Automatic production device for multi-size fixed-length packing belt
By designing an automated production device for fixed-length strapping in multiple sizes, the problems of time-consuming and labor-intensive strapping manufacturing and the difficulty in balancing precision and efficiency have been solved. This device enables automated and continuous production of ring-shaped strapping with high precision, and can meet the needs of cylinders of different specifications.
Patent Information
- Application Number
- CN202310859719.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-13
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-07-13
AI Technical Summary
The existing strapping manufacturing process is time-consuming and labor-intensive, and it is difficult to balance precision and production efficiency, resulting in inconsistent strapping lengths and affecting cylinder transport efficiency.
An automatic production device for multi-size fixed-length strapping is adopted. By setting an adjustment mechanism on the strapping machine, including a slide rail, a first support and a second support, and using the cooperation of a rotating rod and a weight, the automatic and continuous production of strapping is realized, ensuring that the accuracy and length of the loop strapping are adjustable and avoiding interference between strappings.
It enables automated and continuous manufacturing of ring-shaped strapping with high length accuracy, simple structure, high reliability, and adaptability to cylinders of different specifications, thereby improving production efficiency and product quality.
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Figure CN116812218B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of packaging technology, in particular to a multi-size fixed-length packing belt automatic production device. BACKGROUND
[0002] For some air cylinder products, they are inflated before transportation and have passed inspection. Please refer to Figure 1 When transporting such air cylinder products, the piston needs to be pressed into the cylinder, and then a certain length of annular packing belt is tightened to reduce the transportation volume and increase the transportation capacity.
[0003] At present, annular packing belts are generally made on automatic packing machines, which include two specific methods:
[0004] 1. A circular paper tube with the same circumference as the required length is placed on the automatic packing machine. The annular packing belt is wound on the circular paper tube by the automatic packing machine until the packing belt covers the circular paper tube, and then the automatic packing machine is stopped. The packing belt on the circular paper tube is removed and then the annular packing belt is wound on the circular paper tube again.
[0005] 2. A rope is hung on the fixed frame of the automatic packing machine (the rope is sleeved on the fixed frame). The length of the rope controls the length of the packing belt. The annular packing belt is wound on the rope by the automatic packing machine until the rope is full of packing belts, and then the automatic packing machine is stopped. The packing belt on the rope is removed and then the packing belt is manufactured again.
[0006] Both of the above methods can manufacture multiple packing belts at a time, but have the following disadvantages:
[0007] 1. The packing belt needs to be removed after covering the circular paper tube or being full of packing belts, and then the manufacturing of the packing belt can continue. Therefore, the manufacturing process of the packing belt is time-consuming and laborious.
[0008] 2. As the packing belt is manufactured, the following packing belt will be wound outside the previous packing belt, causing the error of the following packing belt to gradually increase. If the manufacturing efficiency of the packing belt is pursued, the length of the packed air cylinder will be different, which is not easy to place. If the accuracy of the packing belt is pursued, the continuous working time of the automatic packing machine is short, which reduces the production efficiency of the packing belt. SUMMARY
[0009] The present application aims to provide a multi-size fixed-length packing belt automatic production device to solve the problem of time-consuming and laborious manufacturing of existing circular packing belts, and the incompatibility of accuracy and production efficiency.
[0010] The technical solution of the present application to solve the above technical problems is as follows:
[0011] The application discloses a kind of multi-size fixed-length packing belt automatic production device, comprising: packing machine and the adjusting mechanism of fixed frame of packing machine;
[0012] Adjusting mechanism includes installation frame arranged on fixed frame, suspension rod arranged on installation frame, sliding rail arranged on suspension rod and first support and second support arranged on sliding rail, first support and second support are slidingly fitted, and first support and second support correspond to packing belt of packing machine and heat sealing point of packing machine;
[0013] When packing belt of packing machine is retracted, it is wound on first support and second support, and after heat sealing point of packing belt is fused, it is bonded into annular packing belt and pops out of first support and second support.
[0014] The packing machine in the multi-size fixed-length packing belt automatic production device of the application is an existing packing machine, when the packing machine works, the packing belt is retracted from the installation frame to the middle until it contacts the first support and the second support, at this time, the packing belt bears tension, then the heat sealer of the packing machine fuses the packing belt at the heat sealing point, and the two ends of the packing belt are bonded together to form an annular packing belt, after that, the annular packing belt pops up under the action of the reaction force and pops out externally under the guidance of the first support and the second support. Since the annular packing belt will pop out externally, it is not necessary to stop the packing machine to realize the automatic continuous manufacturing of the annular packing belt, and there is no interference between the annular packing belts, therefore, the length precision of all the annular packing belts is high.
[0015] In addition, the first support and the second support of the application can slide on the sliding rail, so that the length of the manufactured annular packing belt can be adjusted to realize the automatic production and manufacturing of multi-size fixed-length packing belts.
[0016] Further, the first support and the second support are the same in structure and each include a sliding block, a support rod, a limiting rod and a rotating rod; the sliding block is slidingly fitted with the sliding rail, one end of the support rod is connected with the sliding block and the limiting rod, the limiting rod is located above the support rod, the middle part of the rotating rod is hinged with the other end of the support rod, one end of the rotating rod is located between the support rod and the limiting rod, and the other end of the rotating rod is provided with a weight so that the rotating rod contacts the limiting rod.
[0017] The rotating rod of the application is provided with a weight, when no annular packing belt is produced and manufactured, the rotating rod contacts the limiting rod under the action of the gravity of the weight, when an annular packing belt is produced and manufactured, the packing belt is wound on the rotating rod, the rotating rod contacts the support rod under the action of tension, at this time, the weight moves upward, after the heat sealer fuses the packing belt, the rotating rod rotates under the action of the weight to guide the popped-up annular packing belt to pop out externally, therefore, it is not necessary to stop the packing machine to realize the continuous manufacturing of the annular packing belt.
[0018] Further, the rotating rod corresponds to the heat sealing point of the packing machine, and the packing belt of the packing machine is wound on the rotating rod and makes the rotating rod contact with the supporting rod when the packing belt is retracted.
[0019] Further, the rotating rod of the first supporting frame and the second supporting frame is located on both sides of the packing machine in the horizontal projection plane.
[0020] Further, the sliding block is connected with the sliding rail through a bolt.
[0021] Further, the sliding rail is provided with a scale, and the scale corresponding to the heat sealing point is a 0 scale line.
[0022] The present application sets the scale on the sliding rail, which is convenient for adjusting the distance between the first supporting frame and the second supporting frame, thereby adjusting the length of the annular packing belt, and realizing the automatic production of the multi-size fixed-length packing belt.
[0023] Further, the mounting frame comprises a clamping block clamped on the fixed frame, a supporting block arranged on the clamping block, and the supporting block is connected with the suspension rod.
[0024] Further, the clamping block is provided with a guide block, and the guide block is in sliding fit with the suspension rod.
[0025] Further, the suspension rod is provided with a threaded section, the threaded section passes through the supporting block and is connected with a nut.
[0026] Further, the suspension rod is vertically arranged, and the clamping block is connected with the fixed frame through a bolt.
[0027] The suspension rod of the present application can adjust the height of the suspension rod through the nut, and the length of the annular packing belt is jointly adjusted in two directions by the sliding of the first supporting frame and the second supporting frame on the sliding rail, so as to match different specifications of the air cylinder. At the same time, since the length is adjusted through the nut, the length changes slowly, so the length of the annular packing belt can be finely adjusted through the adjusting nut, so as to ensure that the annular packing belt can be matched with the corresponding air cylinder.
[0028] The present application has the following beneficial effects:
[0029] (1) The multi-size fixed-length packing belt automatic production device of the present application can realize the automatic continuous production of the annular packing belt without stopping the packing machine when producing the annular packing belt, and the annular packing belts will not interfere with each other, so that the length precision of all annular packing belts is high.
[0030] (2) the first support and the second support of the present application can slide on the slide rail, so that the length of the manufactured ring-shaped packing belt can be adjusted, and the automatic production of the multi-size fixed-length packing belt is realized. Meanwhile, the height of the suspension rod can be adjusted by the nut, and the length of the ring-shaped packing belt is jointly adjusted in two directions by the sliding of the first support and the second support on the slide rail, so as to match different specifications of the air cylinder. Since the length is slowly changed by adjusting the nut, the length of the ring-shaped packing belt can be finely adjusted by adjusting the nut, so as to ensure that the ring-shaped packing belt can be matched with the corresponding air cylinder.
[0031] (3) the rotating rod is provided with a weight, when the ring-shaped packing belt is not produced and manufactured, the rotating rod is in contact with the limiting rod under the action of the gravity of the weight, when the ring-shaped packing belt is produced and manufactured, the packing belt is wound on the rotating rod, the rotating rod is in contact with the support rod under the action of the tension, at this time, the weight moves upward, the heat sealing machine melts the packing belt, and the rotating rod rotates under the action of the weight, so that the ring-shaped packing belt is popped out, therefore, the continuous production of the ring-shaped packing belt can be realized without stopping the packing machine, and the ring-shaped packing belt can be popped out by the mechanical first support and the second support, so that the structure is simple and the reliability is high. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a schematic diagram of the packaging of the existing air cylinder product;
[0033] Figure 2 It is a structural schematic diagram of the multi-size fixed-length packing belt automatic production device of the present application;
[0034] Figure 3 It is a structural schematic diagram of the adjusting mechanism of the present application;
[0035] Figure 4 It is a structural schematic diagram of the first support of the present application;
[0036] Figure 5 It is a schematic diagram of the multi-size fixed-length packing belt automatic production device of the present application when producing the packing belt.
[0037] In the figure: 10-packing machine; 11-fixed frame; 20-adjusting mechanism; 21-mounting frame; 22-suspension rod; 23-slide rail; 24-clamp block; 25-supporting block; 26-guiding block; 31-first support; 32-second support; 33-sliding block; 34-support rod; 35-limiting rod; 36-rotating rod; 37-weight. DETAILED DESCRIPTION
[0038] The principles and characteristics of the present application are described below in combination with the drawings, and the examples are only used to explain the present application, and are not used to limit the scope of the present application.
[0039] Please refer toFigure 2 The embodiment provides a multi-size fixed-length packaging belt automatic production device, which comprises a packaging machine 10 and an adjusting mechanism 20. The packaging machine 10 adopts an existing automatic packaging machine, and the specific structure and working mode of the packaging machine 10 will not be described here. The adjusting mechanism 20 is directly installed on the fixing frame 11 of the existing packaging machine 10, so that the automatic continuous production of the annular packaging belt can be realized, and the length has high precision, that is, the length of the same specification annular packaging belt produced changes little.
[0040] In order to facilitate the description of the embodiment, only part of the structure and operation process of the packaging machine 10 is described here. The top of the packaging machine 10 is provided with a fixing frame 11. When the packaging is not carried out, the packaging belt passes through the fixing frame 11. When the packaging is carried out, the packaging belt is stretched out from the fixing frame 11 and is gathered until the packaging belt is wound on the product or structure to be packaged. Finally, the heat sealer melts and breaks at the heat sealing point, and the two ends of the packaging belt are bonded together to complete the packaging operation.
[0041] Please refer to Figure 2 and Figure 3 The adjusting mechanism 20 comprises a mounting frame 21 connected to the fixing frame 11, a suspension rod 22 connected to the mounting frame 21, a sliding rail 23 connected to the bottom end of the suspension rod 22, and a first support 31 and a second support 32 connected to the sliding rail 23. The first support 31 and the second support 32 are located on the inner side of the fixing frame 11. When the packaging belt is gathered, the packaging belt will be hung on the first support 31 and the second support 32. Then, the packaging belt is melted and broken at the heat melting point of the heat sealer. After the two ends of the packaging belt are bonded, the annular packaging belt is formed and bounces off the first support 31 and the second support 32.
[0042] The mounting frame 21 comprises a clamping block 24 and a supporting block 25. The clamping block 24 is in a U shape and is clamped on the top of the fixing frame 11. The supporting block 25 is in an L shape, one end of which is fixedly connected to the top of the clamping block 24, and the other end is in a free state. In the embodiment, the clamping block 24 is also connected to the fixing frame 11 by a bolt.
[0043] The suspension rod 22 is vertically arranged and comprises a threaded section and a smooth rod section. The threaded section passes through the supporting block 25 from bottom to top and is connected with a nut. The height of the suspension rod 22 is adjusted by adjusting the nut. The smooth rod section is connected with the sliding rail 23. In the embodiment, in order to ensure that the suspension rod 22 slides in the vertical direction, the clamping block 24 is provided with a guide block 26, and the smooth rod section slides through the guide block 26.
[0044] The sliding rail 23 is horizontally arranged, that is, the sliding rail 23 is vertically arranged with the suspension rod 22, and the sliding rail 23 is parallel to the fixing frame 11, so that the packaging belt will not interfere with the sliding rail 23 when the packaging belt is gathered. The sliding rail 23 is provided with scales, the 0 scale line of which corresponds to the heat sealing point of the heat sealer, and the two sides of the 0 scale line are also provided with scales.
[0045] The first support 31 and the second support 32 are identical in structure, and are arranged on the same side of the slide rail 23, and the first support 31 and the second support 32 are arranged in parallel on the two sides of the 0 scale line. In this embodiment, only the structure of the first support 31 is described.
[0046] Please refer to Figure 4 The first support 31 comprises a sliding block 33, a support rod 34, a limiting rod 35 and a rotating rod 36. The sliding block 33 is sleeved on the slide rail 23 and is in sliding fit with the slide rail 23, and the sliding block 33 is connected with the slide rail 23 by a bolt, for fixing the position of the sliding block 33. The support rod 34 is arranged horizontally, one end of which is connected with the sliding block 33 and the limiting rod 35, and the limiting rod 35 is located at the top of the support rod 34 and is parallel to the support rod 34. The middle part of the rotating rod 36 is hinged to the other end of the support rod 34, one end of the rotating rod 36 is provided with a weight 37, and the other end of the rotating rod 36 is located between the limiting rod 35 and the support rod 34. When the packing belt is not produced, the rotating rod 36 is in contact with the limiting rod 35, and when the packing belt is produced, the rotating rod 36 is in contact with the support rod 34 under the action of tension. After the production of the packing belt is completed, the rotating rod 36 rotates under the action of the weight, and guides the annular packing belt to pop out outward.
[0047] Please refer to Figure 5 The use process of the multi-size fixed-length packing belt automatic production device in this embodiment is as follows:
[0048] (1) Adjust the sliding blocks of the first support 31 and the second support 32, and after adjusting the first support 31 and the second support 32 to the set position, fix them on the slide rail 23 by a bolt, and screw the nut to make the suspension rod 22 located at the set position;
[0049] (2) Start the packing machine 10, so that the packing belt is gathered and contacts the rotating rod 36. After the rotating rod 36 is stressed, it rotates until it contacts the support rod 34, at which time the packing belt bears tension;
[0050] (3) The heat sealer of the packing machine 10 works, and the packing belt is melted and cut at the hot melting point, and the two ends of the packing belt are bonded together to form an annular packing belt. The annular packing belt pops up under the action of the reaction force;
[0051] (4) The rotating rod 36 rotates under the action of the weight 37, and in the rotating process, it can guide the annular packing belt to pop out outward, realizing the automatic production of the annular packing belt. After the rotating rod 36 finishes rotating, it contacts the limiting rod 35, at which time the rotating rod 36 is in an inclined state. Even if the packing belt does not pop out, it can also slide down from the rotating rod 36, avoiding that the annular packing belt stays on the rotating rod 36;
[0052] (5) Detect the length of the annular packing belt. If there is a deviation between the measured length and the designed length, adjust the height of the suspension rod 22 by adjusting the nut;
[0053] (6) repeating steps (2) to (5) until the length of the produced endless packing belt is within the qualified range;
[0054] (7) repeating steps (2) to (4) to continuously produce qualified endless packing belts.
[0055] The multi-size fixed-length packing belt automatic production device of the embodiment can realize automatic continuous manufacturing of endless packing belts without stopping the packing machine when producing endless packing belts, and the endless packing belts do not interfere with each other, so that the length accuracy of all endless packing belts is high. In addition, the first support 31 and the second support 32 for the ejection of the endless packing belt are pure mechanical structures, which are simple in structure, low in cost, and high in reliability.
[0056] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A multi-size continuous packaging tape automatic production device characterized by, The package machine (10) and the adjusting mechanism (20) arranged on the fixed frame (11) of the package machine (10) are included. The adjusting mechanism (20) includes a mounting frame (21) arranged on the fixed frame (11), a suspension rod (22) arranged on the mounting frame (21), a sliding rail (23) arranged on the suspension rod (22), and a first support (31) and a second support (32) arranged on the sliding rail (23), the first support (31) and the second support (32) are slidingly matched, and the first support (31) and the second support (32) correspond to the packaging belt of the package machine (10) and the heat sealing point of the package machine (10). When the packaging belt of the package machine (10) is retracted, it is wound on the first support (31) and the second support (32), and after the heat sealing point is melted, the packaging belt is bonded into a ring-shaped packaging belt and is ejected from the first support (31) and the second support (32). The first support (31) and the second support (32) are the same structure, both including a sliding block (33), a support rod (34), a limiting rod (35) and a rotating rod (36); the sliding block (33) is slidingly matched with the sliding rail (23), one end of the support rod (34) is connected with the sliding block (33) and the limiting rod (35), and the limiting rod (35) is located above the support rod (34), the middle part of the rotating rod (36) is hinged with the other end of the support rod (34), one end of the rotating rod (36) is located between the support rod (34) and the limiting rod (35), and the other end of the rotating rod (36) is provided with a weight (37), so that the rotating rod (36) is in contact with the limiting rod (35). The rotating rod (36) corresponds to the packaging belt of the package machine (10) and the heat sealing point of the package machine (10), and when the packaging belt of the package machine (10) is retracted, it is wound on the rotating rod (36) and makes the rotating rod (36) contact with the support rod (34).
2. The apparatus of claim 1, wherein, In the horizontal projection plane, the rotating rod (36) of the first support (31) and the second support (32) is located on both sides of the package machine (10).
3. The apparatus of claim 2, wherein, The sliding block (33) is connected with the sliding rail (23) by bolts.
4. The apparatus of claim 1, wherein, A scale is arranged on the sliding rail (23), and the scale corresponding to the heat sealing point of the sliding rail (23) is a 0 scale line.
5. The apparatus of claim 1 wherein, The mounting frame (21) includes a clamping block (24) clamped on the fixed frame (11), a support block (25) arranged on the clamping block (24), and the support block (25) is connected with the suspension rod (22).
6. The apparatus of any one of claims 1 to 5, wherein, A guide block (26) is arranged on the clamping block (24), and the guide block (26) is slidingly matched with the suspension rod (22).
7. The apparatus of claim 6, wherein, The suspension rod (22) is provided with a threaded section, the threaded section passes through the support block (25) and is connected with a nut.
8. The apparatus of claim 6, wherein, The suspension rod (22) is vertically arranged, and the clamping block (24) is connected with the fixed frame (11) by bolts.
9. The apparatus of claim 6, wherein,
Citation Information
Patent Citations
Packing belt sizing device
CN210503326U