A composite material for intercooler tubes and a method of manufacture
By adding Ti and Cu as core components to the composite material for intercooler tubes and adding V and Ta to the outer layer, combined with vacuum induction electromagnetic levitation furnace melting, the problems of intercooler tube strength and melting efficiency were solved, and high-performance, high-precision composite material for intercooler tubes was produced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-24
- Publication Date
- 2026-04-10
AI Technical Summary
The existing intercooler pipes cannot meet the engine requirements in terms of tensile strength and corrosion resistance, and the gas and impurities cannot be discharged quickly during the smelting process, resulting in low production efficiency and poor quality control.
The composition of the composite material is improved by increasing the proportion of Ti and Cu in the core material and adding V and Ta to the outer material. At the same time, a vacuum induction electromagnetic levitation furnace is used for melting to ensure that the raw materials are mixed evenly and impurities are removed.
It improves the strength, toughness, and thermal stability of intercooler tubes, reduces the influence of high-temperature gases, ensures material compactness and resistance to deformation, enhances smelting efficiency and composition accuracy, and produces high-quality composite materials for intercooler tubes.
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Figure CN116732391B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of automobiles, and particularly relates to a composite material for a charge air cooler pipe and a preparation method. BACKGROUND
[0002] Many components of an automobile need to work within a specified temperature range, and too high or too low temperature will affect the performance of the vehicle, and even cause failure. For example, the battery pack of an automobile often generates heat during work or is too low in temperature in winter, and exceeds the specified temperature range, and a special heat exchange circuit usually needs to be designed.
[0003] For a supercharged engine, a charge air cooler is an important component of a supercharging system. Whether it is a mechanically supercharged engine or a turbocharged engine, a charge air cooler needs to be installed between a supercharger and an engine intake manifold. Since the heat exchanger is located between the engine and the supercharger, it is also called an intermediate cooler, and is simply referred to as a charge air cooler.
[0004] Since the temperature of exhaust gas discharged by the engine is very high, heat conduction through the supercharger will increase the temperature of intake air. Moreover, the density of air will increase in the process of being compressed, which will inevitably also cause the temperature of air to rise, thereby affecting the charging efficiency of the engine. If the charging efficiency is to be further improved, the temperature of intake air needs to be reduced. Data shows that, under the same air-fuel ratio condition, the power of the engine can be increased by 3%-5% if the temperature of supercharged air is reduced by 10℃.
[0005] With the development of society, people have higher and higher requirements for engines. In order to meet the use requirements of people, the requirements for charge air coolers are increasing, and the requirements for charge air cooler pipes are also increasing.
[0006] With the improvement of engines, the performance of engines is getting higher and higher, and the requirements for charge air coolers are also increasing. The tensile strength and corrosion resistance of existing charge air cooler pipes cannot meet the requirements, so that the service life of the charge air cooler is not long.
[0007] Moreover, the existing composite material for a charge air cooler pipe is directly smelted during processing, and the gas and impurities in the interior thereof cannot be quickly discharged during smelting, so that the smelting time is relatively long, the smelting efficiency is not high, and a large amount of impurities will be left in the interior after smelting. Therefore, the product control of the produced composite material for a charge air cooler pipe is poor, and cannot meet the use requirements of people. For this reason, a composite material for a charge air cooler pipe and a preparation method are invented. SUMMARY
[0008] In order to overcome the deficiencies of the prior art, the embodiment of the present application provides a composite material for a middle cooler pipe, which improves the composition of the core material and the skin material, adds Ti and Cu in the core material to improve the proportion of Ti and Cu, so that the strength of the core material is strengthened, and adds V and Ta in the skin material, V can refine the grain structure of the aluminum alloy, improve the strength, toughness and wear resistance of the aluminum alloy, and improve the thermal stability, so that the high-temperature gas has little effect on the middle cooler pipe, Ta can make the composite materials more closely, which will not be easily deformed and damaged, and can generate a protective film on the surface of the core material, further improving the performance of the composite material for the middle cooler pipe, and has good application prospect.
[0009] The technical scheme adopted to solve the technical problem is:
[0010] A composite material for a middle cooler pipe and a preparation method, the composite material for the middle cooler pipe comprises a core material and two groups of skin materials, the core material is combined between the two groups of skin materials.
[0011] The chemical composition of the core material is composed of Si: 0.16-0.45%, Zr: 1.50-1.80%, Mn: 1.00-1.30%, Zn: 0.10-0.30%, Cu: 0.30-0.50%, Fe: 0.30-0.50%, Ti: 0.10-0.20%, and the balance is Al and inevitable impurities.
[0012] The chemical composition of the skin material is composed of Si: 9.00-10.00%, Zr: 2.60-3.90%, Cu: 0.10-0.20%, Zn: 1.30-2.60%, Fe: 0.50-0.80%, V: 0.10-0.60%, Ta: 0.05-0.20%, Ti: 0.10-0.20%, and the balance is Al and inevitable impurities.
[0013] The present application discloses a composite material for a middle cooler pipe, which improves the composition of the core material and the skin material, adds Ti and Cu in the core material to improve the proportion of Ti and Cu, so that the strength of the core material is strengthened, and adds V and Ta in the skin material, V can refine the grain structure of the aluminum alloy, improve the strength, toughness and wear resistance of the aluminum alloy, and improve the thermal stability, so that the high-temperature gas has little effect on the middle cooler pipe, Ta can make the composite materials more closely, which will not be easily deformed and damaged, and can generate a protective film on the surface of the core material, further improving the performance of the composite material for the middle cooler pipe, and has good application prospect.
[0014] Preferably, a kind of intercooler pipe composite material, the chemical composition of the core material is as follows in percentage by weight:Si:0.20-0.40%, Zr:1.60-1.70%, Mn:1.10-1.20%, Zn:0.15-0.25%, Cu:0.35-0.45%, Fe:0.35-0.45%, Ti:0.15-0.20%, the rest is Al and inevitable impurities;
[0015] The chemical composition of the skin material is as follows in percentage by weight:Si:9.40-9.80%, Zr:2.80-3.60%, Cu:0.15-0.20%, Zn:1.80-2.40%, Fe:0.60-0.70%, V:0.20-0.50%, Ta:0.05-0.15%, Ti:0.10-0.15%, the rest is Al and inevitable impurities.
[0016] Preferably, a kind of intercooler pipe composite material, the chemical composition of the core material is as follows in percentage by weight:Si:0.30%, Zr:1.65%, Mn:1.15%, Zn:0.20%, Cu:0.40%, Fe:0.40%, Ti:0.16%, the rest is Al and inevitable impurities;
[0017] The chemical composition of the skin material is as follows in percentage by weight:Si:9.55%, Zr:3.20%, Cu:0.17%, Zn:2.10%, Fe:0.65%, V:0.30%, Ta:0.10%, Ti:0.10%, the rest is Al and inevitable impurities.
[0018] Preferably, a kind of intercooler pipe composite material processing technology, comprising the following steps:
[0019] (1), raw material mixing: according to the weight percentage of raw materials, and the raw materials are mixed uniformly;
[0020] (2), raw material smelting: the mixed raw materials are smelted;
[0021] (3), casting forming: the smelted raw materials are cast into strip shape;
[0022] (4), continuous rolling: the strip-shaped product is rolled for multiple times to obtain core material and skin material;
[0023] (5), cold rolling composite: the core material and the skin material are combined into a whole to obtain a semi-finished product:
[0024] (6), correcting finished product: the semi-finished product is corrected to obtain a composite material.
[0025] Preferably, in step (1), the raw materials are prepared according to the weight percentage of the raw materials, the prepared raw materials are selected as powdery raw materials, and the prepared raw materials are uniformly mixed by using a powder mixer.
[0026] Preferably, in step (2), the raw materials are melted by using a vacuum induction electromagnetic suspension furnace, and the melting step of the vacuum induction electromagnetic suspension furnace is as follows:
[0027] ①, raw material integration: the powdery raw materials are pressed into a sheet shape, and the sheet-shaped raw materials are placed in the hearth;
[0028] ②, vacuum preheating: the vacuum induction electromagnetic suspension furnace is vacuumized, and then preheating is performed;
[0029] ③, melting: the preheated raw materials are heated to form a molten metal;
[0030] ④, refining: the molten metal is electromagnetically stirred to refine the molten metal into a spherical alloy melt;
[0031] ⑤, cooling and forming: the heating power is reduced to solidify the melt, and the melt is continuously cooled by cooling water.
[0032] The present application discloses a processing technology of a middle cooler pipe composite material, which uses powdery raw materials during use, uniformly mixes the raw materials between melting, and then uses a vacuum induction electromagnetic suspension furnace for melting. During melting, the raw materials are pressed into a sheet shape, which can quickly melt the raw materials, improve the melting efficiency, and not add impurities during the melting process. At the same time, most of the impurities can be discharged, and the composition of the raw materials can be more accurately controlled. Therefore, the proportion of the obtained middle cooler pipe composite material is more accurate, the quality of the obtained middle cooler pipe composite material is better, and it has good application prospect.
[0033] Multiple refining is performed until all the impurities in the raw materials are discharged.
[0034] Preferably, in step (3), the raw materials are heated during casting and forming, then the heated raw materials are extruded, and finally the extruded raw materials are cooled and solidified.
[0035] During casting and forming, the core material and the skin material are processed to the required thickness and length, so that they are convenient for rolling.
[0036] Preferably, in step (4), during continuous rolling, annealing is performed once for each rolling, and the rolling is performed 4-6 times.
[0037] The total reduction rate after continuous rolling is 70-75%.
[0038] Preferably, in step (5), when the core material and the skin material are compounded, the coating ratio of the core material and the two groups of skin materials is 12%.
[0039] The core material and the skin material are combined to form a whole.
[0040] Preferably, the step (6) of correcting the semi-finished product comprises sequentially stretching and correcting the combined product and polishing the product.
[0041] The polished product can be directly processed into a pipeline.
[0042] In summary, the present application has at least one of the following beneficial technical effects:
[0043] First, the present application discloses a kind of composite materials for intercooler pipe, the composition of core material and skin material is improved, Ti and Cu ratio is added in core material, so that the strength of core material is strengthened, and V and Ta are added in skin material, V can refine the grain structure of aluminum alloy, improve the strength, toughness and wear resistance of aluminum alloy, and improve the thermal stability, so that the influence of high-temperature gas on intercooler pipe is small, Ta can make the composite material more closely, it will not easily deform and damage, and it can generate protective film on the surface of core material, further improve the performance of composite materials for intercooler pipe, with good use prospect.
[0044] Second, the present application discloses a kind of processing technology of composite materials for intercooler pipe, which uses powder raw materials when used, and the raw materials are uniformly mixed during smelting, and then vacuum induction electromagnetic suspension furnace is used for smelting, the raw materials are pressed into sheet during smelting, which can quickly melt the raw materials, improve the melting efficiency, and at the same time, most of the impurities can be discharged, so that the composition of raw materials can be controlled more accurately, therefore, the proportion of the obtained composite materials for intercooler pipe is more accurate, and the quality of the obtained composite materials for intercooler pipe is better, with good use prospect. BRIEF DESCRIPTION OF DRAWINGS
[0045] Figure 1 It is a process flow chart of the processing technology of the composite materials for intercooler pipe. DETAILED DESCRIPTION
[0046] The present application provides a kind of composite materials for intercooler pipe and preparation method, solve the improvement of existing technology along with engine, the nature of engine can be higher and higher, the requirement of intercooler is also constantly improved, the tensile strength and corrosion resistance of existing intercooler pipeline cannot meet the demand, so that the service life of intercooler is not long;
[0047] And the existing intercooler pipe composite material is directly smelted during processing, and the internal gas and impurities cannot be quickly discharged during smelting, so that the smelting time is relatively long, the smelting efficiency is not high, and after smelting, there are many impurities remaining in the intercooler pipe composite material, so that the product control of the intercooler pipe composite material is poor.
[0048] The present application discloses an intercooler pipe composite material, which improves the composition of the core material and the skin material, adds Ti and Cu to the core material to strengthen the strength of the core material, and adds V and Ta to the skin material, V can refine the grain structure of the aluminum alloy, improve the strength, toughness and wear resistance of the aluminum alloy, and improve the thermal stability, so that the high-temperature gas has little effect on the intercooler pipe, Ta can make the composite material more compact, which will not be easily deformed and damaged, and a protective film can be generated on the surface of the core material, further improving the performance of the intercooler pipe composite material, and having good application prospect.
[0049] The present application discloses a processing process of an intercooler pipe composite material, which adopts powder raw materials during use, and uniformly mixes the raw materials during smelting, and then uses a vacuum induction electromagnetic suspension furnace for smelting, and the raw materials are pressed into a sheet shape during smelting, so that the raw materials can be quickly melted, the melting efficiency can be improved, and no impurities are added during smelting, most of the impurities can be discharged, and the composition of the raw materials can be controlled more accurately, so that the proportion of the obtained intercooler pipe composite material is more accurate, the quality of the obtained intercooler pipe composite material is better, and the application prospect is good.
[0050] Example 1
[0051] As shown in Figure 1 An intercooler pipe composite material, the intercooler pipe composite material comprises a core material and two groups of skin materials, the core material is combined between the two groups of skin materials;
[0052] The chemical composition of the core material is as follows: Si: 0.20%, Zr: 1.60%, Mn: 1.10%, Zn: 0.15%, Cu: 0.40%, Fe: 0.40%, Ti: 0.15%, and the balance is Al and inevitable impurities;
[0053] The chemical composition of the skin material is as follows: Si: 9.50%, Zr: 3.10%, Cu: 0.15%, Zn: 2.10%, Fe: 0.60%, V: 0.30%, Ta: 0.15%, Ti: 0.10%, and the balance is Al and inevitable impurities.
[0054] A processing process of an intercooler pipe composite material, comprising the following steps:
[0055] (1) raw material mixing: raw materials are prepared according to the weight percentage of the raw materials, and the raw materials are mixed uniformly;
[0056] The raw materials are prepared according to the weight percentage of the raw materials, and the prepared raw materials are selected as powdery raw materials, and the prepared raw materials are mixed uniformly by using a powder mixer;
[0057] (2) raw material smelting: the uniformly mixed raw materials are smelted;
[0058] The raw material smelting is carried out by using a vacuum induction electromagnetic suspension furnace smelting, and the steps of the vacuum induction electromagnetic suspension furnace smelting are:
[0059] ① raw material integration: the powdery raw materials are pressed into sheet-shaped, and the sheet-shaped raw materials are placed in the hearth;
[0060] ② vacuum preheating: the vacuum induction electromagnetic suspension furnace is vacuumized, and then preheating is carried out;
[0061] ③ smelting: the preheated raw materials are heated to be smelted into a metal liquid;
[0062] ④ refining: the metal liquid is electromagnetically stirred to refine the metal liquid into a spherical alloy melt;
[0063] The refining is carried out for multiple times until all the impurities in the raw materials are discharged;
[0064] ⑤ cooling and forming: the heating power is reduced to solidify the melt, and the continuous cooling is carried out by using cooling water.
[0065] (3) casting forming: the smelted raw materials are cast into a strip shape;
[0066] During the casting forming, the raw materials for casting forming are first heated, then the heated raw materials are extruded, and finally the extruded raw materials are cooled and solidified;
[0067] During the casting forming, the core material and the skin material are processed into the required thickness and length, so that they are convenient for rolling.
[0068] (4) continuous rolling: the strip-shaped product is rolled multiple times to obtain the core material and the skin material;
[0069] During the continuous rolling, annealing is carried out once after each rolling, and the rolling is carried out 5 times.
[0070] The total reduction rate after the continuous rolling is 72%.
[0071] (5) cold rolling and compounding: the core material and the skin material are compounded into a whole to obtain a semi-finished product:
[0072] The core material and the two groups of skin materials are compounded with a cladding ratio of 12%.
[0073] The core material and the skin material are compounded to form an integrated whole.
[0074] (6) Correcting the finished product: the semi-finished product is subjected to a correction process to obtain a composite material;
[0075] The correction process of the semi-finished product includes, in sequence, a stretching correction of the composite molded product and polishing of the product.
[0076] The polished product can be directly processed into a pipeline.
[0077] Example 2:
[0078] As shown in Figure 1 A composite material for an intercooler pipe includes a core material and two groups of skin materials, the core material being compounded between the two groups of skin materials;
[0079] The chemical composition of the core material is composed of, by weight percentage: Si: 0.30%, Zr: 1.65%, Mn: 1.15%, Zn: 0.20%, Cu: 0.40%, Fe: 0.40%, Ti: 0.16%, and the balance of Al and unavoidable impurities;
[0080] The chemical composition of the skin material is composed of, by weight percentage: Si: 9.55%, Zr: 3.20%, Cu: 0.17%, Zn: 2.10%, Fe: 0.65%, V: 0.30%, Ta: 0.10%, Ti: 0.10%, and the balance of Al and unavoidable impurities.
[0081] A processing process of a composite material for an intercooler pipe includes the following steps:
[0082] (1) Raw material mixing: raw materials are prepared according to the weight percentage of the raw materials, and the raw materials are mixed uniformly;
[0083] The raw materials are prepared according to the weight percentage of the raw materials, and the prepared raw materials are selected as powdery raw materials, and the prepared raw materials are mixed uniformly by using a powder mixer;
[0084] (2) Raw material smelting: the mixed raw materials are smelted;
[0085] The raw material smelting is carried out by using a vacuum induction electromagnetic suspension furnace, and the steps of the vacuum induction electromagnetic suspension furnace smelting are as follows:
[0086] ① Raw material integration: the powdery raw materials are pressed into sheet-shaped, and the sheet-shaped raw materials are placed in the hearth;
[0087] ② Vacuum preheating: the vacuum induction electromagnetic suspension furnace is vacuumized, and then preheated;
[0088] ③, smelting: the preheated raw material is heated to smelt into a molten metal;
[0089] ④, refining: the molten metal is refined into a spherical alloy melt by electromagnetic stirring;
[0090] Multiple refining until all impurities in the raw material are discharged;
[0091] ⑤, cooling and forming: reduce the heating power of the melt and continue to cool it by cooling water.
[0092] (3), casting and forming: the smelted raw material is cast into a strip;
[0093] When casting and forming, the raw material for casting and forming is first heated, then the heated raw material is extruded, and finally the extruded raw material is cooled and solidified;
[0094] When casting and forming, the core material and the skin material are processed to the required thickness and length, so that they are convenient for rolling.
[0095] (4), continuous rolling: the strip-shaped product is rolled multiple times to obtain core material and skin material;
[0096] During continuous rolling, annealing is performed once after each rolling, and rolling is performed 5 times.
[0097] The total reduction rate after continuous rolling is 72%.
[0098] (5), cold rolling and compounding: the core material and the skin material are compounded into a whole to obtain a semi-finished product:
[0099] When the core material and the skin material are compounded, the core material and the two groups of skin material have a coating ratio of 12%.
[0100] After the core material and the skin material are compounded, a whole is formed.
[0101] (6), correcting the finished product: the semi-finished product is corrected to obtain a composite material;
[0102] The correction of the semi-finished product includes the stretching correction of the compounded product and the polishing of the product in sequence.
[0103] The polished product can be directly processed into a pipeline.
[0104] Example 3:
[0105] As shown in Figure 1 , a composite material for an intercooler pipe includes a core material and two groups of skin material, the core material is compounded between the two groups of skin material;
[0106] The chemical composition of the core material is as follows in terms of percentage by weight: Si: 0.40%, Zr: 1.70%, Mn: 1.25%, Zn: 0.25%, Cu: 0.45%, Fe: 0.40%, Ti: 0.15%, and the balance of Al and inevitable impurities;
[0107] The chemical composition of the skin material is as follows in terms of percentage by weight: Si: 9.60%, Zr: 3.60%, Cu: 0.15%, Zn: 2.40%, Fe: 0.60%, V: 0.50%, Ta: 0.15%, Ti: 0.15%, and the balance of Al and inevitable impurities.
[0108] A processing process of a composite material for an intercooler pipe, comprising the following steps:
[0109] (1) raw material mixing: according to the weight percentage of raw materials, raw materials are prepared, and the raw materials are mixed uniformly;
[0110] According to the weight percentage of raw materials, raw materials are prepared, and the prepared raw materials are selected as powdery raw materials, and a powder mixer is used to mix the prepared raw materials uniformly;
[0111] (2) raw material smelting: smelting the mixed raw materials;
[0112] The raw material smelting adopts vacuum induction electromagnetic suspension furnace smelting, and the steps of the vacuum induction electromagnetic suspension furnace smelting are:
[0113] ①, raw material integration: the powdery raw materials are pressed into sheet-shaped, and the sheet-shaped raw materials are placed in the hearth;
[0114] ②, vacuum preheating: vacuumizing the vacuum induction electromagnetic suspension furnace, and then preheating;
[0115] ③, smelting: heating the preheated raw materials to smelt into a metal liquid;
[0116] ④, refining: electromagnetic stirring of the metal liquid, and refining the metal liquid into a spherical alloy melt;
[0117] Multiple refining until all impurities in the raw materials are discharged;
[0118] ⑤, cooling and forming: reducing the heating power to solidify the melt, and continuously cooling by cooling water.
[0119] (3) casting forming: casting the smelted raw materials into a strip shape;
[0120] When casting, the raw materials for casting are first heated, then the heated raw materials are extruded, and finally the extruded raw materials are cooled and solidified;
[0121] The core material and the skin material are processed into the required thickness and length when cast forming, so that it is convenient to roll.
[0122] (4), continuous rolling: the strip-shaped product is rolled for multiple times to obtain the core material and the skin material;
[0123] In the process of continuous rolling, annealing is performed once after each rolling, and the rolling is performed for 5 times.
[0124] The total reduction rate after continuous rolling is 72%.
[0125] (5), cold rolling and compounding: the core material and the skin material are compounded into a whole to obtain a semi-finished product:
[0126] When the core material and the skin material are compounded, the coating ratio of the core material and the two groups of skin materials is 12%.
[0127] The core material and the skin material are compounded to form a whole.
[0128] (6), correcting the finished product: the semi-finished product is subjected to correction treatment to obtain a composite material;
[0129] The correction treatment of the semi-finished product includes, in sequence, the tensile correction of the compounded product and the polishing of the product.
[0130] The polished product can be directly processed into a pipeline.
[0131] According to the raw material ratio and production steps of embodiment 1-embodiment 3, the corresponding products are produced, which are placed in an environment of 100 DEG C and measured multiple times for yield strength and tensile strength, and the average value of the measured data is shown in the following table:
[0132] Yield strength / MPa Tensile strength / MPa Example 1 232 304 Example 2 253 328 Example 3 261 334
[0133] As can be seen from the above table, the product produced in the embodiment has good yield strength and tensile strength in a high temperature environment.
[0134] It should be noted that the present application discloses a kind of intercooler pipe composite material, its composition of core material and skin material is improved, it adds the proportion of Ti and Cu in core material, so that the strength of core material is strengthened, and V and Ta are added in skin material, V can refine the grain structure of aluminum alloy, improve the strength, toughness and wear resistance of aluminum alloy, and improve the thermal stability, so that the influence of high temperature gas on intercooler pipe is small, Ta can make the composite material more closely, it will not easily deform and damage, and it can generate protective film on the surface of core material, further improve the performance of intercooler pipe composite material, with good application prospect.
[0135] Second, the application discloses a kind of processing technology of intercooler pipe composite material, when using, adopt powder raw materials, and the raw materials are mixed evenly between smelting, and subsequent vacuum induction electromagnetic levitation furnace is used to smelt, raw materials are pressed into sheet shape when smelting, can make raw materials quickly melt, can improve the efficiency of melting, and the process of smelting will not add impurities, while most of the impurities can be discharged, can make the composition of raw materials more accurate, therefore, the proportion of the intercooler pipe composite material obtained is more accurate, the quality of the intercooler pipe composite material obtained is better, has good use prospect.
[0136] Finally, it should be noted that: obviously, the above examples are merely examples for clearly illustrating the application, and not limit the embodiments. For those skilled in the art, on the basis of the above description, other different forms of changes or variations can also be made. Here, it is not necessary and impossible to enumerate all the embodiments. The obvious changes or variations derived therefrom are still within the scope of the present application.
Claims
1. A composite material for an intercooler tube, characterized by, The intercooler pipe composite material comprises a core material and two groups of skin materials, the core material is combined between the two groups of skin materials; The chemical composition of the core material is as follows in percentage by weight: Si: 0.16-0.45%, Zr: 1.50-1.80%, Mn: 1.00-1.30%, Zn: 0.10-0.30%, Cu: 0.30-0.50%, Fe: 0.30-0.50%, Ti: 0.10-0.20%, and the balance of Al and inevitable impurities; The chemical composition of the skin material is as follows in percentage by weight: Si: 9.00-10.00%, Zr: 2.60-3.90%, Cu: 0.10-0.20%, Zn: 1.30-2.60%, Fe: 0.50-0.80%, V: 0.10-0.60%, Ta: 0.05-0.20%, Ti: 0.10-0.20%, and the balance of Al and inevitable impurities.
2. A composite material for an intercooler tube as claimed in claim 1, characterized in that: The chemical composition of the core material is as follows in percentage by weight: Si: 0.20-0.40%, Zr: 1.60-1.70%, Mn: 1.10-1.20%, Zn: 0.15-0.25%, Cu: 0.35-0.45%, Fe: 0.35-0.45%, Ti: 0.15-0.20%, and the balance of Al and inevitable impurities; The chemical composition of the skin material is as follows in percentage by weight: Si: 9.40-9.80%, Zr: 2.80-3.60%, Cu: 0.15-0.20%, Zn: 1.80-2.40%, Fe: 0.60-0.70%, V: 0.20-0.50%, Ta: 0.05-0.15%, Ti: 0.10-0.15%, and the balance of Al and inevitable impurities.
3. A composite material for an intercooler tube as claimed in claim 2, characterized in that: The chemical composition of the core material is as follows in percentage by weight: Si: 0.30%, Zr: 1.65%, Mn: 1.15%, Zn: 0.20%, Cu: 0.40%, Fe: 0.40%, Ti: 0.16%, and the balance of Al and inevitable impurities; The chemical composition of the skin material is as follows in percentage by weight: Si: 9.55%, Zr: 3.20%, Cu: 0.17%, Zn: 2.10%, Fe: 0.65%, V: 0.30%, Ta: 0.10%, Ti: 0.10%, and the balance of Al and inevitable impurities.
4. A process for processing a composite material for an intercooler tube as claimed in any one of claims 1 to 3, wherein, The method comprises the following steps: (1) mixing raw materials: raw materials are prepared according to the weight percentage, and the raw materials are mixed uniformly; (2) smelting the raw materials: smelting the mixed raw materials; (3) casting: the smelted raw materials are cast into a strip shape; (4) continuous rolling: the strip-shaped product is rolled multiple times to obtain the core material and the skin material; (5) cold rolling and compounding: the core material and the skin material are compounded into a whole to obtain a semi-finished product; (6) correcting the finished product: the semi-finished product is corrected to obtain the composite material; The raw materials are in powder form, and the mixed raw materials are pressed into a sheet shape before smelting; the smelting is performed by using a vacuum induction electromagnetic suspension furnace.
5. A process for processing a composite material for an intercooler tube as claimed in claim 4, wherein: In step (1), the prepared raw materials are mixed uniformly by a powder mixer.
6. A process for processing a composite material for an intercooler tube as claimed in claim 4, wherein: In step (4), during the continuous rolling, annealing is performed once after each rolling, and the rolling is performed 4-6 times.
7. A process for processing a composite material for an intercooler tube as claimed in claim 4, wherein: In step (6), the correction treatment of the semi-finished product includes the stretching correction and product polishing of the composite formed product in sequence.
Citation Information
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