Star wheel interface explosion-proof bottle mechanism

By employing a two-degree-of-freedom elastic mechanism at the junction of the star wheels, and using movable blocks and elastic devices to adjust the channel width, the problem of bottles colliding with the guardrail was solved, thereby improving the stability and safety of the equipment.

CN116767770BActive Publication Date: 2026-01-23SHANGHAI TOFFLON SCI & TECH CO LTD
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Patent Information

Application Number
CN202310511907.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-08
Publication Date
2026-01-23
Estimated Expiration
2043-05-08

AI Technical Summary

Technical Problem

During the selective conveying process of the star wheel, bottles may break free from vacuum adsorption, causing them to collide with the guardrail and burst, affecting production quality and equipment stability.

Method used

A two-degree-of-freedom elastic mechanism, including a movable block and an elastic device, is used to provide flexibility to prevent bottles from colliding with the guardrail. The channel width is adjusted by the rotational and telescopic degrees of freedom of the elastic device to ensure that the bottles can smoothly enter the predetermined channel.

Benefits of technology

It improves the stability and safety of equipment operation, reduces the risk of bottle breakage, and enhances production efficiency and quality, while also being simple, reliable, and durable in structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116767770B_ABST
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Abstract

The present application relates to a kind of star wheel intersection anti-explosion bottle mechanism, belong to food, pharmaceutical packaging equipment technical field.It includes the elastic mechanism of two degrees of freedom in the intersection area of two star wheels;Elastic mechanism includes a movable block, movable block is equipped with two arc surfaces of left-right symmetry, two arc surfaces respectively with the outer edge of two star wheels form the channel of the space size elastic adjustable;The movable block of elastic mechanism provided in the present application has two degrees of freedom of plane rotation and stretching within a certain range under the action of compression spring and tension spring under the condition of external force, with good flexibility;The elasticity of spring is used to avoid bottle and guardrail collision to produce broken bottle, improve the stability and security of equipment operation.Also reduce the time, economic cost due to broken bottle, improve efficiency and quality;Adopt pure mechanical structure, simple structure, reliable, durable.
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Description

TECHNICAL FIELD

[0001] The application relates to a star wheel intersection anti-explosion bottle mechanism and belongs to the technical field of food and pharmaceutical packaging equipment. BACKGROUND

[0002] In the prior art, when star wheels are selectively transported, a fixed guardrail design is basically adopted in the triangular area at the intersection. Based on the selection of the bottle in the channel path, the binding force is derived from the negative pressure vacuum of the hollow pipe of the star wheel, and a closed negative pressure area is formed on the outer wall of the bottle, so that the bottle follows the star wheel to rotate into the predetermined channel. Based on this physical phenomenon, the following state between the bottle and the star wheel is realized by the judgment of the sensor and the state control of the vacuum pipeline, so as to achieve the purpose of screening the bottle into different tracks.

[0003] However, the above process is a process under ideal conditions. In the actual production process, the bottle may be separated from the vacuum adsorption of the star wheel during walking, so that the bottle cannot correctly enter the predetermined channel, and the bottle may collide with the guardrail under the extrusion of the star wheel or the subsequent bottle, resulting in bottle explosion, damage to the star wheel and the guardrail and other phenomena. Therefore, the production quality is affected, the production efficiency is reduced, and the cost is increased. Therefore, the technical problem of how to avoid the collision between the bottle and the guardrail to cause the bottle to break and improve the stability and safety of the equipment needs to be solved in the selective transportation of the star wheels. SUMMARY

[0004] The purpose of the application is to solve the technical problem of how to avoid the collision between the bottle and the guardrail to cause the bottle to break and improve the stability and safety of the equipment in the selective transportation of the star wheels.

[0005] To achieve the purpose of solving the above problems, the technical solution adopted by the application is to provide a two-degree-of-freedom elastic mechanism arranged at the intersection area of two star wheels; the elastic mechanism comprises a movable block, the movable block is provided with two arc surfaces which are symmetrical left and right, and the two arc surfaces form a channel with a size-adjustable space between the outer edges of the two star wheels.

[0006] Preferably, an X-axis is arranged along the line connecting the centers of the two star wheels, and a Y-axis is arranged perpendicular to the X-axis; the Y-axis passes between the two star wheels and is equidistant from the outer edges of the two star wheels, the X-axis and the Y-axis are arranged on the same plane as the planes of the two star wheels; the elastic mechanism comprises an elastic device one in the X-axis direction and an elastic device two in the Y-axis direction.

[0007] Preferably, the elastic mechanism further includes a base plate and a rotating movable block connected to the movable block; a pin perpendicular to the base plate is provided on the base plate, the pin is located on the Y-axis, and a rotating movable block that can rotate around the pin is passed through the pin; an elastic device one is provided on one side of the rotating movable block, and an elastic device two is provided on the other side of the rotating movable block; the elastic device two is connected to the movable block.

[0008] Preferably, an elastic device one is provided between the rotating movable block and the base plate; an elastic device two is provided on the other side of the rotating movable block away from the base plate.

[0009] Preferably, the pin is located on the side away from the movable block; an elastic device is provided between the pin and the movable block.

[0010] Preferably, the second elastic device includes a connecting block, a telescopic guide rod, a guide sleeve, a compression spring, and a tail plate; an end face is provided between the two arc surfaces of the movable block along the X-axis direction, one end of the connecting block is connected to the end face, the other end of the connecting block abuts against one end of the telescopic guide rod along the Y-axis direction, the other end of the telescopic guide rod abuts against one end of the compression spring, and the other end of the compression spring abuts against the tail plate provided on the rotating movable block; a guide sleeve is provided on the rotating movable block along the axial direction of the telescopic guide rod, and the telescopic guide rod movably passes through the guide sleeve.

[0011] Preferably, the telescopic guide rod includes a parallel telescopic guide rod one and a telescopic guide rod two; the outer periphery of telescopic guide rod one and telescopic guide rod two are respectively provided with guide sleeve one and guide sleeve two; the other end of telescopic guide rod one and telescopic guide rod two respectively abuts against compression spring one and compression spring two.

[0012] Preferably, the elastic device includes a tension spring 1, a tension spring 2, a column 1, a column 2, a column 3, and a column 4; tension spring 1 and tension spring 2 are arranged sequentially along the X-axis; the two ends of tension spring 1 are respectively connected to column 3 on the base plate and column 1 on the rotating movable block; the two ends of tension spring 2 are respectively connected to column 4 on the base plate and column 2 on the rotating movable block.

[0013] Preferably, tension spring one and tension spring two are arranged on the same straight line; column one, column two, column three and column four are arranged on the same straight line.

[0014] Preferably, the midpoint between the two adjacent ends of the tension spring one and the tension spring two is located on the Y-axis.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The elastic mechanism movable block provided by the present invention, under the action of compression spring and tension spring, has two degrees of freedom, namely planar rotation and extension, within a certain range when subjected to external force, and has good flexibility. It also quickly returns to its initial state after the external force disappears.

[0017] This invention utilizes the elasticity of a spring to prevent bottles from colliding with the guardrail and breaking, thus improving operational stability and safety. It also reduces the time and economic costs associated with bottle breakage, improving efficiency and quality. Furthermore, this invention employs a purely mechanical structure, making it simple, reliable, and durable. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention during operation;

[0019] Figure 2 for Figure 1 A schematic diagram of the plan view;

[0020] Figure 3 This is a cross-sectional schematic diagram of the internal structure of the two-degree-of-freedom elastic mechanism of the present invention;

[0021] Figure 4 This is a side view of the two-degree-of-freedom elastic mechanism of the present invention.

[0022] Attached reference numerals: 1. Star wheel one; 2. Star wheel two; 3. Elastic mechanism; 4. Movable block; 5. Channel one; 6. Channel two; 7. Connecting block; 8. Telescopic guide rod one; 9. Telescopic guide rod two; 10. Guide sleeve one; 11. Guide sleeve two; 12. Rotating movable block; 13. Compression spring one; 14. Compression spring two; 15. Tail plate; 16. Base plate; 17. Pin shaft; 18. Tension spring one; 19. Tension spring two; 20. Column one; 21. Column two; 22. Column three; 23. Column four; 24. Bottle; 25. Control pipe one; 26. Control pipe two; Detailed Implementation

[0023] To make the present invention more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings:

[0024] like Figures 1-4As shown, this invention provides an explosion-proof bottle mechanism at the junction of two star wheels; it includes a type of two-degree-of-freedom elastic mechanism 3 disposed in the junction area of ​​two star wheels; the elastic mechanism 3 includes a movable block 4, which has two symmetrical arc surfaces, and the two arc surfaces form elastically adjustable channels with the outer edges of the two star wheels respectively. An X-axis is provided along the line connecting the centers of the two star wheels, and a Y-axis is provided perpendicular to the X-axis; the Y-axis passes between the two star wheels and is equidistant from the outer edges of the two star wheels, and the X-axis, Y-axis and the plane of the two star wheels are disposed on the same plane; the elastic mechanism 3 includes an elastic device one along the X-axis direction and an elastic device two along the Y-axis direction. The elastic mechanism 3 also includes a base plate 16 and a rotating movable block 12 connected to the movable block 4. A pin 17 perpendicular to the base plate 16 is provided on the base plate 16, located on the Y-axis. The rotating movable block 12, which can rotate around the pin 17, passes through the pin 17. An elastic device 1 is provided on one side of the rotating movable block 12, and an elastic device 2 is provided on the other side. The elastic device 2 is connected to the movable block 4. The elastic device 1 is located between the rotating movable block 12 and the base plate 16; the elastic device 2 is located on the side of the rotating movable block 12 away from the base plate 16. The pin 17 is located on the side away from the movable block 4; the elastic device 1 is located between the pin 17 and the movable block 4. The second elastic device includes a connecting block 7, a telescopic guide rod, a guide sleeve, a compression spring, and a tail plate 15. An end face is provided between the two arc surfaces of the movable block 4 along the X-axis direction. One end of the connecting block 7 is connected to this end face. The other end of the connecting block 7 abuts against one end of the telescopic guide rod along the Y-axis direction. The other end of the telescopic guide rod abuts against one end of the compression spring. The other end of the compression spring abuts against the tail plate 15 provided on the rotating movable block 12. A guide sleeve is provided on the rotating movable block 12 along the axial direction of the telescopic guide rod, and the telescopic guide rod movably passes through the guide sleeve. The telescopic guide rod includes a first telescopic guide rod 8 and a second telescopic guide rod 9 that are parallel to each other. Guide sleeves 10 and 11 are respectively provided on the outer periphery of the first telescopic guide rod 8 and the second telescopic guide rod 9. The other ends of the first telescopic guide rod 8 and the second telescopic guide rod 9 abut against the first compression spring 13 and the second compression spring 14, respectively. The elastic device includes a tension spring 18, a tension spring 29, a column 10, a column 21, a column 32, and a column 43. Tension springs 18 and 29 are sequentially arranged along the X-axis. The two ends of tension spring 18 are connected to column 32 on the base plate 16 and column 20 on the rotating block 12, respectively. The two ends of tension spring 29 are connected to column 423 on the base plate 16 and column 21 on the rotating block 12, respectively. Tension springs 18 and 29 are arranged on the same straight line; columns 32, 20, 21, and 23 are also arranged on the same straight line. The midpoint between adjacent ends of tension springs 18 and 29 is located on the Y-axis.

[0025] Example

[0026] like Figures 1-4As shown, the present invention provides an explosion-proof bottle mechanism at the junction of star wheels, including star wheel 1, star wheel 2, and a two-degree-of-freedom elastic mechanism 3, which are assembled from the above components.

[0027] This invention employs a near-two-degree-of-freedom elastic mechanism 3 at the junction of the two star wheels. This elastic mechanism consists of a movable guardrail (movable block 4), a connecting block 7, a telescopic guide rod, a guide sleeve, a compression spring, a rotating movable block 12, a base plate, a tension spring, and a tail plate 15. Under the action of the compression and tension springs, the movable block 4, mounted on this mechanism, simultaneously possesses two degrees of freedom—planar rotation and telescopic extension—within a certain range when subjected to external force, exhibiting good flexibility and quickly returning to its initial state after the external force disappears.

[0028] This invention comprises a star wheel 1, a star wheel 2, and a near-two-degree-of-freedom elastic mechanism 3. A movable block 4 is installed within the elastic mechanism, forming two distinct channel regions, channel 5 and channel 6, with the star wheel 1 and star wheel 2, respectively. The near-two-degree-of-freedom elastic mechanism 3 contains a connecting block 7, on which telescopic guide rods 8 and 9 are fixed. Furthermore, telescopic guide rods 8 and 9 slide relative to each other within guide sleeves 10 and 11, respectively, while guide sleeves 10 and 11 are mounted within a rotating movable block 12. The rotating movable block 12 contains compression springs 13 and 14. One end of each compression spring 13 and 14 contacts the tail of each telescopic guide rod 8 and 9, respectively. Finally, a tail plate 15 seals the compression springs 13 and 14 within the rotating movable block 12, preventing them from detaching. A further rotating movable block 12 is installed on the pin 17 on the base plate 16, and the rotating movable block 12 can rotate around the pin 17. In addition, a horizontally arranged tension spring 18 and tension spring 29 are provided below the rotating movable block 12. One end of tension spring 18 is connected to the column 20 on the rotating movable block 12, and the other end of tension spring 18 is connected to the column 22 on the base plate 16. At the same time, one end of tension spring 21 is connected to the column 21 on the rotating movable block 12, and the other end of tension spring 219 is connected to the column 23 on the base plate 16.

[0029] Under normal conditions, when Star Wheel 1 transports bottle 24 to the junction with Star Wheel 2, the vacuum state of control pipe 1 25 and control pipe 2 26 is controlled to achieve the target selection purpose of bottle 24 following.

[0030] When bottle 24 breaks free from the vacuum adsorption of the star wheel during its movement, it cannot properly enter the predetermined channel. Under the pressure of the star wheel or subsequent bottles, it comes into contact with the guardrail movable block 4. At this point, the flexible action of the spring mechanism 3 increases the width of channel one 5 or channel two 6, ultimately allowing bottle 24 to be smoothly delivered, thus preventing it from bursting. This also provides clearance for a small number of bottles that haven't fully entered the channel, giving bottle 24 sufficient time and space to enter the designated channel and avoiding the risk of breakage. This improves operational stability and safety; enhances efficiency and quality; and the invention is simple, reliable, and durable.

[0031] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any form or substance. It should be noted that those skilled in the art can make various improvements and additions without departing from the present invention, and these improvements and additions should also be considered within the scope of protection of the present invention. Any modifications, alterations, and equivalent changes made by those skilled in the art based on the above-disclosed technical content without departing from the spirit and scope of the present invention are equivalent embodiments of the present invention. Furthermore, any modifications, alterations, and evolutions made to the above embodiments based on the essential technology of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A star wheel junction explosion-proof bottle mechanism; characterized in that, The invention includes a type of two-degree-of-freedom elastic mechanism located at the junction of two star wheels; the elastic mechanism includes a movable block, which has two symmetrical arc surfaces, and the two arc surfaces form a channel with an elastically adjustable space between the outer edges of the two star wheels respectively; An X-axis is provided along the line connecting the centers of the two star wheels, and a Y-axis is provided perpendicular to the X-axis; the Y-axis passes between the two star wheels and is equidistant from the outer edges of the two star wheels, and the X-axis, Y-axis and the plane of the two star wheels are on the same plane; the elastic mechanism includes an elastic device one along the X-axis direction and an elastic device two along the Y-axis direction; The elastic mechanism also includes a base plate and a rotating movable block connected to the movable block; a pin perpendicular to the base plate is provided on the base plate, the pin is located on the Y-axis, and a rotating movable block that can rotate around the pin is passed through the pin; an elastic device one is provided on one side of the rotating movable block, and an elastic device two is provided on the other side of the rotating movable block; the elastic device two is connected to the movable block. The second elastic device includes a connecting block, a telescopic guide rod, a guide sleeve, a compression spring, and a tail plate; an end face is provided between the two arc surfaces of the movable block along the X-axis direction, one end of the connecting block is connected to the end face, the other end of the connecting block abuts against one end of the telescopic guide rod along the Y-axis direction, the other end of the telescopic guide rod abuts against one end of the compression spring, and the other end of the compression spring abuts against the tail plate provided on the rotating movable block; a guide sleeve is provided on the rotating movable block along the axial direction of the telescopic guide rod, and the telescopic guide rod is movably inserted into the guide sleeve; The elastic device includes a tension spring 1, a tension spring 2, a column 1, a column 2, a column 3, and a column 4; tension spring 1 and tension spring 2 are arranged sequentially along the X-axis; the two ends of tension spring 1 are respectively connected to column 3 on the base plate and column 1 on the rotating movable block; the two ends of tension spring 2 are respectively connected to column 4 on the base plate and column 2 on the rotating movable block.

2. The explosion-proof bottle mechanism at the junction of the star wheel as described in claim 1; characterized in that, An elastic device 1 is provided between the rotating movable block and the base plate; an elastic device 2 is provided on the other side of the rotating movable block away from the base plate.

3. The explosion-proof bottle mechanism at the junction of the star wheel according to claim 1; characterized in that, The pin is located on the side away from the movable block; an elastic device is provided between the pin and the movable block.

4. The explosion-proof bottle mechanism at the junction of the star wheel according to claim 1; characterized in that, The telescopic guide rod includes a parallel telescopic guide rod one and a telescopic guide rod two; the outer periphery of telescopic guide rod one and telescopic guide rod two are respectively provided with guide sleeve one and guide sleeve two; the other end of telescopic guide rod one and telescopic guide rod two respectively abuts against compression spring one and compression spring two.

5. The explosion-proof bottle mechanism at the junction of the star wheel according to claim 1; characterized in that, The tension spring one and tension spring two are arranged on the same straight line; the column one, column two, column three and column four are arranged on the same straight line.

6. A star wheel junction explosion-proof bottle mechanism according to claim 5; characterized in that, The midpoint between the two adjacent ends of tension spring one and tension spring two is located on the Y-axis.

Citation Information

Patent Citations

  • Device for separating bottles

    CN208265243U

  • Big star gear guardrail device of breakage -proof bottle feeding

    CN208361338U