A high-efficiency hot melt extrusion device for nylon carbon fiber and its extrusion process
The servo motor-driven spiral rotating plate and bidirectional scraping mechanism, combined with the gas delivery and jet mechanism, solves the problems of residual hot melt material and uneven heating in nylon carbon fiber extrusion equipment, realizes an efficient and uniform extrusion process, and improves product quality.
Patent Information
- Application Number
- CN202310942019.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-29
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2043-07-29
AI Technical Summary
In existing nylon carbon fiber extrusion equipment, hot melt material is easily left over during the extrusion process, resulting in uneven heating and air bubbles, which affect product quality.
The servo motor-driven spiral rotating plate and bidirectional scraping mechanism are combined with the gas delivery mechanism and the jet mechanism to achieve full stirring, scraping and cleaning of the nylon carbon fiber, prevent backflow, and ensure uniform heating and molding.
The heating rate and uniformity of nylon carbon fiber are improved, material adhesion and bubble formation are prevented, and product quality is improved.
Smart Images

Figure CN116811193B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nylon carbon fiber extrusion equipment, in particular to a high-efficiency hot-melt extrusion device for nylon carbon fiber and an extrusion process thereof. Background Art
[0002] Nylon carbon fiber is a type of conductive nylon, which is made by adding carbon fiber to a nylon base material. The material adds high-rigidity carbon fiber to the performance of nylon, giving the material a higher modulus and rigidity.
[0003] In the process of nylon carbon fiber production, extrusion equipment is needed to extrude the hot melt generated by the melting of raw materials, and then produce nylon carbon fiber through subsequent processing. In the existing technology, the hot melt is extruded into strips under the extrusion of the extrusion plate, which is convenient for subsequent processing and production. It is troublesome to clean up, and some raw materials remaining inside cannot be cleaned up, which affects the next use and production. When the material is heated and plasticized, the plastic at the center of the extrusion barrel is heated slowly and unevenly, which affects the quality of the extruded product. At the same time, bubbles will be generated inside after hot melting, which is not conducive to product molding. Summary of the Invention
[0004] The object of the present invention is to provide a high-efficiency hot melt extrusion device for nylon carbon fiber and an extrusion process thereof, so as to solve the problems raised in the above background technology.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a high-efficiency hot melt extrusion device for nylon carbon fiber, comprising an extrusion support platform, a fixing frame fixedly connected to the top of the extrusion support platform, a sleeve fixedly connected to the top of the fixing frame, a support connection seat fixedly connected to the top of the extrusion support platform, a feed barrel fixedly connected to the top center axis of the support connection seat, the bottom of the feed barrel passes through the side wall of the sleeve and extends to the inside, and further comprising:
[0007] The extrusion mechanism includes a servo motor fixedly connected to the top of a fixed extrusion support platform, a belt transmission-connected to the output end of the servo motor, a second transmission wheel transmission-connected to the inner wall of the belt, a rotating shaft fixedly connected to the middle axis of the side wall of the second transmission wheel, an end of the rotating shaft away from the second transmission wheel passes through the middle axis of the side wall of the sleeve and extends, and a spiral rotating plate fixedly connected to the side wall of the rotating shaft;
[0008] The bidirectional scratching mechanism includes a rotating plate fixedly connected to the side wall of the rotating shaft, the side wall of the rotating plate is fixedly connected with teeth, the outer wall of the teeth is meshingly connected with the driven gear, the side wall of the driven gear is meshingly connected with a spherical tooth plate, and the side wall of the spherical tooth plate is fixedly connected to the inner wall of the sleeve.
[0009] Furthermore, the bidirectional scraping mechanism also includes a rotating rod fixedly connected to the central axis of the side wall of the driven gear, the rotating rod passes through the outer wall of the spiral rotating plate and extends to the inner side, and the side wall of the rotating rod is fixedly connected to a stirring scraping knife.
[0010] Furthermore, an extrusion mechanism is provided at the top of the sleeve, and the extrusion mechanism includes a fixed plate fixedly connected to the top of the sleeve, a fixed seat fixedly connected to the top of the fixed plate, a sliding rod fixedly connected to the side wall of the fixed seat, a transmission connecting rod slidably connected to the side wall of the sliding rod, a sliding groove is provided on the side wall of the transmission connecting rod, and the side wall of the sliding rod is slidably connected to the inside of the sliding groove. The bottom of the transmission connecting rod passes through the side wall of the sleeve and extends to the inside, and the end of the transmission connecting rod away from the sleeve passes through the side wall of the fixed plate and extends to the outside.
[0011] Furthermore, the extrusion mechanism also includes an extrusion plate fixedly connected to the side wall of the transmission connecting rod, the bottom of the extrusion plate is slidingly connected to the inner wall of the fixed plate, the top of the extrusion plate is fixedly connected to a return spring, the side wall of the return spring is fit-connected to the side wall of the transmission connecting rod, the top of the fixed plate is fixedly connected to a connecting seat, the inner wall of the connecting seat is fixedly connected to a sealing sleeve, and the inner wall of the sealing sleeve is slidingly connected to the side wall of the transmission connecting rod.
[0012] Furthermore, a transfer mechanism is provided on the side wall of the sealing sleeve, which includes a connecting tube on the side wall of the sealing sleeve, one end of the connecting tube passes through the side wall of the sealing sleeve and extends to the inside, an expansion airbag is fixedly connected to the side wall of the connecting tube, and one end of the connecting tube away from the sealing sleeve is fixedly connected to the top of the fixed plate.
[0013] Furthermore, a connecting hole is provided inside the fixing plate, a moving hole is provided on the side wall of the transmission connecting rod, and an air-jet hole is provided inside the sleeve.
[0014] Furthermore, the inner wall of the sleeve is fixedly connected to a connecting plate, the central axis of the connecting plate is rotatably connected to a rotating discharge barrel, the inner wall of the rotating discharge barrel is fixedly connected to a connecting column, the end of the connecting column away from the rotating discharge barrel is fixedly connected to the side wall of the rotating shaft, the side wall of the sleeve is fixedly connected to a baffle, the side wall of the baffle is fixedly connected to a cooling plate, and the side wall of the cooling plate is fixedly connected to the discharge port.
[0015] Furthermore, an air jet mechanism is provided on the side wall of the rotating discharging cylinder, and the air jet mechanism also includes an oblique rotating plate fixedly connected to the side wall of the rotating discharging cylinder, an air jet column is fixedly connected to the inner wall of the sleeve, an air outlet is provided on the inner wall of the air jet column, an inner wall of the sleeve is fixedly connected to a fixed arc plate, the side wall of the fixed arc plate is fixedly connected to a connecting sliding column, the side wall of the connecting sliding column is slidably connected to an extrusion column, a sliding groove is provided on the side wall of the extrusion column, the inner wall of the extrusion column is fixedly connected to a connecting spring, one end of the connecting spring is fixedly connected to a semicircular plate, the outer wall of the semicircular plate is fit-connected to the inner wall of the extrusion column, and the side wall of the extrusion column is slidably connected to the side wall of the oblique rotating plate.
[0016] Furthermore, a high-efficiency hot melt extrusion process for nylon carbon fiber comprises the following steps:
[0017] S1: When extruding nylon carbon fiber, the nylon carbon fiber is heated from the feeding barrel to become a molten state. The servo motor drives the belt to move, and the belt drives the second transmission wheel to rotate. The second transmission wheel drives the rotating shaft to drive the spiral rotating plate to extrude and transport inside the sleeve. When the rotating shaft rotates, it can drive the rotating plate to rotate, so that the teeth on the rotating plate and the driven gear are engaged and transmitted. When the driven gear passes between the spherical tooth plate and the teeth, the driven gear can drive the rotating rod to rotate in the opposite direction, so that the stirring scraping knife can fully stir the material between the inner wall of the sleeve, break up the bubbles generated inside, and at the same time increase the heating rate of the material.
[0018] S2: When the spiral plate rotates, the side wall of the spiral plate squeezes the transmission connecting rod, and the transmission connecting rod reciprocates through the return spring, so that the transmission connecting rod can scratch the nylon carbon fiber on the spiral plate. The transmission connecting rod rises through the sleeve and can clean the nylon carbon fiber attached to itself at the end of the scratching to prevent it from adhering to the spiral plate and being detrimental to the next processing.
[0019] S3: The transmission connecting rod rises to squeeze the sealing sleeve, and the gas is stored inside the expansion airbag. When the transmission connecting rod moves to a certain position, the movable hole is connected with the connecting hole and the jet hole, so that the gas stored in the expansion airbag can enter the sleeve, thereby effectively preventing the mother material heated and melted into liquid in the inner cavity of the sleeve from flowing back due to extrusion. The gas extrusion and ejection can prevent the nylon carbon fiber from adhering to the inside of the sleeve.
[0020] S4: When the nylon carbon fiber enters the rotating discharge barrel for extrusion and is formed through the discharge port, the rotating shaft drives the connecting column to rotate, and the connecting column drives the inclined rotating plate to rotate, so that the extrusion column squeezes the jet column, so that air pressure is generated inside the jet column, and the gas is ejected through the outlet to dissipate heat for the formed nylon carbon fiber.
[0021] The present invention has the following beneficial effects:
[0022] 1. A high-efficiency hot melt extrusion device for nylon carbon fiber and its extrusion process. When extruding nylon carbon fiber, the nylon carbon fiber is heated from the feeding barrel to become a molten state. The servo motor drives the belt to move, and the belt drives the second transmission wheel to rotate. The second transmission wheel causes the rotating shaft to drive the spiral rotating plate to extrude and transport inside the sleeve. When the rotating shaft rotates, it can drive the rotating plate to rotate, so that the teeth on the rotating plate and the driven gear are engaged and transmitted. When the driven gear passes between the scalloped plate and the teeth, the driven gear can drive the rotating rod to rotate in the opposite direction, so that the stirring scraping knife fully stirs the material between the inner wall of the sleeve, breaks up the bubbles generated inside, and at the same time improves the heating rate of the material to prevent it from being heated unevenly.
[0023] 2. A high-efficiency hot melt extrusion device for nylon carbon fiber and its extrusion process. When the spiral rotating plate rotates, the side wall of the spiral rotating plate squeezes the transmission connecting rod, and the transmission connecting rod reciprocates through the reset spring, so that the transmission connecting rod can scrape the nylon carbon fiber on the spiral rotating plate. The transmission connecting rod rises through the sleeve and can clean the nylon carbon fiber attached to itself at the end of the scraping to prevent it from adhering to the spiral rotating plate and being detrimental to the next processing.
[0024] 3. A high-efficiency hot-melt extrusion device for nylon carbon fiber and its extrusion process. The transmission connecting rod rises to extrude the sealing sleeve, and the gas is stored inside the expansion airbag. When the transmission connecting rod moves to a certain position, the movable hole is connected with the connecting hole and the air injection hole, so that the gas stored in the expansion airbag can enter the sleeve, thereby effectively preventing the mother material heated and melted into a liquid state in the inner cavity of the sleeve from flowing back due to extrusion. The gas extrusion and ejection can prevent the nylon carbon fiber from adhering to the inside of the sleeve.
[0025] A high-efficiency hot melt extrusion device for nylon carbon fiber and its extrusion process. The nylon carbon fiber is extruded into a rotating discharge barrel and formed through a discharge port. The rotating shaft drives the connecting column to rotate, which drives the inclined rotating plate to rotate, so that the extrusion column squeezes the jet column, generating air pressure inside the jet column. The gas is ejected through the outlet to dissipate heat from the formed nylon carbon fiber.
[0026] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 This is a cross-sectional view of the extrusion mechanism structure of the present invention;
[0030] Figure 3 This is an enlarged view of the bidirectional scratching mechanism structure of the present invention;
[0031] Figure 4 This is a schematic diagram of the top structure of the fixing seat of the present invention;
[0032] Figure 5 It is an enlarged cross-sectional view of the extrusion mechanism and the transfer mechanism structure of the present invention;
[0033] Figure 6 It is a schematic diagram of the overall side structure of the present invention;
[0034] Figure 7 This is a cross-sectional view of the internal structure of the sleeve of the present invention;
[0035] Figure 8 This is an enlarged view of the overall structure of the jet mechanism of the present invention;
[0036] Figure 9 It is a process flow chart of the present invention.
[0037] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0038] In the figure: 1. Extrusion support platform; 101. Fixed frame; 102. Sleeve; 103. Support connecting seat; 104. Feeding barrel; 2. Extrusion mechanism; 201. Servo motor; 202. Belt; 203. Second transmission wheel; 204. Rotating shaft; 205. Spiral rotating plate; 3. Bidirectional scraping mechanism; 301. Rotating plate; 302. Teeth; 303. Driven gear; 304. Round tooth plate; 305. Rotating rod; 306. Stirring scraping knife; 4. Extrusion mechanism; 401. Fixed plate; 402. Fixed seat; 403. Sliding rod; 404. Transmission connecting rod; 405. Slide; 406. Extrusion plate ; 407, connecting seat; 408, sealing sleeve; 409, reset spring; 5, transfer mechanism; 501, connecting pipe; 502, expansion airbag; 503, connecting hole; 504, moving hole; 505, jet hole; 601, connecting plate; 602, rotating discharge barrel; 603, connecting column; 604, baffle; 605, cooling plate; 606, discharge port; 7, jet mechanism; 703, jet column; 704, air outlet; 705, fixed arc plate; 706, connecting slide column; 707, extrusion column; 708, semicircular plate; 709, connecting spring; 710, inclined plate; 711, sliding groove. Implementation Method
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0040] See also Figure 1 - Figure 5 As shown, the present invention is a high-efficiency hot melt extrusion device for nylon carbon fiber and its extrusion process, including an extrusion support platform 1, a fixing frame 101 is fixedly connected to the top of the extrusion support platform 1, a sleeve 102 is fixedly connected to the top of the fixing frame 101, a support connecting seat 103 is fixedly connected to the top of the extrusion support platform 1, a feed barrel 104 is fixedly connected to the top center axis of the support connecting seat 103, and the bottom of the feed barrel 104 passes through the side wall of the sleeve 102 and extends to the inside, and also includes:
[0041] Extrusion mechanism 2, the extrusion mechanism 2 includes a servo motor 201 fixedly connected to the top of the fixed extrusion support platform 1, the output end of the servo motor 201 is transmission-connected to a belt 202, the inner wall of the belt 202 is transmission-connected to a second transmission wheel 203, and the middle axis of the side wall of the second transmission wheel 203 is fixedly connected to a rotating shaft 204. The end of the rotating shaft 204 away from the second transmission wheel 203 passes through the middle axis of the side wall of the sleeve 102 and extends, and the side wall of the rotating shaft 204 is fixedly connected to a spiral rotating plate 205. The servo motor 201 drives the belt 202 to move, and the belt 202 drives the second transmission wheel 203 to rotate. The second transmission wheel 203 causes the rotating shaft 204 to drive the spiral rotating plate 205 to perform extrusion and transportation inside the sleeve 102. When the rotating shaft 204 rotates;
[0042] The two-way scraping mechanism 3 includes a rotating plate 301 fixedly connected to the side wall of the rotating shaft 204, the side wall of the rotating plate 301 is fixedly connected with teeth 302, the outer wall of the teeth 302 is meshed with a driven gear 303, the side wall of the driven gear 303 is meshed with a scalloped plate 304, the side wall of the scalloped plate 304 is fixedly connected to the inner wall of the sleeve 102, and the side wall of the driven gear 303 is fixedly connected with a rotating rod 305 at the center axis, the rotating rod 305 passes through the outer wall of the spiral rotating plate 205 and extends to the inside, the side wall of the rotating rod 305 is fixedly connected with a stirring scraping knife 306, and the two-way scraping mechanism 3 also includes The rotating rod 305 is fixedly connected to the central axis of the side wall of the driven gear 303. The rotating rod 305 passes through the outer wall of the spiral rotating plate 205 and extends to the inner side. The side wall of the rotating rod 305 is fixedly connected with a stirring scraping knife 306. The teeth 302 on the rotating plate 301 are engaged with the driven gear 303 for transmission. When the driven gear 303 passes between the spherical tooth plate 304 and the teeth 302, the driven gear 303 can drive the rotating rod 305 to rotate in the opposite direction, so that the stirring scraping knife 306 can fully stir the material between the inner walls of the sleeve 102, break up the bubbles generated inside, and at the same time increase the heating rate of the material.
[0043] The top of the sleeve 102 is provided with an extrusion mechanism 4, which includes a fixed plate 401 fixedly connected to the top of the sleeve 102, the top of the fixed plate 401 is fixedly connected to a fixed seat 402, the side wall of the fixed seat 402 is fixedly connected to a slide rod 403, the side wall of the slide rod 403 is slidably connected to a transmission connecting rod 404, the side wall of the transmission connecting rod 404 is provided with a slide groove 405, the side wall of the slide rod 403 is slidably connected to the inside of the slide groove 405, the bottom of the transmission connecting rod 404 passes through the side wall of the sleeve 102 and extends to the inside, the end of the transmission connecting rod 404 away from the sleeve 102 passes through the side wall of the fixed plate 401 and extends to the outside, the extrusion mechanism 4 also includes an extrusion plate 406 fixedly connected to the side wall of the transmission connecting rod 404, the bottom of the extrusion plate 406 is connected to the fixed plate 401 The inner wall is slidably connected, and the top of the extrusion plate 406 is fixedly connected with a return spring 409, and the side wall of the return spring 409 is fitly connected to the side wall of the transmission connecting rod 404. The top of the fixed plate 401 is fixedly connected with a connecting seat 407, and the inner wall of the connecting seat 407 is fixedly connected with a sealing sleeve 408. The inner wall of the sealing sleeve 408 is slidably connected to the side wall of the transmission connecting rod 404. The transmission connecting rod 404 reciprocates through the return spring 409, so that the transmission connecting rod 404 can scratch the nylon carbon fiber on the spiral rotating plate 205. The transmission connecting rod 404 rises through the sleeve 102 and can clean the nylon carbon fiber attached to itself at the end of the scratching to prevent it from adhering to the spiral rotating plate 205 and being detrimental to the next processing. The transmission connecting rod 404 rises to squeeze the sealing sleeve 408.
[0044] The side wall of the sealing sleeve 408 is provided with a transfer mechanism 5, which includes a connecting pipe 501 on the side wall of the sealing sleeve 408. One end of the connecting pipe 501 passes through the side wall of the sealing sleeve 408 and extends to the inside. The side wall of the connecting pipe 501 is fixedly connected to an expansion airbag 502. The end of the connecting pipe 501 away from the sealing sleeve 408 is fixedly connected to the top of the fixed plate 401. The interior of the fixed plate 401 is provided with a connecting hole 503. The side wall of the transmission connecting rod 404 is provided with a moving hole 503. 04. An injection hole 505 is provided inside the sleeve 102, and the gas is stored inside the expansion airbag 502. When the transmission connecting rod 404 moves to a certain position, the movable hole 504 is connected with the connecting hole 503 and the injection hole 505, so that the gas stored in the expansion airbag 502 can enter the interior of the sleeve 102, thereby effectively preventing the masterbatch heated and melted into a liquid state in the inner cavity of the sleeve 102 from flowing back due to extrusion. The gas extrusion and ejection can prevent the nylon carbon fiber from adhering to the inside. Example
[0045] The difference from Example 1 is that
[0046] See also Figure 5 - Figure 8The inner wall of the sleeve 102 is fixedly connected with a connecting plate 601, and the central axis of the connecting plate 601 is rotatably connected with a rotating discharge cylinder 602. The inner wall of the rotating discharge cylinder 602 is fixedly connected with a connecting column 603, and the end of the connecting column 603 away from the rotating discharge cylinder 602 is fixedly connected to the side wall of the rotating shaft 204. The side wall of the sleeve 102 is fixedly connected with a baffle 604, and the side wall of the baffle 604 is fixedly connected with a cooling plate 605. The side wall of the cooling plate 605 is fixedly connected with a discharge port 606. The nylon carbon fiber is extruded by entering the rotating discharge cylinder 602 and is formed through the discharge port 606.
[0047] The side wall of the rotating discharge barrel 602 is provided with an air jet mechanism 7, which also includes an oblique rotating plate 710 fixedly connected to the side wall of the rotating discharge barrel 602, an air jet column 703 fixedly connected to the inner wall of the sleeve 102, an air outlet hole 704 is opened on the inner wall of the air jet column 703, a fixed arc plate 705 fixedly connected to the inner wall of the sleeve 102, a connecting slide column 706 fixedly connected to the side wall of the connecting slide column 706, an extrusion column 707 slidably connected to the side wall of the extrusion column 707 A sliding groove 711 is provided on the side wall of the extrusion column 707, and a connecting spring 709 is fixedly connected to the inner wall of the extrusion column 707. One end of the connecting spring 709 is fixedly connected to a semicircular plate 708. The outer wall of the semicircular plate 708 is fitted and connected to the inner wall of the extrusion column 707. The side wall of the extrusion column 707 is slidably connected to the side wall of the oblique turning plate 710. The extrusion column 707 squeezes the jet column 703 to generate air pressure inside the jet column 703, and the gas is ejected through the air outlet 704 to dissipate heat to the molded nylon carbon fiber.
[0048] When in use, when nylon carbon fiber is extruded, the nylon carbon fiber is heated from the feeding barrel 104 to become a molten state, the servo motor 201 drives the belt 202 to move, the belt 202 drives the second transmission wheel 203 to rotate, and the second transmission wheel 203 causes the rotating shaft 204 to drive the spiral rotating plate 205 to extrude and transport inside the sleeve 102. When the rotating shaft 204 rotates, it can drive the rotating plate 301 to rotate, so that the teeth 302 on the rotating plate 301 are meshed with the driven gear 303 for transmission. When the driven gear 303 The driven gear 303 can drive the rotating rod 305 to rotate in the opposite direction through the scalloped plate 304 and the teeth 302, so that the stirring scraping knife 306 can fully stir the material between the inner wall of the sleeve 102, break up the bubbles generated inside, and improve the heating rate of the material. When the spiral rotating plate 205 rotates, the side wall of the spiral rotating plate 205 squeezes the transmission connecting rod 404, and the transmission connecting rod 404 reciprocates through the return spring 409, so that the transmission connecting rod 404 can scrape the nylon carbon fiber on the spiral rotating plate 205, The movable connecting rod 404 rises through the sleeve 102 to clean the nylon carbon fiber attached to itself at the end of the scratch to prevent it from adhering to the spiral rotating plate 205 and being detrimental to the next processing. The transmission connecting rod 404 rises to squeeze the sealing sleeve 408, and the gas is stored inside the expansion airbag 502. When the transmission connecting rod 404 moves to a certain position, the movable hole 504 is connected with the connecting hole 503 and the jet hole 505, so that the gas stored in the expansion airbag 502 can enter the interior of the sleeve 102, thereby effectively preventing the inner cavity of the sleeve 102 from being filled with gas. The masterbatch that is heat-melted into a liquid state will flow back due to extrusion, and the gas extrusion and ejection can prevent the nylon carbon fiber from adhering to the inside of the sleeve 102. When the nylon carbon fiber enters the rotating discharge barrel 602 for extrusion and is formed through the discharge port 606, the rotating shaft 204 drives the connecting column 603 to rotate, so that the connecting column 603 drives the inclined plate 710 to rotate, so that the extrusion column 707 squeezes the jet column 703, so that air pressure is generated inside the jet column 703, and the gas is ejected through the outlet 704 to dissipate heat to the formed nylon carbon fiber.
[0049] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A high-efficiency hot melt extrusion device for nylon carbon fiber, comprising an extrusion support platform, a fixing frame fixedly connected to the top of the extrusion support platform, a sleeve fixedly connected to the top of the fixing frame, a support connecting seat fixedly connected to the top of the support connecting seat, a feed barrel fixedly connected to the top central axis of the feed barrel, the bottom of the feed barrel passes through the side wall of the sleeve and extends to the inside, characterized in that: Also includes: An extrusion mechanism includes a servo motor fixedly connected to the top of a fixed extrusion support platform, an output end of the servo motor is connected to a belt, an inner wall of the belt is connected to a second transmission wheel, a rotating shaft is fixedly connected to the middle axis of the side wall of the second transmission wheel, an end of the rotating shaft away from the second transmission wheel passes through the middle axis of the side wall of the sleeve and extends, and a spiral rotating plate is fixedly connected to the side wall of the rotating shaft; A bidirectional scraping mechanism, comprising a rotating plate fixedly connected to the side wall of the rotating shaft, the side wall of the rotating plate being fixedly connected with teeth, the outer wall of the teeth being meshingly connected with a driven gear, the side wall of the driven gear being meshingly connected with a scalloped plate, the side wall of the scalloped plate being fixedly connected to the inner wall of the sleeve; The top of the sleeve is provided with an extrusion mechanism, which includes a fixed plate fixedly connected to the top of the sleeve, a fixed seat fixedly connected to the top of the fixed plate, a sliding rod fixedly connected to the side wall of the fixed seat, a transmission connecting rod slidably connected to the side wall of the sliding rod, a sliding groove is provided on the side wall of the transmission connecting rod, the side wall of the sliding rod is slidably connected to the inside of the sliding groove, the bottom of the transmission connecting rod passes through the side wall of the sleeve and extends to the inside, and the end of the transmission connecting rod away from the sleeve passes through the side wall of the fixed plate and extends to the outside; The extrusion mechanism also includes an extrusion plate fixedly connected to the side wall of the transmission connecting rod, the bottom of the extrusion plate is slidably connected to the inner wall of the fixed plate, the top of the extrusion plate is fixedly connected to a return spring, the side wall of the return spring is fitly connected to the side wall of the transmission connecting rod, the top of the fixed plate is fixedly connected to a connecting seat, the inner wall of the connecting seat is fixedly connected to a sealing sleeve, and the inner wall of the sealing sleeve is slidably connected to the side wall of the transmission connecting rod; The side wall of the sealing sleeve is provided with a transfer mechanism, which includes a connecting tube on the side wall of the sealing sleeve. One end of the connecting tube passes through the side wall of the sealing sleeve and extends to the inside. The side wall of the connecting tube is fixedly connected with an expansion airbag, and the end of the connecting tube away from the sealing sleeve is fixedly connected to the top of the fixed plate.
2. The high-efficiency hot melt extrusion device for nylon carbon fiber according to claim 1, characterized in that: The bidirectional scraping mechanism (3) further comprises a rotating rod (305) fixedly connected to the central axis of the side wall of the driven gear (303), the rotating rod (305) passing through the outer wall of the spiral rotating plate (205) and extending to the inner side, and a stirring scraping knife (306) is fixedly connected to the side wall of the rotating rod (305).
3. The high-efficiency hot melt extrusion device for nylon carbon fiber according to claim 2, characterized in that: A connecting hole (503) is provided inside the fixing plate (401), a moving hole (504) is provided on the side wall of the transmission connecting rod (404), and an air injection hole (505) is provided inside the sleeve.
4. The high-efficiency hot melt extrusion device for nylon carbon fiber according to claim 3, characterized in that: The inner wall of the sleeve is fixedly connected to a connecting plate (601), the central axis of the connecting plate (601) is rotatably connected to a rotating discharge barrel (602), the inner wall of the rotating discharge barrel (602) is fixedly connected to a connecting column (603), one end of the connecting column (603) away from the rotating discharge barrel (602) is fixedly connected to the side wall of the rotating shaft (204), the side wall of the sleeve is fixedly connected to a baffle (604), the side wall of the baffle (604) is fixedly connected to a cooling plate (605), and the side wall of the cooling plate (605) is fixedly connected to a discharge port (606).
5. The high-efficiency hot melt extrusion device for nylon carbon fiber according to claim 4, characterized in that: The side wall of the rotating discharge barrel (602) is provided with an air jet mechanism (7), and the air jet mechanism (7) further comprises an inclined rotating plate (710) fixedly connected to the side wall of the rotating discharge barrel (602), an air jet column (703) is fixedly connected to the inner wall of the sleeve, an air outlet hole (704) is opened on the inner wall of the air jet column (703), a fixed arc plate (705) is fixedly connected to the inner wall of the sleeve, and a connecting sliding column (706) is fixedly connected to the side wall of the fixed arc plate (705), and the The side wall of the connecting sliding column (706) is slidably connected to the extrusion column (707), the side wall of the extrusion column (707) is provided with a sliding groove (711), the inner wall of the extrusion column (707) is fixedly connected to the connecting spring (709), one end of the connecting spring (709) is fixedly connected to the semicircular plate (708), the outer wall of the semicircular plate (708) is fitted and connected to the inner wall of the extrusion column (707), and the side wall of the extrusion column (707) is slidably connected to the side wall of the inclined plate (710).
6. A high-efficiency hot melt extrusion process for nylon carbon fiber, characterized in that: The steps include: S1: When the nylon carbon fiber is extruded, the nylon carbon fiber is heated from the feeding barrel to be molten, the servo motor (201) drives the belt (202) to move, the belt (202) drives the second transmission wheel (203) to rotate, and the second transmission wheel (203) causes the rotating shaft (204) to drive the spiral rotating plate (205) to extrude and transport inside the sleeve. When the rotating shaft (204) rotates, it can drive the rotating plate (301) to rotate, so that the teeth (302) on the rotating plate (301) and the driven gear (303) are meshed and transmitted. When the driven gear (303) passes between the scalloped plate (304) and the teeth (302), the driven gear (303) can drive the rotating rod (305) to rotate in the opposite direction, so that the stirring scraping knife (306) fully stirs the material between the inner wall of the sleeve, breaks up the bubbles generated inside, and at the same time increases the heating rate of the material; S2: When the spiral rotating plate (205) rotates, the side wall of the spiral rotating plate (205) squeezes the transmission connecting rod (404), and the transmission connecting rod (404) reciprocates through the return spring (409), so that the transmission connecting rod (404) can scratch the nylon carbon fiber on the spiral rotating plate (205). The transmission connecting rod (404) rises through the sleeve and can clean the nylon carbon fiber attached to itself at the end of the scratching, so as to prevent it from adhering to the spiral rotating plate (205) and hindering the next processing; S3: The transmission connecting rod (404) rises to squeeze the sealing sleeve (408), and the gas is stored inside the expansion airbag (502). When the transmission connecting rod (404) moves to a certain position, the movable hole (504) is connected with the connecting hole (503) and the air injection hole (505), so that the gas stored in the expansion airbag (502) can enter the sleeve, thereby effectively preventing the mother material heated and melted into a liquid state in the inner cavity of the sleeve from flowing back due to squeezing. The gas squeezing and ejecting can prevent the nylon carbon fiber from adhering to the inside of the sleeve; S4: When the nylon carbon fiber enters the rotating discharge barrel (602) for extrusion and is formed through the discharge port (606), the rotating shaft (204) drives the connecting column (603) to rotate, so that the connecting column (603) drives the inclined plate (710) to rotate, so that the extrusion column (707) squeezes the jet column (703), so that air pressure is generated inside the jet column (703), and the gas is ejected through the outlet hole (704), thereby dissipating heat from the formed nylon carbon fiber.
Citation Information
Patent Citations
Glass fiber reinforced flame-retardant high-impact polystyrene modified material and preparation method thereof
CN116162321A
Twin -screw extruder
CN207842019U