing force of the pressure sleeve G1. The upper surface of the pressure sleeve G1 where the second lower pressure head 58 contacts the second lower pressure head 58 mainly serves to straighten the electromagnetic valve. The function of the valve is as follows: when the fourth servo cylinder 21 pushes the second rod 52 downward, the second pressure rod 52 will pass through the second lower clamping head 58, and then the second pressure rod 52 will press down on the pressure sleeve G1. The pressure sleeve G1 will press against the eighth solenoid valve A8 / seventh solenoid valve A7 / sixth solenoid valve A6, thereby pressing the eighth solenoid valve A8 / seventh solenoid valve A7 / sixth solenoid valve A6 into the hydraulic module A. When the fourth servo cylinder 21 rises back to the initial position, the second upper rectangular spring 51 releases its own spring force, so that the second pressure rod 52 and the second upper clamping head 50 return to their initial external position.
[0049] In this implementation scheme, when an emergency occurs or the hydraulic module A is not properly positioned and clamped, the alarm light D will emit an alarm light to remind the worker. Furthermore, the worker can operate the touch screen C to set the relevant programs of the entire equipment (e.g., the pressure of pressing by all servo electric cylinders) and the pressing process parameters.
[0050] Finally, it should be noted that the above-described embodiments are merely preferred embodiments of the present invention used to illustrate the technical solutions of the present invention, and are not intended to limit them, much less limit the scope of protection of the present invention; although the invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of protection of the claims.
Claims
1. A solenoid valve press equipment of a transmission hydraulic module, comprising a rack assembly, an electrical cabinet (3), the rack assembly comprising a lower rack (1) and an upper rack (2), the upper rack (2) being provided with a first station and a second station, characterized in that, Also comprising: a first positioning and clamping mechanism for clamping and positioning the hydraulic module on the first station; a second positioning and clamping mechanism for clamping and positioning the hydraulic module on the second station; a pressing mechanism for pressing the solenoid valve into the hydraulic module; the pressing mechanism comprises a support plate (4), a first servo cylinder (5), a second servo cylinder (6), a first sliding block (9), and a first pressing head mechanism; the support plate (4) is fixed on the upper frame (2), and the support plate (4) is provided with a waist-shaped through hole (4a) and a first sliding rail (11) and a second sliding rail (12), the first sliding rail (11) is located on one side of the waist-shaped through hole (4a), and the second sliding rail (12) is located on the other side of the waist-shaped through hole (4a); the first sliding block (9) is connected with the output end of the first servo cylinder (5), the first sliding block (9) is in sliding fit with the first sliding rail (11) and the second sliding rail (12), the second servo cylinder (6) is installed on the first sliding block (9), the first pressing head mechanism is connected with the output end of the second servo cylinder (6), the first servo cylinder (5) drives the first sliding block (9) to slide along the first sliding rail (11) and the second sliding rail (12), so that the second servo cylinder (6) moves above the first pressing head mechanism, and the output end of the second servo cylinder (6) pushes the first pressing head mechanism after passing through the waist-shaped through hole (4a) to press the solenoid valve of the hydraulic module clamped and positioned in the first station into the hydraulic module; the pressing mechanism further comprises a third servo cylinder (20), a fourth servo cylinder (21), a second sliding block (22), and a second pressing head mechanism; the second sliding block (22) is connected with the output end of the third servo cylinder (20), the second sliding block (22) is in sliding fit with the first sliding rail (11) and the second sliding rail (12), the fourth servo cylinder (21) is installed on the second sliding block (22), the second pressing head mechanism is connected with the output end of the fourth servo cylinder (21), the third servo cylinder (20) drives the second sliding block (22) to slide along the first sliding rail (11) and the second sliding rail (12), so that the fourth servo cylinder (21) moves above the second pressing head mechanism, and the output end of the fourth servo cylinder (21) pushes the second pressing head mechanism after passing through the waist-shaped through hole (4a) to press the solenoid valve of the hydraulic module clamped and positioned in the second station into the hydraulic module; the first pressing head mechanism comprises a plurality of first pressing head assemblies which are identical in structure, and the second pressing head mechanism comprises a plurality of second pressing head assemblies which are identical in structure with the first pressing head assemblies; The first pressing head assembly comprises a first upper pressing head (40), a first upper rectangular spring (41), a first pressing rod (42), a first limiting washer (43), a first linear bearing (44), a first pressing mounting plate (45), a first spring limiting ring (46), a first lower rectangular spring (47), and a first lower pressing head (48). The first pressing mounting plate (45) is mounted on the first pressing head mounting seat (30), the first linear bearing (44) is mounted on and penetrates through the first pressing mounting plate (45), the first pressing rod (42) penetrates through the first pressing mounting plate (45), the first upper pressing head (40) is mounted on one end of the first pressing rod (42), the first lower pressing head (48) is located at the other end of the first pressing rod (42) and movably cooperates with the first pressing rod (42), the first upper rectangular spring (41) and the first limiting washer (43) are sleeved on the first pressing rod (42), and the first limiting washer (43) is located at the upper end of the first linear bearing (44). One end of the first upper rectangular spring (41) abuts against the first upper pressing head (40), and the other end of the first upper rectangular spring (41) abuts against the first limiting washer (43). One end of the first lower rectangular spring (47) abuts against the lower end of the first linear bearing (44), and the other end of the first linear bearing (44) abuts against the first lower pressing head (48).
2. The solenoid press fitting apparatus for a transmission hydraulic module according to claim 1, wherein The first pressing head assembly further comprises a first pressing head mounting seat (30) and a second pressing head mounting seat (31). The first pressing head mounting seat (30) and the second pressing head mounting seat (31) are respectively mounted on the upper rack (2). The first pressing head mechanism is mounted on the first pressing head mounting seat (30), and the second pressing head mechanism is mounted on the second pressing head mounting seat (31).
3. The solenoid press fitting apparatus for a transmission hydraulic module according to claim 1, wherein The second pressing head assembly comprises a second upper pressing head (50), a second upper rectangular spring (51), a second pressing rod (52), a second limiting washer (53), a second linear bearing (54), a second pressing mounting plate (55), a second spring limiting ring (56), a second lower rectangular spring (57), and a second lower pressing head (58). The second pressing mounting plate (55) is mounted on the second pressing head mounting seat (31), the second linear bearing (54) is mounted on and penetrates through the second pressing mounting plate (55), the second pressing rod (52) penetrates through the second pressing mounting plate (55), the second upper pressing head (50) is mounted on one end of the second pressing rod (52), the second lower pressing head (58) is located at the other end of the second pressing rod (52) and movably cooperates with the second pressing rod (52), the second upper rectangular spring (51) and the second limiting washer (53) are sleeved on the second pressing rod (52), and the second limiting washer (53) is located at the upper end of the second linear bearing (54). One end of the second upper rectangular spring (51) abuts against the second upper pressing head (50), and the other end of the second upper rectangular spring (51) abuts against the second limiting washer (53). One end of the second lower rectangular spring (57) abuts against the lower end of the second linear bearing (54), and the other end of the second linear bearing (54) abuts against the second lower pressing head (58).
4. The solenoid press fitting apparatus for a transmission hydraulic module according to claim 1, wherein The upper shelf (2) is further provided with a first button (60), a second button (61), a third button (62) and a fourth button (63). The first work station is provided with a first grating (64) and a second grating (65) on both sides. The second work station is provided with a third grating (66) and a fourth grating (67) on both sides. The first grating (64), the second grating (65), the third grating (66) and the fourth grating (67) are fixed on the upper shelf (2) respectively.
Citation Information
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