High-temperature inactivation device for harmful organisms acting on field straw

By designing a high-temperature inactivation device, a long-term high-temperature treatment of straw is carried out using an inactivation chamber composed of a hot air blower and a conveyor chain. This solves the problem of pests and diseases caused by unsterilized straw, achieves efficient inactivation and modification, and improves straw treatment efficiency.

CN116762783BActive Publication Date: 2025-12-12NANJING AGRI MECHANIZATION INST MIN OF AGRI
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Patent Information

Application Number
CN202310851785.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-11
Publication Date
2025-12-12
Estimated Expiration
2043-07-11

AI Technical Summary

Technical Problem

In existing technologies, straw is not disinfected, inactivated, or modified when it is returned to the field in full, which makes the straw difficult to decompose, exacerbates pests and weeds, affects the growth of later crops, and causes negative environmental effects. In addition, the existing sterilization mechanism is poorly designed and cannot effectively inactivate harmful organisms in the straw.

Method used

Design a device that includes a mobile base, a picking mechanism, a conveying mechanism, and a high-temperature inactivation mechanism. The device uses a hot air blower to introduce hot air into the inactivation chamber, and the straw is subjected to high-temperature treatment through the inactivation chamber composed of a conveyor chain and a U-shaped cover. Combined with a pusher and conveying components, the straw is continuously pushed into the inactivation chamber to achieve long-term high-temperature inactivation.

Benefits of technology

It effectively eliminates harmful organisms in straw, improves inactivation efficiency, prevents clogging, increases straw processing capacity and efficiency, ensures uniform heat distribution, and achieves efficient inactivation and modification of straw.

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Abstract

The application discloses a high-temperature inactivation device for field straw harmful organisms, which comprises a moving base, a picking mechanism, a conveying mechanism and a high-temperature inactivation mechanism installed on the moving base; the high-temperature inactivation mechanism has a long-stripe inactivation chamber extending forward and backward, and further comprises a hot air blower for feeding hot air into the inactivation chamber; the inactivation chamber has a straw inlet on the front side and a straw outlet on the back side; the conveying mechanism comprises a reciprocating pusher which can push the straw to the straw inlet. In the application, the inactivation chamber and the hot air blower are used for inactivation operation, and the pusher is used for continuously pushing the straw into the inactivation chamber; when the straw passes through the inactivation chamber, the high-temperature inactivation is performed on the straw, the length of the inactivation chamber is relatively long, the high-temperature treatment time of the straw is relatively long, and the harmful living organisms can be effectively eliminated; the pusher pushes the straw into the inactivation chamber, the density of the straw in the inactivation chamber is improved, the total amount of the straw simultaneously treated is increased, and the treatment efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of agricultural machinery technology, in particular to a harmful organism high-temperature inactivation device for field straw. BACKGROUND

[0002] At present, the whole amount of straw is required to be returned to the field in the rice-wheat rotation system in the Yangtze River Delta region. At the present stage, the straw is not treated by related disinfection, inactivation modification, etc. when the whole amount of straw is returned to the field, which leads to the difficulty of straw decomposition, and the intensification of diseases and pests. The grass seeds, pathogenic bacteria and insect eggs attached to the straw will directly enter the soil with the straw, and the accumulation of reducing substances and the increase of diseases and pests under the condition of flooding will further affect the growth of crops in the later period and cause environmental negative effects. Therefore, it is necessary to inactivate and modify the straw by using a machine.

[0003] In the prior art, patent CN212306158U discloses a straw automatic collecting machine, which comprises a rack, a power mechanism, a transmission mechanism, a material collecting mechanism, a conveying mechanism, a vibrating mechanism, a sterilization mechanism and a crushing mechanism. The sterilization mechanism irradiates the straw by means of an ultraviolet lamp to achieve the effect of sterilization. However, the sterilization effect is particularly limited in actual use. On the one hand, it is difficult to achieve the sterilization effect due to the insufficient irradiation time. On the other hand, the straw is mutually shielded, and it is difficult to effectively achieve the sterilization effect. In addition, the design of the conveying mechanism is not reasonable enough to effectively gather the straw and pass through the sterilization mechanism. SUMMARY

[0004] The present application provides a harmful organism high-temperature inactivation device for field straw, which can effectively inactivate and modify the straw.

[0005] Technical scheme: In order to achieve the above-mentioned purpose, the harmful organism high-temperature inactivation device for field straw comprises a moving base, a picking mechanism, a conveying mechanism and a high-temperature inactivation mechanism installed on the moving base.

[0006] The high-temperature inactivation mechanism has a long strip-shaped inactivation chamber extending forward and backward, and further comprises a hot air blower for introducing hot air flow into the inactivation chamber. The front side of the inactivation chamber has a straw inlet, and the rear side has a straw outlet.

[0007] The conveying mechanism comprises a reciprocating pusher, which can push the straw towards the straw inlet.

[0008] Further, the inactivation chamber is composed of a conveying plate chain and a U-shaped shell inverted above the conveying plate chain. The conveying plate chain is composed of two parallel installed chain assemblies and a plate body transversely arranged between the two chain assemblies.

[0009] Further, a plurality of hot air machines are installed on the U-shaped cover, and all the hot air machines are arranged in the front-rear direction.

[0010] Further, lateral rollers and longitudinal rollers are installed on the edges of the pushing body, and guide tracks for the lateral rollers and the longitudinal rollers are installed on the moving base.

[0011] Further, the pushing body is driven to operate by a crank, and a connecting rod is connected between the crank and the pushing body, and the connecting rod is rotationally connected with the crank and the pushing body.

[0012] According to the above-mentioned high-temperature inactivation device for harmful organisms acting on field straws, the working width of the picking mechanism is greater than the width of the inactivation chamber; the conveying mechanism comprises a gathering assembly for gathering the straws picked by the picking mechanism to the middle; the pushing body is located on the upper side of the middle part of the gathering assembly; and the conveying mechanism further comprises a pushing assembly for conveying the straws from the gathering assembly to the straw inlet.

[0013] The pushing assembly comprises a pushing knife group, an outer grass baffle and an inner grass baffle; the outer grass baffle and the inner grass baffle form a curved channel extending rearward and upward; the central axis of the pushing knife group is located on the inner side of the inner grass baffle; and a plurality of accommodation grooves for the movement of the pushing knives are formed on the inner grass baffle.

[0014] Further, the gathering assembly comprises a conveying groove, conveying augers are rotationally installed at both ends of the conveying groove, and the pushing assembly is located in the middle part of the conveying groove.

[0015] Further, the picking mechanism comprises a picking wheel and a grass baffle group; the picking wheel is provided with a plurality of picking rod groups arranged in a circumferential array.

[0016] Beneficial effects: The high-temperature inactivation device for harmful organisms acting on field straws has the following beneficial effects:

[0017] (1) The inactivation chamber and the hot air machine are used for inactivation operation, and the pushing body continuously pushes the straws into the inactivation chamber, the straws are inactivated by high temperature when passing through the inactivation chamber, the length of the inactivation chamber is relatively long, the high-temperature treatment time of the straws is relatively long, and the harmful living things can be effectively eliminated; the pushing body pushes the straws into the inactivation chamber, which can improve the density of the straws in the inactivation chamber, increase the total amount of the straws treated at the same time, and improve the treatment efficiency;

[0018] (2) The structure of the inactivation chamber is reasonable, the conveying plate chain and the U-shaped cover are used to jointly form a pipeline-shaped inactivation chamber, the conveying plate chain can actively operate to carry the straws through the inactivation chamber, and the passing efficiency can be improved and the blockage can be prevented:

[0019] (3) Through the collection assembly, the straw in a larger width can be gathered to the middle and into the inactivation chamber, the structure design is reasonable, the straw can be effectively picked up and gathered for the pushing body to push into the inactivation chamber. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 Structure diagram of the harmful organism high-temperature inactivation device for the straw in the field;

[0021] Figure 2 Structure diagram of the high-temperature inactivation mechanism;

[0022] Figure 3 Sectional view of the harmful organism high-temperature inactivation device;

[0023] Figure 4 Sectional view of the front half of the harmful organism high-temperature inactivation device;

[0024] Figure 5 Structure diagram of the pushing assembly and the pushing body part;

[0025] Figure 6 Structure diagram of the pushing assembly and the pushing body part; Figure 4 Enlarged structure diagram of the middle A part.

[0026] In the figure: 1 - picking mechanism; 11 - picking wheel; 11a - picking rod group; 12 - grass blocking rod group; 2 - conveying mechanism; 21 - pushing body; 22 - collection assembly; 22a - conveying groove; 22b - conveying auger; 23 - pushing assembly; 23a - pushing knife group; 23b - outer grass blocking plate; 23c - inner grass blocking plate; 24 - transverse roller; 25 - longitudinal roller; 26 - guide rail; 27 - crank; 28 - connecting rod; 29 - first knife; 210 - second knife; 3 - high-temperature inactivation mechanism; 31 - inactivation chamber; 31a - straw inlet; 31b - straw outlet; 31c - conveying plate chain; 31d - U-shaped cover; 311 - chain assembly; 312 - plate body; 32 - hot air blower; 33 - mounting seat; 10 - moving base. DETAILED DESCRIPTION

[0027] The application will be further described below in combination with the drawings.

[0028] As Figure 1The shown harmful organism high-temperature inactivation device acting on field straw comprises a mobile base 10, a picking mechanism 1, a conveying mechanism 2 and a high-temperature inactivation mechanism 3 installed on the mobile base 10; the picking mechanism 1 is used for picking up broken straw; the high-temperature inactivation mechanism 3 has a long-strip-shaped inactivation chamber 31 extending forward and backward, and further comprises a hot air blower 32 for feeding hot air into the inactivation chamber 31; the inactivation chamber 31 has a straw inlet 31a at the front side and a straw outlet 31b at the rear side; the conveying mechanism 2 comprises a reciprocating pusher 21 capable of pushing straw towards the straw inlet 31a.

[0029] As shown in the drawings, Figures 2-3 The above-mentioned inactivation chamber 31 is composed of a conveying plate chain 31c and a U-shaped cover 31d inverted on the conveying plate chain 31c; the conveying plate chain 31c is composed of two parallel installed chain assemblies 311 and a plate body 312 across the two chain assemblies 311, and the plate body 312 on the upper conveying section of the chain assembly 311 forms a relatively complete bottom plate, which surrounds a square pipeline with the U-shaped cover 31d, and since the conveying plate chain 31c can play a conveying role, it can drive the straw to move backward.

[0030] A plurality of hot air blowers 32 are installed on the U-shaped cover 31d, and all the hot air blowers 32 are arranged in the front-rear direction. Specifically, the hot air blower 32 is placed on a mounting seat 33 fixed relative to the U-shaped cover 31d, and the air outlet of the hot air blower 32 is connected with the inactivation chamber 31 through a pipeline.

[0031] The high-temperature inactivation device is used after the agricultural machinery performs the broken straw harvesting operation, and is aimed at broken straw for post-processing. During the action process, the picking mechanism 1 picks up the broken straw, which is conveyed by the conveying mechanism 2 and pushed into the straw inlet 31a by the pusher 21. The reciprocating frequency of the pusher 21 is high, while the linear speed of the chain assembly 311 is slow. The reciprocating movement of the pusher 21 not only pushes the straw into the inactivation chamber 31, but also compacts the fluffy straw, thereby improving the density of the straw in the inactivation chamber 31, so that more straw can be inactivated at the same time. After the straw enters the inactivation chamber 31, the hot air blower 32 continuously injects hot gas into the inactivation chamber 31 to keep the inactivation chamber 31 in a high-temperature state. The high temperature can kill harmful living things such as grass seeds, pathogenic bacteria and insect eggs in the straw. The length of the inactivation chamber 31 is relatively long, and the straw can stay in the inactivation chamber 31 for a long time to kill harmful living things and achieve better inactivation effect.

[0032] A plurality of hot air blowers 32 are installed on the U-shaped cover 31d, which can make the heat in the inactivation chamber 31 more evenly distributed, and the straw can continuously be affected by high temperature when moving in the inactivation chamber 31, so as to improve the inactivation effect.

[0033] As Figure 5 shown, the edge of the pusher body 21 is mounted with transverse rollers 24 and longitudinal rollers 25, and the moving base 10 is mounted with guide tracks 26 for cooperating with the transverse rollers 24 and the longitudinal rollers 25, so that the pusher body 21 can move back and forth more smoothly. The pusher body 21 is driven by a crank 27, and a connecting rod 28 is connected between the crank 27 and the pusher body 21, and the connecting rod 28 is rotatably connected with the crank 27 and the pusher body 21, so that the crank 27, the connecting rod 28 and the pusher body 21 constitute a crank slider mechanism.

[0034] According to the above-mentioned high-temperature inactivation device for harmful organisms acting on field straws, the working width of the pickup mechanism 1 is greater than the width of the inactivation chamber 31; the conveying mechanism 2 includes a gathering assembly 22 for gathering the straws picked up by the pickup mechanism 1 to the middle; the pusher body 21 is located on the upper side of the middle part of the gathering assembly 22, and the conveying mechanism 2 further includes a pushing assembly 23 for conveying the straws from the gathering assembly 22 to the straw inlet 31a.

[0035] Since the working width of the pickup mechanism 1 is greater than the width of the inactivation chamber 31, on the one hand, the inactivation operation is performed on the straws in a very wide width range, and on the other hand, the inactivation operation is performed after the picked-up straws are gathered to the middle, which can reduce the width of the inactivation chamber 31, so that the heat is more easily concentrated to form high temperature, and the inactivation chamber 31 cannot concentrate heat and kill harmful living things due to the too wide width.

[0036] As Figure 4 , 5 shown, the pushing assembly 23 includes a pushing knife group 23a, an outer grass baffle 23b and an inner grass baffle 23c; the pushing knife group 23a includes a plurality of pushing knives arranged in a straight line array; the outer grass baffle 23b and the inner grass baffle 23c are both in a bent shape, and a curved channel extending rearward and upward is formed between the two; the central axis of the pushing knife group 23a is located on the inner side of the inner grass baffle 23c, and a plurality of accommodation grooves for the movement of the pushing knives are formed on the inner grass baffle 23c.

[0037] The above-mentioned gathering assembly 22 includes a conveying groove 22a, conveying augers 22b are rotatably installed at both ends of the conveying groove 22a, and the pushing assembly 23 is located in the middle part of the conveying groove 22a. When the machine tool operates, the conveying augers 22b at both ends will convey the materials to the middle, so that the straws picked up by the pickup mechanism 1 are gathered to the working range of the pushing assembly 23, and then the pushing assembly 23 operates to convey the straws in the conveying groove 22a from the bottom to the top to the working range of the pusher body 21.

[0038] When the conveying assembly 23 is in operation, the conveying blade group 23a reciprocates, and the pushing body 21 moves between two limit positions. When the pushing body 21 is at the front limit position, it is located in front of the arc-shaped channel outlet. The pushing body 21 and the conveying blade group 23a move in coordination. When the pushing body 21 is at the front limit position, the conveying blade group 23a swings to its highest point, pushing the straw to the rear of the pushing body 21. Thus, the pushing body 21 moves backward to push the straw in the middle of the conveying trough 22a along the curved channel to the rear of the pushing body 21, and then pushes the straw into the inactivation chamber 31. The conveying blade group 23a can move intermittently. It can stay at the highest position for a period of time so that the pushing body 21 pushes away the straw on the conveying blade group 23a before the conveying blade group 23a swings back to start the next round of conveying operation.

[0039] In addition, such as Figure 6 As shown, a first blade 29 is installed on the lower side of the rear end of the pusher body 21, and a second blade 210 is installed on the front side of the straw inlet 31a. Thus, when the pusher body 21 moves backward, the first blade 29 and the second blade 210 can cut the straw located at the lower edge of the pusher body 21 to prevent the straw from obstructing the movement of the pusher body 21.

[0040] The picking mechanism 1 includes a picking wheel 11 and a weed-blocking rod group 12; the picking wheel 11 has multiple picking rod groups 11a arranged in a circular array. When the picking wheel 11 rotates, the picking rod group 11a pushes the straw backward and upward, and the weed-blocking rod group 12 unloads the straw on the picking rod group 11a into the conveying trough 22a.

[0041] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A high-temperature inactivation device for field crop stalk pests, comprising a mobile base (10) on which a picking mechanism (1), a conveying mechanism (2) and a high-temperature inactivation mechanism (3) are installed; characterized in that: the high-temperature inactivation mechanism (3) has a long-strip-shaped inactivation chamber (31) extending forward and backward, and further comprises a hot air blower (32) for feeding hot air into the inactivation chamber (31); the inactivation chamber (31) has a stalk inlet (31a) on the front side and a stalk outlet (31b) on the rear side; the conveying mechanism (2) comprises a reciprocating pusher (21) capable of pushing stalks towards the stalk inlet (31a); the inactivation chamber (31) is composed of a conveying plate chain (31c) and a U-shaped cover (31d) inverted above the conveying plate chain (31c); the conveying plate chain (31c) is composed of two parallel installed chain assemblies (311) and a plate body (312) spanning between the two chain assemblies (311).

2. The apparatus for high-temperature inactivation of pests acting on field straw according to claim 1, characterized by, A plurality of hot air blowers (32) are installed on the U-shaped cover (31d), and all the hot air blowers (32) are arranged in the front-rear direction.

3. The apparatus for high-temperature inactivation of pests acting on field straw according to claim 1, characterized by, The edges of the pusher (21) are installed with transverse rollers (24) and longitudinal rollers (25), and the mobile base (10) is installed with guide rails (26) matched with the transverse rollers (24) and the longitudinal rollers (25).

4. The apparatus for high-temperature inactivation of pests acting on field straw according to claim 3, characterized by, The pusher (21) is driven to operate by a crank (27), and a connecting rod (28) is connected between the crank (27) and the pusher (21), and the connecting rod (28) is rotationally connected with the crank (27) and the pusher (21).

5. The high-temperature inactivation device for field crop stalk pests according to claim 1, wherein the working width of the picking mechanism (1) is greater than the width of the inactivation chamber (31); the conveying mechanism (2) comprises a gathering assembly (22) for gathering stalks picked by the picking mechanism (1) towards the middle; the pusher (21) is located on the upper side of the middle part of the gathering assembly (22), and the conveying mechanism (2) further comprises a poking assembly (23) for conveying stalks from the gathering assembly (22) to the stalk inlet (31a); the poking assembly (23) comprises a poking knife group (23a), an outer grass baffle (23b) and an inner grass baffle (23c); the poking knife group (23a) comprises a plurality of straight-line arrayed poking knives; a curved channel extending rearward and upward is formed between the outer grass baffle (23b) and the inner grass baffle (23c); the central axis of the poking knife group (23a) is located on the inner side of the inner grass baffle (23c), and a plurality of accommodation grooves for the movement of the poking knives are formed on the inner grass baffle (23c).

6. The apparatus for high-temperature inactivation of pests acting on field straw according to claim 5, characterized by The gathering assembly (22) comprises a conveying trough (22a), and conveying augers (22b) are rotationally installed at both ends of the conveying trough (22a); the poking assembly (23) is located in the middle part of the conveying trough (22a).

7. The apparatus for high-temperature inactivation of pests acting on field straw according to claim 1, characterized by, The picking mechanism (1) comprises a picking wheel (11) and a grass blocking rod group (12); the picking wheel (11) is provided with a plurality of picking rod groups (11a) arranged in a circumferential array.

Citation Information

Patent Citations

  • Straw automatic collecting machine

    CN212306158U

  • Straw burning is field processing apparatus still

    CN207751000U