A high-speed shearing type grinder for wet and dry

Abstract

The application discloses a dry-wet dual-purpose high-speed shearing type pulverizer, which comprises a pulverizing cavity, a feeding hopper is arranged at the upper end of the pulverizing cavity, a discharging port is arranged at the bottom of the pulverizing cavity, a motor mounting rack is arranged outside the pulverizing cavity, a blade shaft group is arranged inside the pulverizing cavity, a direct-connection driving motor is arranged on the outer wall of the motor mounting rack, a shaft coupling is connected to one side of the direct-connection driving motor, a blade shaft is connected to one end of the shaft coupling, a bearing seat and a blade shaft seal are arranged outside the blade shaft, one blade group fixing end plate is arranged at each end of the blade shaft, and a blade group fixing shaft is arranged between the two blade group fixing end plates. Since the distance between the blades can be adjusted to be close to 0, the shearing effect of the blade edges is always in good play, which effectively guarantees the continuous fine pulverizing effect, and thus the problems and defects of the prior art device are effectively solved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of shearing type pulverizer, in particular to a dry and wet dual-purpose high-speed shearing type pulverizer. BACKGROUND

[0002] The conventional biological organic material fine pulverizer has a large difference in particle size after the material is pulverized. For example, the high-speed wall breaking machine has a large particle diameter and uneven particle fineness, generally between 0.06-0.25mm, and a large proportion of large particles. In addition, the existing fine pulverizer has the problems of large energy consumption, low pulverizing efficiency, and low particle uniformity.

[0003] The conventional high-speed blade stirring type pulverizing principle only has the impact breaking mode between the blade and the particles when the particle size is small to a certain extent. When the material is pulverized to a small size, the material is rotated with the blade driven by the high-speed rotation of the blade, which further reduces the impact breaking effect between the powder and the blade. For the fiber particles with good toughness, the impact breaking effect is small, and there is almost no further pulverizing effect. SUMMARY

[0004] The present application relates to the field of shearing type pulverizer, in particular to a dry and wet dual-purpose high-speed shearing type pulverizer.

[0005] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: a dry and wet dual-purpose high-speed shearing type pulverizer, comprising a pulverizing cavity, a feed hopper is arranged at the upper end of the pulverizing cavity, a discharge port is installed at the bottom of the pulverizing cavity, a motor mounting bracket is installed outside the pulverizing cavity, a blade shaft group is installed inside the pulverizing cavity, a direct-connection driving motor is installed on the outer wall of the motor mounting bracket, a shaft coupling is connected to one side of the direct-connection driving motor, a linkage shaft is connected to one end of the shaft coupling, a bearing seat and a blade shaft seal are installed outside the linkage shaft, a blade group fixed end plate is arranged at one end of the blade shaft group, a blade group fixed shaft is arranged at one side of the blade group fixed end plate, a blade mounting shaft is arranged at one side of the blade group fixed shaft, a fine pulverizing blade group is installed outside the blade mounting shaft, a blade group locking nut is installed at one end of the fine pulverizing blade group, a blade mounting adjusting ring is arranged at one side of the blade mounting shaft, and a coarse pulverizing blade group is arranged outside the blade mounting adjusting ring.

[0006] Further description of the above technical scheme:

[0007] The feeding hopper is fixedly installed at the top of the crushing cavity, the feeding hopper is communicated with the blade shaft group, the blade shaft group is rotationally connected in the inside of the crushing cavity, the size of the blade shaft group is smaller than the size of the crushing cavity, and the discharge port is fixedly installed at the bottom of the crushing cavity and has a size smaller than the size of the crushing cavity.

[0008] As a further description of the above technical solution:

[0009] The motor mounting frame is fixedly installed outside the crushing cavity, the direct-connection driving motor is fixedly installed outside the motor mounting frame, the number of the direct-connection driving motor is six, one end of the direct-connection driving motor is transmissionally connected with the shaft coupling, and the number of the shaft coupling is six.

[0010] As a further description of the above technical solution:

[0011] The linkage shaft is transmissionally connected at one end of the shaft coupling, the number of the linkage shaft is six, the bearing seat is installed outside the linkage shaft, the size of the bearing seat is larger than the size of the linkage shaft, the blade shaft seal is arranged between the linkage shaft and the bearing seat, and the number of the blade shaft seal is six.

[0012] As a further description of the above technical solution:

[0013] The blade shaft group comprises a blade group fixed end plate and a blade group fixed shaft, the blade group fixed end plate is fixedly installed outside the blade group fixed shaft, the number of the blade group fixed end plate is two, and the blade group fixed shaft is fixedly installed at the middle of the blade group fixed end plate.

[0014] As a further description of the above technical solution:

[0015] The blade mounting shaft and the blade mounting adjusting ring are transmissionally connected with the linkage shaft, the number of the blade mounting shaft and the blade mounting adjusting ring is 12 per shaft, the blade group locking nut is threadedly connected outside the blade mounting shaft and the blade mounting adjusting ring, and the number of the blade group locking nut is four per shaft.

[0016] As a further description of the above technical solution:

[0017] The fine crushing blade group is fixedly connected outside the blade mounting shaft, the number of the fine crushing blade group is six per shaft, the fine crushing blade group has 15 blade edge holes, the blade edge is a circular arc curve profile, the blade diameter is 80-120 mm, the blade thickness is 6-10 mm, the blade end face is provided with a straight taper, and the taper angle is 3-8°, the coarse crushing blade group has 8 blade edge holes, the blade edge is a circular arc curve profile, the blade diameter is 80-120 mm, the blade thickness is 6-10 mm, the blade end face is provided with a straight taper, and the taper angle is 3-8°.

[0018] The present application has the following advantages:

[0019] In the present application, the particle fineness of the biological organic material after fine crushing can be greatly improved, and the particle size reaches the particle size interval of 20-30 microns, and the uniformity of the crushed particles is good. The high-speed shearing type crusher adopts a structure of 6-axis circumferential uniform rotation, each shaft rotates at 6000 rpm, the crushing blades between the two shafts are staggered, and the blades form a working structure similar to scissors. When the blades rotate at a high speed (relative speed reaches 12000 rpm), the particle material is subjected to high-speed shearing and crushing by several shearing blades, and this crushing principle still has effectiveness for further shearing and crushing when the particle size of the material reaches a certain small degree. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 The present application proposes a schematic diagram of the overall structure of a dry and wet dual-purpose high-speed shearing type crusher;

[0021] Figure 2 The present application proposes a schematic diagram of the structure of the blade shaft group of a dry and wet dual-purpose high-speed shearing type crusher;

[0022] Figure 3 The present application proposes a schematic diagram of the structure of the blade mounting shaft of a dry and wet dual-purpose high-speed shearing type crusher;

[0023] Figure 4 The present application proposes a sectional view of the crushing cavity of a dry and wet dual-purpose high-speed shearing type crusher;

[0024] Figure 5 The present application proposes a plan view of the fine crushing blade of a dry and wet dual-purpose high-speed shearing type crusher;

[0025] Figure 6 The present application proposes a plan view of the coarse crushing blade of a dry and wet dual-purpose high-speed shearing type crusher.

[0026] LEGEND:

[0027] 1, crushing cavity; 2, feed hopper; 3, discharge port; 4, motor mounting bracket; 5, direct drive motor; 6, shaft coupling; 7, linkage shaft; 8, bearing seat; 9, knife shaft seal; 10, knife shaft group; 11, knife group fixed end plate; 12, knife group fixed shaft; 13, knife mounting shaft; 14, knife mounting adjusting ring; 15, knife group locking nut; 16, fine crushing knife group; 17, coarse crushing knife group. DETAILED DESCRIPTION

[0028] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of the present application.

[0029] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance, in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0030] Referring to Figures 1-6 , the present application provides an embodiment: a dry and wet dual-purpose high-speed shearing type pulverizer, comprising a pulverizing cavity 1, the upper end of the pulverizing cavity 1 is provided with a feeding hopper 2, the bottom of the pulverizing cavity 1 is provided with a discharge port 3, the outer side of the pulverizing cavity 1 is provided with a motor mounting bracket 4, the inside of the pulverizing cavity 1 is provided with a blade shaft group 10, the outer wall of the motor mounting bracket 4 is provided with a direct drive motor 5, one side of the direct drive motor 5 is connected with a shaft coupling 6, one end of the shaft coupling 6 is connected with a linkage shaft 7, the outer side of the linkage shaft 7 is provided with a bearing seat 8 and a blade shaft seal 9, one end of the blade shaft group 10 is provided with a blade group fixed end plate 11, one side of the blade group fixed end plate 11 is provided with a blade group fixed shaft 12, one side of the blade group fixed shaft 12 is provided with a blade mounting shaft 13, the outer side of the blade mounting shaft 13 is provided with a fine pulverizing blade group 16, one end of the fine pulverizing blade group 16 is provided with a blade group locking nut 15, one side of the blade mounting shaft 13 is provided with a blade mounting adjusting ring 14, the outer side of the blade mounting adjusting ring 14 is provided with a coarse pulverizing blade group 17.

[0031] The application discloses a device for crushing materials, which comprises a crushing cavity 1, a feeding hopper 2, a blade shaft group 10, a discharge port 3, a motor mounting rack 4 and straight-connected driving motors 5.

[0032] Further, the motor mounting rack 4 is fixedly installed on the outer side of the crushing cavity 1, the straight-connected driving motors 5 are fixedly installed on the outer side of the motor mounting rack 4, the number of the straight-connected driving motors 5 is six, one end of the straight-connected driving motor 5 is in transmission connection with a shaft coupling 6, and the number of the shaft couplings 6 is six. Through the arrangement of the motor mounting rack 4, the stability of the crushing cavity 1 and the straight-connected driving motors 5 can be ensured. Through the driving of the straight-connected driving motors 5, the shaft couplings 6 and a linkage shaft 7 can be driven to rotate, so that a fine crushing blade group 16 and a coarse crushing blade group 17 are driven to rotate, and materials are crushed.

[0033] Further, the linkage shaft 7 is in transmission connection with one end of the shaft coupling 6, the number of the linkage shafts 7 is six, the outer side of the linkage shaft 7 is installed with a bearing seat 8, the size of the bearing seat 8 is larger than that of the linkage shaft 7, a blade shaft seal 9 is arranged between the linkage shaft 7 and the bearing seat 8, and the number of the blade shaft seals 9 is six. Through the arrangement of the bearing seat 8, the linkage shaft 7 can be fixed so as not to shake easily.

[0034] Further, the blade shaft group 10 comprises a blade group fixed end plate 11 and a blade group fixed shaft 12, the blade group fixed end plate 11 is fixedly installed on the outer side of the blade group fixed shaft 12, and the number of the blade group fixed end plates 11 is two.

[0035] Specifically, the blade shaft group 10 adopts a six-shaft layout, each blade shaft is directly connected with a high-speed brushless DC motor through a shaft coupling, the rotating speed of the motor is 3000 rpm or 6000 rpm, the power of a single motor is 750 W-1500 W, the motors are installed at two ends of the crusher, and three motors are installed at each end. The structural design greatly simplifies the mechanical structure of the whole device, and improves the stability and reliability of the whole device.

[0036] Further, the blade mounting shaft 13 and the blade mounting adjustment ring 14 are in transmission connection with the linkage shaft 7, the number of the blade mounting shaft 13 and the blade mounting adjustment ring 14 is 12 per shaft, the blade group locking nut 15 is threadedly connected outside the blade mounting shaft 13 and the blade mounting adjustment ring 14, and the number of the blade group locking nut 15 is 4 per shaft.

[0037] Specifically, the blade mounting shaft 13 and the blade mounting adjustment ring 14 adopt a six-shaft layout, so that each blade can form two stable shearing and crushing working zones, greatly increasing the number of shearing working zones and the number of working shearing blades in pairs, and accordingly greatly improving the working efficiency of shearing and crushing.

[0038] Further, the fine crushing blade group 16 is fixedly connected outside the blade mounting shaft 13, the number of the fine crushing blade group 16 is 6 per shaft, the fine crushing blade group 16 has 15 blade edge holes, the blade edge is a circular arc curve profile, the blade diameter is 80-120 mm, the blade thickness is 6-10 mm, the blade end face is provided with a straight taper, the taper angle is 3-8°, the number of the coarse crushing blade group 17 is 6 per shaft, the coarse crushing blade group 17 has 8 blade edge holes, the blade edge is a circular arc curve profile, the blade diameter is 80-120 mm, the blade thickness is 6-10 mm, the blade end face is provided with a straight taper, and the taper angle is 3-8°.

[0039] Specifically, the fine crushing blade group 16 and the coarse crushing blade group 17 are both closed disc blades, the coarse crushing blade and the fine crushing blade adopt a closed disc structure with a straight taper, the distance between two adjacent blades can be conveniently adjusted, and the distance between the blades can even be adjusted to close to 0. Since the closed disc structure is adopted, mechanical accidents such as blade breakage caused by collision of exposed blade teeth due to too close distance between two adjacent open disc blades are avoided.

[0040] Example one: For traditional deep processing of soybean products, a large amount of soybean dregs is usually generated. According to statistics, about 1.2 tons of wet soybean dregs are generated per ton of soybean processed. Since the wet soybean dregs still contain a large amount of protein (about 17%), they will soon spoil and produce a foul odor at room temperature, which brings serious problems to the surrounding environment.

[0041] The general treatment method for wet soybean dregs is to sell them to breeders at an extremely low price for feed, but due to the great changes in the breeding pattern, the processing method of soybean dregs for feed is extremely unstable, and even many soybean dregs are not wanted.

[0042] The fresh wet bean dregs are re-pulverized by a high-speed shearing pulverizer to produce a slurry, and the coarse fragments in the bean dregs are pulverized into extremely fine fiber particles (400-800 mesh in fineness). The slurry of the extremely fine fiber particles contains abundant soybean cellulose polysaccharides and macromolecular proteins, which are usually referred to as dietary fiber. In other words, the waste bean dregs are converted into soybean dietary fiber by the method of ultrafine pulverization, and the soybean dietary fiber is added into flour in a proper proportion to produce soybean high-fiber noodles and soybean high-fiber bread.

[0043] In the second embodiment, since the distance between the blades can be adjusted to be close to 0, the shearing effect of the blade edges is always in good play, which effectively ensures the continuous fine pulverization effect. In addition, when the conical surfaces of the adjacent blades are worn, the blade edges have a certain self-sharpening function, and the distance between the blades will increase, but by adjusting the locking nuts at both ends of the blade shaft, the distance between the blades of the cutter group can be simply restored. In this way, the good pulverization effect of the whole machine can be continuously maintained.

[0044] The machine adopts a six-axis layout, so that each blade can form two stable shearing and pulverizing working zones, greatly increasing the number of shearing working zones and the number of paired working shearing edges, and correspondingly greatly improving the shearing and pulverizing efficiency.

[0045] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the scope of the present application shall be included in the protection scope of the present application.

Claims

1. A high-speed shear-type comminuter for both dry and wet grinding, comprising a comminution chamber (1) and a blade mounting shaft (13), characterized in that: The upper end of the crushing cavity (1) is provided with a feeding hopper (2), the bottom of the crushing cavity (1) is provided with a discharge port (3), the outer side of the crushing cavity (1) is provided with a motor mounting frame (4), the inside of the crushing cavity (1) is provided with a blade shaft group (10), the outer wall of the motor mounting frame (4) is provided with a direct connection driving motor (5), one side of the direct connection driving motor (5) is connected with a shaft coupling (6), one end of the shaft coupling (6) is connected with a linkage shaft (7), the outer side of the linkage shaft (7) is provided with a bearing seat (8) and a blade shaft seal (9), both ends of the blade shaft group (10) are provided with a blade group fixed end plate (11), the blade group fixed end plate (11) is provided with a blade group fixed shaft (12) between the blade group fixed end plate (11), the blade group fixed shaft (12) is provided with a fine crushing blade group (16) on the blade mounting shaft (13), one end of the fine crushing blade group (16) is provided with a blade group locking nut (15), the blade mounting shaft (13) is provided with a coarse crushing blade group (17) on the other end of the blade mounting shaft (13). The blade mounting shaft (13) is in transmission connection with the linkage shaft (7), the number of the blade mounting shaft (13) is 6, the number of the blade and the blade mounting adjusting ring (14) is 12 per shaft, the blade group locking nut (15) is in threaded connection on the outside of the blade mounting shaft (13) and the blade mounting adjusting ring (14), the number of the blade group locking nut (15) is 4 per shaft. The fine crushing blade group (16) is fixedly connected on the outside of the blade mounting shaft (13), the number of the blade of the fine crushing blade group (16) is 6 per shaft, the blade of the fine crushing blade group (16) has 15 blade edge holes, the number of the blade of the coarse crushing blade group (17) is 6 per shaft, the blade of the coarse crushing blade group (17) has 8 blade edge holes, the blade edges of the fine crushing blade group (16) and the coarse crushing blade group (17) are all circular arc curve profile, the blade diameter is 80-120mm, the blade thickness is 6-10mm, the blade end face is provided with a straight taper, and the taper angle is 3-8°.

2. A dry and wet dual-purpose high-speed shearing type pulverizer according to claim 1, characterized in that: The feeding hopper (2) is fixedly installed on the top of the crushing cavity (1), the feeding hopper (2) is communicated with the blade shaft group (10), the blade shaft group (10) is in rotary connection in the inside of the crushing cavity (1), the size of the blade shaft group (10) is smaller than the size of the crushing cavity (1), the discharge port (3) is fixedly installed on the bottom of the crushing cavity (1), and the size of the discharge port (3) is smaller than the size of the crushing cavity (1).

3. The dry and wet dual-purpose high-speed shearing pulverizer according to claim 1, characterized in that: The motor mounting frame (4) is fixedly installed on the outside of the crushing cavity (1), the direct connection driving motor (5) is fixedly installed on the outside of the motor mounting frame (4), the number of the direct connection driving motor (5) is 6, and one end of the direct connection driving motor (5) is in transmission connection with the shaft coupling (6).

4. The dry and wet dual-purpose high-speed shearing pulverizer according to claim 1, characterized in that: The linkage shaft (7) is drivingly connected at one end of the shaft coupling (6), the number of the linkage shaft (7) is 6, the outer side of the linkage shaft (7) is provided with a bearing seat (8), the size of the bearing seat (8) is larger than the size of the linkage shaft (7), the linkage shaft (7) and the bearing seat (8) are provided with a knife shaft seal (9), the number of the knife shaft seal (9) is 6.

5. The dry and wet dual-purpose high-speed shearing pulverizer according to claim 1, characterized in that: The blade shaft group (10) comprises a blade group fixed end plate (11) and a blade group fixed shaft (12), the blade group fixed end plate (11) is fixedly installed on the outer side of the blade group fixed shaft (12), the number of the blade group fixed end plate (11) is two, and the blade group fixed shaft (12) is fixedly installed on the middle part of the blade group fixed end plate (11).

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