Rail grinding equipment
By designing self-propelled rail grinding equipment and adopting battery power and automated control systems, the existing equipment has solved the problems of complex structure and low automation, and achieved efficient, low noise and automated rail grinding, which is suitable for rail grinding needs of multiple lines.
Patent Information
- Application Number
- CN202310940877.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-28
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2043-07-28
AI Technical Summary
The existing rail grinding equipment lacks self-movement power, the vehicle equipment is complex, expensive, and has a bulky structure, so it is impossible to achieve short-distance reciprocating grinding, low degree of automation, small grinding power, and inconvenient operation.
A rail grinding equipment is designed, powered by a battery, including dustproof and chip-proofing device, transverse driving mechanism and grinding unit, with self-propelled ability, can automatically deflect and transversely move, the grinding head can be pressed down separately, adopts a four-grinding head structure, and integrates dustproof and automated control system.
It realizes efficient and automated rail grinding, simple equipment, low cost, low noise, can be polished back and forth at short distances, has high grinding accuracy, good dust collection effect, and high degree of automation. It is suitable for rail grinding needs of various lines.
Smart Images

Figure CN116752389B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of railway engineering machinery, and in particular to a multifunctional automated rail grinding device for rail grinding. Background Art
[0002] During train operation, rails are exposed to harsh working conditions for long periods of time. Due to multiple factors, including dynamic forces, the natural environment, and the quality of the rails themselves, the rail surface conditions continue to deteriorate and the rail heads deform, resulting in defects such as wave wear, fat edges, spalling, rail surface scales, and rail joint bottom collapse, which seriously affect driving safety. Rail grinding can remove uneven rail surfaces and restore the rail head to its original design requirements, thereby effectively improving the wheel-rail relationship, slowing the development of rail surface defects, improving rail surface smoothness, and extending the service life of the rails. The rail grinding vehicle is a type of track engineering equipment used to remove rail defects. Specifically, it can be used to eliminate defects such as wave wear, fat edges, spalling, rail surface scales, and rail joint bottom collapse that occur during rail use.
[0003] In the prior art, the following documents are mainly related to this application:
[0004] Prior Art 1 is a Chinese utility model patent application filed by Beijing Erqi Locomotive Industry Co., Ltd. on May 13, 2015, and published on May 13, 2015, with publication number CN204325831U. This utility model discloses a subway rail grinding vehicle comprising a frame with grinding units mounted thereon. The grinding units are divided into special grinding units and standard grinding units, connected by a translation mechanism. The translation mechanism comprises a spacing hydraulic cylinder, a contact hydraulic cylinder, a tensioning hydraulic cylinder, and a centering hydraulic cylinder. Running wheels are mounted on the lower portion of the frame, which is suspended from a grinding train. A lifting hydraulic cylinder is provided between the frame and the grinding train. A locking device is provided between the frame and the grinding train, and a traction device is provided between the frame and the grinding train. The vehicle can correct complex subway rail wavy wear, wheel-rail abrasion, correct inner and outer rail tilt and deformation, and repair wheel-rail contact defects. It is suitable for subway line operations and for grinding straight, curved, and switch rails.
[0005] Prior art 2 is a Chinese utility model patent filed by Beijing Erqi Locomotive Industry Co., Ltd. on April 22, 2014, and announced on July 30, 2014, with the announcement number CN203741663U. This utility model discloses a rail grinding vehicle, comprising a frame body, a grinding unit provided on the frame body, running wheels provided at the lower portion of the frame body, the frame body suspended on a grinding train, and a lifting hydraulic cylinder provided between the frame body and the grinding train. A locking device is provided between the frame body and the grinding train. A traction device is provided between the frame body and the grinding train. The vehicle can correct wavy rail wear, wheel-rail abrasions, correct tilt and deformation of the inner and outer rails, and repair the wheel-rail contact surface. It is suitable for large-scale track maintenance operations and for grinding straight and curved rails.
[0006] Prior art 3 is a Chinese invention application filed by Zhuzhou Times Electronic Technology Co., Ltd. on January 20, 2020, and published on June 5, 2020, with publication number CN111235982A. The invention discloses a rail grinding trolley, comprising: two grinding trolleys connected in an articulated manner. The grinding trolley comprises: a frame, a grinding unit, a running guide wheel, a dust collection channel, and a fire and dust prevention device. The grinding unit is arranged inside the frame, the running guide wheel is arranged at the lower part of the frame, and the dust collection channel is arranged at the upper part of the frame. The fire and dust prevention device is covered on the outside of the frame except the bottom, and a semi-enclosed structure of the grinding trolley is formed by the fire and dust prevention device and the dust collection channel. The rail grinding trolley also includes an elastic traction rod and a rigid traction rod, one of the grinding trolleys is connected to the car body by an elastic traction rod, and the other grinding trolley is connected to the car body by a rigid traction rod. The invention can solve the technical problems of the existing rail grinding trolley, such as limited application occasions, poor operating stability, and poor grinding quality and effect.
[0007] The structures of the polishing trolleys of the above-mentioned prior arts 1-3 are basically similar. Such polishing trolley structural designs have the following disadvantages:
[0008] 1) The grinding trolley has no power and must be installed at the bottom of the train. The whole train provides traction power and grinding power to complete the rail grinding operation;
[0009] 2) The grinding car is large in size, complex in structure and equipment, and expensive;
[0010] 3) The trolley grinding unit has no transverse movement function;
[0011] 4) The grinding carriage is generally designed with 8 or 10 grinding heads. The number of grinding heads cannot be changed, and the overall space utilization is low;
[0012] 5) The grinding carriage is bulky and the grinding unit and grinding motor are difficult to maintain;
[0013] 6) The grinding trolley cannot complete the reciprocating grinding of rails within a short distance;
[0014] 7) The grinding motor of the grinding trolley directly drives the grinding wheel to grind the rails, causing the motor to be subjected to large axial impact during operation, thereby reducing the service life of the grinding motor.
[0015] Prior art 4 is a Chinese invention application filed by Beijing Jiaotong University on June 7, 2021, and published on September 7, 2021, with publication number CN113355960A. This invention discloses a self-driven intelligent belt grinder. It includes: a belt wheel system, a tensioning mechanism, a lifting mechanism, a transverse deflection linkage mechanism, and a whole-machine travel drive mechanism. The driving wheel in the belt wheel system is connected to the drive motor in the tensioning mechanism, the contact wheel bracket in the belt wheel system is connected to the contact wheel bracket mounting plate in the lifting mechanism, the column in the transverse deflection linkage mechanism is connected to the lifting guide column in the lifting mechanism via a connecting rod, and the whole-machine travel drive mechanism is connected to the belt wheel system, tensioning mechanism, lifting mechanism, and transverse deflection linkage mechanism via a frame. The whole-machine travel drive mechanism relies on the hub motor and wheels in the whole-machine travel drive mechanism to cross the rails. The grinder of this invention achieves belt tensioning through the elastic force of a strong spring under the motor mounting frame, making the structure compact. By linking the deflection and lateral movement mechanisms and adjusting the grinding mechanism to above the predetermined grinding position, grinding can be completed in a large angle range from the inside to the outside along the rail profile.
[0016] The polishing trolley structure design of the above-mentioned prior art 4 has the following disadvantages:
[0017] 1) The grinding machine has low power, simple structure and function, low performance and efficiency, small single cutting volume and can only grind one side of the rail at a time, resulting in low overall efficiency;
[0018] 2) The grinder needs to be pushed manually and uses an internal combustion engine to drive the grinding wheel, which produces a lot of noise and a low grinding speed. A single device must be operated by one person;
[0019] 3) The grinding machine's lateral movement, deflection, and downward pressure actions all require manual operation, and the degree of automation is low;
[0020] 4) The grinding machine uses a single grinding wheel, which has low operating efficiency. When using a sanding belt for grinding, the sanding belt is easy to deviate and leave the wheel groove;
[0021] 5) The grinding machine has no dust collection equipment, and the iron chips and dust from the rail grinding fall onto the sleepers or the sleeper bed;
[0022] 6) The grinding machine uses manual pushing during the reciprocating grinding process, which is inefficient and has low operating accuracy. Summary of the Invention
[0023] In view of this, the purpose of this application is to provide a rail grinding equipment to solve the technical problems that the existing equipment has no self-propelled motion, the whole vehicle equipment is complex, expensive, and bulky in structure, and cannot achieve short-distance reciprocating grinding, or the grinding power is small, the whole vehicle efficiency is low, the degree of automation is not high, and the operation is inconvenient.
[0024] In order to achieve the above-mentioned purpose of the invention, the present application specifically provides a technical implementation scheme for a rail grinding device, which includes: a frame, a battery, a dust and chip blocking device, a frame, a control system, a transverse driving mechanism, a first transverse assembly, a second transverse assembly and a grinding unit. A wheelset for the movement and support of the entire vehicle is provided below the frame, and the battery, control system and frame are all provided above the frame. The grinding unit is provided inside the frame, and the dust and chip blocking device is provided on the frame. The first transverse assembly and the second transverse assembly are provided between the frame and the grinding unit, and the first transverse assembly and the second transverse assembly form a transverse motion pair. The transverse driving mechanism is provided between the frame and the grinding unit, and the transverse driving mechanism can drive the grinding unit to move transversely relative to the frame. Before the operation starts, the corresponding grinding angle is set, and the grinding unit moves transversely. After the transverse movement is in place, the grinding motor of the grinding unit is deflected to the set angle, and the grinding motor is started, and the grinding motor drives the grinding head to rotate. The rail grinding equipment starts to move. When the moving speed reaches the target value, the grinding head is pressed down onto the rail to perform the grinding operation. The corresponding deflection angle and lateral displacement can be adjusted during the grinding operation.
[0025] Furthermore, the wheelset includes a driven wheel assembly and a driving wheel assembly, a driving axle is provided at one longitudinal end below the frame, the driving wheel assembly is provided on the driving axle, and the driven wheel assembly is provided at the other longitudinal end below the frame.
[0026] Furthermore, the rail grinding equipment also includes:
[0027] The warning light is mounted on the vehicle frame or the frame through a fixing bracket;
[0028] A lighting lamp is mounted on the vehicle frame or the frame through a fixing bracket and is used to provide lighting for the rail grinding equipment to operate under low light conditions;
[0029] The camera is mounted on the vehicle frame or the frame through a fixing bracket and is used to monitor and record the operation of the rail grinding equipment.
[0030] Furthermore, the dust and chip prevention device includes:
[0031] A top cover plate mounted on the frame and located on the top of the frame;
[0032] Side covers mounted on the frame and located on the left and right sides of the frame;
[0033] The end covers are mounted on the frame and located at the front and rear ends of the frame.
[0034] The top cover plate, the side cover plates and the end cover plates realize a closed structure of the grinding unit, thereby ensuring the sealing and dust collection effect of the grinding unit.
[0035] Furthermore, the grinding unit also includes a transverse frame, a crossbeam, a deflection drive mechanism, a grinding unit frame and a downward pressure drive mechanism. The first transverse assembly and the second transverse assembly are arranged between the vehicle frame and the transverse frame, and the transverse drive mechanism is arranged between the frame body and the transverse frame. The grinding unit frame is pivotally connected to the transverse frame via a rotating shaft, and the crossbeam is fixed to the grinding unit frame. The grinding motor is movably connected to the grinding unit frame via a rotating arm, one end of the downward pressure drive mechanism is connected to the grinding motor, and the other end is connected to the crossbeam. One end of the deflection drive mechanism is connected to the transverse frame, and the other end is connected to the deflection mounting seat of the grinding unit frame. The downward pressure drive mechanism can drive the grinding motor to perform the operation of pressing down and acting on the rail, and the deflection drive mechanism can drive the grinding motor to perform the deflection operation around the rotating shaft, thereby realizing the deflection of the grinding motor relative to the rail, so as to meet the grinding requirements of different angles during the operation.
[0036] Furthermore, a motor mounting bracket is fixed on the polishing motor, one end of the downward driving mechanism is connected to the motor mounting bracket, one end of the rotating arm is hinged to the motor mounting bracket, and the other end is hinged to the polishing unit frame.
[0037] Furthermore, a motor mounting plate is fixed below the grinding motor, and a cylinder is provided below the motor mounting plate, and the cylinder is fixed to the motor mounting bracket. Within the cylinder, the motor shaft of the grinding motor is connected to one end of a sleeve via a first flat key, and the other end of the sleeve is connected to one end of a grinding head drive shaft via a second flat key.
[0038] Furthermore, the grinding head drive shaft is sleeved with a first bearing and a second bearing, which are fixed to the inside of the cylinder through a cover plate. The other end of the grinding head drive shaft extends out of the cylinder and is connected to the grinding head through a fastener.
[0039] Furthermore, a first sealing ring is provided between the cover plate and the grinding head drive shaft, and a second sealing ring is provided between the second bearing and the cylinder.
[0040] Furthermore, the motor mounting frame includes a first side plate and a second side plate that are arranged horizontally opposite and parallel to each other, and a first horizontal plate and a second horizontal plate that are connected between the first side plate and the second side plate and are arranged vertically opposite and parallel to each other. The cylinder is inserted into the first horizontal plate and the second horizontal plate.
[0041] Furthermore, the rail grinding equipment also includes a wireless transmission device installed on the control system and wirelessly connected thereto, and the wireless transmission device is used to transmit wireless control instructions and data.
[0042] Furthermore, the rail grinding equipment includes two sets of batteries, control systems and grinding units that are symmetrically arranged above the frame and located on the left and right sides of the frame. The grinding unit is located between the battery and the control system.
[0043] Furthermore, rail-supporting devices are provided on both the front and rear sides of the frame, each including rail-supporting wheels. During the mainline grinding phase, the rail-supporting devices are inactive, and the rail-supporting wheels are positioned away from the stock rail. Before switch grinding, the rail-supporting device on the side closest to the stock rail is activated, causing the rail-supporting wheels to rest against the inner side of the stock rail. This restricts the serpentine motion of the rail-supporting equipment during switch operation, ensuring safe passage through hazardous spaces and switch center locations.
[0044] Furthermore, the rail-resting device also includes a handle, a handle base, a rail-resting rod, a sliding rod and a sliding seat. The rail-resting rod is movably inserted into the first rail-resting rod seat and the second rail-resting rod seat, and the sliding rod is movably inserted into the sliding seat and fixed to the vehicle frame through sliding rod seats respectively provided at both ends of the sliding rod. The sliding seat is also fixed to the bottom of the second rail-resting rod seat, and the rail-resting wheel is movably mounted on the inner side of the sliding seat via a rail-resting wheel rotating shaft. A rail-resting spring is provided on the rail-resting rod, and the rail-resting spring is located between the flange at one end of the rail-resting rod and the second rail-resting rod seat. A return spring is also provided on the rail-resting rod, and the return spring is located between the second rail-resting rod seat and the first rail-resting rod seat. The first rail-resting rod seat and the handle base are both fixed to the vehicle frame, the handle is movably provided on the handle base, and the other end of the rail-resting rod is movably connected to the handle.
[0045] Furthermore, the rail wheel shaft is movably mounted on the sliding seat via a first bearing and a second bearing sleeved thereon. The rail wheel is fixed to one end of the rail wheel shaft via a gland, and the other end of the rail wheel shaft is fixed to the sliding seat via a second fastener.
[0046] Furthermore, the handle base is provided with a hinge rod rotating shaft and a handle rotating shaft, the handle is hinged to the handle rotating shaft, and the handle is provided with a slot. One end of the rail pull rod is connected to one end of the sliding pull rod via a connecting nut, and the other end of the sliding pull rod is hinged to one end of the pull rod hinge rod. One end of the handle hinge rod is provided with a handle movable shaft, and the other end is hinged to the hinge rod rotating shaft. The other end of the pull rod hinge rod is hinged to the handle movable shaft, and the handle movable shaft is also located in the slot.
[0047] Furthermore, when the handle is raised, it drives the hinge rod and one end of the handle hinge rod, along with the handle's movable axis, upward. The sliding rod is stretched inward, driving the rail-adjacent rod inward. Under the action of the return spring and rail-adjacent spring, the sliding seat slides inward, driving the rail-adjacent wheel to contact the inner side of the rail, achieving rail-adjacent motion. Simultaneously, the handle is self-locking and remains raised in the absence of external force.
[0048] By implementing the technical solution of the rail grinding equipment provided by the present application, the following beneficial effects are achieved:
[0049] (1) The rail grinding equipment of the present application has self-propelled motion, does not need to be installed under the entire train, does not require the entire train tow or manual pushing, and has simple equipment, low cost, streamlined structure, high grinding power, high operating efficiency and automation level, easy operation, and can achieve short-distance reciprocating grinding;
[0050] (2) The rail grinding equipment of the present application uses lithium batteries as the driving force for movement and grinding. The equipment is low-noise during use, saves manpower and energy, and has rich functions. It can realize automatic deflection, lateral movement, and the grinding head can be pressed down independently, which can meet the requirements of the grinding head being in a better force and cutting state during grinding;
[0051] (3) The rail grinding equipment of this application adopts a four-grinding-head structure, which has high space utilization of the entire equipment. A single grinding head has high power and a large cutting volume. Moreover, the grinding heads are distributed on both sides, which can grind the rails at the same time, and the overall operation efficiency is high;
[0052] (4) The rail grinding equipment of the present application has a transmission device installed between the motor and the grinding head. Under the premise of ensuring transmission efficiency, it can ensure that the motor is not subject to axial impact, ensure that the motor has a longer service life, and has a reasonable space design and simple and convenient maintenance;
[0053] (5) The rail grinding equipment of this application can realize short-distance automatic reciprocating grinding within a range of 1m, with high grinding accuracy and strong corrugation removal ability. It can be installed with a cup-type grinding head or a disc-type grinding head, and has a rail-resting mechanism to complete the switch grinding operation;
[0054] (6) The rail grinding equipment of this application includes a dust and chip blocking device on the grinding unit, which can collect grinding dust and some iron chips, thereby reducing dust pollution, improving the quality of the working environment for construction workers, and fully protecting the health and safety of construction workers. At the same time, wireless control operation of the equipment can be realized, and multiple devices can be combined together to use the same operating terminal, unified operating system and interface for operation. There is no need for construction workers to keep up with the grinding equipment at all times, and the degree of automation is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] To more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other embodiments can be derived from these drawings without inventive effort.
[0056] Figure 1 This is a schematic front view of the structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip prevention device);
[0057] Figure 2 This is a schematic side view of the structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip prevention device);
[0058] Figure 3 This is a schematic bottom view of the structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip prevention device);
[0059] Figure 4 This is a schematic rear view of the structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip prevention device);
[0060] Figure 5 This is a schematic top view of the structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip prevention device);
[0061] Figure 6 This is a schematic diagram of the three-dimensional structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip blocking device);
[0062] Figure 7 This is a schematic diagram of the three-dimensional structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip blocking device) from another perspective;
[0063] Figure 8 This is a schematic diagram of the three-dimensional structure of a specific embodiment of the rail grinding equipment of the present application (after removing the dust and chip blocking device) from another perspective;
[0064] Figure 9 This is a schematic diagram of the three-dimensional structure of a specific embodiment of the rail grinding equipment of the present application;
[0065] Figure 10 This is a schematic front view of the structure of a grinding unit in a specific embodiment of the rail grinding equipment of the present application;
[0066] Figure 11 This is a schematic diagram of the three-dimensional structure of a grinding unit in a specific embodiment of the rail grinding equipment of the present application;
[0067] Figure 12 This is a schematic diagram of the three-dimensional structure of a grinding unit in a specific embodiment of the rail grinding equipment of the present application from another perspective;
[0068] Figure 13 This is a schematic front view of the structure of a grinding unit (after removing the transverse movement frame) in a specific embodiment of the rail grinding equipment of the present application;
[0069] Figure 14 This is a schematic diagram of the three-dimensional structure of a grinding unit (excluding the transverse movement frame) in a specific embodiment of the rail grinding equipment of the present application;
[0070] Figure 15 This is a schematic diagram of the three-dimensional structure of the grinding unit (after removing the transverse movement frame) in a specific embodiment of the rail grinding equipment of the present application from another perspective;
[0071] Figure 16 This is a schematic diagram of the three-dimensional structure of a grinding motor in a specific embodiment of the rail grinding equipment of the present application;
[0072] Figure 17 This is a schematic diagram of the partial cross-sectional structure of a grinding motor in a specific embodiment of the rail grinding equipment of the present application;
[0073] Figure 18 This is a schematic front view of the structure of a rail leaning device in a specific embodiment of the rail grinding equipment of the present application;
[0074] Figure 19 This is a schematic top view of the structure of a rail leaning device in a specific embodiment of the rail grinding equipment of the present application;
[0075] Figure 20 This is a schematic side view of the structure of a rail leaning device in a specific embodiment of the rail grinding equipment of the present application;
[0076] Figure 21 This is a schematic diagram of the three-dimensional structure of a rail leaning device in a specific embodiment of the rail grinding equipment of the present application;
[0077] Figure 22 This is a schematic cross-sectional view of a rail leaning device in a specific embodiment of the rail grinding equipment of the present application;
[0078] Figure 23 This is a schematic diagram of the assembly structure of some components of a rail leaning device in a specific embodiment of the rail grinding equipment of the present application;
[0079] Figure 24 This is a schematic diagram of the installation structure of the rail leaning device in a specific embodiment of the rail grinding equipment of the present application;
[0080] Figure 25This is a schematic diagram of the installation structure of the rail leaning device in a specific embodiment of the rail grinding equipment of the present application from another perspective;
[0081] In the figure: 1-frame, 2-driving axle, 3-battery, 4-dust and chip blocking device, 5-frame, 6-driven wheel assembly, 7-control system, 8-driving wheel assembly, 9-transverse driving mechanism, 10-first transverse assembly, 11-second transverse assembly, 12-grinding unit, 13-rail device, 14-transverse frame, 15-crossbeam, 16-deflection driving mechanism, 17-grinding unit frame, 18-grinding motor, 19-downward pressure driving mechanism, 2 0-rail, 21-motor mounting frame, 22-top cover, 23-side cover, 24-end cover, 25-fixed frame, 26-warning light, 27-lighting lamp, 28-camera, 29-wireless transmission device, 30-rotating shaft, 31-axis hole, 32-deflection mounting seat, 33-rotating arm, 34-first side plate, 35-grinding head, 36-motor mounting plate, 37-first horizontal plate, 38-second horizontal plate, 39-second side plate, 40-cylinder , 41-motor shaft, 42-sleeve, 43-cover, 44-first flat key, 45-first sealing ring, 46-second flat key, 47-first bearing, 48-second bearing, 49-second sealing ring, 50-grinding head drive shaft, 51-handle, 52-handle hinge rod, 53-hinge rod shaft, 54-handle base, 55-handle shaft, 56-handle movable shaft, 57-pull rod hinge rod, 58-sliding pull rod, 59-first rail pull Rod seat, 60-rail pull rod, 61-return spring, 62-second rail pull rod seat, 63-rail spring, 64-sliding rod seat, 65-sliding rod, 66-sliding seat, 67-rail wheel shaft, 68-first bearing, 69-second bearing, 70-rail wheel, 71-pressure cover, 72-connecting nut, 73-slot hole, 74-first fastener, 75-second fastener, 76-mounting plate, 77-mounting hole, 100-rail grinding equipment. DETAILED DESCRIPTION
[0082] To make the purpose, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0083] As attached Figure 1 To the attached Figure 25 As shown, a specific embodiment of the rail grinding equipment of the present application is given, and the present application is further described below in conjunction with the drawings and specific embodiments.
[0084] As attached Figure 1 To the attached Figure 9 As shown, an embodiment of the rail grinding equipment of the present application specifically includes: a frame 1, a battery 3, a dust and chip prevention device 4, a frame 5, a control system 7, a transverse driving mechanism 9, a first transverse moving assembly 10, a second transverse moving assembly 11 and a grinding unit 12. A wheelset for the movement and support of the entire vehicle is provided below the frame 1, and the battery 3, the control system 7 and the frame 5 are all provided above the frame 1. The grinding unit 12 is provided in the frame 5, and the dust and chip prevention device 4 is provided on the frame 5. The first transverse moving assembly 10 and the second transverse moving assembly 11 are provided between the frame 1 and the grinding unit 12, and the first transverse moving assembly 10 and the second transverse moving assembly 11 form a transverse motion pair. The transverse driving mechanism 9 is provided between the frame 5 and the grinding unit 12, and the transverse driving mechanism 9 can drive the grinding unit 12 to move laterally (as shown in the direction W in the accompanying drawings) relative to the frame 1. As a typical specific embodiment of the present application, the transverse driving mechanism 9 specifically adopts a transverse electric cylinder, the first transverse component 10 specifically adopts a transverse slider structure, and the second transverse component 11 specifically adopts a transverse guide rail structure.
[0085] Before the operation begins, the corresponding grinding angle is set, and the grinding unit 12 moves laterally. After the horizontal movement is in place, the grinding motor 18 of the grinding unit 12 is deflected to the set angle, and the grinding motor 18 is started. The grinding motor 18 drives the grinding head 35 (which can be specifically a grinding wheel) to rotate. The rail grinding equipment 100 starts to move, and after the moving speed reaches the target value, the grinding head 35 is pressed down onto the rail 20 to perform the grinding operation. After the set angle grinding is completed, the corresponding deflection angle and lateral movement amount can be adjusted during the grinding operation. After the grinding is completed, the downward driving mechanism 19 drives the grinding motor 18 to lift up, and the grinding operation is completed.
[0086] As attached Figure 1 To the attached Figure 6As shown, the wheelset further includes a driven wheel assembly 6 and a driving wheel assembly 8. A driving axle 2 is provided at one end of the lower portion of the frame 1 along the longitudinal direction (as shown by L in the accompanying drawings). The driving wheel assembly 8 is provided on the driving axle 2. The driven wheel assembly 6 is provided at the other end of the lower portion of the frame 1 along the longitudinal direction. The driving axle 2 is installed at one end of the frame 1, mainly providing support and driving power for the entire rail grinding equipment 100 to ensure low constant speed running requirements. The driven wheel assembly 6 is installed at the other end. The driving axle 2 and the driven wheel assembly 6 are connected and positioned to the frame 1 by bolts. The driving wheel assembly 8 is installed on the driving axle 2, and the driving axle 2 is connected to the bottom of the frame 1 by bolts. The driven wheel assembly 6 is installed to the bottom of the frame 1 by bolts. The entire rail grinding equipment 100 is driven by the driving axle 2 and can run on the rails 20. The battery 3 is mounted on the frame 1 and is fixed to the frame 1 by a quick clamping and loosening mechanism. The battery 3 and the motor are powered by a quick plug connector, which allows for quick installation and removal of the battery 3 and power supply. The battery 3 can also be powered by a generator set.
[0087] As attached Figure 1 、 2 As shown in , 4, 6, 7, 8 and 9, the rail grinding equipment 100 further includes:
[0088] The warning light 26 is mounted on the vehicle frame 1 or the frame 5 via the fixing bracket 25;
[0089] The lighting lamp 27 is mounted on the vehicle frame 1 or the frame body 5 through the fixing bracket 25 and is used to provide lighting for the rail grinding equipment to operate under low light conditions;
[0090] The camera 28 is mounted on the vehicle frame 1 or the frame body 5 via the fixing bracket 25 and is used to monitor and record the operation of the rail grinding equipment.
[0091] As attached Figure 9 As shown, the dust and chip preventing device 4 further comprises:
[0092] A top cover plate 22 mounted on the frame 5 and located on the top of the frame 5;
[0093] Side covers 23 mounted on the frame 5 and located on the left and right sides of the frame 5;
[0094] The end covers 24 are mounted on the frame 5 and located at the front and rear ends of the frame 5 .
[0095] The dust and chip guard 4 is mounted on a pin on the frame 5 and includes a top cover 22, side covers 23 on the left and right sides, and end covers 24 at the front and rear ends. The dust and chip guard 4 is fixed or suspended from the frame 5 via bolts or pins, completely covering the grinding unit 12. The top cover 22, side covers 23, and end covers 24 seal the grinding unit 12, ensuring a tight seal and good dust collection.
[0096] The rail grinding equipment 100 also includes a wireless transmission device 29 mounted on and wirelessly connected to the control system 7. The wireless transmission device 29 is used to transmit wireless control commands and data. A worker sends control commands and data to the rail grinding equipment 100 via an operator terminal. These commands and data are received by the wireless transmission device 29 and sent to the control system 7.
[0097] As a typical specific embodiment of the present application, the rail grinding equipment 100 adopts a left-right symmetrical structure and includes two sets of batteries 3, control systems 7 and grinding units 12 symmetrically arranged above the frame 1 and located on the left and right sides of the frame 1. The grinding unit 12 is located between the battery 3 and the control system 7. The control system 7 is installed at the end of the frame 1 and is fixed to the box at the end of the frame 1 through a quick-release structure. The grinding unit 12 is installed in the frame 5 on the left and right sides of the frame 1, and a grinding motor 18 is installed in the grinding unit 12. The transverse frame 14 of the grinding unit 12 is connected to the frame 1 and the frame 5 through a transverse motion pair, a transverse drive mechanism 9 and a limit device to achieve transverse movement on the frame 1. The grinding motor 18 is installed on the transverse frame 14. A single grinding motor 18 can be moved up and down on the grinding unit frame 17 through the downward driving mechanism 19. The grinding unit frame 17 is installed on the transverse frame 14 through the rotating shaft (pin) 30, and the deflection of the grinding unit 12 relative to the transverse frame 14 is achieved through the deflection driving mechanism 16 (which can specifically adopt a deflection electric cylinder).
[0098] As attached Figure 10 To the attached Figure 15As shown, the grinding unit 12 also includes a transverse frame 14, a crossbeam 15, a deflection drive mechanism 16, a grinding unit frame 17 and a downward pressure drive mechanism 19. The first transverse assembly 10 and the second transverse assembly 11 are arranged between the vehicle frame 1 and the transverse frame 14, and the transverse drive mechanism 9 is arranged between the frame body 5 and the transverse frame 14. The grinding unit frame 17 is pivotally connected to the transverse frame 14 via a rotating shaft 30, and the crossbeam 15 is fixed to the grinding unit frame 17. The grinding motor 18 is movably connected to the grinding unit frame 17 via a rotating arm 33. One end of the downward pressure drive mechanism 19 is connected to the grinding motor 18, and the other end is connected to the crossbeam 15. One end of the deflection drive mechanism 16 is connected to the transverse frame 14, and the other end is connected to the deflection mounting seat 32 of the grinding unit frame 17. The downward pressure drive mechanism 19 can drive the grinding motor 18 to perform the downward pressure operation and act on the rail 20. The deflection drive mechanism 16 can drive the grinding motor 18 (which can be specifically a downward pressure electric cylinder) to perform a deflection operation around the rotating shaft 30 along the direction shown by T in the accompanying drawing, thereby realizing the deflection of the grinding motor 18 relative to the rail 20 to meet the grinding requirements at different angles during the operation process.
[0099] The traverse frame 14 is mounted on the vehicle frame 1 via guide rails and sliders, and the frame 5 is mounted on the vehicle frame 1. One end of the traverse drive mechanism 9 is mounted on the traverse frame 14, and the other end is mounted on the frame 5. The traverse drive mechanism 9 drives the traverse frame 14 to move laterally, simultaneously enabling the traverse movement of the grinding head 35 of the grinding motor 18 relative to the rail 20. One end of the deflection drive mechanism 16 is mounted on the traverse frame 14, and the other end is mounted on the grinding unit frame 17. Through the action of the deflection drive mechanism 16, the grinding unit 12 can be deflected relative to the rail 20, allowing grinding operations at different angles during operation. One end of the downward pressure drive mechanism 19 is mounted on the grinding unit frame 17, and the other end is mounted on the motor mounting frame 21. Through the action of the downward pressure drive mechanism 19, the vertical position (as indicated by the direction H in the accompanying drawings) of the grinding motor 18 relative to the rail 20 can be changed, allowing the grinding head 35 to press down and act on the rail 20. The grinding motor 18 is installed on the motor mounting frame 21, and the grinding head 35 is installed on the grinding head drive shaft 50 in the motor mounting frame 21. The grinding motor 18 drives the grinding head drive shaft 50 to rotate through the action of the flat key, so that the grinding head 35 produces relative movement relative to the rail 20, thereby realizing the rail grinding operation.
[0100] As attached Figure 16As shown, a motor mounting frame 21 is fixed to the grinding motor 18, and one end of the downward driving mechanism 19 is connected to the motor mounting frame 21. One end of the rotating arm 33 is hinged to the motor mounting frame 21, and the other end is hinged to the grinding unit frame 17. A motor mounting plate 36 is fixed below the grinding motor 18, and a cylinder 40 is provided below the motor mounting plate 36. The cylinder 40 is welded and fixed to the motor mounting frame 21 as a whole. The motor mounting frame 21 includes a first side plate 34 and a second side plate 39 that are arranged opposite to each other and parallel in the horizontal direction, and a first horizontal plate 37 and a second horizontal plate 38 that are connected between the first side plate 34 and the second side plate 39 and are arranged opposite to each other and parallel in the vertical direction. The cylinder 40 is passed through the first horizontal plate 37 and the second horizontal plate 38 and is fixed to the first horizontal plate 37 and the second horizontal plate 38.
[0101] As attached Figure 17 As shown, a first bearing 47 and a second bearing 48 are sleeved on the grinding head drive shaft 50, which are secured to the interior of the cylinder 40 via a cover plate 43. The other end of the grinding head drive shaft 50 extends out of the cylinder 40 and is connected to the grinding head 35 via a fastener 74. A first sealing ring 45 is provided between the cover plate 43 and the grinding head drive shaft 50, and a second sealing ring 49 is provided between the second bearing 48 and the cylinder 40. Within the cylinder 40, the motor shaft 41 of the grinding motor 18 is connected to one end of a sleeve 42 via a first flat key 44. The other end of the sleeve 42 is connected to one end of the grinding head drive shaft 50 via a second flat key 46.
[0102] As a typical embodiment of the present application, the grinding unit 12 further includes two grinding motors 18 longitudinally mounted on the grinding unit frame 17, with the crossbeam 15 fixed to the middle of the grinding unit frame 17. The upper and lower portions of the left and right motor mounting brackets 21 are movably connected to the grinding unit frame 17 via rotating arms 33. The grinding unit 12 is mounted on the left and right sides of the middle portion of the vehicle frame 1.
[0103] As attached Figure 1 To the attached Figure 9As shown, rail rest devices 13 are further provided on the left and right sides of the front and rear parts of the vehicle frame 1, and the rail rest devices 13 include rail rest wheels 70. In the main line grinding state, the rail rest device 13 does not operate, and the rail rest wheels 70 are away from the basic rail. Before the turnout is ground, the rail rest operating handle (i.e., the handle 51) close to the side of the basic rail is manually lifted, and the rail rest device 13 close to the side of the basic rail is actuated, so that the rail rest wheels 70 are close to the inner side of the basic rail, thereby limiting the serpentine motion of the rail grinding equipment 100 during the turnout operation, and ensuring that the rail grinding equipment 100 safely passes through the harmful space and the switch center position. The rail grinding equipment 100 described in the specific embodiment of the present application has a low constant speed self-propelled function, which can meet the grinding requirements of various lines such as the main line and the turnout, and realize the short-distance reciprocating grinding requirements. At the same time, the rail grinding equipment 100 has the function of ensuring that the grinding unit 12 does not make serpentine motion during the switch grinding process, can ensure that the grinding head 35 does not change significantly in the lateral position relative to the rail 20, and has the advantages of simple manual operation, stability and reliability, and low cost.
[0104] As attached Figure 18 To the attached Figure 21 As shown, the rail-resting device 13 also includes a handle 51 (i.e., a rail-resting operating handle), a handle base 54, a rail-resting rod 60, a sliding rod 65, and a sliding seat 66. When the rail-resting operating handle is manually operated, the rail-resting action can be achieved. The rail-resting rod 60 is movably inserted into the first rail-resting rod seat 59 and the second rail-resting rod seat 62. The sliding rod 65 is movably inserted into the sliding seat 66 and is fixed to the vehicle frame 1 via sliding rod seats 64 respectively provided at both ends of the sliding rod 65. The sliding seat 66 is also fixed to the bottom of the second rail-resting rod seat 62. The sliding seat 66 can slide axially along the sliding rod 65. The rail-resting wheel 70 is movably mounted on the inner side of the sliding seat 66 via the rail-resting wheel shaft 67. A rail-resting spring 63 is provided on the rail-resting rod 60. The rail-resting spring 63 is also located between the flange at one end of the rail-resting rod 60 and the second rail-resting rod seat 62. A return spring 61 is also sleeved on the rail pull rod 60, and the return spring 61 is also located between the second rail pull rod seat 62 and the first rail pull rod seat 59. The first rail pull rod seat 59 and the handle base 54 are both fixed to the frame 1. The handle 51 is movably set on the handle base 54, and the other end of the rail pull rod 60 is movably connected to the handle 51. At least two sliding rods 65 arranged in parallel in the horizontal direction are movably inserted into the sliding seat 66, and the two sliding rods 65 are connected and fixed by the sliding rod seat 64. The rail wheel shaft 67 is movably mounted on the sliding seat 66 through the first bearing 68 and the second bearing 69 sleeved thereon. The rail wheel 70 is fixed to one end of the rail wheel shaft 67 by a pressure cover 71, and the other end of the rail wheel shaft 67 is fixed to the sliding seat 66 by a second fastener 75.
[0105] As attached Figure 22 and attached Figure 23 As shown, the handle base 54 is provided with a hinge rod shaft 53 and a handle shaft 55. The handle 51 is hinged to the handle shaft 55, and a slot 73 is formed in the handle 51. One end of the rail pull rod 60 is connected to one end of the sliding pull rod 58 via a connecting nut 72. The other end of the sliding pull rod 58 is hinged to one end of the pull rod hinge rod 57. One end of the handle hinge rod 52 is provided with a handle movable shaft 56, and the other end is hinged to the hinge rod shaft 53. The other end of the pull rod hinge rod 57 is hinged to the handle movable shaft 56, which is also located in the slot 73.
[0106] As attached Figure 24 and attached Figure 25 As shown, one end of the rail tie rod 60 is connected to one end of the sliding rod 58 via a connecting nut 72. The rail tie device 13 is disposed on both the left and right sides of the front and rear portions of the vehicle frame 1. A mounting plate 76 is provided on the vehicle frame 1, and the first rail tie rod seat 59 and the handle base 54 are both secured to the upper portion of the mounting plate 76. The sliding seat 66 passes through a mounting hole 77 defined in the mounting plate 76 and is secured to the lower portion of the mounting plate 76 via the sliding rod seat 64.
[0107] The handle base 54, the first rail-resting rod seat 59, and the sliding rod seat 64 are all fixed to the vehicle frame 1 by bolts. The sliding rod 58 and the rail-resting rod 60 are connected and fastened by a connecting nut 72. The second rail-resting rod seat 62 is fixed to the sliding seat 66. When the handle 51 is raised, the handle 51 drives the rod hinge rod 57 and one end of the handle hinge rod 52, together with the handle movable shaft 56, to move upward. The sliding rod 58 is stretched toward the inside (as shown by B in the accompanying drawings, and the outside is shown by A in the accompanying drawings), driving the rail-resting rod 60 to move inward. Under the action of the return spring 61 and the rail-resting spring 63, the sliding seat 66 slides inward and drives the rail-resting wheel 70 to press against the inside of the rail 20 (i.e., the base rail), achieving the rail-resting action. The rail-resting device 13, in conjunction with the grinding unit 12, is used in turnout grinding operations or other turnout operating equipment to maintain the running wheels (i.e., wheelset) in a relatively stable position relative to the stock rail, ensuring that the operating equipment does not interfere with or damage the turnout during operation. When the handle 51 is lifted upward, the sliding seat 66 moves toward the inside of the rail 20, driving the rail-resting wheel 70 to adhere to the inner surface of the rail 20. At the same time, the handle 51 is in a self-locking state and remains raised in the absence of external force.
[0108] It should be noted that, in this application, the lateral drive mechanism 9, the deflection drive mechanism 16, and the downward pressure drive mechanism 19 may employ, in addition to the preferred electric cylinder structure in the specific embodiment, alternative structures such as oil cylinders and pneumatic cylinders. However, the overall grinding effect will be inferior to the preferred technical solution provided in the specific embodiment of this application. Furthermore, the first lateral drive assembly 10 and the second lateral drive assembly 11 may employ structures such as guide sleeve and guide column combinations, guide rail and slider combinations, and gear and rack combinations to achieve the translational motion pair function.
[0109] In the description of this application, it should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly disposed on the other element or indirectly disposed on the other element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or indirectly connected to the other element.
[0110] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0111] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" or "several" means two or more, unless otherwise specifically defined.
[0112] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the efficacy and purpose that can be achieved by this application.
[0113] By implementing the technical solution of the rail grinding equipment described in the specific embodiments of this application, the following technical effects can be achieved:
[0114] (1) The rail grinding equipment described in the specific embodiment of the present application has self-propelled motion, does not need to be installed under the entire train, does not need to be towed by the entire train or manually pushed, and has a simple equipment, low cost, streamlined structure, high grinding power, high operating efficiency and automation level, easy operation, and can achieve short-distance reciprocating grinding;
[0115] (2) The rail grinding equipment described in the specific embodiment of the present application uses lithium batteries as the driving force for movement and grinding. The equipment is low-noise during use, saves manpower and energy, and is rich in functions. It can realize automatic deflection, lateral movement, and the grinding head can be pressed down independently, which can meet the requirements of the grinding head being in a better force and cutting state during grinding;
[0116] (3) The rail grinding equipment described in the specific embodiment of the present application adopts a four-grinding-head structure, which has high space utilization of the entire equipment, high power of a single grinding head, large cutting capacity, and the grinding heads are distributed on both sides, which can grind the rails at the same time, and the overall operation efficiency is high;
[0117] (4) The rail grinding equipment described in the specific embodiment of the present application has a transmission device installed between the motor and the grinding head. Under the premise of ensuring transmission efficiency, it can ensure that the motor is not subject to axial impact, ensure that the motor has a longer service life, and has a reasonable space design and simple and convenient maintenance;
[0118] (5) The rail grinding equipment described in the specific embodiment of the present application can realize short-distance automatic reciprocating grinding within a range of 1m, with high grinding accuracy and strong corrugation removal ability. It can be installed with a cup-type grinding head or a disc-type grinding head, and has a rail-resting mechanism to complete the switch grinding operation;
[0119] (6) The rail grinding equipment described in the specific embodiment of this application includes a dust and chip blocking device in the grinding unit, which can collect grinding dust and some iron chips, thereby reducing dust pollution, improving the quality of the working environment for construction workers, and fully protecting the health and safety of construction workers. At the same time, wireless control operation of the equipment can be achieved, and multiple devices can be combined together to use the same operating terminal, unified operating system and interface for operation, eliminating the need for construction workers to always keep up with the grinding equipment, and achieving a high degree of automation.
[0120] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0121] The above description is only a preferred embodiment of the present application and does not constitute any formal limitation to the present application. Although the present application has been disclosed as above with a preferred embodiment, it is not intended to limit the present application. Any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application, or modify it into an equivalent embodiment with equivalent changes, without departing from the spirit and technical solution of the present application. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments based on the technical essence of the present application without departing from the content of the technical solution of the present application still falls within the scope of protection of the technical solution of the present application.
Claims
1. A rail grinding device, characterized in that: include: A vehicle frame (1), a battery (3), a dust-proof and chip-blocking device (4), a frame (5), a control system (7), a transverse driving mechanism (9), a first transverse assembly (10), a second transverse assembly (11) and a grinding unit (12); a wheelset for traveling and supporting the entire vehicle is provided below the vehicle frame (1); the battery (3), the control system (7) and the frame (5) are all provided above the vehicle frame (1); the grinding unit (12) is provided inside the frame (5); the dust-proof and chip-blocking device (4) is provided on the frame (5); the first transverse assembly (10) and the second transverse assembly (11) are provided between the vehicle frame (1) and the grinding unit (12); the first transverse assembly (10) and the second transverse assembly (11) are provided between the vehicle frame (1) and the grinding unit (12); 1) forming a transverse motion pair; the transverse driving mechanism (9) is arranged between the frame (5) and the grinding unit (12), and can drive the grinding unit (12) to move transversely relative to the frame (1) through the transverse driving mechanism (9); before the operation starts, the corresponding grinding angle is set, and the grinding unit (12) is transversely moved. After the transverse movement is in place, the grinding motor (18) of the grinding unit (12) is deflected to the set angle, and the grinding motor (18) is started, and the grinding motor (18) drives the grinding head (35) to rotate; the rail grinding equipment (100) starts to move, and after the moving speed reaches the target value, the grinding head (35) is pressed down onto the rail (20) to perform the grinding operation, and the corresponding deflection angle and transverse movement amount can be adjusted during the grinding operation.
2. The rail grinding equipment according to claim 1, characterized in that: The wheelset comprises a driven wheel assembly (6) and a driving wheel assembly (8); a driving axle (2) is provided at one longitudinal end below the vehicle frame (1); the driving wheel assembly (8) is provided on the driving axle (2); and the driven wheel assembly (6) is provided at the other longitudinal end below the vehicle frame (1).
3. The rail grinding equipment according to claim 1 or 2, characterized in that: The rail grinding device (100) further comprises: A warning light (26) is mounted on the vehicle frame (1) or the frame (5) via a fixing frame (25); A lighting lamp (27) is mounted on the vehicle frame (1) or the frame body (5) via a fixing frame (25) and is used to provide lighting for the rail grinding equipment when operating under low light conditions; The camera (28) is mounted on the vehicle frame (1) or the frame body (5) via the fixing frame (25) and is used to monitor and record the operation of the rail grinding equipment.
4. The rail grinding equipment according to claim 3, characterized in that: The dust and chip preventing device (4) comprises: A top cover plate (22) mounted on the frame (5) and located on the top of the frame (5); Side cover plates (23) mounted on the frame (5) and located on the left and right sides of the frame (5); End covers (24) mounted on the frame (5) and located at the front and rear ends of the frame (5); The top cover plate (22), the side cover plate (23) and the end cover plate (24) realize a closed structure of the grinding unit (12), thereby ensuring the sealing performance and dust collection effect of the grinding unit (12).
5. The rail grinding equipment according to claim 1, 2 or 4, characterized in that: The grinding unit (12) further comprises a transverse frame (14), a crossbeam (15), a deflection drive mechanism (16), a grinding unit frame (17) and a downward pressure drive mechanism (19); the first transverse assembly (10) and the second transverse assembly (11) are arranged between the vehicle frame (1) and the transverse frame (14); the transverse drive mechanism (9) is arranged between the frame body (5) and the transverse frame (14); the grinding unit frame (17) is pivotally connected to the transverse frame (14) via a rotating shaft (30); the crossbeam (15) is fixed to the grinding unit frame (17); the grinding motor (18) is movably connected to the grinding unit frame (17) via a rotating arm (33). The grinding motor (18) is dynamically connected to the ground, one end of the pressing drive mechanism (19) is connected to the grinding motor (18), and the other end is connected to the crossbeam (15); one end of the deflection drive mechanism (16) is connected to the transverse frame (14), and the other end is connected to the deflection mounting seat (32) of the grinding unit frame (17); the pressing drive mechanism (19) can drive the grinding motor (18) to perform a pressing operation and act on the rail (20), and the deflection drive mechanism (16) can drive the grinding motor (18) to perform a deflection operation around the rotation axis (30), thereby realizing the deflection of the grinding motor (18) relative to the rail (20), so as to meet the grinding requirements of different angles during the operation.
6. The rail grinding equipment according to claim 5, characterized in that: A motor mounting frame (21) is fixed to the grinding motor (18), and one end of the downward driving mechanism (19) is connected to the motor mounting frame (21); one end of the rotating arm (33) is hinged to the motor mounting frame (21), and the other end is hinged to the grinding unit frame (17).
7. The rail grinding equipment according to claim 6, characterized in that: A motor mounting plate (36) is fixed below the grinding motor (18), and a cylinder (40) is provided below the motor mounting plate (36), and the cylinder (40) is fixed to the motor mounting frame (21); in the cylinder (40), the motor shaft (41) of the grinding motor (18) is connected to one end of the shaft sleeve (42) through a first flat key (44), and the other end of the shaft sleeve (42) is connected to one end of the grinding head drive shaft (50) through a second flat key (46).
8. The rail grinding equipment according to claim 7, characterized in that: A first bearing (47) and a second bearing (48) are sleeved on the grinding head drive shaft (50), and the first bearing (47) and the second bearing (48) are fixed inside the cylinder (40) via a cover plate (43); the other end of the grinding head drive shaft (50) extends out of the cylinder (40) and is connected to the grinding head (35) via a fastener (74).
9. The rail grinding equipment according to claim 8, characterized in that: A first sealing ring (45) is provided between the cover plate (43) and the grinding head drive shaft (50), and a second sealing ring (49) is provided between the second bearing (48) and the cylinder (40).
10. The rail grinding equipment according to claim 9, characterized in that: The motor mounting frame (21) includes a first side plate (34) and a second side plate (39) that are arranged opposite to each other and parallel in the horizontal direction, and a first horizontal plate (37) and a second horizontal plate (38) that are connected between the first side plate (34) and the second side plate (39) and are arranged opposite to each other and parallel in the vertical direction; the cylinder (40) is inserted into the first horizontal plate (37) and the second horizontal plate (38).
11. The rail grinding device according to claim 1, 2, 4, 6, 7, 9 or 10, characterized in that: The rail grinding device (100) further comprises a wireless transmission device (29) mounted on the control system (7) and wirelessly connected thereto, wherein the wireless transmission device (29) is used to transmit wireless control instructions and data.
12. The rail grinding equipment according to claim 11, characterized in that: The rail grinding device (100) comprises two sets of batteries (3), a control system (7), and a grinding unit (12) symmetrically arranged above the vehicle frame (1) and located on the left and right sides of the vehicle frame (1); the grinding unit (12) is located between the battery (3) and the control system (7).
13. The rail grinding device according to claim 1, 2, 4, 6, 7, 9, 10 or 12, characterized in that: The frame (1) is further provided with rail-supporting devices (13) on both sides of the front and rear parts, and the rail-supporting devices (13) include rail-supporting wheels (70); in the main line grinding state, the rail-supporting devices (13) do not operate, and the rail-supporting wheels (70) are away from the base rail; before the turnout grinding, the rail-supporting devices (13) on the side close to the base rail operate so that the rail-supporting wheels (70) are closely attached to the inner side of the base rail, thereby limiting the serpentine motion of the rail grinding equipment (100) during the turnout operation, and ensuring that the rail grinding equipment (100) safely passes through the harmful space and the turnout center position.
14. The rail grinding equipment according to claim 13, characterized in that: The rail-supporting device (13) further comprises a handle (51), a handle base (54), a rail-supporting rod (60), a sliding rod (65) and a sliding seat (66); the rail-supporting rod (60) is movably arranged in the first rail-supporting rod seat (59) and the second rail-supporting rod seat (62); the sliding rod (65) is movably arranged in the sliding seat (66) and is fixed to the vehicle frame (1) via sliding rod seats (64) respectively arranged at both ends of the sliding rod (65); the sliding seat (66) is simultaneously fixed to the bottom of the second rail-supporting rod seat (62); the rail-supporting wheel (70) is movably mounted on the sliding seat (66) via the rail-supporting wheel shaft (67). inner side; a rail spring (63) is sleeved on the rail pull rod (60), and the rail spring (63) is simultaneously located between the flange at one end of the rail pull rod (60) and the second rail pull rod seat (62); a return spring (61) is also sleeved on the rail pull rod (60), and the return spring (61) is simultaneously located between the second rail pull rod seat (62) and the first rail pull rod seat (59); the first rail pull rod seat (59) and the handle base (54) are both fixed to the vehicle frame (1), the handle (51) is movably arranged on the handle base (54), and the other end of the rail pull rod (60) is movably connected to the handle (51).
15. The rail grinding equipment according to claim 14, characterized in that: The rail wheel rotating shaft (67) is movably mounted on the sliding seat (66) via a first bearing (68) and a second bearing (69) sleeved thereon; the rail wheel (70) is fixed to one end of the rail wheel rotating shaft (67) via a pressure cover (71), and the other end of the rail wheel rotating shaft (67) is fixed to the sliding seat (66) via a second fastener (75).
16. The rail grinding equipment according to claim 14 or 15, characterized in that: The handle base (54) is provided with a hinge rod rotating shaft (53) and a handle rotating shaft (55), the handle (51) is hinged to the handle rotating shaft (55), and a slot hole (73) is provided on the handle (51); one end of the rail pull rod (60) is connected to one end of the sliding pull rod (58) through a connecting nut (72), and the other end of the sliding pull rod (58) is hinged to one end of the pull rod hinge rod (57); one end of the handle hinge rod (52) is provided with a handle movable shaft (56), and the other end is hinged to the hinge rod rotating shaft (53); the other end of the pull rod hinge rod (57) is hinged to the handle movable shaft (56), and the handle movable shaft (56) is also located in the slot hole (73).
17. The rail grinding equipment according to claim 16, characterized in that: When the handle (51) is lifted, the handle (51) drives the pull rod hinge rod (57) and one end of the handle hinge rod (52) together with the handle movable shaft (56) to move upward, and the sliding pull rod (58) is stretched inward, driving the rail-resting pull rod (60) to move inward; under the action of the return spring (61) and the rail-resting spring (63), the sliding seat (66) is driven to slide inward, and the rail-resting wheel (70) is driven to stick to the inner side of the rail (20), realizing the rail-resting action; at the same time, the handle (51) is in a self-locking state and remains in a lifted state when there is no external force.
Citation Information
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