A rust-proof treatment device for welding wire production

By designing an automated anti-rust treatment device that links the winding and oiling components, the problems of uneven coating of welding wire and excessive manual operation have been solved, achieving uniform coating of anti-rust oil on the surface of welding wire and fully automated operation.

CN116809307BActive Publication Date: 2026-03-24ZAOZHUANG GANGGUCHENG WELDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-01
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing welding wire rust prevention machinery is mostly smearing or spraying type, which results in uneven coating, difficulty in spraying at all angles of the welding wire, poor oiling effect, and requires a lot of manual operation with low automation.

Method used

A rust prevention treatment device was designed, comprising a winding assembly, an oiling assembly, and a linkage assembly. The operation of the oiling assembly is automatically controlled by the winding action of the winding assembly, achieving uniform application of rust-preventive oil, eliminating manual operation, and realizing full automation.

Benefits of technology

It achieves uniform application of anti-rust oil to the surface of welding wire, improves the application speed, enhances the degree of automation, and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application is suitable for the field of welding wire production, and provides a rust-proof treatment device for welding wire production, which comprises a box body, a wire inlet is formed in one side of the box body, a winding assembly is arranged in the box body, a group of oiling assemblies are arranged on one side of the winding assembly, and a linkage assembly is arranged in the box body. First, one end of the welding wire is inserted into the wire inlet and fixed on the winding assembly, then the winding assembly is started, the winding assembly drives the welding wire to be wound, and in the winding process, the winding tension of the welding wire drives the winding assembly to move, thereby controlling the operation of the linkage assembly, the linkage assembly drives the oiling assembly to operate, the oiling assembly is attached to the welding wire, the oiling assembly is used to apply rust-proof oil to the surface of the welding wire, and the opposite arrangement of the group of oiling assemblies can ensure that the rust-proof oil is evenly applied to the surface of the welding wire, the application speed is improved, manual operation is avoided, the oiling and winding are fully automated, and the device is more convenient to use.
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Description

Technical Field

[0001] This invention belongs to the field of welding wire production, and particularly relates to a rust prevention treatment device for welding wire production. Background Technology

[0002] Welding wire is a metal wire used in welding, either as filler metal or simultaneously as a conductive electrode. In gas welding and tungsten inert gas (TIG) welding, the welding wire serves as filler metal; in submerged arc welding, electroslag welding, and other gas metal arc welding, the welding wire is both filler metal and a conductive electrode. The surface of the welding wire is not coated with flux for oxidation prevention.

[0003] In the production process of solid welding wire, in order to prevent the finished welding wire from rusting before use, a rust prevention device is often used to treat the welding wire during the production process.

[0004] Existing welding wire rust prevention machinery is mostly coating or spraying type. When using this type of machinery, uneven coating or difficulty in spraying the welding wire from various angles often occurs, resulting in poor oiling effect, difficulty in guaranteeing rust prevention effect, and the need for a lot of manual operation, which brings inconvenience to production operators and has a low degree of automation. Summary of the Invention

[0005] The purpose of this invention is to provide a rust prevention treatment device for welding wire production, which aims to solve the problem that most existing welding wire rust prevention machines are coating or spraying types. When using these machines, uneven coating or difficulty in spraying the welding wire from various angles often occurs, resulting in poor coating effect, difficulty in guaranteeing rust prevention effect, and the need for a lot of manual operation, which brings inconvenience to production operators and has a low degree of automation.

[0006] The present invention is implemented as follows: a rust-proofing device for welding wire production includes: a housing, wherein a wire inlet is provided on one side of the housing; the rust-proofing device for welding wire production further includes:

[0007] A winding assembly is disposed inside the housing, and the winding assembly is used to wind up the welding wire;

[0008] A set of oiling components are all disposed on one side of the winding component. The oiling components are used to apply anti-rust oil to the surface of the welding wire when the winding component winds the welding wire.

[0009] A linkage component is disposed inside the housing. The linkage component is used to automatically control the operation of the oiling component when the winding component is winding.

[0010] As a further embodiment of the present invention, the winding assembly includes:

[0011] A support platform is located inside the housing, and a main motor is mounted on the support platform. The output end of the main motor is connected to a take-up shaft.

[0012] A set of baffles is respectively installed at both ends of the take-up shaft, and welding wire is wound on the take-up shaft;

[0013] The guide wheel assembly is installed inside the housing, and the welding wire passes through the inside of the guide wheel assembly.

[0014] As a further embodiment of the present invention, the oiling assembly includes:

[0015] The support column is rotatably connected inside the housing, and the support column has a threaded groove inside;

[0016] A guide post is installed on the inner wall of the box, and a threaded post is slidably connected to the guide post, and the threaded post and the threaded groove are threadedly engaged.

[0017] Oil-absorbing cotton is installed at one end of the threaded post, and the oil-absorbing cotton works in conjunction with the welding wire.

[0018] An oil tank is located inside the housing, and an oil pipe is connected to one side of the oil tank. One end of the oil pipe is connected to the oil-absorbing cotton.

[0019] A conductive component is disposed inside the housing, and the conductive component is used to drive a group of oiling components to operate synchronously.

[0020] As a further embodiment of the present invention, the conductive component includes:

[0021] The main shaft is rotatably connected to the inner wall of the housing, and a connecting plate is installed on the support column. A first transmission belt is sleeved between the connecting plate and the main shaft.

[0022] As a further embodiment of the present invention, the linkage component includes:

[0023] A movable slot is disposed inside the housing. A guide shaft is installed inside the movable slot, and a slider is slidably connected to the guide shaft. The support is installed on the slider.

[0024] A spring is sleeved on the guide shaft, and the spring cooperates with the slider.

[0025] A toothed plate is installed on one side of the slider. A slot is also provided inside the housing. A gear is rotatably arranged inside the slot, and the gear meshes with the toothed plate.

[0026] A first bevel gear is rotatably connected inside the slot, and a second transmission belt is sleeved between the first bevel gear and the gear.

[0027] The second bevel gear is installed at one end of the main shaft, and the second bevel gear meshes with the first bevel gear.

[0028] As a further embodiment of the present invention, the length of the toothed plate is greater than half the length of the moving groove.

[0029] As a further embodiment of the present invention, the length of the spring under natural compression is not less than the length of the moving groove.

[0030] The rust prevention device for welding wire production provided in this embodiment of the invention has the following beneficial effects:

[0031] When using this rust-preventive treatment device for welding wire production, first pass one end of the welding wire through the inlet and fix it on the winding assembly. Then start the winding assembly, which will drive the welding wire to wind up. During the winding process, the tension of the winding wire will pull the winding assembly to move, thereby controlling the operation of the linkage assembly. The linkage assembly will then drive the oiling assembly to operate, so that the oiling assembly is in contact with the welding wire. The oiling assembly applies rust-preventive oil to the surface of the welding wire. The opposite set of oiling assemblies can ensure that the rust-preventive oil is evenly applied to the surface of the welding wire, improving the application speed and eliminating all manual operation. The oiling and winding are fully automated, making it more convenient to use. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of a rust prevention treatment device for welding wire production provided in an embodiment of the present invention;

[0033] Figure 2 This is a front view of a winding assembly in a rust-preventing treatment device for welding wire production, provided in an embodiment of the present invention.

[0034] Figure 3 This is a side view of a guide wheel assembly in a rust prevention treatment device for welding wire production, provided in an embodiment of the present invention.

[0035] Figure 4 for Figure 1 Enlarged view of point A in the middle;

[0036] Figure 5 for Figure 2 Enlarged view of point B in the middle;

[0037] In the attached diagram: 1. Housing; 2. Cable inlet; 3. Rewinding assembly; 31. Support; 32. Main motor; 33. Rewinding shaft; 34. Baffle; 35. Guide wheel assembly; 4. Oiling assembly; 41. Support column; 42. Threaded groove; 43. Guide column; 44. Threaded column; 45. Oil-absorbing cotton; 46. Oil tank; 47. Oil pipe; 48. Main shaft; 49. Linkage disc; 410. First transmission belt; 5. Linkage assembly; 51. Moving groove; 52. Guide shaft; 53. Slider; 54. Spring; 55. Gear plate; 56. Slot; 57. Gear; 58. First bevel gear; 59. Second bevel gear. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0039] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0040] In the production process of solid welding wire, to prevent rust from appearing before use, rust-proofing devices are often used to treat the welding wire during production.

[0041] Existing welding wire rust prevention machinery is mostly coating or spraying type. When using this type of machinery, uneven coating or difficulty in spraying the welding wire from various angles often occurs, resulting in poor oiling effect, difficulty in guaranteeing rust prevention effect, and the need for a lot of manual operation, which brings inconvenience to production operators and has a low degree of automation.

[0042] like Figure 1 As shown in this embodiment of the invention, a rust-proofing device for welding wire production includes: a housing 1, wherein a wire inlet 2 is provided on one side of the housing 1; the rust-proofing device for welding wire production further includes:

[0043] The winding assembly 3 is disposed inside the housing 1, and the winding assembly 3 is used to wind up the welding wire;

[0044] A set of oiling components 4 are all disposed on one side of the winding component 3. The oiling components 4 are used to apply anti-rust oil to the surface of the welding wire when the winding component 3 winds the welding wire.

[0045] The linkage component 5 is located inside the housing 1. The linkage component 5 is used to automatically control the operation of the oiling component 4 when the winding component 3 is winding.

[0046] When using the rust prevention treatment device for welding wire production, first pass one end of the welding wire through the inlet 2 and fix it on the winding assembly 3. Then start the winding assembly 3, which will drive the welding wire to wind up. During the winding process, the tension of the winding wire will pull the winding assembly 3 to move, thereby controlling the operation of the linkage assembly 5. The linkage assembly 5 will then drive the oiling assembly 4 to operate, so that the oiling assembly 4 is in contact with the welding wire. The oiling assembly 4 is used to apply rust-preventive oil to the surface of the welding wire. The opposite set of oiling assemblies 4 can ensure that the rust-preventive oil can be evenly applied to the surface of the welding wire, improve the application speed, eliminate all manual operation, and make the oiling and winding fully automated, making it more convenient to use.

[0047] like Figures 1 to 5 As shown, in this embodiment of the invention, the winding assembly 3 includes:

[0048] A support 31 is disposed inside the housing 1. A main motor 32 is mounted on the support 31, and the output end of the main motor 32 is connected to a take-up shaft 33.

[0049] A set of baffles 34 are respectively installed at both ends of the take-up shaft 33, and welding wire is wound on the take-up shaft 33;

[0050] The guide wheel assembly 35 is installed inside the housing 1, and the welding wire passes through the inside of the guide wheel assembly 35.

[0051] In use, first pass one end of the welding wire through the guide wheel assembly 35 and fix it on the take-up shaft 33. Then start the main motor 32, which will drive the take-up shaft 33 to rotate. The rotation of the take-up shaft 33 will wind the welding wire onto the take-up shaft 33, thus realizing the take-up operation of the welding wire.

[0052] like Figures 1 to 5 As shown, in this embodiment of the invention, the oiling assembly 4 includes:

[0053] The support column 41 is rotatably connected inside the housing 1, and the support column 41 has a threaded groove 42 inside;

[0054] A guide post 43 is installed on the inner wall of the housing 1. A threaded post 44 is slidably connected to the guide post 43, and the threaded post 44 is threadedly engaged with the threaded groove 42.

[0055] Oil-absorbing cotton 45 is installed at one end of the threaded post 44, and the oil-absorbing cotton 45 cooperates with the welding wire.

[0056] An oil tank 46 is located inside the housing 1. An oil pipe 47 is connected to one side of the oil tank 46, and one end of the oil pipe 47 is connected to the oil-absorbing cotton 45.

[0057] A transmission component is disposed inside the housing 1, and the transmission component is used to drive a group of oiling components 4 to operate synchronously.

[0058] like Figures 1 to 5 As shown, in this embodiment of the invention, the conductive component includes:

[0059] The main shaft 48 is rotatably connected to the inner wall of the housing 1. A connecting plate 49 is installed on the support column 41, and a first transmission belt 410 is sleeved between the connecting plate 49 and the main shaft 48.

[0060] like Figures 1 to 5 As shown, in this embodiment of the invention, the linkage component 5 includes:

[0061] A movable groove 51 is disposed inside the housing 1. A guide shaft 52 is installed inside the movable groove 51. A slider 53 is slidably connected on the guide shaft 52. The support 31 is installed on the slider 53.

[0062] Spring 54 is sleeved on the guide shaft 52, and spring 54 cooperates with slider 53;

[0063] A toothed plate 55 is installed on one side of the slider 53. A slot 56 is also provided inside the housing 1. A gear 57 is rotatably arranged inside the slot 56. The gear 57 meshes with the toothed plate 55.

[0064] A first bevel gear 58 is rotatably connected inside the slot 56, and a second transmission belt is sleeved between the first bevel gear 58 and the gear 57.

[0065] The second bevel gear 59 is installed at one end of the main shaft 48, and the second bevel gear 59 meshes with the first bevel gear 58.

[0066] like Figures 1 to 5 As shown, in this embodiment of the invention, the length of the toothed plate 55 is greater than half the length of the moving groove 51.

[0067] like Figures 1 to 5 As shown, in this embodiment of the invention, the length of the spring 54 under natural compression is not less than the length of the moving groove 51.

[0068] During use, as the take-up shaft 33 takes the welding wire, the welding wire also exerts a pulling force on the take-up shaft 33. This pulling force will pull the take-up assembly 3 to move, causing the slider 53 to slide in the moving groove 51 and compress the spring 54. At this time, when the slider 53 slides, it will drive the gear 57 to rotate through the toothed plate 55. The rotation of the gear 57 will drive the first bevel gear 58 to rotate synchronously through the second transmission belt. When the first bevel gear 58 rotates, it will drive the second bevel gear 59 to rotate through the cooperation relationship between the first bevel gear 58 and the second bevel gear 59, thereby enabling the main shaft 48 to rotate with the rotation of the gear 57.

[0069] During the rotation of the main shaft 48, the first transmission belt 410 drives the connecting plate 49 to rotate, which in turn drives the support column 41 to rotate synchronously. At this time, since the guide column 43 is fixed on the inner wall of the housing 1 and the threaded column 44 and the guide column 43 are only slidably connected, the threaded column 44 can only move up and down on the guide column 43 and cannot rotate. Therefore, when the support column 41 rotates, the threaded groove 42 on the inner wall controls the threaded column 44 to rise, and the threaded column 44 drives the oil-absorbing cotton 45 to rise, so that the upper and lower oil-absorbing cotton 45 come into contact with each other and clamp the welding wire. At this time, when the welding wire is wound up, it can slide between the oil-absorbing cotton 45. The oil-absorbing cotton 45 can evenly apply the anti-rust oil to the surface of the welding wire to prevent the welding wire from being oxidized after winding.

[0070] In summary, when using this rust prevention treatment device for welding wire production, first pass one end of the welding wire through the inlet 2 and fix it on the winding assembly 3. Then start the winding assembly 3, which will drive the welding wire to wind up. During the winding process, the tension of the winding wire will pull the winding assembly 3 to move, thereby controlling the operation of the linkage assembly 5. The linkage assembly 5 will then drive the oiling assembly 4 to operate, so that the oiling assembly 4 is in contact with the welding wire. The oiling assembly 4 is used to apply rust-preventive oil to the surface of the welding wire. The opposite arrangement of a set of oiling assemblies 4 can ensure that the rust-preventive oil can be evenly applied to the surface of the welding wire, improve the application speed, eliminate all manual operation, and make the oiling and winding fully automated, making it more convenient to use.

[0071] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rust prevention treatment device for welding wire production, comprising: The housing (1), wherein a wire inlet (2) is provided on one side, is characterized in that the rust prevention treatment device for welding wire production further includes: A winding assembly (3) is disposed inside the housing (1) and is used to wind up the welding wire; A set of oiling components (4) are all disposed on one side of the winding component (3). The oiling components (4) are used to apply anti-rust oil to the surface of the welding wire when the winding component (3) winds the welding wire. The linkage component (5) is located inside the housing (1). The linkage component (5) is used to automatically control the operation of the oiling component (4) when the winding component (3) is winding. The winding assembly (3) includes: A support (31) is set inside the housing (1), and a main motor (32) is installed on the support (31). The output end of the main motor (32) is connected to a winding shaft (33). A set of baffles (34) are respectively installed at both ends of the take-up shaft (33), and welding wire is wound on the take-up shaft (33); A guide wheel assembly (35) is installed inside the housing (1), and a welding wire passes through the inside of the guide wheel assembly (35); The oiling assembly (4) includes: The support column (41) is rotatably connected inside the housing (1), and the support column (41) has a threaded groove (42) inside. A guide post (43) is installed on the inner wall of the housing (1). A threaded post (44) is slidably connected to the guide post (43), and the threaded post (44) is threadedly engaged with the threaded groove (42). Oil-absorbing cotton (45) is installed at one end of the threaded post (44), and the oil-absorbing cotton (45) cooperates with the welding wire; An oil tank (46) is located inside the box body (1). An oil pipe (47) is connected to one side of the oil tank (46), and one end of the oil pipe (47) is connected to the oil-absorbing cotton (45). A transmission component is disposed inside the housing (1), and the transmission component is used to drive a set of oiling components (4) to operate synchronously; The conductive component includes: The main shaft (48) is rotatably connected to the inner wall of the housing (1), and a connecting disc (49) is installed on the support column (41). A first transmission belt (410) is sleeved between the connecting disc (49) and the main shaft (48). The linkage component (5) includes: A movable slot (51) is provided inside the housing (1). A guide shaft (52) is installed inside the movable slot (51). A slider (53) is slidably connected on the guide shaft (52). The support (31) is installed on the slider (53). A spring (54) is sleeved on the guide shaft (52), and the spring (54) cooperates with the slider (53); A toothed plate (55) is installed on one side of the slider (53). A slot (56) is also provided inside the housing (1). A gear (57) is rotatably arranged inside the slot (56). The gear (57) meshes with the toothed plate (55). A first bevel gear (58) is rotatably connected inside the slot (56), and a second transmission belt is sleeved between the first bevel gear (58) and the gear (57); The second bevel gear (59) is installed at one end of the main shaft (48), and the second bevel gear (59) meshes with the first bevel gear (58).

2. The rust prevention treatment device for welding wire production according to claim 1, characterized in that, The length of the toothed plate (55) is greater than half the length of the moving groove (51).

3. The rust prevention treatment device for welding wire production according to claim 1, characterized in that, The length of the spring (54) under natural compression is not less than the length of the moving groove (51).

Citation Information

Patent Citations

  • Slope reinforcing device for civil engineering

    CN215669597U

  • Oil coating and rust prevention device for welding wires

    CN217797034U