An efficient discharging device for manufactured sand
The person-made sand unloading device addresses moisture and distribution issues by integrating heating, drying, and filtration systems to improve concrete mixing efficiency and consistency.
Patent Information
- Application Number
- CN202310942709.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-31
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2043-07-31
AI Technical Summary
The existing artificial sand unloading device cannot effectively control the humidity and drying, resulting in the concrete concentration affecting the solidification time, and the unloading is uneven, and the integration of the sieve output is not high, so the ideal effect cannot be achieved.
An efficient discharge device including a base, a mixing and wet control mechanism, an air-borrowing drying mechanism and a screening material discharge mechanism is designed. Through heating and stirring, air-drying and vibration screening, intelligent moisture control and efficient screening of artificial sand are realized.
The uniform drying treatment of artificial sand is achieved, the concrete mixing time is shortened, the unloading efficiency and screening effect are improved, and the concrete quality is ensured.
Smart Images

Figure CN116749338B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete equipment, and particularly to an efficient discharging device for manufactured sand. Background Art
[0002] Due to numerous restrictions on natural sand mining, natural sand is in short supply in the market. Therefore, the market gap is gradually filled by manufactured sand, and there is a trend to replace natural sand. The overall investment and development prospect of artificial manufactured sand is relatively broad. As the name implies, manufactured sand refers to sand processed artificially, mainly including two categories: manufactured sand and mixed sand. Manufactured sand is rock particles with a particle size less than 4.75 mm made from rocks, pebbles, etc. through processes such as soil removal, mechanical crushing, shaping, and screening. Mixed sand is a mixture of manufactured sand and natural sand in a certain proportion.
[0003] For existing efficient discharging devices for manufactured sand, generally, normal vehicle-mounted unloading is used to complete the discharging of manufactured sand. The overall transportation efficiency and discharging effect are relatively good. However, with the continuous development of the modernization process, the requirements for discharging devices are no longer limited to discharging only. In particular scenarios, the discharging methods are also different. Especially when existing manufactured sand discharging devices are discharging, they cannot well control the humidity of manufactured sand and perform drying treatment, resulting in certain impacts on the overall consistency of the concrete during subsequent mixing, increasing the setting time, and the overall discharging is uneven, and the integration of screening and output is not high, failing to achieve the ideal use effect.
[0004] Based on the above analysis, the present invention provides an efficient discharging device for manufactured sand that can adapt to special scenarios and has a relatively high integration level to solve the deficiencies of the prior art. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides an efficient discharging device for manufactured sand, which solves the problems that the existing dry-mixed mortar discharging device cannot well control the humidity of manufactured sand and perform drying treatment, resulting in impacts on the overall consistency of concrete mixing, increasing the setting time, and the overall discharging is uneven, and the integration of screening and output is not high, failing to achieve the ideal use effect.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: An efficient discharging device for manufactured sand includes:
[0007] A base, which serves as the basic support for the entire device and is used to provide an installation position for other mechanisms;
[0008] A mixing and humidity control mechanism, which is installed at the top of the base and is used to heat, dry, and stir the manufactured sand, and at the same time, cooperate with humidity detection and regulation to complete the humidity control of the manufactured sand;
[0009] The air-drying mechanism is installed in the middle of the front side of the mixing and humidity control mechanism. It is used to suck in air by the rotation of the mixing and humidity control mechanism, reduce the noise and increase the pressure of the air, and cooperate with intelligent humidity control and inlet air dehumidification to complete the drying treatment of artificial sand. The mixing and humidity control mechanism includes a mixing ring box and an outer gear ring. Outer gear rings are rotatably connected to the outer sides of the front and rear parts of the mixing ring box. Outer wall rings are fixedly connected to the front and rear sides of the outer wall of the mixing ring box. The front and rear sides of the mixing ring box are connected to the external housing through bent metal parts fixedly connected at equal intervals. The outer sides of the outer wall rings are rotatably connected to the inward sides of the sliding rings. The inner walls of the external housing are rotatably connected to the sliding rings on the front and rear sides. The front and rear outer gear rings are respectively fixedly connected to the outward sides of the corresponding sliding rings. A number of fan blades are fixedly connected at equal intervals to the inward sides of the sliding rings.
[0010] The screening and impurity removal mechanism is installed at the rear of the base. It is used to vibrate and screen the discharged artificial sand, and at the same time collect and utilize the magnetically attracted metal impurities.
[0011] Preferably, the mixing and humidity control mechanism includes a mixing ring box. A ring wall plate is rotatably connected to the middle of the inner side of the annular opening of the mixing ring box. Rack rings are fixedly installed on the front and rear sides of the inner wall of the ring wall plate. External connectors are fixedly installed on the upper parts of the front and rear ends of the mixing ring box. A servo motor is fixedly installed on the lower part of the front end of the front external connector. The output end of the servo motor is fixedly connected to one end of the first middle connecting rod. The other end of the first middle connecting rod is rotatably connected to the lower part of the front end of the rear external connector. First gears are fixedly installed on the front and rear parts of the first middle connecting rod. The front and rear rack rings are meshed and connected with the corresponding first gears. A number of stirring blocks are fixedly installed at equal intervals on the outer wall of the ring wall plate. Heating plates are installed inside the stirring blocks. The stirring blocks are made of heat-conducting ceramic materials. The heating plates are supplied with heat by independent power supplies.
[0012] Preferably, fixing seats are fixedly installed on the inner walls of the lower parts of the front and rear sides of the annular opening of the mixing ring box. Second middle connecting rods are rotatably connected to the middle parts of the front and rear fixing seats. Second gears are fixedly connected to the front and rear parts of the second middle connecting rods. The second gears are respectively meshed and connected with the corresponding rack rings. First driving wheels are fixedly connected to the front and rear sides of the second middle connecting rods. The first driving wheels are respectively connected to the first driven wheels through first belts. The first driven wheels are respectively rotatably connected to the middle and lower parts of the front and rear sides of the mixing ring box. Third gears are fixedly connected to the outward sides of the first driven wheels. The front and rear third gears are meshed and connected with the corresponding outer gear rings.
[0013] Preferably, a number of ring groove columns are fixedly installed at equal intervals on the outer inner wall of the mixing ring box. An air inlet interface is fixedly connected to the top end of the external sleeve. Heaters are fixedly installed on the front and rear sides of the ring groove columns. Humidity detectors are fixedly installed on the front, rear, left, and right parts of the ring groove columns. The ring groove columns are made of heat-conducting ceramic materials. A control panel is fixedly installed on the upper middle part of the rear end of the mixing ring box. The control panel is electrically connected to the heaters and humidity detectors. A double-tube feeding port is fixedly connected to the upper part of the front end of the mixing ring box.
[0014] Preferably, the air borrowing and drying mechanism includes a noise elimination box. An air delivery channel is fixedly connected to the top end of the noise elimination box. A ventilator is fixedly connected to the bottom end of the noise elimination box. An air intake expansion port is fixedly installed on the upper inner side of the noise elimination box. A noise elimination ring is fixedly installed at the bottom end of the air intake expansion port. A noise elimination cone is fixedly installed on the inner wall of the middle part of the bottom end of the noise elimination box. Gas guide plates are fixedly installed on the inner walls of the middle and lower parts on the left and right sides of the noise elimination box. The bottom end of the noise elimination box communicates with the air inlet of the ventilator through an air outlet. The air outlet of the ventilator communicates with the right middle parts of the front and rear ends of the mixing ring box through front and rear air delivery pipes. The noise elimination box communicates with the air duct formed by the external sleeve, sliding ring, outer wall ring, and mixing ring box through the air delivery channel.
[0015] Preferably, the screening and material discharging mechanism includes a multi-layer function box. Vertical sliding grooves are provided on the inner walls of the front, rear, left, and right sides of the multi-layer function box. Horizontal sliding grooves are provided on the inner walls of the middle parts of the front and rear ends of the multi-layer function box. One ends of springs are fixedly connected to the inner walls of the top ends of the vertical sliding grooves. The other ends of the springs are fixedly connected to upper sliders. Connecting rods are fixedly connected to the bottom ends of the upper sliders. Lower sliders are fixedly connected to the bottom ends of the connecting rods. The outer sides of the connecting rods are fixedly connected to the four corners of an inclined filter plate respectively. The upper sliders and lower sliders are slidably connected to the vertical sliding grooves.
[0016] Preferably, driving motors are fixedly installed on the left middle parts of the front and rear sides of the multi-layer function box. The output ends of the driving motors penetrate through the front and rear sides of the multi-layer function box and are fixedly connected to one ends of second driving wheels. The second driving wheels are connected to second driven wheels through second belts. Convex block turntables are fixedly connected to the inner sides of the second driving wheels and second driven wheels. The second driving wheels, second belts, and second driven wheels are all installed inside the front and rear sides of the multi-layer function box. Convex block turntables are rotatably connected to the inner walls of the left and right sides of the horizontal sliding grooves.
[0017] Preferably, a first conveying device is fixedly installed in the middle and lower part of the multi-layer function box. A magnetic adsorption belt is installed on the belt body of the first conveying device. A bottom box is arranged at the lower part of the multi-layer function box. The middle part of the top end of the bottom box is fixedly connected with a plurality of scraping plates. The top end of the multi-layer function box is fixedly connected with one end of a discharge channel. A striking rod is fixedly connected to the middle of the discharge channel. The other end of the discharge channel penetrates through the lower part of the rear end of an external housing and is fixedly connected to the middle and lower part of the rear side of a mixing ring box.
[0018] Preferably, a top plate is fixedly installed in the middle of the base. A plurality of loose rollers are equidistantly installed at the bottom end of the top plate. Each loose roller is respectively connected with a driving device. A second conveying device is fixedly installed at the lower part of the base. An inclined feeding port is fixedly installed at the front part of the base.
[0019] Preferably, a mixing ring box is fixedly connected to the top end of the base. A noise reduction box is fixedly connected to the front end of the mixing ring box. A multi-layer function box is fixedly connected to the rear part of the base. A coarse material receiving box is fixedly installed on the left side of the multi-layer function box. Hydraulic rods are fixedly installed in the middle of the front and rear sides of the coarse material receiving box. The telescopic ends of the hydraulic rods are respectively connected to the left side of a material port blocking plate. The material port blocking plate is slidably connected to the coarse material receiving box.
[0020] Working principle: When using an artificial sand high-efficiency discharging device provided by the present invention, the specific operation steps are as follows:
[0021] First step: First, connect the conveying pipeline through the double-pipe feeding port for artificial sand, or replace it with the feeding port to convey the artificial sand. Then start the servo motor. The servo motor drives the first middle connecting rod and the first gear thereon to rotate synchronously. During the rotation stage, the ring wall plate connected to the rack ring is driven to rotate through the meshing relationship with the rack ring, so that the ring wall plate drives the stirring block connected to itself to rotate in the mixing ring box, and then cooperates with the ring groove column fixed in the mixing ring box for static and dynamic cooperation stirring, so that the artificial sand is in a loose and mixed conveying state;
[0022] Second step: During the stirring process of the first step, local heating is carried out by using the heater on the ring groove column, and then combined with the heating plate in the stirring block for local heating, and it is also in a state of combining static and dynamic, and the heat transfer is more uniform. And the humidity detector arranged on the ring groove column can detect the wet water content of the artificial sand. With the accurate display and control of the control panel, the intelligent humidity control of the artificial sand is realized, which is convenient for the overall concrete mixing quality not to be weakened due to excessive wetness during the concrete mixing stage, indirectly shortening the mixing time and improving the mixing operation efficiency;
[0023] Step 3: Meanwhile, the rotation of the rack ring also drives the rotation of the second gear engaged with the lower part and the second middle connecting rod connected to the second gear. Then, through the second middle connecting rod, the first driving wheel on the outside connected thereto is synchronously driven to rotate. The first driving wheel then uses the first belt to synchronously drive the first driven wheel to rotate, so that the first driven wheel drives the third gear to rotate. With the driving force of one full rotation of the rack ring, the driving force is converted. Moreover, the rotating first driven wheel drives the engaged external tooth ring to perform a planetary rotation, so that the sliding ring connected to the inner side of the external tooth ring rotates in the outer space formed by the first middle connecting rod, the outer wall ring and the second gear. And there is a fan blade plate connected to the inner side of the sliding ring in the space to perform a planetary rotation therein, thus forming a planetary fan. And the external air is inhaled by using this rotational force through the air inlet interface, so as to utilize this air flow;
[0024] Step 4: The inhaled air then reaches the air delivery channel through the rotation of the fan blade plate and is discharged into the noise reduction box through the air delivery channel. Due to the continuous rotating thrust of the fan blade plate, the discharged air starts to be conveyed. First, it enters the air inlet flare and the air is subjected to the first step of noise reduction through the sound absorption ring. Then the air flows to the sound absorption cone, and the flow direction is limited through the action of the sound absorption cone and the gas guide plates on both sides, which is also convenient for making full use of the sound absorption cone for noise reduction. The discharged air is pressurized by the ventilator and then discharged into the mixing ring box through the delivery air pipe. At this time, the mixing ring box is in a state of stopping heating. By continuously introducing natural wind and stirring, it is dried more thoroughly, which is convenient for jointly controlling the humidity with heating, and at the same time, it speeds up the cooling and discharging of the artificial sand;
[0025] Step 5: The processed artificial sand is discharged through the stirring action and the discharge channel. And when discharging, due to the height difference, it will hit the striking rod to make it dispersed, which is convenient for subsequent screening. The fallen artificial sand is then screened by the screening structure as follows: The driving motor drives the second driving wheel to rotate. The second driving wheel drives the second driven wheel through the second belt. The second driving wheel and the second driven wheel then drive the connected convex block turntable to rotate, so as to intermittently strike the link structure composed of the lower slider, the connecting rod and the upper slider. And relying on the connection action of the spring, the inclined filter plate connected thereto is driven to perform vertical displacement screening. The screened fine sand drops, and the coarse sand rolls into the coarse material receiving box for collection. The opening of the coarse material receiving box is driven by the hydraulic rod to drive the material port blocking plate to expand and contract to open;
[0026] Step 6: The dropping point of the falling fine sand is on the first conveying device. The magnetic tape installed on the first conveying device adsorbs the residual metal substances in the fine sand. At the same time, the first conveying device drives the fine sand thereon to move forward and enter the second conveying device. The metal impurities magnetically adsorbed by the magnetic tape will rotate to the lower part and be scraped off and collected by the scraper on the bottom box. The fine sand conveyed away by the second conveying device is further loosened by the rotating loose roller shaft and finally discharged through the inclined discharge port to complete the efficient unloading process of artificial sand.
[0027] The present invention provides an efficient unloading device for artificial sand, having the following beneficial effects:
[0028] 1. By using the stirring block and the annular groove column for static and dynamic cooperative stirring, the artificial sand is in a loose and mixed conveying state. The heater on the annular groove column is used for local heating, and the heating plate in the stirring block is used for local heating in combination, and it is also in a heating state of combining static and dynamic, so that the heat transfer is more uniform. The humidity detector set on the annular groove column can detect the wet water content of the artificial sand. With the accurate display and control of the control panel, the intelligent humidity control of the artificial sand is realized, which is convenient for preventing the overall concrete mixing quality from being weakened due to excessive wetness during the concrete mixing stage, indirectly shortening the mixing time and improving the mixing operation efficiency.
[0029] 2. By the rotation of the fan blade plate, external air is absorbed, and the intake air expansion port and the sound absorption ring in the noise elimination box are used for the first step of sound absorption of the air. Subsequently, the flow direction is limited by the sound absorption cone and the gas guide plates on both sides. While fully using the sound absorption cone for sound absorption, the discharged air can also be pressurized by the ventilator and discharged into the mixing ring box through the conveying air duct. By continuously introducing natural wind and stirring, it is dried more fully, which is convenient for jointly controlling the humidity with heating and also accelerating the cooling and discharging of the artificial sand.
[0030] 3. The driving motor drives the second driving wheel to rotate. The second driving wheel drives the second driven wheel through the second belt. The second driving wheel and the second driven wheel drive the connected convex block turntable to rotate, thereby intermittently hitting the connecting rod structure composed of the lower sliding block, the connecting rod and the upper sliding block. And relying on the connection effect of the spring, the inclined filter plate connected thereto is driven to perform up and down displacement screening, which is convenient for the subsequent selection of fine and coarse materials. Description of the Drawings
[0031] Figure 1 is a three-dimensional view of the present invention;
[0032] Figure 2 is a three-dimensional view of another perspective of the present invention;
[0033] Figure 3Isometric view of another perspective of the present invention;
[0034] Figure 4 Structural schematic diagram of the hybrid ring box of the present invention;
[0035] Figure 5 Structural schematic diagram of another perspective of the hybrid ring box of the present invention;
[0036] Figure 6 Internal structural schematic diagram of the hybrid ring box of the present invention;
[0037] Figure 7 Internal structural plan schematic diagram of the noise reduction box of the present invention;
[0038] Figure 8 Structural schematic diagram of the ring wall plate of the present invention;
[0039] Figure 9 Structural schematic diagram of the sliding ring of the present invention;
[0040] Figure 10 Structural schematic diagram of another perspective of the sliding ring of the present invention;
[0041] Figure 11 Internal structural schematic diagram of the discharge channel of the present invention;
[0042] Figure 12 Internal wall structural schematic diagram of the multi-layer functional box of the present invention;
[0043] Figure 13 Structural schematic diagram of the loose roller shaft of the present invention;
[0044] Figure 14 Structural schematic diagram of the coarse material receiving box of the present invention.
[0045] Among them, 1. Base; 2. Hybrid humidity control mechanism; 201. Hybrid ring box; 202. Ring wall plate; 203. Rack ring; 204. External connection seat; 205. Servo motor; 206. First middle connecting rod; 207. First gear; 208. Fixed seat; 209. Second middle connecting rod; 210. Second gear; 211. First driving wheel; 212. First belt; 213. First driven wheel; 214. Third gear; 215. External tooth ring; 216. External connection housing; 217. Outer wall ring; 218. Sliding ring; 219. Fan blade plate; 220. Air inlet interface; 221. Stirring block; 222. Heating plate; 223. Ring groove column; 224. Heater; 225. Humidity detector; 226. Control panel; 227. Double-tube feed inlet; 3. Wind borrowing and drying mechanism; 301. Noise reduction box; 302. Air delivery channel; 303. Ventilator; 304. Delivery air duct; 305. Air inlet flare; 306. Sound absorption ring; 307. Gas deflector; 308. Sound absorption cone; 309. Air outlet; 4. Screening and impurity removal mechanism; 401. Multi-layer function box; 402. Vertical chute; 403. Horizontal chute; 404. Spring; 405. Upper slider; 406. Connecting rod; 407. Lower slider; 408. Oblique filter plate; 409. Driving motor; 410. Second driving wheel; 411. Second belt; 412. Second driven wheel; 413. Cam disc; 414. First conveying device; 415. Magnetic belt; 416. Bottom box; 417. Scraper; 418. Coarse material receiving box; 419. Hydraulic rod; 420. Feed port sealing plate; 421. Discharge channel; 422. Striking rod; 5. Second conveying device; 6. Top plate; 7. Loose roller shaft; 8. Oblique blanking port. Specific embodiments
[0046] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0047] Please refer to the attached Figure 1 - attached Figure 14 , the embodiments of the present invention provide an artificial sand high-efficiency unloading device, including: a base 1, which serves as the basic support for the entire device and is used to provide an installation position for other mechanisms;
[0048] The mixing and humidity control mechanism 2 is installed at the top of the base 1 and is used for heating, drying, and stirring the manufactured sand, while cooperating with humidity detection and regulation to complete the humidity control of the manufactured sand. The air drying mechanism 3 is installed in the middle of the front side of the mixing and humidity control mechanism 2 and is used to suck in air by the rotation of the mixing and humidity control mechanism 2, reduce the noise and increase the pressure of the air, and cooperate with intelligent humidity control and inlet air dehumidification to complete the drying process of the manufactured sand. The mixing and humidity control mechanism 2 includes a mixing ring box 201 and an external gear ring 215. External gear rings 215 are rotatably connected to the outer sides of the front and rear parts of the mixing ring box 201. Outer wall rings 217 are fixedly connected to the front and rear sides of the outer wall of the mixing ring box 201. The front and rear sides of the mixing ring box 201 are connected to the external sleeve 216 through bent metal parts fixedly connected at equal intervals. The outer sides of the outer wall rings 217 are rotatably connected to the inner sides of the sliding rings 218. The inner walls of the external sleeves 216 are rotatably connected to the sliding rings 218 on the front and rear sides. The front and rear external gear rings 215 are fixedly connected to the outer sides of the corresponding sliding rings 218 respectively. A number of fan blades 219 are fixedly connected at equal intervals to the inner sides of the sliding rings 218. The screening and impurity discharging mechanism 4 is installed at the rear of the base 1 and is used for vibrating and screening the discharged manufactured sand, and simultaneously collecting and utilizing the magnetic metal impurities by magnetic attraction.
[0049] Please refer to the attached Figure 4 - attached Figure 10 In this embodiment, the mixing and humidity control mechanism 2 includes a mixing ring box 201. A ring wall plate 202 is rotatably connected to the middle of the inner side of the annular opening of the mixing ring box 201. Rack rings 203 are fixedly installed on the front and rear sides of the inner wall of the ring wall plate 202. External connection seats 204 are fixedly installed on the upper parts of the front and rear ends of the mixing ring box 201. A servo motor 205 is fixedly installed on the lower part of the front end of the front external connection seat 204. The output end of the servo motor 205 is fixedly connected to one end of the first middle connection rod 206. The other end of the first middle connection rod 206 is rotatably connected to the lower part of the front end of the rear external connection seat 204. First gears 207 are fixedly installed on the front and rear parts of the first middle connection rod 206. The front and rear rack rings 203 are meshed and connected with the corresponding first gears 207. A number of stirring blocks 221 are fixedly installed at equal intervals on the outer wall of the ring wall plate 202. Heating plates 222 are installed inside the stirring blocks 221. The stirring blocks 221 are made of heat-conducting ceramic materials, and the heating plates 222 are supplied with heat by independent power supplies.
[0050] Specifically, the manufactured sand is connected to the conveying pipeline through the double-pipe feed inlet 227, or the feed inlet is replaced to convey the manufactured sand. Subsequently, the servo motor 205 is started, and the first intermediate rod 206 and the first gear 207 thereon are driven by the servo motor 205 to rotate synchronously. During the rotation stage, the ring wall plate 202 connected to the rack ring 203 is driven to rotate through the meshing relationship with the rack ring 203, so that the ring wall plate 202 drives the stirring block 221 connected thereto to rotate in the mixing ring box 201, and then cooperate with the ring groove column 223 fixed in the mixing ring box 201 for static and dynamic cooperation stirring, so that the manufactured sand is in a loose and mixed conveying state.
[0051] Please refer to the appendix Figure 4 - appendix Figure 10 In this embodiment, a plurality of ring groove columns 223 are fixedly installed at equal intervals on the outer inner wall of the mixing ring box 201. The top end of the external sleeve 216 is fixedly connected with an air inlet interface 220. Heaters 224 are fixedly installed on the front and rear sides of the ring groove column 223. Humidity detectors 225 are fixedly installed on the front, rear, left and right sides of the ring groove column 223. The ring groove column 223 is made of heat-conducting ceramic material. The control panel 226 is fixedly installed on the upper middle part of the rear end of the mixing ring box 201. The control panel 226 is electrically connected to the heater 224 and the humidity detector 225. The double-pipe feed inlet 227 is fixedly connected to the upper part of the front end of the mixing ring box 201.
[0052] Specifically, during the stirring process, local heating is carried out by using the heater 224 on the ring groove column 223, and then combined with the heating plate 222 in the stirring block 221 for local heating, and it is also in a state of combining static and dynamic, so that the heat transfer is more uniform. And the humidity detector 225 arranged on the ring groove column 223 can detect the wet water content of the manufactured sand, and cooperate with the accurate display control of the control panel 226 to realize the intelligent humidity control of the manufactured sand, which is convenient for preventing the overall concrete mixing quality from being weakened due to excessive wetness during the concrete mixing stage, indirectly shortening the mixing time, and improving the mixing operation efficiency.
[0053] Please refer to the appendix Figures 4 - 6 and appendix Figure 8, in this embodiment, fixed seats 208 are fixedly installed on the inner walls of the lower parts of the front and rear sides of the annular opening of the hybrid ring box 201. Second middle connecting rods 209 are rotatably connected to the middle parts of the front and rear fixed seats 208. Second gears 210 are fixedly connected to the front and rear parts of the second middle connecting rods 209. The second gears 210 are respectively meshed and connected with the corresponding rack rings 203. First driving wheels 211 are fixedly connected to the front and rear sides of the second middle connecting rods 209. The first driving wheels 211 are respectively connected to the first driven wheels 213 through first belts 212. The first driven wheels 213 are respectively rotatably connected to the middle and lower parts of the front and rear sides of the hybrid ring box 201. Third gears 214 are fixedly connected to the outward sides of the first driven wheels 213. The front and rear third gears 214 are meshed and connected with the corresponding outer tooth rings 215.
[0054] Specifically, at the same time, the rotation of the rack ring 203 also drives the rotation of the lower meshed second gear 210 and the second middle connecting rod 209 connected to the second gear 210. Furthermore, the rotation of the second middle connecting rod 209 synchronously drives the rotation of the outer first driving wheel 211 connected thereto. The first driving wheel 211 then synchronously drives the rotation of the first driven wheel 213 by using the first belt 212. Thus, the first driven wheel 213 drives the third gear 214 to rotate. With the driving force of the rotation of the rack ring 203 for one week, the conversion of the driving force is carried out, so that the rotating first driven wheel 213 drives the meshed outer tooth ring 215 to make a turnover. The sliding ring 218 connected to the inner side of the outer tooth ring 215 rotates in the outer space formed by the first middle connecting rod 206, the outer wall ring 217 and the second gear 210. And there is a fan blade plate 219 connected to the inner side of the sliding ring 218 to make a turnover in the space. Thus, a turnover fan is formed. And the external air is inhaled by using this rotational force through the air inlet interface 220. In this way, this air flow is utilized.
[0055] Please refer to the attached Figures 4 - 5 and the attached Figure 7 , in this embodiment, the wind borrowing and drying mechanism 3 includes a noise reduction box 301. An air delivery channel 302 is fixedly connected to the top end of the noise reduction box 301. A ventilator 303 is fixedly connected to the bottom end of the noise reduction box 301. An air inlet expansion port 305 is fixedly installed on the upper part of the inner side of the noise reduction box 301. A noise reduction ring 306 is fixedly installed at the bottom end of the air inlet expansion port 305. A noise reduction cone 308 is fixedly installed on the inner wall of the middle part of the bottom end of the noise reduction box 301. Gas guide plates 307 are fixedly installed on the inner walls of the middle and lower parts of the left and right sides of the noise reduction box 301. The bottom end of the noise reduction box 301 is communicated with the air inlet of the ventilator 303 through an air discharge port 309. The air outlet of the ventilator 303 is communicated with the right middle parts of the front and rear ends of the hybrid ring box 201 through the front and rear air delivery pipes 304. The noise reduction box 301 is communicated with the air duct formed by the external sleeve 216, the sliding ring 218, the outer wall ring 217 and the hybrid ring box 201 through the air delivery channel 302.
[0056] Specifically, the inhaled air then reaches the air delivery channel 302 through the rotation of the fan blade plate 219 and is discharged into the noise reduction box 301 through the air delivery channel 302. Due to the thrust of the continuous rotation of the fan blade plate 219, the discharged air starts to be conveyed. First, it enters the intake flare 305, and the first-stage noise reduction of the air is carried out through the sound insulation ring 306. Subsequently, the air flows to the sound insulation cone 308, and the flow direction is restricted by the action of the sound insulation cone 308 and the gas guide plates 307 on both sides, which also facilitates the full utilization of the sound insulation cone 308 for noise reduction. After the discharged air is pressurized by the ventilator 303, it is discharged into the mixing ring box 201 through the delivery air duct 304. At this time, the mixing ring box 201 is in a state of stopping heating. By continuously introducing natural wind and stirring, it can be dried more thoroughly, which is convenient for jointly controlling the humidity with heating, and at the same time, it speeds up the cooling and discharging of artificial sand.
[0057] Please refer to the appendix Figure 11 - appendix Figure 12 In this embodiment, the screening and material discharging mechanism 4 includes multiple functional boxes 401. Vertical sliding grooves 402 are provided on the inner walls of the front, rear, left, and right sides of the multiple functional boxes 401. Horizontal sliding grooves 403 are provided on the inner walls of the middle parts of the front and rear ends of the multiple functional boxes 401. One ends of springs 404 are fixedly connected to the inner walls of the tops of the vertical sliding grooves 402, and the other ends of the springs 404 are fixedly connected to upper sliders 405. Lower sliders 407 are fixedly connected to the bottoms of the upper sliders 405. Connecting rods 406 are fixedly connected to the bottoms of the lower sliders 407. The outer sides of the connecting rods 406 are fixedly connected to the four corners of the inclined filter plates 408 respectively. The upper sliders 405 and the lower sliders 407 are both slidably connected to the vertical sliding grooves 402. Driving motors 409 are fixedly installed on the left middle parts of the front and rear sides of the multiple functional boxes 401. The output ends of the driving motors 409 penetrate through the front and rear sides of the multiple functional boxes 401 and are fixedly connected to one ends of second driving wheels 410. The second driving wheels 410 are all connected to second driven wheels 412 through second belts 411. Convex block turntables 413 are fixedly connected to the inner sides of the second driving wheels 410 and the second driven wheels 412. The second driving wheels 410, the second belts 411, and the second driven wheels 412 are all installed inside the front and rear sides of the multiple functional boxes 401. Convex block turntables 413 are rotatably connected to the left and right inner walls of the horizontal sliding grooves 403.
[0058] Further, please refer to the appendix Figure 12 and appendix Figure 14, in this embodiment, a mixing ring box 201 is fixedly connected to the top end of the base 1, a noise reduction box 301 is fixedly connected to the front end of the mixing ring box 201, a multi-functional box 401 is fixedly connected to the rear part of the base 1, a coarse material receiving box 418 is fixedly installed on the left side of the multi-functional box 401, hydraulic rods 419 are fixedly installed in the middle of the front and rear sides of the coarse material receiving box 418, and the telescopic ends of the hydraulic rods 419 are respectively connected to the left side of the material port blocking plate 420, and the material port blocking plate 420 is slidably connected to the coarse material receiving box 418.
[0059] Specifically, the process of screening the dropped artificial sand is as follows: The driving motor 409 drives the second driving wheel 410 to rotate, the second driving wheel 410 drives the second driven wheel 412 through the second belt 411, and the second driving wheel 410 and the second driven wheel 412 drive the connected convex block turntable 413 to rotate, thereby intermittently hitting the connecting rod structure composed of the lower slider 407, the connecting rod 406, and the upper slider 405, and relying on the connection of the spring 404, and then driving the obliquely arranged filter plate 408 connected thereto to perform vertical displacement screening. The screened fine sand drops, and the coarse sand rolls into the coarse material receiving box 418 for collection. The opening of the coarse material receiving box 418 is opened and closed by the telescopic movement of the material port blocking plate 420 driven by the hydraulic rod 419.
[0060] Please refer to the appendix Figure 11 - appendix Figure 12 , in this embodiment, a first conveying device 414 is fixedly installed in the middle and lower part of the multi-functional box 401, a magnetic adsorption belt 415 is installed on the belt body of the first conveying device 414, a bottom box 416 is arranged at the lower part of the multi-functional box 401, several scraping plates 417 are fixedly connected to the middle of the top end of the bottom box 416, the top end of the multi-functional box 401 is fixedly connected to one end of the discharge channel 421, a striking rod 422 is fixedly connected to the middle of the discharge channel 421, and the other end of the discharge channel 421 penetrates through the lower part of the rear end of the external sleeve 216 and is fixedly connected to the middle and lower part of the rear side of the mixing ring box 201.
[0061] Specifically, the processed artificial sand is discharged through the stirring action and the discharge channel 421. When discharging, due to the high and low drop, it will impact the striking rod 422, thereby dispersing it, which is convenient for subsequent screening. At the same time, the dropping point of the dropped fine sand is on the first conveying device 414. The magnetic adsorption belt 415 installed on the first conveying device 414 adsorbs the residual metal substances in the fine sand. At the same time, the first conveying device 414 drives the fine sand thereon to move forward and enter the second conveying device 5, and the metal impurities magnetically adsorbed by the magnetic adsorption belt 415 will reach the lower part after rotation and be scraped off and collected by the scraping plates 417 on the bottom box 416.
[0062] Please refer to the appendix Figure 13, in this embodiment, a top plate 6 is fixedly installed in the middle of the base 1, and a number of loose rollers 7 are equidistantly installed at the bottom end of the top plate 6. Each of the loose rollers 7 is connected to a driving device. A second conveying device 5 is fixedly installed at the lower part of the base 1, and an inclined blanking port 8 is fixedly installed at the front part of the base 1.
[0063] Specifically, the fine sand conveyed away by the second conveying device 5 is further loosened by the rotating loose rollers 7. Each of the loose rollers 7 is driven by an independent motor, and finally discharged through the inclined blanking port 8 to complete the efficient unloading process of artificial sand.
[0064] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient discharging device for artificial sand, characterized in that, Including: A base (1), which serves as the foundation support for the entire device and is used to provide an installation position for other mechanisms; A hybrid humidity control mechanism (2), which is installed at the top of the base (1) and is used to heat, dry, and stir artificial sand, and at the same time, with humidity detection and regulation, to complete the humidity control of artificial sand; A wind-assisted drying mechanism (3), which is installed in the middle of the front side of the hybrid humidity control mechanism (2) and is used to inhale air by the rotation of the hybrid humidity control mechanism (2), and reduce the noise and increase the pressure of the air, and with intelligent humidity control and inlet air dehumidification, to complete the drying treatment of artificial sand; The hybrid humidity control mechanism (2) includes a hybrid ring box (201) and an outer tooth ring (215). The outer sides of the front and rear parts of the hybrid ring box (201) are rotatably connected to the outer tooth ring (215). The front and rear sides of the outer wall of the hybrid ring box (201) are fixedly connected to an outer wall ring (217). The front and rear sides of the hybrid ring box (201) are connected to an external sleeve (216) through bent metal parts fixedly connected at equal intervals. The outer sides of the outer wall rings (217) are rotatably connected to the inward sides of sliding rings (218). The inner walls of the external sleeves (216) are rotatably connected to the sliding rings (218) on the front and rear sides. The front and rear outer tooth rings (215) are fixedly connected to the outward sides of the corresponding sliding rings (218). A number of fan blades (219) are fixedly connected at equal intervals to the inward sides of the sliding rings (218); A ring wall plate (202) is rotatably connected to the middle of the inner side of the annular opening of the hybrid ring box (201). Rack rings (203) are fixedly installed on the front and rear inner walls of the ring wall plate (202). External seats (204) are fixedly installed on the upper parts of the front and rear ends of the hybrid ring box (201). A servo motor (205) is fixedly installed on the lower part of the front end of the front external seat (204). The output end of the servo motor (205) is fixedly connected to one end of a first middle connecting rod (206). The other end of the first middle connecting rod (206) is rotatably connected to the lower part of the front end of the rear external seat (204). First gears (207) are fixedly installed on the front and rear parts of the first middle connecting rod (206). The front and rear rack rings (203) are meshed with the corresponding first gears (207). A number of stirring blocks (221) are fixedly installed at equal intervals on the outer wall of the ring wall plate (202). Heating plates (222) are installed inside the stirring blocks (221). The stirring blocks (221) are made of heat-conducting ceramic materials. The heating plates (222) are supplied with heat by independent power supplies; A plurality of ring groove columns (223) are fixedly installed at equal intervals on the outer inner wall of the mixing ring box (201). An air inlet interface (220) is fixedly connected to the top end of the external sleeve (216). Heaters (224) are fixedly installed on the front and rear sides of the ring groove columns (223). Humidity detectors (225) are fixedly installed on the front, rear, left, and right parts of the ring groove columns (223). The ring groove columns (223) are made of heat-conducting ceramic materials. A control panel (226) is fixedly installed on the upper middle part of the rear end of the mixing ring box (201). The control panel (226) is electrically connected to the heaters (224) and the humidity detectors (225). A double-pipe feeding port (227) is fixedly connected to the upper part of the front end of the mixing ring box (201). The screening and impurity removal mechanism (4) is installed at the rear part of the base (1) and is used for vibrating and screening the discharged artificial sand, and at the same time magnetically attracting and collecting metal impurities for utilization.
2. The high-efficiency discharging device for manufactured sand according to claim 1, wherein, Fixed seats (208) are fixedly installed on the inner walls of the lower parts of the front and rear sides of the annular opening of the mixing ring box (201). Second middle connecting rods (209) are rotatably connected to the middle parts of the front and rear fixed seats (208). Second gears (210) are fixedly connected to the front and rear parts of the second middle connecting rods (209). The second gears (210) are respectively meshed and connected with the corresponding rack rings (203). First driving wheels (211) are fixedly connected to the front and rear sides of the second middle connecting rods (209). The first driving wheels (211) are respectively connected to the first driven wheels (213) through first belts (212). The first driven wheels (213) are respectively rotatably connected to the middle lower parts of the front and rear sides of the mixing ring box (201). Third gears (214) are fixedly connected to the outward sides of the first driven wheels (213). The front and rear third gears (214) are meshed and connected with the corresponding outer tooth rings (215).
3. The high-efficiency discharging device for manufactured sand according to claim 1, wherein, The air borrowing and drying mechanism (3) includes a noise reduction box (301). An air conveying channel (302) is fixedly connected to the top end of the noise reduction box (301). A ventilator (303) is fixedly connected to the bottom end of the noise reduction box (301). An air inlet expansion port (305) is fixedly installed on the upper part of the inner side of the noise reduction box (301). A sound absorption ring (306) is fixedly installed at the bottom end of the air inlet expansion port (305). A sound absorption cone (308) is fixedly installed on the inner wall of the middle part of the bottom end of the noise reduction box (301). Air guide plates (307) are fixedly installed on the inner walls of the middle lower parts of the left and right sides of the noise reduction box (301). The bottom end of the noise reduction box (301) is communicated with the air inlet of the ventilator (303) through an air outlet (309). The air outlet of the ventilator (303) is communicated with the right middle parts of the front and rear ends of the mixing ring box (201) through front and rear air conveying pipes (304). The noise reduction box (301) is communicated with the air duct formed by the external sleeve (216), the sliding ring (218), the outer wall ring (217), and the mixing ring box (201) through the air conveying channel (302).
4. The high-efficiency discharging device for manufactured sand according to claim 1, wherein The screening and impurity-removing mechanism (4) includes a multi-layer functional box (401). Vertical chutes (402) are provided on the inner walls of the left and right sides of the front and rear ends of the multi-layer functional box (401). Transverse chutes (403) are provided on the inner walls of the middle parts of the front and rear ends of the multi-layer functional box (401). One ends of springs (404) are fixedly connected to the inner walls of the tops of the vertical chutes (402). The other ends of the springs (404) are fixedly connected to upper sliders (405). Connecting rods (406) are fixedly connected to the bottoms of the upper sliders (405). Lower sliders (407) are fixedly connected to the bottoms of the connecting rods (406). The outer sides of the connecting rods (406) are fixedly connected to the four corners of an inclined filter plate (408). The upper sliders (405) and the lower sliders (407) are both slidably connected to the vertical chutes (402).
5. The high-efficiency discharging device for manufactured sand according to claim 4, wherein Driving motors (409) are fixedly installed in the middle of the left sides of the front and rear sides of the multi-layer functional box (401). The output ends of the driving motors (409) penetrate through the front and rear sides of the multi-layer functional box (401) and are fixedly connected to one ends of second driving wheels (410). The second driving wheels (410) are both connected to second driven wheels (412) through second belts (411). Convex block turntables (413) are fixedly connected to the inner sides of the second driving wheels (410) and the second driven wheels (412). The second driving wheels (410), the second belts (411) and the second driven wheels (412) are all installed inside the front and rear sides of the multi-layer functional box (401). Convex block turntables (413) are rotatably connected to the inner walls of the left and right sides of the transverse chutes (403).
6. The high-efficiency discharging device for manufactured sand according to claim 4, characterized in that, A first conveying device (414) is fixedly installed in the middle and lower part of the multi-layer functional box (401). A magnetic adsorption belt (415) is installed on the belt body of the first conveying device (414). A bottom box (416) is provided at the lower part of the multi-layer functional box (401). A plurality of scraping plates (417) are fixedly connected to the middle of the top end of the bottom box (416). The top end of the multi-layer functional box (401) is fixedly connected to one end of a discharge channel (421). A striking rod (422) is fixedly connected to the middle of the discharge channel (421). The other end of the discharge channel (421) penetrates through the lower part of the rear end of an external housing (216) and is fixedly connected to the middle and lower part of the rear side of a mixing ring box (201).
7. An efficient artificial sand discharging device according to claim 1, characterized in that, A top plate (6) is fixedly installed in the middle of the base (1). A plurality of loose rollers (7) are equidistantly installed at the bottom end of the top plate (6). Each of the loose rollers (7) is connected to a driving device. A second conveying device (5) is fixedly installed at the lower part of the base (1). An inclined feeding port (8) is fixedly installed at the front part of the base (1).
8. An efficient discharging device for manufactured sand according to claim 1, characterized in that, The top end of the base (1) is fixedly connected with a mixing ring box (201), the front end of the mixing ring box (201) is fixedly connected with a noise reduction box (301), the rear part of the base (1) is fixedly connected with a multi-layer function box (401), a coarse material receiving box (418) is fixedly installed on the left side of the multi-layer function box (401), hydraulic rods (419) are fixedly installed in the middle of the front and rear sides of the coarse material receiving box (418), the telescopic ends of the hydraulic rods (419) are respectively connected with the left side of a material port blocking plate (420), and the material port blocking plate (420) is slidably connected with the coarse material receiving box (418).
Citation Information
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