Real-time monitoring device and monitoring method for pipe UV-CIPP repair quality

Abstract

The present application relates to pipeline UV-CIPP repair quality real-time monitoring device and monitoring method, including ultraviolet curing vehicle and ultraviolet lamp holder, ultraviolet lamp holder includes lamp holder main part, walking unit, curing unit, curing monitoring unit and quality monitoring unit, lamp holder main part includes middle shaft frame and the installation disc that sets up in both ends of middle shaft frame, the installation disc is evenly provided with a plurality of walking units on ring, walking unit includes expansion joint one and walking wheel, both ends of the installation disc are evenly provided with a plurality of curing units on ring, and curing unit includes ultraviolet lamp holder, the middle shaft frame is evenly provided with a plurality of curing monitoring units on ring, and curing monitoring unit includes expansion joint two and infrared camera and illuminometer, one end of middle shaft frame sets up quality monitoring unit, and quality monitoring unit includes expansion joint three and camera, and the other end of middle shaft frame is connected through cable ultraviolet curing vehicle, the present application can carry out real-time monitoring to ultraviolet light curing repair quality, is convenient for real-time evaluation to repair quality, guarantees repair quality.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ultraviolet light curing pipeline repair equipment, in particular to a pipeline UV-CIPP repair quality real-time monitoring device and a monitoring method. BACKGROUND

[0002] In recent years, with the rapid development of urbanization in China, the construction scale of municipal drainage pipe network in China has been continuously increased. However, due to the congenital deficiency of the pipeline, non-standard construction and lack of maintenance in the later period, serious diseases such as corrosion, leakage, sedimentation, misalignment and scaling occur. If not maintained in time, once the pipeline fails, it will cause the road surface to collapse, seriously affecting the safety of people's life and property and the society.

[0003] The trenchless repair technology of the pipeline has been applied for a long time abroad, and has the advantages of low comprehensive cost, short construction period and small environmental impact, which can achieve the purpose of repairing the pipeline without affecting the operation of the city. The ultraviolet light in-situ curing repair (UV-CIPP) technology does not need to excavate earthwork, has the advantages of fast construction speed, short construction period, close adhesion of the inner lining pipe and the original pipeline, continuous inner lining pipe, high inner lining strength and smooth surface, and is widely used in trenchless repair of underground pipelines.

[0004] The ultraviolet light in-situ curing repair technology is to pull the glass fiber hose impregnated with resin from the deep well into the pipeline to be repaired, close the two ends of the hose and inflate it to make it tightly adhere to the inner wall of the pipeline to be repaired, then pull the ultraviolet light frame into the hose, and use the ultraviolet light frame to cure the hose. In short, it is a repair method that uses pulling method to place the hose into the original pipeline, and uses the ultraviolet light frame to form the inner lining of the pipeline after curing.

[0005] The ultraviolet light frame is provided with ultraviolet lamps for curing the hose, and the ultraviolet light frame is provided with wheels which can be passively walked in the pipeline under the action of traction. The ultraviolet light frame cures the hose while walking, until the repair of the entire pipeline is completed. However, the conventional ultraviolet light frame cannot monitor the pipeline repair in real time during the repair.

[0006] For the evaluation of the repair quality of UV-CIPP, the current "Urban Drainage Pipeline Trenchless Technology Construction and Acceptance Regulations" clearly states that the bending strength and compactness of the sample taken from the pipe opening are tested to evaluate the repair quality. However, this method is only limited to the evaluation of the repair quality of the cured pipe opening UV-CIPP, and cannot evaluate the repair quality of the intermediate part and the UV-CIPP during the curing process. Once the intermediate part of the pipeline has a weak curing zone, the repair quality of the UV-CIPP is seriously reduced, which affects the service life of the repaired pipeline and increases the maintenance cost of the pipeline.

[0007] Therefore, it is urgent to develop a device capable of real-time monitoring and controlling the UV-CIPP repair quality, in particular a pipeline UV-CIPP repair quality real-time monitoring device and monitoring method. SUMMARY

[0008] In order to solve the problem that the light curing device cannot monitor and control the repair quality in real time in the prior art, the pipeline UV-CIPP repair quality real-time monitoring device and monitoring method are provided, which realizes real-time monitoring of the UV-CIPP repair quality by recording the curing temperature and ultraviolet light intensity in real time through an infrared camera and a luxmeter.

[0009] To achieve the above-mentioned purpose, the technical solution adopted by the present application is:

[0010] The pipeline UV-CIPP repair quality real-time monitoring device comprises an ultraviolet curing vehicle and an ultraviolet lamp holder controlled by the ultraviolet curing vehicle, the ultraviolet lamp holder comprises a lamp holder main body, a walking unit, a curing unit, a curing monitoring unit and a quality monitoring unit;

[0011] The lamp holder main body comprises a central shaft frame and mounting discs symmetrically arranged at both ends of the central shaft frame, and the structure of the lamp holder main body is formed by the central shaft frame and the mounting discs, a plurality of walking units are arranged on each mounting disc in a ring shape, the walking units abut against the inner wall of the pipeline to support the lamp holder main body so that the lamp holder main body can walk in the pipeline, each walking unit comprises an expansion joint one and a walking wheel, and the position of the walking wheel is adjustable, so that the lamp holder main body can adapt to pipelines with different diameters, and the expansion joint one comprises a steering universal joint and an expansion rod;

[0012] A plurality of curing units are arranged in a ring shape between the mounting discs at both ends, each curing unit comprises an ultraviolet lamp holder with an ultraviolet lamp, and can radiate ultraviolet light to cure the inner lining hose;

[0013] A plurality of curing monitoring units are arranged in a ring shape on the central shaft frame, and are used for monitoring the curing condition of the ultraviolet lamp, the curing monitoring units are arranged between the two mounting discs and alternately arranged with the curing units, and the installation of the two units does not interfere with each other, the curing monitoring unit comprises an expansion joint two and an infrared camera and a luxmeter arranged on the expansion joint two, and the expansion joint two can drive the infrared camera and the luxmeter to move together;

[0014] The quality monitoring unit is arranged at one end of the central shaft frame, and the quality monitoring unit comprises an expansion joint three and a camera, the expansion joint three, the expansion joint two and the expansion joint one have the same structure, and the expansion joint three can drive the camera to move flexibly; the other end of the central shaft frame is connected to the ultraviolet curing vehicle through a cable, and the ultraviolet curing vehicle is integrated with a cable reel and a controller.

[0015] Further, the number of walking units on each mounting disc is four, the lamp holder body moves in the pipeline through the walking units, and the stability of the lamp holder body walking is ensured through the eight walking units.

[0016] The walking wheel is connected with the mounting disc through the first telescopic joint, one end of the telescopic rod is connected with the walking wheel, and the other end is connected with the steering universal joint, so that the position and angle of the walking wheel can be adjusted to adapt to the repair requirements of pipelines with different diameters.

[0017] Further, the number of curing units is four, the four curing units are arranged on the side of the central shaft frame, the working efficiency of repair is improved, the inner lining hose is irradiated more uniformly, the support strength of the inner lining hose is improved, the ultraviolet lamp holder is bolted with the mounting disc, the disassembly and assembly of the curing unit are facilitated, the ultraviolet lamp radiates outward of the lamp holder body, the ultraviolet lamp is parallel to the central shaft frame, the ultraviolet lamp is connected with the controller through a cable, the switch and power adjustment of the ultraviolet lamp are adjusted by the controller through the cable, and different ultraviolet powers can be adjusted and controlled in real time according to different pipeline repair quality requirements.

[0018] Further, the number of curing monitoring units is four, one end of the second telescopic joint is connected with the central shaft frame, and the other end is connected with the infrared camera and the illuminometer, the infrared camera and the illuminometer are arranged side by side, and the infrared camera and the illuminometer move together and are used for measuring the temperature of the upper, lower, left and right pipe walls and the ultraviolet light intensity during curing, and the infrared camera and the illuminometer are connected with the controller through cables.

[0019] Further, the telescopic rod of the third telescopic joint is provided with the steering universal joint at both ends, the camera is connected with the central shaft frame through the third telescopic joint, the bottom end of the camera is connected with the telescopic rod through the steering universal joint and can rotate by 360°, the flexibility of the position adjustment of the camera is improved, the camera is connected with the controller through a cable, and the switch and the steering angle of the camera are adjusted by the controller through the cable.

[0020] Further, the other end of the central shaft frame is provided with a plug, the cable is connected with the plug, the cable is wound on the cable reel and then connected with the controller, and the ultraviolet lamp holder can be moved by winding the cable; the ultraviolet curing vehicle is powered by an external power supply or a self-contained generator set.

[0021] Further, the first telescopic joint, the second telescopic joint and the third telescopic joint are electric structures, the first telescopic joint, the second telescopic joint and the third telescopic joint are connected with the controller through a cable, the steering universal joint is an electric cloud platform structure, and the telescopic rod is an electric telescopic rod.

[0022] Further, the telescopic joint one is a manual structure, the pull spring is arranged between the corresponding telescopic joint one at both ends of the lamp holder body, and the walking units at both ends of the lamp holder body tend to be close. The walking units are used to stably support the lamp holder body through the simple structure, and can be applied to pipelines with different pipe diameters.

[0023] The pipeline UV-CIPP repair quality real-time monitoring method comprises the following steps:

[0024] Step 1: After the inner lining hose is pulled into the pipeline to be repaired, the inner lining hose is inflated by using a fan to make it bulge, the ultraviolet lamp holder is placed in the inner lining hose to be cured, and then the inner lining hose is continuously inflated to make it bulge;

[0025] Step 2: The length and angle of the walking unit are adjusted by the controller to make the eight walking wheels close to the pipe wall; the camera is turned on and adjusted to the appropriate length and angle, the lamp holder body and the inner wall of the pipeline to be repaired are observed through the camera, and the ultraviolet lamp holder is located at the central axis position of the pipeline to be repaired;

[0026] Step 3: The curing monitoring unit is turned on by the controller, and the infrared camera and the illuminometer are close to the inner wall of the pipeline to be repaired;

[0027] Step 4: Turn on the ultraviolet light and adjust the power, after the light source is stable, the cable is wound by the cable reel to make the ultraviolet lamp holder slowly and uniformly advance;

[0028] During the advancement of the ultraviolet lamp holder, the inner lining hose is uniformly cured by the ultraviolet light, the infrared camera and the illuminometer measure the pipe wall temperature and the ultraviolet light intensity in real time during curing, and the power of the ultraviolet light is adjusted by the controller to make the inner wall temperature of the inner lining hose reach the curing temperature and the ultraviolet light intensity corresponding to the UV-CIPP material design curing quality, and finally the repair condition of the inner lining hose is observed by the camera.

[0029] Through the above technical solution, the beneficial effects of the present application are:

[0030] The structure of the present application is reasonable, the lamp holder body structure is simple, the eight walking units uniformly installed thereon realize stable walking of the ultraviolet lamp holder in the pipeline, the walking wheels of each walking unit can realize length and angle adjustment under the action of the telescopic joint one, and then the repair work of pipelines with different pipe diameters can be adapted. When walking, the controller controls the cable reel to wind, the ultraviolet lamp holder is moved by the cable, and then the walking speed can be controlled.

[0031] The lamp frame body of the application is uniformly provided with four curing units around, the curing units can be conveniently disassembled from the lamp frame body, the ultraviolet lamps are overlapped by the radiation light, the curing efficiency can be increased, and the curing is more uniform and the curing effect is good. During the curing, the infrared camera and the illuminometer are used to monitor and record the curing temperature and the ultraviolet light intensity in real time, so as to realize the real-time monitoring of the UV-CIPP repair quality.

[0032] The infrared camera of the application is four, which can monitor the temperature of the inner wall of the pipe during the curing in real time; the illuminometer is four, which is arranged in parallel with the infrared camera, and can monitor the ultraviolet light intensity of the inner wall of the pipe during the curing in real time. The curing temperature and the ultraviolet light intensity of the inner lining hose during the curing are recorded by the controller, the walking speed of the lamp frame body and the power of the ultraviolet light are automatically adjusted by the controller, so that the temperature of the inner wall of the inner lining hose reaches the curing temperature and the ultraviolet light intensity corresponding to the curing quality designed by the UV-CIPP material. The camera with adjustable position in front of the lamp frame body can more clearly and comprehensively observe the situation in the pipe.

[0033] All the operations of the application are controlled by the controller through the cable, which overcomes the shortcomings of the traditional test method and device, such as complicated operation and manual adjustment of the lamp frame, and can more conveniently and quickly repair the underground drainage pipe, the repair is reliable, the whole repair process is monitored in real time, the strength of the repaired pipe is improved, and the service life is also prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 is the front view of the pipe UV-CIPP repair quality real-time monitoring device of the application.

[0035] Figure 2 is the side view of the ultraviolet lamp frame of the pipe UV-CIPP repair quality real-time monitoring device of the application.

[0036] Figure 3 is the schematic view of the adjustable plate of the pipe UV-CIPP repair quality real-time monitoring device of the application.

[0037] Figure 4 is the schematic view of the inner lining hose pulled into the pipe to be repaired in step 1 of the pipe UV-CIPP repair quality real-time monitoring method of the application, the arrow A in the figure points to the pulling direction of the inner lining hose, and the arrow B points to the winding direction of the traction rope.

[0038] Figure 5 is the schematic view of the ultraviolet lamp frame placed in the pipe to be repaired and pulled in step 2 of the pipe UV-CIPP repair quality real-time monitoring method of the application, the arrow A in the figure points to the blowing direction of the fan, and the arrow B points to the winding direction of the traction rope.

[0039] Figure 6It is the schematic diagram of the UV lamp frame for preparing to carry out repair work in step 3 of the pipeline UV-CIPP repair quality real-time monitoring method of the application, wherein the A arrow points to the cable winding direction, and the B arrow points to the working movement direction of the UV lamp frame.

[0040] In the drawing, 1 is a UV curing vehicle, 2 is a UV lamp frame, 3 is a lamp frame body, 31 is a middle shaft frame, 32 is a mounting disc, 4 is a walking unit, 41 is a first telescopic joint, 42 is a walking wheel, 5 is a curing unit, 51 is a UV lamp, 52 is a UV lamp holder, 6 is a curing monitoring unit, 61 is a second telescopic joint, 62 is an infrared camera, 63 is an illuminometer, 7 is a quality monitoring unit, 71 is a third telescopic joint, 72 is a camera, 8 is a steering universal joint, 9 is a telescopic rod, 10 is an adjustable plate, 101 is a bottom plate, 102 is a top plate, 11 is a plug, 12 is a cable, 13 is a pipeline to be repaired, 14 is an inner liner hose, 15 is a winch device, 16 is a traction rope, 17 is a deep well, 18 is an air pipe, and 19 is a head. DETAILED DESCRIPTION

[0041] The specific embodiments of the application will be described in detail below with reference to the accompanying drawings:

[0042] As shown in the drawings, the pipeline UV-CIPP repair quality real-time monitoring device comprises a UV curing vehicle 1 and a UV lamp frame 2 controlled by the UV curing vehicle 1. Figures 1-3 The UV lamp frame 2 is located in the underground pipeline to be repaired, and the UV curing vehicle 1 controls the UV lamp frame 2 on the ground. Figure 1 As shown in the drawings, the UV curing vehicle 1 is integrated with a cable reel and a controller, and the UV curing vehicle 1 is powered by an external power supply or a self-contained generator set.

[0043] The mutual cooperation of the UV curing vehicle 1 and the UV lamp frame 2 can be used for underground drainage pipeline UV curing repair, can monitor the pipeline UV-CIPP repair quality in real time, and can be applied to the repair of drainage pipelines with different diameters.

[0044] The UV lamp frame 2 comprises a lamp frame body 3, a walking unit 4, a curing unit 5, a curing monitoring unit 6, and a quality monitoring unit 7, as shown in the drawings. Figure 1 and Figure 2 The lamp frame body 3 is the basic frame of the UV lamp frame 2 and serves as a mounting carrier, can be used to carry various units, and therefore the lamp frame body 3 can connect various units.

[0045] The lamp holder body 3 comprises a central shaft holder 31 and mounting discs 32 symmetrically arranged at both ends of the central shaft holder 31, and the lamp holder body 3 is similar to an I-beam shape. A plurality of walking units 4 are arranged on each mounting disc 32 in a ring shape, and in this embodiment, the number of the walking units 4 on each mounting disc 32 is four, that is, a total of eight walking units 4 are mounted on the lamp holder body 3, and the lamp holder body 3 moves in the pipeline through the walking units 4, and the eight walking units 4 cooperatively support the lamp holder body 3 in the middle of the pipeline, so that the lamp holder body 3 is kept consistent with the central axis of the pipeline.

[0046] Each walking unit 4 comprises an extension joint I 41 and a walking wheel 42, the walking wheel 42 is abutted against the inner wall of the pipeline, and the walking wheel 42 is connected with the mounting disc 32 through the extension joint I 41. The extension joint I 41 comprises a steering universal joint 8 and an extension rod 9, one end of the extension rod 9 is connected with the walking wheel 42, and the other end of the extension rod 9 is connected with the mounting disc 32 through the steering universal joint 8, so that the angle of the walking wheel 42 is adjustable through the steering universal joint 8, and the height of the walking wheel 42 is adjustable through the extension rod 9. In short, under the action of the extension joint I 41, the angle and length of the walking unit 4 are adjustable, and the walking unit 4 can be adapted to pipelines with different diameters.

[0047] A plurality of curing units 5 are arranged in a ring shape between the mounting discs 32 at both ends, and in this embodiment, the number of the curing units 5 is four, and the four curing units 5 are arranged on the side of the central shaft holder 31. Each curing unit 5 comprises an ultraviolet lamp holder 52 provided with an ultraviolet lamp 51, wherein the ultraviolet lamp 51 is parallel to the central shaft holder 31, and the ultraviolet lamp 51 radiates towards the outside of the lamp holder body 3, the radiation light of the ultraviolet lamp 51 overlaps when curing, which increases the curing efficiency and makes the curing more uniform, and the ultraviolet lamp can irradiate the inner lining hose 14 to make it cured. The ultraviolet lamp 51 is connected with the controller through the cable 12, so that the switch and power of the ultraviolet lamp 51 can be controlled, and the ultraviolet lamp holder 52 is bolted with the mounting disc 32, so that the curing unit 5 can be conveniently disassembled and assembled.

[0048] In order to adjust the position of the curing unit 5, an adjustable plate 10 is arranged on each mounting disc 32, and two adjustable plates 10 are used to mount one ultraviolet lamp holder 52 on each mounting disc 32, that is, two adjustable plates 10 are used to carry one ultraviolet lamp holder 52, and the length of the adjustable plate 10 is adjustable. The adjustable plate 10 comprises a bottom plate 101 and a top plate 102, both of which are long strips and are provided with adjusting holes, the adjusting holes are long holes, and the bottom plate 101 and the top plate 102 are fastened through bolts, and the adjustable plate 10 is fixed after the bolts are tightened, as shown in Figure 3 Accordingly, the position of the curing unit 5 is adjustable, and the position can be adjusted according to the size of the pipeline diameter, so that the curing unit 5 is closer to the pipe wall, and better curing effect is ensured.

[0049] The curing monitoring unit 6 is arranged on the middle shaft frame 31 in a ring shape, and the number of the curing monitoring unit 6 is four in the embodiment. The curing monitoring unit 6 is located between the two installation discs 32, and the curing monitoring unit 6 and the curing unit 5 are arranged alternately in a ring shape.

[0050] The curing monitoring unit 6 is used for monitoring the radiation of the ultraviolet lamp 51. The curing monitoring unit 6 comprises the second telescopic joint 61, an infrared camera 62 and an illuminometer 63 arranged on the second telescopic joint 61. The second telescopic joint 61 has the same structure as the first telescopic joint 41. The second telescopic joint 61 is composed of the steering universal joint 8 and the telescopic rod 9. One end of the second telescopic joint 61 is connected to the middle shaft frame 31 through the steering universal joint 8. The other end of the second telescopic joint 61 is connected to the infrared camera 62 and the illuminometer 63. The infrared camera 62 and the illuminometer 63 are arranged side by side. The infrared camera 62 and the illuminometer 63 are used for measuring the temperature of the upper, lower, left and right pipe walls and the ultraviolet light intensity in real time during the curing. The infrared camera 62 and the illuminometer 63 are connected to the controller through the cable 12, so as to realize the real-time monitoring and control of the UV-CIPP repair quality.

[0051] The quality monitoring unit 7 is arranged at one end of the middle shaft frame 31. The quality monitoring unit 7 is used for monitoring the quality of the inner lining hose 14 after the curing. The quality monitoring unit 7 comprises the third telescopic joint 71 and a camera 72. The camera 72 is connected to the middle shaft frame 31 through the third telescopic joint 71. The third telescopic joint 71 has the same structure as the first telescopic joint 41. The difference is that the two ends of the telescopic rod 9 in the third telescopic joint 71 are both provided with the steering universal joint 8. That is, one end of the telescopic rod 9 in the third telescopic joint 71 is connected to the middle shaft frame 31 through the steering universal joint 8. The other end of the telescopic rod 9 is also connected to the camera 72 through the steering universal joint 8. Accordingly, the camera 72 can clearly and omnidirectionally observe the situation in the pipeline. The defects in the pipeline can be observed and found through the camera 72. The camera 72 is connected to the controller through the cable 12.

[0052] The other end of the middle shaft frame 31 is connected to the ultraviolet curing vehicle 1 through the cable 12. That is, the other end of the middle shaft frame 31 is provided with the plug 11. The plug 11 is connected to the electric control parts on the ultraviolet lamp frame 2. The cable 12 is connected to the controller after being wound on the cable reel.

[0053] In the embodiment, the actions of the walking unit 4, the curing monitoring unit 6 and the quality monitoring unit 7 can be controlled by electricity. Therefore, the first telescopic joint 41, the second telescopic joint 61 and the third telescopic joint 71 are all electrically controlled structures. The first telescopic joint 41, the second telescopic joint 61 and the third telescopic joint 71 are connected to the controller through the cable 12. The steering universal joint 8 adopts an electrically controlled cloud platform structure, which can drive the telescopic rod 9 to perform horizontal and vertical rotary movements. The telescopic rod 9 is an electrically controlled telescopic rod 9, and the length of the telescopic rod 9 can be adjusted.

[0054] The walking unit 4 can be a manually operated structure, that is, the telescopic joint one 41 is a manually operated structure, so that the telescopic rod 9 needs to be manually adjusted in length, and the steering universal joint 8 is also manually adjusted in angle, in order to enable the walking unit 4 to stably support the ultraviolet lamp holder 2, the telescopic joint one 41 corresponding to the two ends of the lamp holder main body 3 is provided with a tension spring, that is, the two walking units 4 corresponding to the left and right are a group, and the eight walking units 4 are four groups in total, the two walking units 4 in each group are connected through the tension spring, and then under the action of the four tension springs, the walking units 4 at the two ends of the lamp holder main body 3 tend to be close to each other, so that the ultraviolet lamp holder 2 can be effectively supported by the simple structure, and the width of different diameters can be adapted.

[0055] In the present application, the infrared camera 62 and the illuminometer 63 observe and record the curing temperature and ultraviolet light intensity in real time, so as to realize real-time monitoring and control of the UV-CIPP repair quality. The adjustable camera 72 in front of the lamp holder main body 3 can clearly and omnidirectionally observe the situation in the pipeline, and can be applied to repair of different pipe diameters, and can adjust and control different ultraviolet light powers in real time according to different pipeline repair quality requirements. The lamp holder main body 3 has the advantages of simple structure, convenient operation and high automation, all operations are controlled by the controller through the cable 12, the shortcomings of the traditional device, such as complicated operation and manual adjustment of the lamp holder, are overcome, and the underground drainage pipeline ultraviolet light curing repair can be more conveniently and quickly performed.

[0056] As shown in Figures 4-6 , the pipeline UV-CIPP repair quality real-time monitoring method is characterized in that the following steps are included:

[0057] Step 1: The to-be-repaired pipeline 13 is pre-cleaned to meet the repair conditions, the inner lining hose 14 is pre-pulled into the to-be-repaired pipeline, air is filled into the inner lining hose 14 by using a fan to make the inner lining hose 14 swell, the ultraviolet light holder is placed into the to-be-cured inner lining hose 14, and then the inflation is continuously performed.

[0058] As shown in Figure 4 , the pipeline between the two deep wells 17 is the to-be-repaired pipeline 13, the hoisting equipment 15 needs to be used when the inner lining hose 14 is pulled into the to-be-repaired pipeline 13, the hoisting equipment 15 is arranged at the wellhead position of one deep well 17, and the inner lining hose 14 is arranged at the wellhead position of the other deep well 17, the end of the inner lining hose 14 is first inserted into the port position of the to-be-repaired pipeline 13, the traction rope 16 of the hoisting equipment 15 is inserted into the to-be-repaired pipeline 13 to connect the inner lining hose 14, and then the inner lining hose 14 can be pulled into the to-be-repaired pipeline 13.

[0059] As shown in Figure 5As shown, the inner liner hose 14 is closed at one end by the head 19, and a fan is needed when inflating. The fan is arranged at the wellhead of a deep well 17, and is connected to the head 19 through an air pipe 18 to inflate the inner liner hose 14 through the head 19 as an adapter, so that the inner liner hose 14 is inflated to adhere to the inner wall of the pipeline 13 to be repaired. Then the ultraviolet lamp holder 2 is placed in the other end of the inner liner hose 14, and is connected to the traction rope 16 of the winch device 15, which can be arranged in the head 19.

[0060] Step 2: Adjust the length and angle of the walking unit 4 by the controller, so that the eight walking wheels 42 are close to the pipe wall; turn on the camera 72 and adjust the appropriate length and angle, observe the inner wall of the lamp holder main body 3 and the pipeline 13 to be repaired through the camera 72, and make the ultraviolet lamp holder 2 in the central axis position of the pipeline 13 to be repaired. After adjusting the posture of the ultraviolet lamp holder 2 in the inner liner hose 14, the inner liner hose 14 is also closed by the head 19, and at this time the two ends of the inner liner hose 14 are closed. The inner liner hose 14 is inflated again to adhere to the inner wall of the pipeline 13 to be repaired, as shown in Figure 5 .

[0061] Step 3: The ultraviolet lamp holder 2 is pulled to one end of the pipeline 13 to be repaired by the winch device 15, and then the curing monitoring unit 6 is turned on by the controller, and the infrared camera 62 and the illuminometer 63 are close to the inner wall of the pipeline 13 to be repaired, as shown in Figure 6 .

[0062] Step 4: Turn on the ultraviolet light and adjust the power. After the light source is stable, the cable 12 is wound by the cable reel to make the ultraviolet lamp holder 2 move slowly and uniformly, and the ultraviolet lamp holder 2 gradually moves until it reaches the other end of the pipeline 13 to be repaired.

[0063] During this period, the inner liner hose 14 is uniformly cured by the ultraviolet light emitted by the ultraviolet lamp 51, the infrared camera 62 and the illuminometer 63 measure the pipe wall temperature and ultraviolet light intensity in real time during curing, and the power of the ultraviolet lamp 51 is adjusted by the controller to make the inner wall temperature of the inner liner hose 14 reach the curing temperature and ultraviolet light intensity corresponding to the design curing quality of the UV-CIPP material. Finally, the curing condition of the inner liner hose 14 and the repair condition of the pipeline 13 to be repaired are observed by the camera 72 in all directions. If there is a situation, the ultraviolet lamp holder 2 is pulled back by the traction device for re-repairing until the qualified quality is reached. The repaired pipeline has high strength and corrosion resistance, and can prolong the service life.

[0064] The above-described embodiments are only preferred embodiments of the present application, and are not intended to limit the scope of the application. Any equivalent changes or modifications made in accordance with the structure, features and principles described in the patent scope of the present application shall be included in the patent scope of the present application.

Claims

1. A device for real-time monitoring of the quality of UV-CIPP repair of a pipeline, comprising an ultraviolet curing vehicle (1) and an ultraviolet lamp holder (2) controlled by the ultraviolet curing vehicle (1), characterized in that, The ultraviolet lamp frame (2) comprises a lamp frame body (3), a walking unit (4), a curing unit (5), a curing monitoring unit (6) and a quality monitoring unit (7); The lamp frame body (3) comprises a central shaft frame (31) and mounting discs (32) symmetrically arranged at both ends of the central shaft frame (31), a plurality of walking units (4) are arranged on each mounting disc (32) in a ring shape, each walking unit (4) comprises an expansion joint I (41) and a walking wheel (42), the expansion joint I (41) comprises a steering universal joint (8) and an expansion rod (9); A plurality of curing units (5) are arranged in a ring shape between the mounting discs (32) at both ends, each curing unit (5) comprises an ultraviolet lamp holder (52) with an ultraviolet lamp (51); A plurality of curing monitoring units (6) are arranged in a ring shape on the central shaft frame (31), the curing monitoring units (6) are arranged between the two mounting discs (32) and are alternately arranged with the curing units (5), the curing monitoring unit (6) comprises an expansion joint II (61) and an infrared camera (62) and an illuminometer (63) arranged on the expansion joint II (61); The quality monitoring unit (7) is arranged at one end of the central shaft frame (31), the quality monitoring unit (7) comprises an expansion joint III (71) and a camera (72), the expansion joint III (71), the expansion joint II (61) and the expansion joint I (41) are the same in structure; the other end of the central shaft frame (31) is connected to the ultraviolet curing vehicle (1) through a cable (12), and the ultraviolet curing vehicle (1) is integrated with a cable reel and a controller; The ultraviolet lamp (51) is connected to the controller through the cable (12), the infrared camera (62) and the illuminometer (63) are connected to the controller through the cable (12), and the camera (72) is connected to the controller through the cable (12).

2. The pipe UV-CIPP rehabilitation quality real-time monitoring device of claim 1, wherein, The number of walking units (4) on each mounting disc (32) is four, and the lamp frame body (3) moves in the pipeline through the walking units (4); The walking wheel (42) is connected to the mounting disc (32) through the expansion joint I (41), and the expansion rod (9) is connected to the walking wheel (42) at one end and connected to the steering universal joint (8) at the other end.

3. The pipe UV-CIPP rehabilitation quality real-time monitoring device of claim 1, wherein, The number of curing units (5) is four, and the four curing units (5) are arranged on the side of the central shaft frame (31), the ultraviolet lamp holder (52) is bolted to the mounting disc (32), the ultraviolet lamp (51) radiates outward of the lamp frame body (3), and the ultraviolet lamp (51) is parallel to the central shaft frame (31).

4. The pipe UV-CIPP rehabilitation quality real-time monitoring device of claim 1, wherein, The number of curing monitoring units (6) is four, one end of the expansion joint II (61) is connected to the central shaft frame (31), the other end is connected to the infrared camera (62) and the illuminometer (63), and the infrared camera (62) and the illuminometer (63) are arranged side by side.

5. The pipe UV-CIPP rehabilitation quality real-time monitoring device of claim 1, wherein, The expansion rod (9) of the expansion joint III (71) is provided with the steering universal joint (8) at both ends, and the camera (72) is connected to the central shaft frame (31) through the expansion joint III (71).

6. The pipe UV-CIPP rehabilitation quality real-time monitoring device of claim 1, wherein, The middle shaft support (31) is provided with a plug (11) at the other end, the cable (12) is connected to the plug (11), the cable (12) is wound on the cable reel, and then the controller is connected; the ultraviolet curing vehicle (1) is powered by an external power supply or a self-contained generator set.

7. The pipe UV-CIPP rehabilitation quality real-time monitoring device of claim 1, wherein, The telescopic joint one (41), the telescopic joint two (61) and the telescopic joint three (71) are all electric structures, the telescopic joint one (41), the telescopic joint two (61) and the telescopic joint three (71) are connected to the controller through the cable (12), the steering universal joint (8) is an electric pan-tilt head structure, and the telescopic rod (9) is an electric telescopic rod (9).

8. The pipe UV-CIPP rehabilitation quality real-time monitoring device of claim 1, wherein, The telescopic joint one (41) is a manual structure, the telescopic joint one (41) between the two ends of the lamp holder body (3) is provided with a tension spring, and the walking units (4) at the two ends of the lamp holder body (3) tend to be close to each other.

9. A method for real-time monitoring of the quality of a pipe UV-CIPP rehabilitation according to any of claims 1 to 7, characterized in that, The method comprises the following steps: Step 1: After the inner lining hose (14) is pre-pulled into the pipeline to be repaired, the inner lining hose (14) is inflated by using a fan to make it bulge, the ultraviolet light holder is placed into the inner lining hose (14) to be cured, and then the inflation is continued to make it bulge; Step 2: The length and angle of the walking unit (4) are adjusted by the controller, so that the eight walking wheels (42) are close to the pipe wall; The camera (72) is turned on and the appropriate length and angle are adjusted, the inner wall of the lamp holder body (3) and the pipeline (13) to be repaired is observed through the camera (72), and the ultraviolet light holder (2) is located at the central axis position of the pipeline (13) to be repaired; Step 3: The curing monitoring unit (6) is turned on by the controller, and the infrared camera (62) and the illuminometer (63) are close to the inner wall of the pipeline (13) to be repaired; Step 4: Turn on the ultraviolet light and adjust the power, after the light source is stable, the cable (12) is wound on the cable reel to make the ultraviolet light holder (2) slowly and uniformly advance; During the period, the inner lining hose (14) is uniformly cured by the ultraviolet light (51), the infrared camera (62) and the illuminometer (63) measure the pipe wall temperature and the ultraviolet light intensity in real time during curing, and the power of the ultraviolet light (51) is adjusted by the controller, so that the inner wall temperature of the inner lining hose (14) reaches the curing temperature and the ultraviolet light intensity corresponding to the UV-CIPP material design curing quality, and finally the repair condition of the inner lining hose (14) is observed by the camera (72).

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