A method and apparatus for forming a package liner

Abstract

The application discloses a kind of package material lining forming method and device, it is related to the production and processing field of packaging, its specific steps are as follows: S1: package material die cutting, relevant packaging material is cut, shape is cut out to plate material, and the crease of relevant material is pressed;S2: package material grooving, the plate material after processing in the step is carried out grooving and opening operation, and the position is reserved for plate material bonding place and corner;S3: glue, glue is pasted at the position reserved in the step;S4: corner top pressure, according to the corner reserved when package material grooving, corner part is ejected using mould, then it is pressed down by mould, so that corner degree of force is same;S5: packaging forming, complete the corner of package material, paste, trim and inspection procedure, complete a piece of package material lining product production;To reach the effect of improving the production efficiency of packaging lining, improve product yield.

Description

Technical Field

[0001] This invention relates to the field of packaging production and processing, and specifically to a method and apparatus for forming inner linings of packaging materials. Background Technology

[0002] In the conventional packaging and printing industry, especially in the packaging of electronic products, the inner lining structures vary greatly due to the different shapes and arrangements of the contents. These complex inner linings, from die-cut sheets of paper to the required shapes, are mostly formed by hand. During the hand-forming process, the different force applied by each person and at different times leads to significant differences in the forming angle. In addition, some areas require localized pressing after forming to ensure a tight fit, but due to worker fatigue, the pressure applied at different times varies, resulting in the risk of the inner lining coming unglued.

[0003] The standard production process for packaging linings includes die-cutting, grooving, pre-crease forming, adhesive application, corner folding, and shaping. However, while the pre-crease forming is done at a standard pressure and angle, shaping and corner folding are generally done manually or manually with jigs. This heavy manual involvement makes it difficult to guarantee the forming angle and maintain consistent pressure. Frequent manual exertion also easily wears down the fingers of workers, making prolonged operation impossible and causing serious harm to workers.

[0004] Therefore, it is necessary to provide a method and apparatus for forming packaging linings to solve the above problems. Summary of the Invention

[0005] To achieve the above objectives, the present invention provides the following technical solution: a method and apparatus for forming packaging material linings, the specific steps of which are as follows:

[0006] S1: Packaging material die cutting, cutting the relevant packaging materials, cutting the sheet into shape, and pressing the creases of the relevant materials;

[0007] S2: Packaging material grooving, grooving and drilling operations are performed on the processed board material in the previous step to leave space for the board bonding and corners;

[0008] S3: Apply adhesive; apply adhesive to the area reserved in the previous step.

[0009] S4: Corner pressing: Based on the corner reserved when the packaging material is slotted, the corner is pushed out using a mold, and then pressed down using a mold to make the force of the folding angle the same.

[0010] S5: Packaging forming, completing the corner folding, pasting, trimming and inspection processes of the packaging material, and completing the production of a packaging material lining product.

[0011] Furthermore, as a preferred option, in the S4 corner folding and pressing step, during the pressing process, part of the folded corner will adhere to the adhesive in the S3 adhesive application, while the other part will not adhere to the adhesive. This needs to be checked in the S5 packaging and forming step.

[0012] Furthermore, as a preferred embodiment, in the S4 corner bending and pressing process, a die is used for the corner bending and subsequent pressing operations. The die includes:

[0013] Fixed mold;

[0014] The moving mold is connected to the fixed mold;

[0015] The assembly module is arranged in multiple groups on the connection surface between the fixed mold and the moving mold.

[0016] Furthermore, preferably, the moving model includes:

[0017] Moving shell;

[0018] The lower pressure layer consists of two sets of symmetrically spaced layers arranged on one surface of the moving shell layer, and the lower pressure layer is connected to the moving shell layer.

[0019] The contact surface is located on the other side of the lower pressing layer that connects to the moving shell layer, and multiple sets of the composite modules are arranged at the four corners of the contact surface.

[0020] A pressing mechanism is disposed between the contact surface and the pressing layer, and the pressing mechanism is located on the side closer to the contact surface;

[0021] The bearing surface is located within the lower pressing layer and below the lower pressing mechanism, and above the moving shell layer;

[0022] Multiple sets of positioning blocks are symmetrically installed on one surface of the bearing surface, and are located on the same surface as the pressing mechanism.

[0023] Multiple cylinders are installed on the lower pressing layer and connected to the other side of the bearing surface where the lower pressing mechanism is installed.

[0024] Furthermore, preferably, the pressing layer comprises:

[0025] The base plate is connected to the moving shell layer;

[0026] Multiple sets of vertical plates are arranged on the other side of the moving shell layer that connects to the pressure layer bottom plate, and are connected to the bearing surface;

[0027] Multiple sets of mounting holes are formed on the lamination base plate, and the cylinder is installed in the mounting holes.

[0028] Furthermore, as a preferred embodiment, the bearing surface includes:

[0029] The support plate is connected to the cylinder on one side and to the pressing mechanism on the other side.

[0030] The guide posts are installed in multiple sets on the base plate of the lamination layer, and pass through the bearing plate, located on the side of the base plate of the lamination layer where the layer upright is installed.

[0031] Furthermore, preferably, the pressing mechanism includes:

[0032] The connecting part is arranged in multiple groups on the support plate and connected to the support plate, located on the other side of the support plate where the cylinder is connected;

[0033] The pressing part is located in the connecting part and is spaced apart from the connecting part and the supporting plate;

[0034] A spring is installed between the pressing part and the connecting part, and is fixedly connected to the pressing part and the connecting part.

[0035] Furthermore, preferably, the mold includes:

[0036] Fixed shell;

[0037] The mounting layer consists of two sets of symmetrically arranged spaced apart on one surface of the fixed shell layer, and the mounting layer is connected to the fixed shell layer, with a mounting base plate provided on the connection surface between the mounting layer and the fixed shell layer;

[0038] The corner-folding mechanism is installed in the mounting layer and connected to the mounting base plate.

[0039] Furthermore, preferably, the bending mechanism includes:

[0040] The angled base is connected to the mounting base plate;

[0041] An opening head is provided on the angled base, and the opening head is located on the opposite side of the angled base connecting to the mounting base plate;

[0042] The positioning blocks are arranged in multiple sets on the angled base, and are located on the same side of the angled base and the angled head.

[0043] Compared with the prior art, the present invention provides a method and apparatus for forming packaging material linings, which has the following advantages:

[0044] Beneficial effects:

[0045] A pneumatic multi-mold automatic forming device mold is provided, which allows operators to simply place paper into the equipment to complete the corner folding and pressing action of the packaging material. This can stabilize the forming angle, improve the product yield, and greatly reduce operator fatigue by simply placing the paper into the equipment for processing and forming. It does not injure the operator's fingers and makes the operation easier for them. Attached Figure Description

[0046] Figure 1 This is a schematic diagram of a packaging material lining molding method;

[0047] Figure 2 This is a schematic diagram of a packaging material liner forming device.

[0048] Figure 3 A schematic diagram of the moving mold of a packaging material liner forming device;

[0049] Figure 4 A schematic diagram of the moving mold part of a packaging material liner forming device;

[0050] Figure 5 A structural diagram of the moving mold part of a packaging material liner forming device;

[0051] Figure 6 A schematic diagram of the moving mold part of a packaging material liner forming device;

[0052] Figure 7 A schematic diagram of the fixed mold of a packaging material liner forming device;

[0053] Figure 8 A schematic diagram of a fixed mold in a packaging material liner forming apparatus;

[0054] Figure 9 A schematic diagram of a corner pressing mechanism in a packaging material lining forming device;

[0055] Figure 10 A schematic diagram of the pressing mechanism of a packaging material lining forming device;

[0056] Figure 11 A schematic diagram of a corner pressing mechanism in a packaging material lining forming device;

[0057] Figure 12 A schematic diagram of a molding method and apparatus for forming packaging material linings;

[0058] Figure 13 A schematic diagram of mold closing for a method and apparatus for forming packaging material linings;

[0059] Figure 14 This is a schematic diagram of the mold closing and pressing down of a packaging material liner forming method and apparatus;

[0060] Figure 15 This is a schematic diagram of a fully closed mold pressing method and apparatus for forming packaging material linings.

[0061] Figure 16 A schematic diagram of a packaging material liner forming method and apparatus;

[0062] In the diagram: 1. Fixed mold; 11. Fixed shell layer; 12. Placement layer; 121. Placement base plate; 13. Folding mechanism; 131. Opening head; 132. Folding base; 133. Positioning block; 2. Moving mold; 21. Moving shell layer; 22. Lower pressing layer; 221. Layer standing plate; 222. Pressing layer base plate; 223. Mounting hole; 23. Contact surface; 24. Lower pressing mechanism; 241. Connecting part; 242. Lower pressing part; 243. Spring; 25. Bearing surface; 251. Guide post; 252. Bearing plate; 26. Alignment block; 27. Cylinder; 3. Assembly module; 4. Product; 41. Sheet metal; 42. Liner. Detailed Implementation

[0063] Please see Figure 1 In this embodiment of the invention, a method and apparatus for forming a packaging liner includes:

[0064] S1: Packaging material die cutting, cutting the relevant packaging materials, cutting the sheet into shape, and pressing the creases of the relevant materials;

[0065] S2: Packaging material grooving, grooving and drilling operations are performed on the processed board material in the previous step to leave space for the board bonding and corners;

[0066] S3: Apply adhesive; apply adhesive to the area reserved in the previous step.

[0067] S4: Corner pressing: Based on the corner reserved when the packaging material is slotted, the corner is pushed out using a mold, and then pressed down using a mold to make the force of the folding angle the same.

[0068] S5: Packaging forming, completing the corner folding, pasting, trimming and inspection processes of the packaging material, and completing the production of a packaging material lining product.

[0069] As a preferred embodiment, in the corner pressing step, the relevant mold can be replaced according to the shape of the liner and the number of folding angles.

[0070] In this embodiment, during the S4 corner pressing step, some of the corners will stick to the adhesive in the S3 adhesive application process, while the other part will not stick to the adhesive. This needs to be checked in the S5 packaging and forming step.

[0071] In this embodiment, as Figure 2 In the S4 corner bending and pressing process, a die is used for corner bending and subsequent pressing operations. The die includes:

[0072] Fixed mold 1;

[0073] The moving mold 2 is connected to the fixed mold 1;

[0074] The assembly module 3 is arranged in multiple groups on the connection surface between the fixed mold 1 and the moving mold 2.

[0075] In this embodiment, as Figure 3 , 4 And 5, the moving mode 2 includes:

[0076] Moving shell 21;

[0077] The lower pressure layer 22 is arranged in two sets at intervals and symmetrically on one surface of the moving shell layer 21, and the lower pressure layer 22 is connected to the moving shell layer 21;

[0078] Contact surface 23 is arranged on the other side of the lower pressing layer 22 connecting to the moving shell layer 21, and multiple sets of the combined modules 3 are arranged at the four corners of the contact surface 23;

[0079] A pressing mechanism 24 is disposed between the contact surface 23 and the pressing layer 22, and the pressing mechanism 24 is located on the side closer to the contact surface 23;

[0080] The bearing surface 25 is located within the lower pressing layer 22 and below the lower pressing mechanism 24, and above the moving shell layer 21;

[0081] Multiple sets of alignment blocks 26 are symmetrically installed on one surface of the bearing surface 25, and are located on the same surface of the bearing surface 25 as the pressing mechanism 24;

[0082] Multiple cylinders 27 are installed on the lower pressure layer 22 and connected to the other side of the bearing surface 25 where the lower pressure mechanism 24 is installed.

[0083] It should be noted that the cylinder 27 is connected to the outside to provide power to the pressing mechanism 24. The contact surface 23 is located above the bearing surface 25, and the contact surface 23 has a hole, the shape of which is determined by the shape of the pressing mechanism 24. This ensures that in the natural state of the cylinder 27, the pressing mechanism 24 is entirely below the contact surface 23; and in the extended state of the cylinder 27, the pressing mechanism 24 can extend from the hole in the contact surface 23. The cylinder 27 is connected to the bearing surface 25, and the cylinder 27 pushes the bearing surface 25 to push the pressing mechanism 24 fixed on the bearing surface 25.

[0084] In this embodiment, as Figure 5 The lower pressure layer 22 includes:

[0085] The base plate 222 is connected to the moving shell layer 21;

[0086] Multiple sets of vertical plates 221 are arranged on the other side of the moving shell layer 21 that connects to the pressure plate 222, and are connected to the bearing surface 25;

[0087] Multiple sets of mounting holes 223 are formed on the lamination base plate 222, and the cylinder 27 is installed in the mounting holes 223.

[0088] In a preferred embodiment, the lamination base plate 222 is connected to the moving shell layer 21, and the mounting hole 223 is formed in the lamination base plate 222, that is, the mounting hole 223 does not pass through the moving shell layer 21.

[0089] In this embodiment, as Figure 5 The bearing surface 25 includes:

[0090] The support plate 252 is connected to the cylinder 27 on one side and to the pressing mechanism 24 on the other side;

[0091] The guide post 251 is installed in multiple sets on the lamination base plate 222 and passes through the bearing plate 252, located on the side of the lamination base plate 222 where the layer stand plate 221 is installed.

[0092] In a preferred embodiment, both the guide post 251 and the alignment block 26 serve to position the mold. Furthermore, the guide post 251 also ensures that when the cylinder 27 pushes the support plate 252, the support plate 252 moves horizontally as a whole, meaning that the movement speed at each position is the same.

[0093] In this embodiment, as Figure 7 The pressing mechanism 24 includes:

[0094] The connecting part 241 is arranged in multiple groups on the support plate 252 and connected to the support plate 252, located on the other side of the support plate 252 where the cylinder 27 is connected;

[0095] The pressing part 242 is located in the connecting part 241 and is spaced apart from the connecting part 241 and the supporting plate 252;

[0096] Spring 243 is installed between the pressing part 242 and the connecting part 241, and is fixedly connected to the pressing part 242 and the connecting part 241.

[0097] In a preferred embodiment, the connecting part 241 is fixed, that is, when the cylinder 27 pushes the support plate 252, the connecting part 241 moves with the support plate 252. However, when the mold is closed, the pressing part 242 will generate a force that naturally pushes towards the stationary mold due to the compression of the spring 243. After completion, when the mold is separated, the pressing part 242 will be reset due to the spring 243.

[0098] In this embodiment, as Figure 8 The fixed mold 1 includes:

[0099] Fixed shell 11;

[0100] The mounting layer 12 is arranged in two sets at intervals and symmetrically on one surface of the fixed shell layer 11, and the mounting layer 12 is connected to the fixed shell layer 11, and the mounting base plate 121 is provided on the connection surface between the mounting layer 12 and the fixed shell layer 11.

[0101] The corner bending mechanism 13 is arranged in the mounting layer 12 and connected to the mounting base plate 121.

[0102] In this embodiment, as Figure 9 The bending mechanism 13 includes:

[0103] The angled base 132 is connected to the mounting base 121;

[0104] An opening head 131 is arranged on the angled base 132, and the opening head 131 is located on the opposite side of the angled base 132 connecting the mounting base 121;

[0105] The positioning blocks 133 are arranged in multiple sets on the angled base 132 and are located on the same side of the angled base 132 and the opening head 131.

[0106] In a preferred embodiment, the positioning block 133 serves to align the cornering mechanism 13 and the pressing mechanism 24 during mold closing. The corner opening head 131 remains stationary, waiting for the pressing part 242 to approach the corner opening head 131 to complete the cornering work for the relevant product.

[0107] In this embodiment, as Figures 12-15 This describes the usage process of a packaging material lining mold.

[0108] In a preferred embodiment, the cylinder 27 pushes the connecting part 241 and the pressing part 242 downward, and the product 4 is placed above the corner opening head 131. When the mold is closed, the corner opening head 131 naturally protrudes due to the mold closing. After the product 4 is protruded by the corner opening head 131, the pressing part 242 contacts the product 4 to complete the corner pressing action of the product 4.

[0109] In this embodiment, as Figure 16 This is a schematic diagram of the packaging lining.

[0110] In a preferred embodiment, the product 4 includes a sheet 41 and an inner lining 42, and the folding mechanism 13 and the pressing mechanism 24 design the shape of the inner lining 42 accordingly.

[0111] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A method for forming a packaging liner, characterized in that, The specific steps are as follows: S1: Packaging material die-cutting, cutting the relevant packaging materials into shapes and pressing the creases of the materials; S2: Packaging material grooving, grooving and opening the processed materials in the previous step to leave space for the bonding and corners; S3: Adhesive application, applying adhesive to the reserved positions in the previous step; S4: Corner pressing, using a mold to push out the corners according to the corners reserved during packaging material grooving, and then pressing them down with a mold to ensure the same angle and pressure; S5: Packaging forming, completing the cornering, pasting, trimming, and inspection processes of the packaging material to complete the production of one packaging liner product; In the S4 angle pressing process, a mold is used to perform angle pressing and subsequent pressing operations. The mold includes: a fixed mold (1); a moving mold (2) connected to the fixed mold (1); and a connecting module (3) with multiple sets arranged on the connecting surface between the fixed mold (1) and the moving mold (2). The moving mold (2) includes: a moving shell layer (21); a pressing layer (22), two sets of which are symmetrically arranged at intervals on one surface of the moving shell layer (21), and the pressing layer (22) is connected to the moving shell layer (21); a contact surface (23), which is arranged on the other side of the pressing layer (22) connected to the moving shell layer (21), and multiple sets of the combined modules (3) are arranged at the four corners of the contact surface (23); and a pressing mechanism (24), which is arranged between the contact surface (23) and the pressing layer (22), and the pressing mechanism... (24) is located on the side close to the contact surface (23); bearing surface (25) is located inside the pressing layer (22) and below the pressing mechanism (24) and above the moving shell layer (21); positioning blocks (26) are symmetrically installed on one surface of the bearing surface (25) and are located on the same surface of the bearing surface (25) as the pressing mechanism (24); cylinders (27) are installed in multiple sets on the pressing layer (22) and are connected to the other side of the bearing surface (25) where the pressing mechanism (24) is installed; The pressing mechanism (24) includes: a connecting part (241), multiple sets of which are arranged on the support plate (252) and connected to the support plate (252), located on the other side of the support plate (252) where the cylinder (27) is connected; a pressing part (242), located in the connecting part (241) and spaced apart from the connecting part (241) and the support plate (252); and a spring (243), installed between the pressing part (242) and the connecting part (241), and fixedly connected to the pressing part (242) and the connecting part (241). The fixed mold (1) includes: a fixed shell layer (11); a mounting layer (12), two sets of which are symmetrically arranged at intervals on one surface of the fixed shell layer (11), and the mounting layer (12) is connected to the fixed shell layer (11), and the mounting base plate (121) is provided on the connecting surface of the mounting layer (12) and the fixed shell layer (11); and a bending mechanism (13), which is arranged in the mounting layer (12) and connected to the mounting base plate (121). The angle-folding mechanism (13) includes: an angle-folding base (132) connected to the mounting base (121); an opening head (131) disposed on the angle-folding base (132), and the opening head (131) is located on the opposite side of the angle-folding base (132) connected to the mounting base (121); and multiple positioning blocks (133) disposed on the angle-folding base (132), and located on the same side of the angle-folding base (132) and the opening head (131). The cylinder (27) is connected to the outside to provide power to the pressing mechanism (24); the contact surface (23) is above the bearing surface (25), and the contact surface (23) has a hole, the shape of which is determined by the shape of the pressing mechanism (24); to ensure that in the natural state of the cylinder (27), the pressing mechanism (24) is entirely below the contact surface (23); in the extended state of the cylinder (27), the pressing mechanism (24) can extend out from the hole in the contact surface (23); the cylinder (27) is connected to the bearing surface (25), and the cylinder (27) pushes the bearing surface (25) to push the pressing mechanism (24) fixed on the bearing surface (25).

2. The method for forming a packaging liner according to claim 1, characterized in that: In the S4 corner pressing step, during the pressing process, some corners will stick to the adhesive in the S3 adhesive application, while others will not stick to the adhesive. This needs to be checked in the S5 packaging forming step.

3. The method for forming a packaging liner according to claim 1, characterized in that: The lower pressing layer (22) includes: a pressing base plate (222) connected to the moving shell layer (21); multiple sets of layer upright plates (221) arranged on the other side of the moving shell layer (21) connected to the pressing base plate (222) and connected to the bearing surface (25); and multiple sets of mounting holes (223) opened on the pressing base plate (222), and the cylinder (27) is installed in the mounting holes (223).

4. The method for forming a packaging liner according to claim 3, characterized in that: The bearing surface (25) includes: a bearing plate (252), one side of which is connected to the cylinder (27) and the other side of which is connected to the pressing mechanism (24); and guide posts (251), multiple sets of which are installed on the lamination base plate (222) and pass through the bearing plate (252), located on the side of the lamination base plate (222) where the lamination stand plate (221) is installed.

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