A coal transport bin
By designing the frame, sampling tube, and collector for the coal transport container, real-time monitoring of water addition during coal transportation was achieved, solving the problem of unauthorized water addition and improving transportation efficiency and quality control.
Patent Information
- Application Number
- CN202310775539.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-28
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2043-06-28
AI Technical Summary
The lack of effective monitoring of water addition during coal transportation in existing technologies has led some transport drivers to add water privately, affecting coal quality and transportation losses.
A coal transport container was designed, comprising a frame, a sampling tube, and a collector. Water is added by spraying through a water pipe and a water inlet. Water samples are collected using an expansion water absorption section and a storage water absorption section. The water addition status is monitored by a telescopic mechanism and a timing module. A filter module is set to prevent coal slag from entering, enabling real-time monitoring of the water addition amount.
It enables real-time monitoring of water addition during coal transportation, preventing unauthorized water addition, ensuring coal quality, reducing transportation losses, and improving loading and unloading efficiency.
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Figure CN116729853B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of logistics transportation, and more particularly relates to a coal transportation container. BACKGROUND
[0002] The two reasons for spraying water on coal are safety and environmental protection. During the transportation of coal, vibration and friction between coal and coal, coal and the vehicle body generate heat and coal dust. At the same time, coal is a flammable material. In order to prevent it from self-igniting, water is sprayed at fixed points to reduce the generation of coal dust and to collect the coal dust that has already been generated to reduce the loss on the transportation road.
[0003] In the transportation of coal, it is necessary to appropriately spray water on the coal. Part of the coal transportation needs to detect the water content and heat of the coal, but some transportation drivers do not comply with the transportation contract and secretly add water during the transportation process, which affects the quality of the coal, makes the loss small when the coal is weighed after transportation, and increases the weight (there is loss in coal transportation, which is replaced by adding water), and the coal cannot be used immediately due to the high water content of the coal.
[0004] Therefore, a device capable of conveniently transporting coal and effectively monitoring the water addition condition of the coal during transportation is needed. SUMMARY
[0005] The purpose of the present application is to solve the problem of the lack of equipment for monitoring the water addition condition of coal during transportation in the prior art.
[0006] In order to achieve the above purpose, the present application provides a coal transportation container, comprising:
[0007] A frame in the shape of a box, comprising a bottom plate, two lateral side plates and two longitudinal side plates, a lower hole and a water flow pipe are arranged on the bottom plate, one end of the water flow pipe is connected with one of the lateral side plates, the other end of the water flow pipe penetrates through the other lateral side plate and is in communication with the outside, and a water flow hole is arranged on the side wall of the water flow pipe;
[0008] A sampling pipe is arranged on the bottom plate, both ends of the sampling pipe penetrate through the two lateral side plates and are in communication with the outside, a water inlet hole is arranged on the side wall of the sampling pipe, the water inlet hole is provided with a first filter module, and the first filter module is used to block coal cinder;
[0009] A collector is detachably connected in the sampling pipe, and the collector comprises:
[0010] A sleeve, the outer periphery of the sleeve is matched with the inner periphery of the sampling pipe;
[0011] At least one storage block is arranged at the inner periphery of the sleeve, an inner part of the storage block is provided with a water collecting module through a cavity, a water inlet is arranged on the storage block, the water inlet is provided with a closed structure, and the closed structure closes the water inlet when the water collecting module is full of water.
[0012] Optionally, the water collecting module comprises an expansion water absorbing part and a storage water absorbing part, and the closed structure comprises:
[0013] An arc-shaped frame capable of closing the water inlet;
[0014] A sliding groove, wherein an arc plate is slidingly connected in the sliding groove, and one end of the sliding groove is connected with the expansion water absorbing part;
[0015] A through hole penetrating through one end of the sliding groove away from the expansion water absorbing part, and connecting the cavity and the outside;
[0016] A filter plate arranged between the expansion water absorbing part and the storage water absorbing part, for avoiding the expansion water absorbing part from pressing the storage water absorbing part;
[0017] The arc plate can be driven to close the through hole after the expansion water absorbing part absorbs water and expands.
[0018] Optionally, a telescopic mechanism is arranged in the sleeve, a plurality of collectors are sequentially connected, a telescopic end of the telescopic mechanism can close the water inlets of the plurality of collectors, the telescopic mechanism is provided with a timing module, and the timing module controls the telescopic mechanism to sequentially open the water inlets of the plurality of collectors at a timing.
[0019] Optionally, the height of the frame is 1-1.5 m, first side opening doors and second side opening doors are respectively arranged on the transverse side plates and the longitudinal side plates, and a plurality of frames can be stacked.
[0020] Optionally, the water flow hole is provided with a one-way valve, and an exposed end of the water flow pipe is provided with a water adding nozzle.
[0021] Optionally, an end of the storage block away from the water inlet is provided with a notch, the notch is provided with an expansion deformation structure, and the expansion deformation structure can increase the volume of the cavity.
[0022] Optionally, the expansion deformation structure comprises an elastic sheet and an elastic rubber layer, the elastic rubber layer is used to close the notch, and the elastic sheet provides a force for making the elastic rubber layer conform to the notch.
[0023] Optionally, a plurality of notches and a plurality of expansion deformation structures are respectively arranged.
[0024] Optionally, the driving force of the expansion deformation structure is smaller than the driving force of the arc plate, and the second filter module is arranged on the side close to the outside of the through hole, and the second filter module is used for limiting the amount of water entering the cavity.
[0025] Optionally, the driving force of the expansion deformation structure is greater than the driving force of the arc plate, and the arc plate is provided with a through slot, and the through slot is provided with a one-way permeation membrane.
[0026] The coal transportation container has the beneficial effects that:
[0027] The coal transportation container can pre-load coal and collect and store water samples of each time of water spraying, so as to facilitate the owner to monitor whether the transportation personnel privately add water in the transportation process.
[0028] Other features and advantages of the present application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0029] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings in which like reference characters refer to like parts throughout the figures, and wherein:
[0030] Figure 1 A structural schematic diagram of a coal transportation container according to one embodiment of the present application is shown.
[0031] Figure 2 A structural schematic diagram of a collector of a coal transportation container according to one embodiment of the present application is shown.
[0032] Figure 3 A structural schematic diagram of an excited state of an expansion deformation structure of a coal transportation container according to one embodiment of the present application is shown.
[0033] Figure 4 A structural schematic diagram of a second filter module of a coal transportation container according to one embodiment of the present application is shown.
[0034] Figure 5 A structural schematic diagram of a one-way water permeation membrane of a coal transportation container according to one embodiment of the present application is shown.
[0035] Figure 6 A structural schematic diagram of a telescopic mechanism of a coal transportation container according to one embodiment of the present application is shown.
[0036] BRIEF DESCRIPTION OF DRAWINGS
[0037] 1, frame; 2, sampling pipe; 3, collector; 4, arc frame; 5, arc plate; 6, filter plate; 7, telescopic mechanism; 8, expansion deformation structure; 9, one-way permeable membrane; 10, second filter module
[0038] 1.1, bottom plate; 1.2, transverse side plate; 1.3, longitudinal side plate; 1.4, water flow pipe;
[0039] 3.1, sleeve; 3.2, storage block; 3.3, storage water absorption part; 3.4, expansion water absorption part;
[0040] 8.1, elastic sheet; 8.2, elastic rubber layer. DETAILED DESCRIPTION
[0041] The preferred embodiments of the present application will be described in more detail below. Although the preferred embodiments of the present application are described below, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present application can be more thoroughly and completely conveyed to those skilled in the art, and the scope of the present application can be fully conveyed to those skilled in the art.
[0042] As shown in Figures 1-6 A coal transportation container includes:
[0043] A frame 1 in the form of a box includes a bottom plate 1.1, two transverse side plates 1.2 and two longitudinal side plates 1.3, the bottom plate 1.1 is provided with a lower hole and a water flow pipe 1.4, one end of the water flow pipe 1.4 is connected with one transverse side plate 1.2, the other end of the water flow pipe 1.4 passes through the other transverse side plate 1.2 and communicates with the outside, and the side wall of the water flow pipe 1.4 is provided with a water flow hole;
[0044] A sampling pipe 2 is arranged on the bottom plate 1.1, both ends of the sampling pipe 2 pass through the two transverse side plates 1.2 and communicate with the outside, the side wall of the sampling pipe 2 is provided with a water inlet hole, and the water inlet hole is provided with a first filter module for blocking coal cinder;
[0045] A collector 3 is detachably connected in the sampling pipe 2, and the collector 3 includes:
[0046] A sleeve 3.1, the outer periphery of the sleeve 3.1 is matched with the inner periphery of the sampling pipe 2;
[0047] At least one storage block 3.2 is arranged on the inner periphery of the sleeve 3.1, the inside of the storage block 3.2 is provided with a water collecting module through a cavity, the storage block 3.2 is provided with a water inlet, and the water inlet is provided with a closed structure, and the closed structure closes the water inlet when the water collecting module is full of water.
[0048] Specifically, the frame 1 can be loaded in whole, the storage capacity of a single frame 1 is constant, the coal can be quickly transported through the frame 1, the lower leakage hole of the bottom plate 1.1 is suitable for coal wetting with water, when the multiple frames 1 are stacked, water can be added from the bottom of the corresponding frame 1 through the water pipe 1.4 connected by the water pipe (equivalent to the middle water adding of the existing vehicle), the cooling is rapid and direct to the inside of the coal, the sampling pipe 2 can improve the strength of the bottom plate 1.1 in cooperation with the water pipe 1.4, and the collector 3 can collect the water sample of each water adding during the transportation of the coal, so as to confirm the water adding condition of the coal during the transportation through the water sample.
[0049] Further, the load of the vehicle can be effectively calculated through the number of frames 1, and the loading and unloading process is carried out through the frame 1, so that the loading efficiency can be improved by completing the loading of the coal in advance before the vehicle arrives (the coal is loaded in the frame 1, and the frame 1 is loaded on the vehicle after the vehicle arrives), and the multiple frames 1 can be quickly unloaded in units of frames 1 during unloading, the leakage drying efficiency is improved when the multiple frames 1 are laid flat, and the weighing and fuel consumption are facilitated.
[0050] As shown in Figures 2-3 , in the embodiment, the water collecting module includes an expansion water absorbing part 3.4 and a storage water absorbing part 3.3, and the closed structure includes:
[0051] An arc-shaped frame 4 can block the water inlet;
[0052] A sliding groove is provided with an arc plate 5 slidingly connected therein, and one end of the sliding groove is connected with the expansion water absorbing part 3.4;
[0053] A through hole penetrates one end of the sliding groove away from the expansion water absorbing part 3.4, and communicates the cavity with the outside;
[0054] A filter plate 6 is arranged between the expansion water absorbing part 3.4 and the storage water absorbing part 3.3, and is used for avoiding the expansion water absorbing part 3.4 from extruding the storage water absorbing part 3.3;
[0055] The expansion water absorbing part 3.4 can drive the arc plate 5 to close the through hole after absorbing water and expanding.
[0056] Specifically, the expansion water absorbing part 3.4 is water absorbing resin, the storage water absorbing part 3.3 is sponge, the storage water absorbing part 3.3 stores the water sample, and the expansion water absorbing part 3.4 is deformed and increased after absorbing water to drive the arc plate 5 to close the through hole to retain the water sample, so as to avoid evaporation of the water sample.
[0057] As shown in Figure 6 , in the embodiment, the sleeve 3.1 is provided with a telescopic mechanism 7, and the collector 3 is sequentially connected with multiple collectors 3, the telescopic end of the telescopic mechanism 7 can block the water inlets of the multiple collectors 3, the telescopic mechanism 7 is provided with a timing module, and the timing module controls the telescopic mechanism 7 to sequentially open the water inlets of the multiple collectors 3 at regular time intervals.
[0058] Specifically, one collector 3 corresponds to a fixed time length of water sample collection amount, and the telescopic mechanism 7 is driven by the timing module to sequentially switch the collector 3 to work.
[0059] Further, the collection amount of the collector 3 is 24h / L, and after 24h, the collector 3 completes the collection and self-closes, and the telescopic mechanism 7 is notified to retract one section, and the next collector 3 is switched to work.
[0060] In the embodiment, the height of the frame 1 is 1-1.5m, the first side opening door and the second side opening door are respectively arranged on the transverse side plate 1.2 and the longitudinal side plate 1.3, and a plurality of frames 1 can be stacked.
[0061] Specifically, a plurality of frames 1 are stacked to adapt to different height-limited vehicles, the first side opening door and the second side opening door are convenient for unloading according to the terrain, the flat frame 1 can accelerate the draining of coal, and the height of 1-1.5m is also convenient for sampling inspection by the inspection personnel.
[0062] In the embodiment, the water flow hole is provided with a one-way valve, and the exposed end of the water flow pipe 1.4 is provided with a water adding nozzle.
[0063] Specifically, the water adding nozzle is used to connect the water pipe, and the one-way valve allows the water flow pipe 1.4 to only add water and drain water, so as to avoid the water in the coal being discharged through the water flow pipe 1.4 after adding water, which affects the work of the collector 3.
[0064] As shown in the figure, Figures 2-3 In the embodiment, the gap is provided with an expansion deformation structure 8, and the expansion deformation structure 8 can increase the volume of the cavity.
[0065] Specifically, the expansion deformation structure 8 adapts to the expansion and deformation of the expansion water absorption part 3.4, the normal water storage amount of the collector 3 is the collection amount under the calibrated water adding amount, and if the water adding amount exceeds, the expansion water absorption part 3.4 continues to absorb water to expand and open the expansion deformation structure 8, and then the state of the expansion deformation structure 8 is confirmed whether the water adding amount is excessive.
[0066] Further, the expansion deformation structure 8 expands to form a disc shape with the collector 3.
[0067] As shown in the figure, Figures 2-3 In the embodiment, the expansion deformation structure 8 includes a spring sheet 8.1 and an elastic rubber layer 8.2, the elastic rubber layer 8.2 is used to close the gap, and the spring sheet 8.1 provides the force for the elastic rubber layer 8.2 to conform to the gap.
[0068] Specifically, the spring sheet 8.1 compresses the elastic rubber layer 8.2, so that the elastic rubber layer 8.2 maintains a contracted state.
[0069] In this embodiment, multiple notches and expansion deformation structures 8 are respectively provided.
[0070] Specifically, an expansion deformation structure 8 is set for each gap. The number of expansion deformation structures 8 is used to initially confirm the water addition situation. The bow-shaped or bridge-shaped structure of the spring 8.1 ensures that only one expansion deformation structure 8 is deployed at a time, and multiple expansion deformation structures 8 will not be released and opened at the same time.
[0071] For example, collector 3 corresponds to a water volume of 100L (collecting 0.5-1L per 100L), and expansion and deformation structure 8 corresponds to 10L. After the cargo transportation is completed, each expansion and deformation structure 8 is equivalent to adding an extra 10L of water.
[0072] like Figure 4 As shown, in this embodiment, the driving force of the expansion deformation structure 8 is less than the driving force of the arc plate 5. A second filter module 10 is provided on the side of the through hole near the outside. The second filter module 10 is used to limit the amount of water entering the cavity.
[0073] Specifically, the second filtration module 10 is used to monitor the duration of coal immersion (i.e., the duration of coal remaining moist). The filtration rate of the second filtration module 10 is constant, and the expansion and deformation structure 8 will not be activated within the specified immersion time (without water replenishment). If water is replenished during the process within a certain range (safe threshold), the expansion and deformation structure 8 will be activated and the collector 3 will not be able to close. If water is replenished during the process beyond a certain range, the collector 3 will automatically close after the expansion and deformation structure 8 is activated. The status of the expansion and deformation structure 8 and the collector 3 is used to confirm whether there is water replenishment during the process and whether the water replenishment is excessive.
[0074] Example 1
[0075] For long-distance use:
[0076] The vehicle is watered every 4 hours, each time keeping the coal moist for 3 hours. Collector 3 can collect 6 hours' worth of water sample when the expansion and deformation structure 8 is not activated. If the water sample exceeds 6 hours, the expansion and deformation structure 8 is activated, proving that the coal moistening time exceeds 3 hours and that there is unauthorized water replenishment.
[0077] like Figure 5 As shown, in this embodiment, the driving force of the expansion deformation structure 8 is greater than the driving force of the arc plate 5. The arc plate 5 is provided with a through groove, and a one-way permeation membrane 9 is provided in the through groove.
[0078] Specifically, the collector 3 collects a sufficient amount of water sample in the initial stage, and then enters the one-way mode. After that, the water sample can only enter in a small amount through the one-way permeable membrane 9. If the swelling deformation structure 8 is triggered, it means that the coal has been immersed in water for too long, and there is an overwatering operation (the amount of water added or the number of times of water added will prolong the immersion and filtration time of the one-way permeable membrane 9, so that the collector 3 collects more water). After collecting a sufficient amount of water sample, it can still monitor whether there is an overwatering problem.
[0079] Example 2
[0080] The difference from example 1 is that it is used for short distance:
[0081] The vehicle can keep adding water and permeable for 4 hours each time. After the coal is permeated with water, the collector 3 quickly completes sampling in a short time. If water is not added within 4 hours, the swelling deformation structure 8 will not be triggered. Otherwise, if water is added privately, the swelling deformation structure 8 will be triggered.
[0082] The above has described various embodiments of the present application. The above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A coal transport container, characterized in that, include: The frame is box-shaped and includes a bottom plate, two transverse side plates and two longitudinal side plates. The bottom plate is provided with a drain hole and a water pipe. One end of the water pipe is connected to one of the transverse side plates, and the other end of the water pipe passes through the other transverse side plate and communicates with the outside. The side wall of the water pipe is provided with a water hole. A sampling tube is disposed on the base plate. Both ends of the sampling tube pass through the two transverse side plates and communicate with the outside. A water inlet hole is provided on the side wall of the sampling tube. A first filter module is provided in the water inlet hole. The first filter module is used to block coal slag. A collector, detachably connected within the sampling tube, comprising: A sleeve, the outer circumference of which mates with the inner circumference of the sampling tube; At least one storage block is disposed on the inner circumference of the sleeve. A water collection module is disposed inside the storage block through a cavity. A water inlet is disposed on the storage block. The water inlet is provided with a sealing structure. After the water collection module is filled with water, the sealing structure closes the water inlet.
2. A coal transport container according to claim 1, characterized in that, The water collection module includes an expansion water absorption section and a storage water absorption section, and the closed structure includes: An arc-shaped frame, which can block the water inlet; A chute, in which an arc plate is slidably connected, and one end of the chute is connected to the expansion and water absorption part; A through hole extends through the end of the groove away from the expansion and water absorption part, connecting the cavity to the outside; A filter plate is disposed between the expansion water absorption section and the storage water absorption section to prevent the expansion water absorption section from squeezing the storage water absorption section. After the expansion and water absorption part absorbs water and expands, it can drive the arc plate to close the through hole.
3. A coal transport container according to claim 1, characterized in that, The sleeve is equipped with a telescopic mechanism, and multiple collectors are connected in sequence. The telescopic end of the telescopic mechanism can block the water inlets of multiple collectors. The telescopic mechanism is equipped with a timing module, which controls the telescopic mechanism to open the water inlets of multiple collectors in sequence at regular intervals.
4. A coal transport container according to claim 1, characterized in that, The frame has a height of 1-1.5m, and the transverse side panel and the longitudinal side panel are respectively provided with a first side door and a second side door. Multiple frames can be stacked.
5. A coal transport container according to claim 1, characterized in that, The water outlet is equipped with a one-way valve, and the exposed end of the water pipe is equipped with a water inlet.
6. A coal transport container according to claim 2, characterized in that, The storage block has a notch at one end away from the water inlet, and an expansion and deformation structure is provided at the notch to increase the volume of the cavity.
7. A coal transport container according to claim 6, characterized in that, The expansion and deformation structure includes a spring sheet and an elastic rubber layer, the elastic rubber layer being used to close the gap, and the spring sheet providing a force that causes the elastic rubber layer to conform to the gap.
8. A coal transport container according to claim 6, characterized in that, Multiple notches and expansion deformation structures are provided respectively.
9. A coal transport container according to claim 6, characterized in that, The driving force of the expansion deformation structure is less than the driving force of the arc plate. A second filter module is provided on the side of the through hole near the outside. The second filter module is used to limit the amount of water entering the cavity.
10. A coal transport container according to claim 6, characterized in that, The driving force of the expansion deformation structure is greater than the driving force of the arc plate. The arc plate is provided with a through groove, and a one-way permeation membrane is provided in the through groove.
Citation Information
Patent Citations
Water circulation spraying device in coal transportation process
CN113003019A
Intelligent port coal transportation and sale data information management system and method
CN116258432A