Support protection mechanism and method for building steel structure
By designing a support and protection mechanism suitable for building steel structures, flexible clamping and height adjustment of different steel structures are achieved, solving the problem of frequent replacement of existing support and protection structures and improving welding accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI TONGJI CONSTR GRP
- Filing Date
- 2023-07-19
- Publication Date
- 2026-05-08
AI Technical Summary
Existing support and protection structures require frequent replacement when welding different steel materials, making it difficult to guarantee positional accuracy, and are not suitable for welding irregularly shaped steel structures.
A support and protection mechanism for building steel structures has been designed, including a bottom support frame, a sliding side frame, and an adjustable clamping assembly. Through limit blocks, a lifting plate, and a gear and rack mechanism driven by a motor, it can flexibly clamp and adjust the height of different steel structures to meet the welding requirements of square tubes, rectangular tubes, and I-beams.
It improves welding accuracy and work efficiency, reduces manual adjustment time, adapts to steel structure weldments of different sizes and shapes, and prevents detachment and displacement during the welding process.
Smart Images

Figure CN116713674B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to support and protection mechanisms, specifically to support and protection mechanisms and methods for building steel structures, belonging to the technical field of steel structure processing equipment. Background Technology
[0002] Steel structures are structures made of steel and are one of the main types of building structures. The structure mainly consists of steel beams, steel columns, steel trusses, and other components made of shaped steel and steel plates, and employs rust-proofing processes. The components are typically connected by welds, bolts, or rivets. Due to their light weight and simple construction, they are widely used in large factories, stadiums, high-rise buildings, bridges, and other fields. Steel structures are prone to corrosion; generally, they require rust removal, galvanizing, or painting, and regular maintenance.
[0003] Because different steel materials are used in the welding of steel structures, such as square tubes, rectangular tubes and I-beams, special support structures are required during welding, and they need to have good clamping and protection functions to prevent deformation and positional deformation during welding. However, most common support and protection structures are applied to a single steel material. Each time a different steel material is changed, the support and clamping protection structure needs to be disassembled and replaced, which requires manual adjustment and operation. It is difficult to guarantee the positional accuracy. Moreover, the pre-positioning structure also needs to be improved due to the shape characteristics of different steel materials. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the purpose of this invention is to provide a support and protection mechanism and method for building steel structures to solve the problems mentioned in the background art.
[0005] The objective of this invention can be achieved through the following technical solutions:
[0006] The support and protection mechanism for building steel structure includes a bottom support frame. A first side frame and a slidable second side frame are fixedly connected above the bottom support frame. The first side frame is provided with a bottom lifting component and a first clamping component on its side. One end of the second side frame is provided with a bottom adjusting component. The second side frame is provided with a second clamping component on its side. A rotation limit block is provided inside the second side frame.
[0007] Preferably, the first side frame is provided with arrayed insert plates, which support welded components.
[0008] Preferably, the bottom lifting assembly includes a rotating shaft, one end of which has a through first positioning hole, and the other end of which has a fixedly connected first gear. The side of the first bracket has a first electric cylinder and a first motor. The telescopic end of the first electric cylinder has a fixedly connected limiting post. The rotating shaft of the first motor has a fixedly connected second gear that meshes with the first gear. The rotating shaft has a fixedly connected second electric cylinder. The telescopic end of the second electric cylinder has a fixedly connected first lifting plate. After the second electric cylinder rotates vertically, the first positioning hole is concentric with the limiting post, and the limiting post can be inserted into the first positioning hole for limiting and fixing.
[0009] Preferably, the first clamping assembly includes a movable and rotatable third side frame, the horizontal time distance between the third side frame and the first side frame is adjustable, the third side frame is provided with multiple sets of second connecting frames, each of the second connecting frames is provided with a first pushing block that is rotatably connected, and the second connecting frames are arranged in an XY axis cross pattern.
[0010] Preferably, the bottom adjustment assembly includes a movable second moving frame, with a fixedly connected third and fourth electric cylinders below the second moving frame. The telescopic end of the third electric cylinder is fixedly connected to a second lifting plate, and the telescopic end of the fourth electric cylinder is fixedly connected to a third lifting plate. A fifth electric cylinder is provided on the side of the second moving frame, and the fifth electric cylinder pushes the second moving frame to move. The second lifting plate is installed below the limiting block.
[0011] Preferably, the second side frame is fixed on the second movable frame, and the second side frame is provided with a through rotating slot, in which the limiting block rotates.
[0012] The rotating slot is provided with a rotating opening and an array of second positioning holes. The back of the second side frame is provided with a first electric slide, a second electric slide, and a third electric slide that are fixedly connected. The sliding end of the first electric slide is provided with a fourth lifting plate that is fixedly connected. The sliding end of the second electric slide is provided with a fifth lifting plate that is fixedly connected. The sliding end of the third electric slide is provided with a sixth lifting plate that is fixedly connected. The third lifting plate is installed below the fourth, fifth, and sixth lifting plates.
[0013] Preferably, the second clamping assembly includes a rotatable third connecting frame, and a threaded second lead screw is provided inside the third connecting frame. One end of the second lead screw is provided with a first push plate and a second push plate that are rotatably connected, and the other end of the second lead screw is provided with a turntable that is fixedly connected. The first push plate is provided with two sets of magnets that are symmetrically distributed, and the second push plate is provided with four sets of iron plates arranged in a cross shape. The second push plate can be rotated to adjust its position relative to the first push plate, and can rotate 90° at a time. The magnets attract the iron plates for positioning.
[0014] Preferably, the support angle of the first lifting plate can be changed, and the connection between the first push plate, the second push plate and the second lead screw is changed to a universal joint structure.
[0015] Preferably, the limiting block is provided with rotating columns at both the upper and lower ends, and the rotating columns are rotatably connected to the rotating opening. The upper end of the limiting block is provided with an array of third positioning holes. When the limiting block is horizontal with the second side frame, the third positioning holes are concentric with the second positioning holes.
[0016] The limiting block is provided with symmetrically distributed first guide plates on one side, the front end of the first guide plate is an inclined edge, and the back of the first guide plate is provided with arrayed first dampers. Square tubes and rectangular tubes are inserted into the first guide plates.
[0017] The limiting block is provided with a fixedly connected mounting frame on the other side. The mounting frame is provided with a movable second guide plate. An array of second dampers is provided between the second guide plate and the mounting frame. A third guide plate is provided on both sides of the mounting frame. The front end of the third guide plate is an inclined edge. An array of third dampers is provided between the third guide plate and the mounting frame.
[0018] Springs are provided on the outside of the first damper, the second damper, and the third damper.
[0019] A support and protection method for a support and protection mechanism for a building steel structure includes the following steps:
[0020] Select the appropriate limiting block side according to the vertical welded parts to be clamped. When it is necessary to clamp square tubes or rectangular tubes, select the first guide plate. When it is necessary to clamp I-beams, select the second guide plate and the third guide plate. After selection, fix the limiting block in the rotating slot, and then install the vertical welded parts into the limiting block. The second lifting plate pushes the vertical welded parts to adjust the height.
[0021] When welding is required on the lowest side of the vertical weldment, the vertical weldment is supported and protected by the limit block. The second clamping cylinder drives the third connecting frame to rotate and become horizontal with the second side frame. The second screw rotates to push the second push plate to contact the vertical weldment and lock it. The horizontal weldment is placed on the third lifting plate and the first lifting plate for support. The third lifting plate and the first lifting plate adjust the height of the horizontal weldment relative to the vertical weldment. The third side frame rotates to close. The first screw rotates to drive the first push block forward to squeeze the horizontal weldment. The fifth electric cylinder pushes the vertical weldment forward to contact the horizontal weldment. Then the welding device performs welding. After welding is completed, the first clamping assembly and the second clamping assembly retract to unlock. The fifth electric cylinder drives the entire weldment to retract and remove the entire weldment.
[0022] When multiple sets of transverse weldments need to be welded on the side of a vertical weldment, the positioning welding should be carried out sequentially from the top of the vertical weldment downwards. When the transverse weldment is long, insert the insert plate into the slot and place the transverse weldment on the insert plate at the specified height. Since the steel part is long, the two ends may droop. The fourth lifting plate, the fifth lifting plate, or the fourth lifting plate and the sixth lifting plate make fine adjustments to the height of the welding end. The first clamping assembly and the second clamping assembly lock the weldment. The fifth electric cylinder pushes the vertical weldment forward to contact the transverse weldment, so that the contact surfaces of the two are perpendicular. Then the welding device performs welding. After the welding is completed, the first clamping assembly and the second clamping assembly move back to unlock. The fifth electric cylinder drives the entire weldment to move back and remove the entire weldment.
[0023] When the welded part is tilted, change the connection method of the first push plate, the second push plate and the second lead screw, unlock the rotating shaft, the first motor drives the rotating shaft and the first lifting plate to rotate the angle, and then the second electric cylinder pushes the first lifting plate to rise, so that the first lifting plate supports the tilted bottom of the transverse welded part. When the second push plate and the first push block contact the side of the transverse welded part, they rotate and fit together with their own tilted surfaces.
[0024] The beneficial effects of this invention are:
[0025] 1. The support and protection mechanism of this invention can effectively support and protect steel structures during welding, avoiding the limitations of existing simple clamps. It can be adjusted according to the required steel structure style, greatly improving welding accuracy, eliminating manual debugging time, and improving work efficiency.
[0026] 2. The limiting block in the support and protection mechanism of this invention can be rotated and adjusted according to the welded steel structure as needed. It can be used for clamping and limiting square tubes, rectangular tubes, and I-beams, and can be used for welded parts of different sizes, which improves applicability and eliminates the need for large-area clamp replacement and adjustment.
[0027] 3. The support and protection mechanism of the present invention can support and adjust steel structure welded parts of different lengths. It can adjust the height of the steel structure welded parts and the horizontality of the contact surface, so that the steel structure weld can make vertical contact. It has good support and adjustability, and avoids detachment and breakage caused by uneven contact position of steel structure weld.
[0028] 4. The support and protection mechanism of the present invention can also make corresponding adjustments for irregularly shaped and inclined steel structure welded parts. When the steel structure welded parts are inclined, the first push plate and the second push plate are replaced with universal joint structures, the first lifting plate can rotate to provide support, and the second push plate and the first push block rotate and fit with their own inclined surfaces when they contact the side of the transverse welded parts, which further improves the support and protection of the steel structure during welding and prevents the steel structure from falling off or shifting during the welding process. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the supporting and protective mechanism in an embodiment of the present invention;
[0031] Figure 2 This is a schematic diagram of the structure of the first side frame in an embodiment of the present invention;
[0032] Figure 3 This is a schematic diagram of the bottom lifting component in an embodiment of the present invention;
[0033] Figure 4 This is a schematic diagram of the structure of the first clamping assembly in an embodiment of the present invention;
[0034] Figure 5 This is a partial structural schematic diagram of the supporting and protective mechanism in an embodiment of the present invention;
[0035] Figure 6 This is a schematic diagram of the bottom adjustment component in an embodiment of the present invention;
[0036] Figure 7 This is a schematic diagram of the structure of the second side frame in an embodiment of the present invention;
[0037] Figure 8 This is a schematic diagram of the structure of the second clamping assembly in an embodiment of the present invention;
[0038] Figure 9 This is a schematic diagram of the structure of the limiting block in an embodiment of the present invention;
[0039] Figure 10 This is a schematic diagram of the first usage mode of the limiting block in an embodiment of the present invention;
[0040] Figure 11 This is a schematic diagram illustrating the second usage of the limiting block in an embodiment of the present invention;
[0041] In the diagram: 1. Bottom support frame; 2. First side frame; 3. Bottom lifting assembly; 4. First clamping assembly; 5. Bottom adjusting assembly; 6. Second side frame; 7. Second clamping assembly; 8. Limiting block; 21. Slot; 22. Insert plate; 31. First bracket; 32. Rotating shaft; 33. Second electric cylinder; 34. First electric cylinder; 35. First motor; 41. First clamping cylinder; 42. Third side frame; 43. First moving frame; 44. Second connecting frame; 45. First lead screw; 46. First slide rail slider assembly; 51. Second moving frame; 52. Second slide rail slider assembly; 53. Third electric cylinder; 54. Fourth electric cylinder; 55. Fifth electric cylinder; 61. Rotary slot; 62. First electric slide table; 63. Second electric slide table; 64. Third electric slide table; 71. Third connecting frame; 72. Second lead screw; 73. First push plate; 74. 75. Second push plate; 86. Second clamping cylinder; 87. Rotating column; 88. Third positioning hole; 89. First guide plate; 80. Mounting bracket; 81. Second guide plate; 82. Third guide plate; 321. First positioning hole; 322. First gear; 331. First lifting plate; 341. Limiting column; 351. Second gear; 411. First connecting frame; 441. First push block; 451. Second motor; 452. First lead screw slider; 531. Second lifting plate; 541. Third lifting plate; 611. Rotating opening; 612. Second positioning hole; 621. Fourth lifting plate; 631. Fifth lifting plate; 641. Sixth lifting plate; 731. Magnet; 741. Four sets of iron sheets; 741. Adsorbing iron sheets; 751. Fourth connecting frame; 831. First damper; 851. Second damper; 861. Third damper. Detailed Implementation
[0042] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0043] Please see Figures 1 to 11 As shown, this embodiment provides a support and protection mechanism for building steel structures. The support and protection mechanism includes a bottom support frame 1. A first side frame 2 and a slidable second side frame 6 are fixedly connected above the bottom support frame 1. A bottom lifting component 3 and a first clamping component 4 are provided on the side of the first side frame 2. A bottom adjusting component 5 is provided at one end of the second side frame 6. A second clamping component 7 is provided on the side of the second side frame 6. A rotating limiting block 8 is provided inside the second side frame 6.
[0044] Furthermore, the first side frame 2 is provided with an array of slots 21, and insert plates 22 can be installed in the slots 21. The insert plates 22 can support the welded parts, which are laid flat on the insert plates 22. The slots 21 are spaced at the same interval. When it is necessary to support the welded parts at the same interval, the insert plates 22 can be inserted for support.
[0045] Furthermore, the bottom lifting assembly 3 includes a first bracket 31, which is fixed on the bottom support frame 1. The first bracket 31 has a rotating shaft 32 rotatably connected inside it. One end of the rotating shaft 32 has a through first positioning hole 321, and the other end of the rotating shaft 32 has a first gear 322 fixedly connected. The side of the first bracket 31 has a first electric cylinder 34 and a first motor 35. The telescopic end of the first electric cylinder 34 has a fixedly connected limit post 341. The rotating shaft of the first motor 35 has a fixedly connected second gear 351, which meshes with the first gear 322. The first motor 35 drives the second gear 351 and the first gear 322 to rotate synchronously, thereby driving the rotating shaft 32 to rotate synchronously. The rotating shaft 32 has a fixedly connected second electric cylinder 33, and the telescopic end of the second electric cylinder 33 has a fixedly connected first lifting plate 331. The second electric cylinder 33 pushes the first lifting plate 331 up and down.
[0046] The rotating shaft 32 drives the second electric cylinder 33 to rotate vertically and then stop. At this time, the first positioning hole 321 is concentric with the limiting post 341. The first electric cylinder 34 pushes the limiting post 341 into the first positioning hole 321 for limiting and fixing.
[0047] Furthermore, the first clamping assembly 4 includes a movable first clamping cylinder 41 and a rotatable third side frame 42.
[0048] Specifically, the rotating end of the first clamping cylinder 41 is provided with a fixedly connected first connecting frame 411, the first connecting frame 411 is fixedly connected to the third side frame 42, the third side frame 42 is provided with multiple sets of second connecting frames 44, each of the second connecting frames 44 is provided with a rotatably connected first pushing block 441, the second connecting frames 44 are arranged in an XY axis cross arrangement, so that the welded part is clamped by at least two sets of first pushing blocks 441 at any height;
[0049] The first clamping cylinder 41 is fixed on the first movable frame 43. The first movable frame 43 is provided with a rotating first lead screw 45 and a guiding first slide rail slider assembly 46 below it. A second motor 451 is provided at one end of the first lead screw 45. The shaft of the second motor 451 is fixedly connected to the first lead screw 45 through a coupling. The second motor 451 drives the first lead screw 45 to rotate. The first lead screw 45 is provided with a threaded first lead screw slider 452. The first lead screw slider 452 is fixedly connected to the first movable frame 43. When the first lead screw slider 452 moves, it drives the first movable frame 43, the first clamping cylinder 41 and the third side frame 42 to move. The first slide rail slider assembly 46 guides the movement of the first movable frame 43.
[0050] Furthermore, the bottom adjustment assembly 5 includes a movable second movable frame 51, on which a second lifting plate 531 and a third lifting plate 541 are provided.
[0051] Specifically, a second slide rail slider assembly 52 and a third electric cylinder 53 and a fourth electric cylinder 54 are fixedly connected below the second movable frame 51. The telescopic end of the third electric cylinder 53 is fixedly connected to the second lifting plate 531, and the telescopic end of the fourth electric cylinder 54 is fixedly connected to the third lifting plate 541. The second lifting plate 531 is installed below the limiting block 8. The second movable frame 51 slides along the bottom support frame 1. The second slide rail slider assembly 52 guides the movement of the second movable frame 51. A fifth electric cylinder 55 is provided on the side of the second movable frame 51. The fifth electric cylinder 55 is also fixed on the bottom support frame 1. The telescopic end of the fifth electric cylinder 55 is fixedly connected to the second movable frame 51. The fifth electric cylinder 55 pushes the second movable frame 51 to move.
[0052] Furthermore, the second side frame 6 is fixed on the second movable frame 51. The second side frame 6 has a through rotating slot 61, and the rotating slot 61 has a rotating opening 611 and an array of second positioning holes 612. The limiting block 8 rotates within the rotating slot 61.
[0053] Specifically, the back of the second side frame 6 is provided with a first electric slide 62, a second electric slide 63, and a third electric slide 64 that are fixedly connected. The sliding end of the first electric slide 62 is provided with a fourth lifting plate 621 that is fixedly connected. The sliding end of the second electric slide 63 is provided with a fifth lifting plate 631 that is fixedly connected. The sliding end of the third electric slide 64 is provided with a sixth lifting plate 641 that is fixedly connected. The second electric slide 63 and the third electric slide 64 are on the same Y-axis. The first electric slide 62 is installed on the side of the second electric slide 63 and the third electric slide 64. The third lifting plate 541 is installed below the fourth lifting plate 621, the fifth lifting plate 631, and the sixth lifting plate 641.
[0054] Furthermore, the second side frame 6 has a fixedly connected second clamping cylinder 75 on its front side. The rotating end of the second clamping cylinder 75 has a fixedly connected fourth connecting frame 751. The second clamping assembly 7 is fixed to the fourth connecting frame 751. The second clamping assembly 7 includes a third connecting frame 71, which is fixedly connected to the fourth connecting frame 751. The third connecting frame 71 has a threaded second lead screw 72 inside. One end of the second lead screw 72 has a rotatably connected first push plate 73 and second push plate 74. When the welded part to be clamped is not... When the plane is horizontal, the connection between the first push plate 73, the second push plate 74 and the second lead screw 72 can be changed to a universal joint structure to meet the requirements of inclined support. The other end of the second lead screw 72 is provided with a turntable that is fixedly connected. The first push plate 73 is provided with two sets of magnets 731 symmetrically distributed, and the second push plate 74 is provided with four sets of iron plates 741 arranged in a cross shape. The second push plate 74 can be rotated to adjust its position relative to the first push plate 73. It can rotate 90° each time, and the magnets 731 adsorb the iron plates 741 for positioning.
[0055] Furthermore, the upper and lower ends of the limiting block 8 are provided with rotating columns 81, which are rotatably connected to the rotating opening 611. The upper end of the limiting block 8 is provided with arrayed third positioning holes 82. When the limiting block 8 is horizontal with the second side frame 6, the third positioning hole 82 is concentric with the second positioning hole 612. The fastener passes through the second positioning hole 612 and is inserted into the third positioning hole 82, thereby fixing the limiting block 8 to the second side frame 6.
[0056] A first guide plate 83 is symmetrically distributed on one side of the limiting block 8. The front end of the first guide plate 83 is inclined. An array of first dampers 831 is distributed on the back of each first guide plate 83. Each first damper 831 has a spring on its exterior. One end of each first damper 831 is fixedly connected to the first guide plate 83, and the other end is fixedly connected to the limiting block 8. When a square or rectangular tube is inserted into the first guide plate 83, the first damper 831 contracts and provides a reverse pushing force. The first guide plate 83 clamps the square or rectangular tube. Then, the second push plate 74 is rotated so that its long side is perpendicular to the first push plate 73. The long side of the second push plate 74 is used to push and compress the square or rectangular tube. Figure 10 As shown, the second lifting plate 531 pushes the square tube and rectangular tube to adjust their height relative to the limiting block 8;
[0057] On the other side of the limiting block 8, there is a fixedly connected mounting bracket 84. Inside the mounting bracket 84 is a movable second guide plate 85. Between the second guide plate 85 and the mounting bracket 84, there are arrayed second dampers 851. Each second damper 851 has a spring on its exterior. One end of each second damper 851 is fixedly connected to the mounting bracket 84, and the other end is fixedly connected to the second guide plate 85. Third guide plates 86 are provided on both sides of the mounting bracket 84. The front end of each third guide plate 86 is inclined. The third guide plate 86 and the mounting bracket 84... A third damper 861 is arranged in an array, and each third damper 861 is externally equipped with a spring. One end of the third damper 861 is fixedly connected to the third guide plate 86, and the other end of the third damper 861 is fixedly connected to the mounting bracket 84. When the I-beam is inserted into the limiting block 8, the third guide plate 86 and the second guide plate 85 are squeezed and contracted. When the I-beam contacts the limiting block 8, it stops. The second push plate 74 is rotated so that the long side of the second push plate 74 is horizontal to the first push plate 73. The short side of the second push plate 74 is used to push and compress the I-beam. Figure 11 As shown, the second lifting plate 531 pushes the I-beam to adjust its height relative to the limit block 8.
[0058] This embodiment provides a support and protection method for building steel structures, including the following steps:
[0059] Select the appropriate limiting block 8 according to the vertical welded part to be clamped. When it is necessary to clamp square tubes or rectangular tubes, select the first guide plate 83. When it is necessary to clamp I-beams, select the second guide plate 85 and the third guide plate 86. After selection, fix the limiting block 8 in the rotating slot 61, and then install the vertical welded part into the limiting block 8. The second lifting plate 531 pushes the vertical welded part to adjust the height.
[0060] When welding is required on the lowest side of the vertical weldment, the vertical weldment is installed with the limiting block 8 for support and protection. The second clamping cylinder 75 drives the third connecting frame 71 to rotate and become horizontal with the second side frame 6. The second screw 72 is rotated to push the second push plate 74 to contact the vertical weldment and lock it. The horizontal weldment is placed on the third lifting plate 541 and the first lifting plate 331 for support. The third lifting plate 541 and the first lifting plate 331 adjust the height of the horizontal weldment relative to the vertical weldment. The third side frame 42 is rotated to close. The first screw 45 rotates to drive the first push block 441 forward to press the horizontal weldment. The fifth electric cylinder 55 pushes the vertical weldment forward to contact the horizontal weldment. Then the welding device performs welding. After welding is completed, the first clamping assembly 4 and the second clamping assembly 7 are moved back to unlock. The fifth electric cylinder 55 drives the entire weldment to move back and remove the entire weldment.
[0061] When multiple sets of transverse weldments need to be welded on the side of a vertical weldment, the positioning welding should be carried out sequentially from the top of the vertical weldment downwards. When the transverse weldment is long, insert plate 22 into slot 21 and place the transverse weldment on insert plate 22 at a specified height. Since the steel part is long, the two ends will hang down. The fourth lifting plate 621, the fifth lifting plate 631 or the fourth lifting plate 621 and the sixth lifting plate 641 make a fine adjustment of the height of the welding end. The first clamping assembly 4 and the second clamping assembly 7 lock the weldment. The fifth electric cylinder 55 pushes the vertical weldment forward to contact the transverse weldment, so that the contact surfaces of the two are perpendicular. Then the welding device performs welding. After the welding is completed, the first clamping assembly 4 and the second clamping assembly 7 move back to unlock. The fifth electric cylinder 55 drives the entire weldment to move back and remove the entire weldment.
[0062] When the welded part is tilted, change the connection method of the first push plate 73, the second push plate 74 and the second lead screw 72, unlock the rotating shaft 32, the first motor 35 drives the rotating shaft 32 and the first lifting plate 331 to rotate the angle, and then the second electric cylinder 33 pushes the first lifting plate 331 to rise, so that the first lifting plate 331 supports the tilted bottom of the transverse welded part. When the second push plate 74 and the first push block 441 contact the side of the transverse welded part, they rotate and fit together with their own tilted surfaces.
[0063] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0064] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0065] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first and second features are in direct contact, or that they are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0066] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0067] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.
Claims
1. A support and protection mechanism for building steel structures, the support and protection mechanism comprising a bottom support frame (1), characterized in that, The bottom support frame (1) is provided with a fixedly connected first side frame (2) and a slidable second side frame (6). The first side frame (2) is provided with a bottom lifting component (3) and a first clamping component (4) on its side. The second side frame (6) is provided with a bottom adjusting component (5) at one end and a second clamping component (7) on its side. The second side frame (6) is provided with a rotating limiting block (8) inside its interior. The bottom lifting assembly (3) includes a rotating shaft (32), one end of which is provided with a through first positioning hole (321), and the other end of which is provided with a fixedly connected first gear (322). The side of the first bracket (31) is provided with a first electric cylinder (34) and a first motor (35). The telescopic end of the first electric cylinder (34) is provided with a fixedly connected limiting post (341). The shaft of the first motor (35) is provided with a fixedly connected second gear (351). The second gear (351) meshes with the first gear (322). The rotating shaft (32) is provided with a fixedly connected second electric cylinder (33). The telescopic end of the second electric cylinder (33) is provided with a fixedly connected first lifting plate (331). After the second electric cylinder (33) rotates vertically, the first positioning hole (321) and the limiting post (341) are concentric. The limiting post (341) can be inserted into the first positioning hole (321) for limiting and fixing. The first clamping assembly (4) includes a movable and rotatable third side frame (42). The horizontal time distance between the third side frame (42) and the first side frame (2) is adjustable. Multiple sets of second connecting frames (44) are provided on the third side frame (42). Each second connecting frame (44) is provided with a first push block (441) that is rotatably connected. The second connecting frames (44) are arranged in an XY axis cross pattern. The bottom adjustment assembly (5) includes a movable second moving frame (51). A third electric cylinder (53) and a fourth electric cylinder (54) are fixedly connected below the second moving frame (51). A second lifting plate (531) is fixedly connected to the telescopic end of the third electric cylinder (53). A third lifting plate (541) is fixedly connected to the telescopic end of the fourth electric cylinder (54). A fifth electric cylinder (55) is provided on the side of the second moving frame (51). The fifth electric cylinder (55) pushes the second moving frame (51) to move. The second lifting plate (531) is installed below the limiting block (8). The second side frame (6) is fixed on the second movable frame (51). The second side frame (6) has a through rotating slot (61) and the limiting block (8) rotates within the rotating slot (61). The rotating slot (61) is provided with a rotating opening (611) and an array of second positioning holes (612). The back of the second side frame (6) is provided with a first electric slide (62), a second electric slide (63) and a third electric slide (64) fixedly connected. The sliding end of the first electric slide (62) is provided with a fourth lifting plate (621) fixedly connected. The sliding end of the second electric slide (63) is provided with a fifth lifting plate (631) fixedly connected. The sliding end of the third electric slide (64) is provided with a sixth lifting plate (641) fixedly connected. The third lifting plate (641) is installed below the fourth lifting plate (621), the fifth lifting plate (631) and the sixth lifting plate (641). The limiting block (8) is provided with rotating columns (81) at both the upper and lower ends. The rotating columns (81) are rotatably connected to the rotating opening (611). The upper end of the limiting block (8) is provided with an array of third positioning holes (82). When the limiting block (8) is horizontal with the second side frame (6), the third positioning hole (82) is concentric with the second positioning hole (612). The limiting block (8) has a first guide plate (83) symmetrically distributed on one side. The front end of the first guide plate (83) is an inclined edge. The back of the first guide plate (83) is provided with an array of first dampers (831). Square tubes and rectangular tubes are inserted into the first guide plate (83). The limiting block (8) is provided with a fixedly connected mounting bracket (84) on the other side. The mounting bracket (84) is provided with a movable second guide plate (85). An array of second dampers (851) is provided between the second guide plate (85) and the mounting bracket (84). A third guide plate (86) is provided on both sides of the mounting bracket (84). The front end of the third guide plate (86) is an inclined edge. An array of third dampers (861) is provided between the third guide plate (86) and the mounting bracket (84). Springs are provided on the outside of the first damper (831), the second damper (851) and the third damper (861).
2. The support and protection mechanism for building steel structures according to claim 1, characterized in that, The first side frame (2) is provided with arrayed insert plates (22), which support the welded parts.
3. The support and protection mechanism for building steel structures according to claim 2, characterized in that, The second clamping assembly (7) includes a rotatable third connecting frame (71). The third connecting frame (71) is provided with a threaded second lead screw (72). One end of the second lead screw (72) is provided with a first push plate (73) and a second push plate (74) that are rotatably connected. The other end of the second lead screw (72) is provided with a turntable that is fixedly connected. The first push plate (73) is provided with two sets of magnets (731) that are symmetrically distributed. The second push plate (74) is provided with four sets of iron plates (741) arranged in a cross shape. The second push plate (74) can be rotated to adjust its position relative to the first push plate (73). It can rotate 90° each time. The magnets (731) attract the iron plates (741) for positioning.
4. The support and protection mechanism for building steel structures according to claim 3, characterized in that, The support angle of the first lifting plate (331) can be changed, and the connection between the first push plate (73), the second push plate (74) and the second lead screw (72) is changed to a universal joint structure.
5. A support and protection method for a support and protection mechanism for a building steel structure according to claim 4, characterized in that, Includes the following steps: Select the appropriate limiting block (8) side according to the vertical welded parts to be clamped. When it is necessary to clamp square tubes or rectangular tubes, select the first guide plate (83). When it is necessary to clamp I-beams, select the second guide plate (85) and the third guide plate (86). After selection, fix the limiting block (8) in the rotating slot (61), and then install the vertical welded parts into the limiting block (8). The second lifting plate (531) pushes the vertical welded parts to adjust the height. When welding is required on the lowest side of the vertical weldment, the vertical weldment is installed with the limiting block (8) for support and protection. The second clamping cylinder (75) drives the third connecting frame (71) to rotate and be horizontal with the second side frame (6). The second screw (72) is rotated to push the second push plate (74) to contact the vertical weldment for locking. The horizontal weldment is placed on the third lifting plate (541) and the first lifting plate (331) for support. The third lifting plate (541) and the first lifting plate (331) adjust the height of the horizontal weldment relative to the vertical weldment. The third side frame (42) is rotated to close. The first screw (45) rotates to drive the first push block (441) to advance and squeeze the horizontal weldment. The fifth electric cylinder (55) pushes the vertical weldment forward to contact the horizontal weldment. Then the welding device performs welding. After welding is completed, the first clamping assembly (4) and the second clamping assembly (7) are pulled back to unlock. The fifth electric cylinder (55) drives the entire weldment to move back and remove the entire weldment. When multiple sets of transverse welding parts need to be welded on the side of the vertical welding part, the positioning welding should be carried out sequentially from the top of the vertical welding part downwards. When the transverse welding part is long, insert the insert plate (22) into the slot (21) and place the transverse welding part on the insert plate (22) at the specified height. Since the steel part is long, the two ends will hang down. The fourth lifting plate (621), the fifth lifting plate (631) or the fourth lifting plate (621) and the sixth lifting plate (641) make a fine adjustment of the height of the welding end. The first clamping component (4) and the second clamping component (7) lock the welding part. The fifth electric cylinder (55) pushes the vertical welding part forward to contact the transverse welding part so that the contact surfaces of the two are perpendicular. Then the welding device performs welding. After the welding is completed, the first clamping component (4) and the second clamping component (7) move back to unlock. The fifth electric cylinder (55) drives the entire welding part to move back and remove the entire welding part. When the welded part is tilted, change the connection method of the first push plate (73), the second push plate (74) and the second lead screw (72), unlock the rotating shaft (32), the first motor (35) drives the rotating shaft (32) and the first lifting plate (331) to rotate the angle, and then the second electric cylinder (33) pushes the first lifting plate (331) to rise, so that the first lifting plate (331) supports the tilted bottom of the transverse welded part, and the second push plate (74) and the first push block (441) rotate and fit together with their own tilted surfaces when they contact the side of the transverse welded part.
Citation Information
Patent Citations
Support for steel structure welding
CN115255777A