Magnetic tile grinding production line

Abstract

The present invention relates to the field of magnetic tile production technology, specifically to a magnetic tile grinding production line, which includes a conveyor belt mechanism and support piles arranged at both ends of the conveyor belt mechanism, and also includes: a primary transmission mechanism, the primary transmission mechanism is arranged at the upper end of the support pile; a flip conversion mechanism, the flip conversion mechanism is arranged between the primary transmission mechanism. This magnetic tile grinding production line is provided with a driving gear, a driven gear, a magnet column, a clamping column and a magnetic block, and uses two clamping piles to clamp one end of the magnetic tile. The driven gear drives the clamping column to flip through the rotating pile, clamps the magnetic tile during the flipping, and releases it after the flipping is completed, so that the inner and outer arc surface grinding of the magnetic tile can be conveniently and quickly switched, thereby greatly improving the working efficiency of the production line; by providing a reciprocating mechanism and a secondary transmission mechanism, a baffle that can move back and forth is provided to straighten the offset magnetic tile, facilitate its flipping and perform the next step of grinding, and avoid the displacement of the magnetic tile position causing a malfunction of the production line.

Description

Technical Field

[0001] The invention relates to the technical field of magnetic tile production, in particular to a magnetic tile grinding production line. Background Art

[0002] During the production process of magnetic tiles, the magnetic tile blanks processed by the molding process are sintered in a kiln. The unloading at the end of the kiln requires manual labor to take out the tray and place it on the support, and then the tray containing the semi-finished products is manually pulled to the grinding machine production line by a trolley.

[0003] Magnetic tiles need to go through a series of grinding and chamfering processes during production. When grinding the inner and outer arc surfaces of the magnetic tiles, the existing technology generally uses a grinder to grind the inner arc surface first, and then manually flip the magnetic tile to grind the outer arc surface of the magnetic tile. This flipping method is very inconvenient when facing large-scale production and grinding of magnetic tiles, and the manpower consumption is very serious, which is not conducive to the high-speed production capacity development of the magnetic tile grinding production line. For this reason, we propose a magnetic tile grinding production line. Summary of the Invention

[0004] The purpose of the present invention is to provide a magnetic tile grinding production line to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a magnetic tile grinding production line, the specific process flow of which is as follows: 1. The magnetic tiles enter the three-station grinder and the two-axis double-end surface through a multi-row feeder for preliminary grinding; 2. The inner and outer arc surfaces of the magnetic tiles are ground by the outer arc grinder and the inner arc grinder; 3. After grinding by the four-station grinder, they enter the cleaning and drying machine for cleaning and finally enter the appearance sorting machine for classification.

[0006] The measures to further optimize this technical solution are:

[0007] As an improvement, the invention comprises a conveyor belt mechanism and support piles arranged at both ends of the conveyor belt mechanism, wherein the conveyor belt mechanism is arranged between the outer arc grinder and the inner arc grinder, and further comprises:

[0008] A primary transmission mechanism, the primary transmission mechanism being arranged at the upper end of the supporting pile;

[0009] The flipping and changing surface mechanism is arranged between the primary transmission mechanisms. The flipping and changing surface mechanism is driven by the primary transmission mechanism so that the magnetic tiles can automatically change their surfaces for polishing during the transportation process.

[0010] As an improvement, the primary transmission mechanism includes a first protection compartment and a second protection compartment, and a driving gear and a driven gear are provided inside the first protection compartment.

[0011] As an improvement, a servo motor is fixedly connected to the interior of the second protection compartment, and the output shaft of the servo motor passes through the side walls of the second protection compartment and the first protection compartment and is fixedly connected to the center of one side surface of the driving gear.

[0012] As an improvement, the driving gear is a half-gear arrangement, a magnet column is fixedly connected to the center of the other side of the driving gear, the driving gear is meshed with the driven gear, and one side of the driven gear is rotatably connected to the support pile.

[0013] As an improvement, the flip-over mechanism is composed of a rotating pile, a clamping column, a magnetic block and a telescopic spring, and one side of the driven gear is fixedly connected to the rotating pile.

[0014] As an improvement, a rectangular groove is opened on one side of the rotating pile, both ends of the telescopic spring are fixedly connected to the magnetic block, the magnetic block is slidably connected to the rectangular groove, and one side of the magnetic block is fixedly connected to the clamping column.

[0015] As an improvement, a movable plate is fixedly connected to one side of the support pile, a reciprocating mechanism is provided on one side of the movable plate, and a secondary transmission mechanism is provided at the lower end of the primary transmission mechanism.

[0016] As an improvement, the reciprocating mechanism is composed of a sliding bar and a sliding block. The sliding bar is slidably connected to the moving plate. The sliding block is fixedly connected to the center of the sliding bar, and baffles are fixedly connected to both ends of the sliding bar.

[0017] As an improvement, the secondary transmission mechanism includes a transmission belt and a rotating shaft. One side of the driving gear is connected to the rotating shaft through the transmission belt. A rotating roller is fixedly connected to the center of the rotating shaft. The outer wall of the rotating roller is provided with a sliding groove adapted to the sliding block.

[0018] The present invention has at least the following beneficial effects:

[0019] 1. By setting a driving gear, a driven gear, a magnet column, a clamping column and a magnetic block, two clamping piles are used to clamp one end of the magnetic tile, and the driven gear is used to drive the clamping column to flip through the rotating pile. The magnetic tile is clamped during the flipping process and released after the flipping is completed. The conversion of the inner and outer arc surface grinding of the magnetic tile can be carried out conveniently and quickly, greatly improving the working efficiency of the production line.

[0020] 2. By setting up a reciprocating mechanism and a secondary transmission mechanism, and setting a baffle that can move back and forth, the offset magnetic tile can be straightened to facilitate its flipping and the next step of grinding, avoiding the displacement of the magnetic tile and causing a malfunction of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the conveyor belt mechanism and support piles in the present invention;

[0023] Figure 3 Schematic diagram of the structure of the first protection chamber and the second protection chamber in the present invention;

[0024] Figure 4 Schematic diagram of the structure of the driving gear and the driven gear in the present invention;

[0025] Figure 5 It is a structural schematic diagram of the rotating pile and the clamping column in the present invention;

[0026] Figure 6 Schematic diagram of the structure of the support pile and the movable plate in the present invention;

[0027] Figure 7 It is a structural schematic diagram of the movable plate and the reciprocating mechanism in the present invention;

[0028] Figure 8 Schematic diagram of the structure of the sliding bar and the rotating roller in the present invention.

[0029] In the figure: a-multi-row loader; b-three-station grinder; c-two-axis double-end surface; d-external arc grinder; e-internal arc grinder; f-four-station grinder; g-cleaning and drying machine; h-appearance sorting machine; 1-conveyor belt mechanism; 2-support pile; 3-primary transmission mechanism; 31-first protection bin; 32-second protection bin; 33-driving gear; 34-driven gear; 35-servo motor; 36-magnetic column; 4-flipping conversion mechanism; 41-rotating pile; 42-clamping column; 43-magnetic block; 44-telescopic spring; 5-moving plate; 6-reciprocating mechanism; 61-sliding bar; 62-sliding block; 63-baffle; 7-secondary transmission mechanism; 71-transmission belt; 72-rotating shaft; 73-rotating roller. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Example 1:

[0032] See also Figure 1-5The present invention provides a technical solution for a magnetic tile grinding production line: a magnetic tile grinding production line, whose specific process flow is as follows: 1. The magnetic tiles enter the three-station grinder and the two-axis double-end surface through a multi-row feeder for preliminary grinding; 2. The inner and outer arc surfaces of the magnetic tiles are ground by the outer arc grinder and the inner arc grinder; 3. After grinding by the four-station grinder, they enter the cleaning and drying machine for cleaning and finally enter the appearance sorting machine for classification.

[0033] The invention comprises a conveyor belt mechanism 1 and support piles 2 arranged at both ends of the conveyor belt mechanism 1. The conveyor belt mechanism 1 is arranged between the outer arc grinder and the inner arc grinder, and further comprises:

[0034] The primary transmission mechanism 3 is arranged at the upper end of the support pile 2;

[0035] The flipping and changing surface mechanism 4 is arranged between the primary transmission mechanism 3. The primary transmission mechanism 3 drives the flipping and changing surface mechanism 4 so that the magnetic tile can automatically change its surface for polishing during the transportation process.

[0036] The primary transmission mechanism 3 includes a first protection compartment 31 and a second protection compartment 32 . A driving gear 33 and a driven gear 34 are disposed inside the first protection compartment 31 . The first protection compartment 31 is provided to protect the driving gear 33 and the driven gear 34 .

[0037] A servo motor 35 is fixedly connected to the interior of the second protective chamber 32. The model of the servo motor 35 is KYDAS96300-1E. This is a prior art and will not be described in detail here. The output shaft of the servo motor 35 passes through the side walls of the second protective chamber 32 and the first protective chamber 31 and is fixedly connected to the center of one side of the driving gear 33.

[0038] The driving gear 33 is set up in a half-gear type. This setting is so that the driving gear 33 rotates one circle while the driven gear 34 only rotates half, realizing the flipping function of the magnetic tile. A magnet column 36 is fixedly connected to the center of the other side of the driving gear 33, and half of the magnet column 36 is embedded in the center of the driving gear 33. This setting is so that the magnet column 36 and the magnetic block 43 always maintain corresponding magnetic poles that conflict with each other. The driving gear 33 is meshed with the driven gear 34, and one side of the driven gear 34 is rotatably connected to the support pile 2.

[0039] The flip-over mechanism 4 consists of a rotating pile 41, a clamping column 42, a magnetic block 43 and a telescopic spring 44. One side of the driven gear 34 is fixedly connected to the rotating pile 41. The magnetic block 43 is provided to cooperate with the magnet column 36 to achieve the clamping and loosening of the magnetic tile. The telescopic spring 44 is provided to reset the clamping column 42 and the magnetic block 43.

[0040] A rectangular groove is formed on one side of the rotating pile 41 , both ends of the telescopic spring 44 are fixedly connected to the magnetic block 43 , the magnetic block 43 is slidably connected to the rectangular groove, and one side of the magnetic block 43 is fixedly connected to the clamping column 42 .

[0041] By setting a driving gear 33, a driven gear 34, a magnet column 36, a clamping column 42 and a magnetic block 43, two clamping columns 42 are used to clamp one end of the magnetic tile, and the driven gear 34 is used to drive the clamping column 42 to flip through the rotating pile 41. The magnetic tile is clamped during the flipping process and released after the flipping is completed. The conversion of the inner and outer arc surface grinding of the magnetic tile can be carried out conveniently and quickly, thereby greatly improving the working efficiency of the production line.

[0042] When the magnetic tile passes through the outer arc grinder d and is transported from the conveyor belt mechanism 1 to the clamping column 42, the servo motor 35 will drive the driving gear 33 to rotate through the output shaft. The driving gear 33 is a half gear. The driving gear 33 will drive the driven gear 34 to rotate. The rotation of the driven gear 34 will drive the rotating pile 41 to rotate. The rotating pile 41 will drive the two clamping columns 42 on it to start rotating. At this time, the clamping column 42 will clamp one end of the magnetic tile to drive the magnetic tile to start flipping. The magnetic block 43 at one end of the clamping column 42 will continue to approach the magnet column 36 located on one side of the driving gear 33. The block 43 and the magnet column 36 repel each other. When the magnetic block 43 moves to the top of the magnet column 36, the repulsive force is the largest. At this time, the telescopic spring 44 between the clamping columns 42 is compressed, and the magnetic tiles between the clamping columns 42 are clamped. The driving gear 33 will drive the driven gear 34 to continue to rotate. The driven gear 34 continues to rotate until the magnetic tiles flip from the inner side facing up to the outer side facing up. At this time, the repulsive force between the magnetic block 43 and the magnet column 36 is reduced, and the magnetic tiles will continue to follow the conveyor belt mechanism 1 to continue to grind the outer side forward. This cycle is repeated, and the magnetic tiles are flipped in turn.

[0043] Example 2:

[0044] See also Figure 1-8 The present invention provides a technical solution for a magnetic tile grinding production line: a magnetic tile grinding production line, whose specific process flow is as follows: 1. The magnetic tiles enter the three-station grinder and the two-axis double-end surface through a multi-row feeder for preliminary grinding; 2. The inner and outer arc surfaces of the magnetic tiles are ground by the outer arc grinder and the inner arc grinder; 3. After grinding by the four-station grinder, they enter the cleaning and drying machine for cleaning and finally enter the appearance sorting machine for classification.

[0045] The invention comprises a conveyor belt mechanism 1 and support piles 2 arranged at both ends of the conveyor belt mechanism 1. The conveyor belt mechanism 1 is arranged between the outer arc grinder and the inner arc grinder, and further comprises:

[0046] The primary transmission mechanism 3 is arranged at the upper end of the support pile 2;

[0047] The flipping and changing surface mechanism 4 is arranged between the primary transmission mechanism 3. The primary transmission mechanism 3 drives the flipping and changing surface mechanism 4 so that the magnetic tile can automatically change its surface for polishing during the transportation process.

[0048] The primary transmission mechanism 3 includes a first protection compartment 31 and a second protection compartment 32 . A driving gear 33 and a driven gear 34 are provided inside the first protection compartment 31 .

[0049] A servo motor 35 is fixedly connected to the interior of the second protection compartment 32 . The output shaft of the servo motor 35 passes through the side walls of the second protection compartment 32 and the first protection compartment 31 and is fixedly connected to the center of one side surface of the driving gear 33 .

[0050] The driving gear 33 is a half-gear arrangement, with a magnet column 36 fixedly connected to the center of the other side of the driving gear 33 . The driving gear 33 is meshed with the driven gear 34 , and one side of the driven gear 34 is rotatably connected to the support pile 2 .

[0051] The flip-over mechanism 4 is composed of a rotating post 41 , a clamping column 42 , a magnetic block 43 and a telescopic spring 44 . One side surface of the driven gear 34 is fixedly connected to the rotating post 41 .

[0052] A rectangular groove is formed on one side of the rotating pile 41 , both ends of the telescopic spring 44 are fixedly connected to the magnetic block 43 , the magnetic block 43 is slidably connected to the rectangular groove, and one side of the magnetic block 43 is fixedly connected to the clamping column 42 .

[0053] A movable plate 5 is fixedly connected to one side of the support pile 2 , a reciprocating mechanism 6 is provided on one side of the movable plate 5 , and a secondary transmission mechanism 7 is provided at the lower end of the primary transmission mechanism 3 .

[0054] The reciprocating mechanism 6 consists of a sliding bar 61 and a sliding block 62. The sliding bar 61 is slidably connected to the movable plate 5. The sliding block 62 is fixedly connected to the center of the sliding bar 61. The two ends of the sliding bar 61 are fixedly connected to baffles 63. The upper end of the baffle 63 is higher than the conveyor belt mechanism 1 and moves back and forth on both sides of the conveyor belt mechanism 1.

[0055] The secondary transmission mechanism 7 includes a transmission belt 71 and a rotating shaft 72. One side of the driving gear 33 is connected to the rotating shaft 72 through the transmission belt 71. The upper end of the transmission belt 71 is connected to the driving gear 33, and the lower end of the transmission belt 71 is connected to the rotating shaft 72. A rotating roller 73 is fixedly connected to the center of the rotating shaft 72. The outer wall of the rotating roller 73 is provided with a sliding groove adapted to the sliding block 62. The sliding groove is arranged in a wavy shape, so that the sliding block 62 can move back and forth continuously following the sliding groove.

[0056] By setting up a reciprocating mechanism 6 and a secondary transmission mechanism 7, and setting a baffle 63 that can move back and forth, the offset magnetic tile can be straightened to facilitate its flipping and the next step of grinding, avoiding the displacement of the magnetic tile position and causing a malfunction of the production line.

[0057] After the magnetic tile has been polished on the inner wall, the output shaft of the servo motor 35 will drive the rotating shaft 72 to rotate through the transmission belt 71, and the rotating roller 73 on the rotating shaft 72 will rotate accordingly. The slide groove on the rotating roller 73 will drive the sliding block 62 to continuously move back and forth following the slide groove, and the sliding block 62 will drive the sliding bar 61 to continuously slide back and forth on the upper side of the movable plate 5. At the same time, the baffle 63 will also slide back and forth following the sliding bar 61. The upper end of the baffle 63 will continuously collide with the two ends of the tilted magnetic tile, so that the magnetic tile is straightened and flipped over by the flip-over mechanism 4, and then the next step of polishing is carried out.

[0058] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. The specific process flow of the magnetic tile grinding production line is as follows:

1. The magnetic tile passes through a multi-row loader (a) and enters a three-station grinder (b) and a two-axis double-end surface grinder (c) for preliminary grinding; 2. The outer arc grinder (d) and inner arc grinder (e) grind the inner and outer arc surfaces of the magnetic tile; 3. After grinding on a four-station grinder (f), the tile enters a cleaning and drying machine (g) for cleaning and finally enters an appearance sorting machine (h) for classification; The grinding production line comprises a conveyor belt mechanism (1) and support piles (2) arranged at both ends of the conveyor belt mechanism (1), and is characterized in that: The conveyor belt mechanism (1) is arranged between the outer arc grinder (d) and the inner arc grinder (e), and further comprises: A primary transmission mechanism (3), the primary transmission mechanism (3) being arranged at the upper end of the supporting pile (2); A turning-over mechanism (4), the turning-over mechanism (4) being arranged between the primary transmission mechanisms (3), and the turning-over mechanism (4) being driven by the primary transmission mechanism (3) so that the magnetic tile can automatically turn over and be polished during transportation; The primary transmission mechanism (3) comprises a first protection compartment (31) and a second protection compartment (32), wherein a driving gear (33) and a driven gear (34) are provided inside the first protection compartment (31); The driving gear (33) is a half-gear arrangement, and a magnet column (36) is fixedly connected to the center of the other side of the driving gear (33). The driving gear (33) is meshed with the driven gear (34), and one side of the driven gear (34) is rotatably connected to the support pile (2); The flip-over mechanism (4) is composed of a rotating pile (41), a clamping column (42), a magnetic block (43) and a telescopic spring (44), and one side of the driven gear (34) is fixedly connected to the rotating pile (41); A rectangular groove is provided on one side of the rotating pile (41), two ends of the telescopic spring (44) are fixedly connected to the magnetic block (43), the magnetic block (43) is slidably connected to the rectangular groove, and one side of the magnetic block (43) is fixedly connected to the clamping column (42).

2. The magnetic tile grinding production line according to claim 1, characterized in that: A servo motor (35) is fixedly connected to the interior of the second protection chamber (32), and an output shaft of the servo motor (35) passes through the side walls of the second protection chamber (32), the first protection chamber (31), and is fixedly connected to the center of one side of the driving gear (33).

3. The magnetic tile grinding production line according to claim 1, characterized in that: A movable plate (5) is fixedly connected to one side of the support pile (2), a reciprocating mechanism (6) is provided on one side of the movable plate (5), and a secondary transmission mechanism (7) is provided at the lower end of the primary transmission mechanism (3).

4. The magnetic tile grinding production line according to claim 3, characterized in that: The reciprocating mechanism (6) is composed of a sliding bar (61) and a sliding block (62). The sliding bar (61) is slidably connected to the movable plate (5). The center of the sliding bar (61) is fixedly connected to the sliding block (62). Both ends of the sliding bar (61) are fixedly connected to baffles (63).

5. The magnetic tile grinding production line according to claim 4, characterized in that: The secondary transmission mechanism (7) comprises a transmission belt (71) and a rotating shaft (72). One side of the driving gear (33) is connected to the rotating shaft (72) via the transmission belt (71). A rotating roller (73) is fixedly connected to the center of the rotating shaft (72). The outer wall of the rotating roller (73) is provided with a The sliding block (62) is adapted to the sliding groove.

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