Modularly assembled color stone processing method and construction method of facade curtain wall

By using modular color-blocking stone processing and construction methods, the problems of color difference and texture variation in stone curtain walls have been solved, achieving efficient and economical building facade construction and presenting a rich appearance and tactile experience.

CN116695923BActive Publication Date: 2026-05-01ARCHITECTURAL DESIGN & RES INST OF SOUTH CHINA UNIV OF TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ARCHITECTURAL DESIGN & RES INST OF SOUTH CHINA UNIV OF TECH
Filing Date
2023-06-19
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing stone curtain walls are prone to color and texture differences when installed over large areas, and the construction is time-consuming and difficult to accurately present the design effect, resulting in high construction costs.

Method used

A modular color-blocking stone processing method is adopted, which divides the stone into basic blocks and polishes them to form multiple colors. Parametric tools are used to design the layout pattern of the stone modules. Large-sized color-blocking stone modules are formed using seam lines, and then they are cleaned and waterproofed. Finally, construction is carried out efficiently according to the drawings.

Benefits of technology

It achieves a precise appearance of stone curtain walls, reduces construction costs and time, enhances the richness of facade details and tactile experience, and is suitable for various building types.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a processing method of modular color-spliced stone and a construction method of a facade curtain wall, and the construction method comprises the following steps: randomly arranging stone base blocks to form a stone base block arrangement pattern; according to the stone base block arrangement pattern, multiple stone base blocks are taken as a stone module to form a stone module arrangement pattern; the stone module arrangement pattern taking the building facade development surface as a basic contour is reflected on a building facade construction drawing to form a color-spliced stone facade curtain wall drawing, and the color-spliced stone facade curtain wall drawing is used to guide the processing of the stone; stone modules of one color are processed and polished into color-spliced stone modules with multiple colors; and the color-spliced stone facade curtain wall is constructed according to the color-spliced stone facade curtain wall drawing. The construction method of the application is based on the building facade design, controls the building construction effect, accurately presents the facade effect required by the design, and reduces the construction cost of the building in a more economical and efficient curtain wall installation mode.
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Description

Technical Field

[0001] This invention relates to the field of building facade curtain walls, and particularly to a method for processing modular color-blocked stone and a method for constructing facade curtain walls. Background Technology

[0002] Stone is widely used as a building decoration material in interior and exterior decoration design, curtain wall decoration, and public facility construction. Existing stone materials, when used as exterior curtain wall decoration, can present a unique aesthetic effect, and due to their texture, can imbue buildings with a cultural character distinct from other materials. However, conventional stone curtain walls have technical drawbacks such as small size, limited color options, long installation time, and the finished effect not always matching the architectural design.

[0003] The stone surface has messy textures and color deviations. After the installation of a large area of ​​color-blocked stone curtain wall, the color difference and texture of the stone can be clearly seen at a close-up scale. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings and deficiencies of the prior art and to provide a modular processing method for color-blocked stone.

[0005] Another objective of this invention is to provide a construction method for exterior curtain walls. This method is based on the building facade design, controls the building construction effect, accurately presents the facade effect required by the design, and overcomes the technical shortcomings and deficiencies of using stone curtain walls in large buildings. It reduces the construction cost of buildings with a more economical and efficient curtain wall installation method.

[0006] The objective of this invention is achieved through the following technical solution:

[0007] The processing method for modular color-blocked stone includes the following steps:

[0008] Divide the stone module into several basic blocks, and draw joint lines between adjacent basic blocks;

[0009] By using a stone polisher to process and polish several base blocks, different colors are formed, and the processed stone module changes from one color to multiple colors;

[0010] The processed stone modules are pretreated, including cleaning and waterproofing.

[0011] Another objective of this invention is achieved through the following technical solution:

[0012] The construction method for exterior curtain walls includes the following steps:

[0013] First, based on the desired brickwork effect of the building, the unfolded surface of the building facade is used as the basic outline. Using the preset stone size as the base block, with the assistance of parametric tools, the stone base blocks of M colors that are close to the set brickwork color are randomly sorted according to the preset color ratio to form a well-designed and precisely sized stone base block layout pattern; M≥2.

[0014] Then, based on the designed stone base block layout pattern, multiple stone base blocks are combined into a stone module. At the same time, a joint line is left between each stone base block within the stone module to form a precisely sized stone module layout pattern.

[0015] Next, the stone module layout pattern with the unfolded surface of the building facade as the basic outline is reflected on the building facade construction drawings. The details of the building corner positions and junction positions are further modified, and finally, the color-blocked stone facade curtain wall drawings that can guide the construction are formed.

[0016] Next, the stone production and processing company produces and processes the stone in units of stone modules, based on the drawings of the color-blocked stone facade curtain wall. Since a piece of raw stone has only one color, while a stone module can have M colors, after dividing the base blocks and joint lines according to the stone modules, the stone modules of one color need to be processed and polished into color-blocked stone modules with M colors using a stone polishing machine. Then, the color-blocked stone modules undergo pre-treatment including cleaning and waterproofing.

[0017] Finally, the construction team only needs to follow the drawings of the color-blocked stone facade curtain wall to efficiently carry out the construction of the color-blocked stone facade curtain wall.

[0018] The brick body is set as Lingnan green brick, M=3, and the three colors close to the color of Lingnan green brick are dark gray, medium gray and light gray. After processing and polishing, the stone module is formed into a color-blocked stone module with dark gray, medium gray and light gray.

[0019] The dimensions of the base block are 125mm x 600mm x 30mm. Eight base blocks are arranged in a row along their long sides to form a stone module, which is 1000mm x 600mm x 30mm in size.

[0020] The width of the slit line is 3mm.

[0021] Natural stone naturally possesses textures. This invention primarily utilizes visual aberration to reduce the visual impact of these natural textures. Specifically, the method is as follows:

[0022] When selecting stone materials, first choose stones with fewer natural textures;

[0023] When the same piece of stone is used over a large area, the natural texture will be very obvious. This patent can avoid using the same piece of stone on the same exterior surface through modular design.

[0024] When a large area of ​​stone of the same color is used, the natural texture will be very obvious. This patent can reduce the visual effect of the stone texture by using different color combinations.

[0025] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0026] 1. This invention forms a stone module from multiple stone base blocks, which can be flexibly combined. Conventional stone base blocks are usually one stone module, and there is usually only one form.

[0027] 2. This invention forms a stone module with multiple colors and presents them through different surface treatments. Conventional stone, when used as a building facade decoration material, only has one color and a single surface treatment.

[0028] 3. This invention is a large-size stone module. Each module can present rich details at a close-up scale, and different colors, surface treatments, etc. can be seen. When conventional stone is used as a large-size module, no details are presented at a close-up scale, and only the texture of the stone can be seen. Attached Figure Description

[0029] Figure 1 This is an actual rendering of a large-size color-blocked stone module according to the present invention.

[0030] Figure 2 This is a partial elevation diagram of the color-blocked stone facade curtain wall described in this invention. Detailed Implementation

[0031] The present invention will be further described in detail below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.

[0032] A construction method for exterior curtain walls using modular color-blocked stone is proposed. Taking the Lingnan blue brick effect as the starting point, the method further refines the appearance effect and construction method of the stone curtain wall on the exterior of the building based on the overall appearance effect of the building.

[0033] First, based on the Lingnan blue brick effect that the building needs to present, the unfolded surface of the building facade is used as the basic outline. Using specific (depending on the project) stone size as the base block, with the assistance of parametric tools, the dark gray, medium gray, and light gray stone base blocks that are close to the color of Lingnan blue bricks are randomly arranged in a specific color ratio (the color ratio is based on the overall appearance of the building) to form a well-designed and precisely sized stone base block layout pattern.

[0034] Based on the designed stone base block layout pattern, multiple stone base blocks are combined into a stone module (for example, the size of the base block is 125mm x 600mm x 30mm, and eight base blocks are joined together along their long sides to form a stone module, that is, the size of the stone module is 1000mm x 600mm x 30mm). At the same time, a 3mm seam line is left between each stone base block in the stone module to form a stone module layout pattern with precise dimensions.

[0035] Next, the stone module layout pattern with the unfolded surface of the building facade as the basic outline is reflected on the building facade construction drawings. The details of the building corner positions and junction positions are further modified, and finally, the color-blocked stone facade curtain wall drawings that can guide the construction are formed.

[0036] Next, the stone production and processing company produces and processes the stone in modules, based on the color-blocked stone facade curtain wall drawings. Since a single piece of raw stone has only one color, while a stone module can have three colors—dark gray, medium gray, and light gray—after dividing the stone modules into base blocks and joint lines, three different stone polishing tools are used to process and polish the single-color stone modules into color-blocked stone modules with dark gray, medium gray, and light gray hues. The stone polishing is contingent on the facade effect. The designer first confirms the required stone colors and the number of colors using stone samples, and only after having a comprehensive understanding of the building's facade effect does the manufacturer proceed with large-scale polishing. The polishing tools are ordinary stone polishing tools, primarily using grinding discs of different roughness to create the three colors: dark, medium, and light gray. If on-site installation reveals a mismatch between the stone color and the confirmed sample color, color correction can be performed directly on-site using the polishing tools.

[0037] Then the color-blocked stone modules are cleaned and waterproofed.

[0038] Finally, the construction team only needs to follow the drawings of the color-blocked stone facade curtain wall to efficiently carry out the construction, such as... Figure 1 , 2 As shown.

[0039] Compared with the prior art, the present invention has the following advantages:

[0040] 1. Excellent appearance: A single color-blocked stone module has three different colors and different surface treatments, which presents richer appearance details and tactile experience at a human scale than conventional stone of the same size.

[0041] 2. Precise construction: The parametric design of the building facade controls the construction process, resulting in a precise Lingnan blue brick effect.

[0042] 3. High construction efficiency: Large-sized color-blocked stone modules take less time to achieve the same effect than piecing together individual stones, and are easier to install, which can greatly reduce construction time.

[0043] 4. Flexible combination: stone modules with different color ratios and different stone base blocks can be produced according to different buildings, making them suitable for various building types;

[0044] 5. High cost performance: The raw material of the stone module is granite, which is low in cost. By adding to the building facade design, it can be used in high-end buildings and present an excellent appearance.

[0045] The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present invention shall be considered equivalent substitutions and shall be included within the protection scope of the present invention.

Claims

1. A modular processing method for color-blocked stone, characterized in that, Includes the following steps: The stone module is divided into several basic blocks, and joint lines are drawn between adjacent basic blocks. The width of the joint lines is 3mm. By using a stone polisher to process and polish several base blocks, different colors are formed, and the processed stone module changes from one color to multiple colors; When the stone polisher is installed on-site and it is found that the color of the stone does not match the color of the determined sample, the color can be corrected directly on-site using the polisher. The processed stone modules are pre-treated, including cleaning and waterproofing.

2. A construction method for exterior curtain walls, characterized in that, Includes the following steps: First, based on the desired brickwork effect of the building, the exterior facade is used as the basic outline. Using the preset stone size as the base block, and with the assistance of parametric tools, the base blocks of M colors that are close to the set brickwork color are randomly sorted according to the preset color ratio to form a well-designed and precisely sized stone base block layout pattern. M≥2; Then, based on the designed stone base block layout pattern, multiple stone base blocks are combined into a stone module. At the same time, a joint line is left between each stone base block within the stone module to form a precisely sized stone module layout pattern. Next, the stone module layout pattern with the unfolded surface of the building facade as the basic outline is reflected on the building facade construction drawings. The details of the building corner positions and junction positions are further modified, and finally, the color-blocked stone facade curtain wall drawings that can guide the construction are formed. Next, the stone production and processing company produces and processes the stone in units of stone modules, based on the drawings of the color-blocked stone facade curtain wall. Since a piece of raw stone has only one color, while a stone module can have M colors, after dividing the base blocks and joint lines according to the stone modules, the stone modules of one color need to be processed and polished into color-blocked stone modules with M colors using a stone polisher. If the stone color is found to be mismatched with the determined sample color during on-site installation of the stone polisher, color correction can be performed directly on-site using the polisher. Then, the color-blocked stone modules undergo pretreatment including cleaning and waterproofing. Finally, the construction team only needs to follow the drawings of the color-blocked stone facade curtain wall to efficiently carry out the construction of the color-blocked stone facade curtain wall.

3. The construction method for the exterior curtain wall according to claim 2, characterized in that, The brick body is set as Lingnan green brick, M=3, and the three colors close to the color of Lingnan green brick are dark gray, medium gray and light gray. After processing and polishing, the stone module is formed into a color-blocked stone module with dark gray, medium gray and light gray.

4. The construction method for the exterior curtain wall according to claim 2, characterized in that, The dimensions of the base block are 125mm x 600mm x 30mm. Eight base blocks are arranged along their long sides to form a column to form a stone module, that is, the dimensions of the stone module are 1000mm x 600mm x 30mm.

Citation Information

Patent Citations

  • Scanning and composing processing method of stones

    CN107220958A

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    CN108915136A

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    CN207405835U