A tipping machine

Abstract

A tilting and unloading machine, relating to the field of material tilting technology, includes a frame, a tilting mechanism mounted on the frame, a conveying mechanism driven by the tilting mechanism, a power clamp mounted on the conveying mechanism, and an impact member driven by a power unit mounted on the frame. Below the conveying mechanism is a collection bin. The frame is a closed box with an exhaust vent. The material inlet of the conveying mechanism within the box has a material inlet opening, and the material outlet of the conveying mechanism within the box has a material outlet opening. The impact member driven by the power unit is located above the conveying mechanism. Compared with existing technologies, this invention has the advantages of preventing the release of powder that pollutes the environment and avoiding waste.

Description

Technical Field

[0001] This invention relates to the field of material dumping technology, and more particularly to a tilting and dumping machine. Background Technology

[0002] In the production of ceramic powder, the fired ceramic powder needs to be knocked out. The traditional production process is to pour the powder manually. The bowls come in various sizes, and if there are large bowls, they may slip and fall into the hopper, causing serious problems such as powder pollution and waste. In addition, a large amount of dust is generated during the pouring process, which is extremely harmful to the human body. Summary of the Invention

[0003] The purpose of this invention is to provide a turning and unloading machine that can automatically turn over the powder in the bowl, prevent the powder from polluting the environment, and avoid waste.

[0004] The tilting and unloading machine of the present invention is implemented as follows: it includes a frame, a tilting mechanism mounted on the frame, a transmission mechanism driven by the tilting mechanism, a power clamp mounted on the transmission mechanism, and an impact member mounted on the frame driven by a power device. Below the transmission mechanism is a collection bin. The frame is a closed box with an exhaust vent. The material inlet of the transmission mechanism in the box has a material inlet opening, and the material outlet of the transmission mechanism in the box has a material outlet opening. The impact member driven by the power device is located above the transmission mechanism.

[0005] During operation, the bowl containing ceramic powder is fed into the conveying mechanism and reaches the set position. Then, the power clamps clamp the bowl, and the flipping mechanism drives the conveying mechanism to rotate 180 degrees, causing the bowl to flip over with its opening facing down. The ceramic powder inside the bowl is poured into the collection bin below. At the same time, the power unit drives the impactor to strike the bottom of the bowl. Through vibration, the remaining ceramic powder inside the bowl is shaken out and falls into the collection bin. During the pouring of ceramic powder, the exhaust device draws air from the sealed box through the exhaust port to suck away and recycle the ceramic powder that has been dispersed into the air inside the sealed box.

[0006] Preferably, the power clamp includes clamping plates disposed on both sides of the transmission mechanism and a power mechanism that drives the clamping plates to move synchronously relative to each other. The power mechanism is disposed on the support of the transmission mechanism.

[0007] Using clamps, multiple bowls can be clamped at once to improve pouring efficiency.

[0008] Preferably, the support frame of the transmission mechanism is provided with a support base, and the support base is provided with a guide sleeve. The clamping plate is mounted on the support base via a guide post that moves along the guide sleeve, and the power mechanism is mounted on the support base. In this way, even if the span of the clamping plate is large, it can move stably relative to each other to perform clamping work.

[0009] Compared with existing technologies, this invention has the advantage of automatically turning over the powder in the bowl by using a flipping mechanism to drive the transmission mechanism to flip and cooperate with the power clamp to pour the ceramic powder in the bowl. At the same time, the use of a closed box with an exhaust port to extract the air containing ceramic powder from the closed box has the advantage of preventing the emitted powder from polluting the environment and avoiding waste. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of the tilting and unloading machine of the present invention;

[0011] Figure 2 A schematic diagram of the tilting and unloading machine after the side panels of the enclosed box have been removed;

[0012] Figure 3 A schematic diagram of the stop positioning mechanism;

[0013] Figure 4 This is a schematic diagram of the impact component.

[0014] Reference numerals: 1-Frame; 101-Material inlet opening; 102-Material outlet opening; 2-Tilting mechanism; 201-Rotating ring; 202-Roller seat; 3-Transfer mechanism; 301-Material inlet; 302-Material outlet; 4-Power clamp; 401-Clamping plate; 402-Power mechanism; 403-Support seat; 404-Guide sleeve; 405-Guide column; 406-Clamping plate support; 407-Vertical guide rail; 408-Clamping plate slider; 409-Clamping plate power unit; 5-Collection bin; 6-Exhaust vent; 7-Impact component; 701-Power unit; 8-Stop positioning mechanism; 9-Base; 10-Guide hole; 11-Pepper; 12-Impact block; 13-Upper slide rail; 14-Upper slider; 15-Upper fixed structure; 16-Lower slide rod; 17-Lower fixed structure; 18-Spring; A-Bowl body. Detailed Implementation

[0015] The present invention, a tilting and unloading machine, will now be described in further detail with reference to the accompanying drawings and embodiments:

[0016] like Figure 1As shown, the tilting and unloading machine of the present invention is implemented as follows: it includes a frame 1, a tilting mechanism 2 mounted on the frame 1, a transmission mechanism 3 driven by the tilting mechanism 2 to tilt, a power clamp 4 mounted on the transmission mechanism 3, and an impact member 7 mounted on the frame 1 driven by a power device. Below the transmission mechanism 3 is a collection bin 5. The frame 1 is a closed box with an exhaust vent 6. The material inlet 301 of the transmission mechanism of the box has a material inlet opening 101, and the material outlet 302 of the transmission mechanism of the box has a material outlet opening 102. The impact member 7 driven by the power device is located above the transmission mechanism 3.

[0017] Preferably, the flipping mechanism 2 includes a pair of rotating rings 201 driven by a flipping kinetic force, the pair of rotating rings 201 being respectively disposed at the circular material inlet opening 101 and the circular material outlet opening 102. The rotating rings 201 rotate along the rollers on the roller seat 202.

[0018] Preferably, the power clamp 4 includes clamping plates 401 disposed on both sides of the transmission mechanism 3 and a power mechanism 402 that drives the clamping plates 401 to move synchronously relative to each other. The power mechanism 402 is disposed on the support of the transmission mechanism 3.

[0019] Preferably, the support of the transmission mechanism 3 is provided with a support base 403, a pair of guide sleeves 404 are provided on the support base 403, the clamping plate 401 is provided on the support base 403 by a pair of guide posts 405 that move along the pair of guide sleeves 404 respectively, and the power mechanism 402 is provided on the support base 403.

[0020] Preferably, a stop positioning mechanism 8 (such as a stop block driven by a pair of cylinders arranged in a figure-eight shape) is provided at the material outlet of the transmission mechanism 3.

[0021] Preferably, a base 9 is provided below the transmission mechanism 3, a guide hole 10 is provided on the base 9, a pestle 11 is passed through the guide hole 10, and a spring 18 is provided between the pestle 11 and the base 9. The impact member 7 driven by the power device is directly facing the pestle 11.

[0022] Preferably, the base 9 has several pairs of guide holes 10, and each pair of guide holes 10 has a pair of pestles 11. Each pair of pestles 11 is connected together by an impact block 12, and the impact member 7 driven by the power device is facing the impact block 12.

[0023] Preferably, the frame 1 is provided with a pair of upper slide rails 13, the upper slide rails 13 are provided with several upper slide blocks 14, there are several power devices 701 (such as cylinders), each upper slide block 14 is fixed with a power device 701, each power device 701 drives an impact member 7, each upper slide block 14 is provided with an upper fixing structure 15 (such as a screw rod passing through the screw hole of the upper slide block 14, the screw hole reaching the upper slide rail 13) to fix the upper slide block 14 to the upper slide rail 13, the flipping mechanism 2 located below the transmission mechanism 3 or the frame of the transmission mechanism 3 is provided with a pair of lower slide rods 16, there are several bases 9 that match the upper slide blocks 14, all of which are slidably arranged on the pair of lower slide rods 16, each base 9 has a pair of guide holes 10 and pestles 11, the base 9 is fixed to the pair of lower slide rods 16 by a lower fixing structure 17 (such as a screw rod passing through the screw hole of the base 9, the screw hole reaching the lower slide rod 16).

[0024] Preferably, such as Figure 4 As shown, a clamping plate bracket 406 is fixed on the guide post 405, and a vertical guide rail 407 is provided on the clamping plate bracket 406. The clamping plate 401 is connected to the vertical guide rail 407 by a clamping plate slider 408 fixed together with it. A clamping plate power device 409 (cylinder) is provided between the clamping plate bracket 406 and the clamping plate slider 408.

[0025] During operation, the positions of the base 9 and the upper slider 14 are first adjusted. The upper fixing structure 15 and the lower fixing structure 17 fix the positions of the upper slider 14 and the base 9, respectively. A set number of bowls A containing ceramic powder are fed into the transmission mechanism 3. After reaching the set position, the stop positioning mechanism 8 is activated, stopping several longitudinally arranged bowls A on the transmission mechanism 3 and determining the position of these bowls A. The power clamp 4 is activated to clamp the bowls A. Then, the clamping plate power device 409 is activated, driving the clamping plate 401 to rise, causing the bowls A to leave the transmission mechanism 3, preventing the high-temperature bowls A from burning the conveyor belt of the transmission mechanism 3. Then, the flipping mechanism 2 drives the transmission mechanism 3 to rotate 180 degrees, causing the bowls A to flip so that the opening of the bowls A faces downwards (e.g., Figure 1-4 As shown, the ceramic powder in bowl A is poured into the collection chamber 5 below. At the same time, the power unit drives the impactor 7 to repeatedly strike the pestle 11. The pestle 11 repeatedly strikes the bottom surface of bowl A. Through vibration, the ceramic powder remaining in bowl A is shaken out and falls into the collection chamber 5. During the process of pouring the ceramic powder, the exhaust device draws air from the sealed box through the exhaust port 6 so as to suck away and recycle the ceramic powder that has been dispersed into the air in the sealed box.

Claims

1. A tilting and unloading machine, characterized in that, The system includes a frame, a tilting mechanism mounted on the frame, a transmission mechanism driven by the tilting mechanism, a power clamp mounted on the transmission mechanism, and an impactor mounted on the frame and driven by a power unit. Below the transmission mechanism is a collection chamber. The frame is a closed box with an exhaust vent. The material inlet of the transmission mechanism within the box has a material inlet, and the material outlet has a material outlet. The impactor, driven by the power unit, is located above the transmission mechanism. When a bowl containing ceramic powder is fed into the transmission mechanism and reaches a set position, the power clamp activates, clamping the bowl. Then, the tilting mechanism drives the transmission mechanism to rotate 180 degrees, causing the bowl to tilt so its opening faces downwards. The ceramic powder inside the bowl is poured into the collection chamber below. Simultaneously, the power unit drives the impactor to strike the bowl. At the bottom, vibration causes the residual ceramic powder inside the bowl to be shaken out and fall into the collection bin. During the pouring of ceramic powder, the exhaust device draws air from the sealed box through the exhaust port to remove and recycle the ceramic powder that has been dispersed into the air inside the sealed box. The power clamp includes clamps on both sides of the transmission mechanism and a power mechanism that drives the clamps to move synchronously. The power mechanism is mounted on the support of the transmission mechanism. The support of the transmission mechanism is equipped with a support base and a guide sleeve. The clamps are mounted on the support base via guide posts that move along the guide sleeves. The power mechanism is mounted on the support base. A clamp bracket is fixed on the guide post. A vertical guide rail is mounted on the clamp bracket. The clamps are connected to the vertical guide rail by a clamp slider that is fixed to the clamp. A clamp power device is installed between the clamp bracket and the clamp slider.

2. The tilting and unloading machine according to claim 1, characterized in that, The flipping mechanism includes a pair of rotating rings driven by a flipping kinetic energy source. The pair of rotating rings are respectively located at a circular material inlet and a circular material outlet, and the rotating rings rotate along the rollers on the roller seat.

3. The tilting and unloading machine according to claim 1 or 2, characterized in that, A stop and positioning mechanism is provided at the material outlet of the transmission mechanism.

4. The tilting and unloading machine according to claim 1 or 2, characterized in that, A base is provided below the transmission mechanism, and a guide hole is provided on the base. A pestle is passed through the guide hole, and a spring is provided between the pestle and the base. The impact member driven by the power device is directly facing the pestle.

5. The tilting and unloading machine according to claim 3, characterized in that, A base is provided below the transmission mechanism, and a guide hole is provided on the base. A pestle is passed through the guide hole, and a spring is provided between the pestle and the base. The impact member driven by the power device is directly facing the pestle.

6. The tilting and unloading machine according to claim 4, characterized in that, The base has several pairs of guide holes, and each pair of guide holes has a pair of pestles. Each pair of pestles is connected together by an impact block, and the impacting component driven by the power unit is directly facing the impact block.

7. The tilting and unloading machine according to claim 5, characterized in that, The base has several pairs of guide holes, and each pair of guide holes has a pair of pestles. Each pair of pestles is connected together by an impact block, and the impacting component driven by the power unit is directly facing the impact block.

8. The tilting and unloading machine according to claim 6 or 7, characterized in that, The frame is equipped with a pair of upper slide rails, and the upper slide rails are equipped with several upper slide blocks. There are several power devices, and each upper slide block is fixed with a power device. Each power device drives an impact member. Each upper slide block is equipped with an upper fixing structure to fix the upper slide block to the upper slide rail. The flipping mechanism located below the transmission mechanism or the frame of the transmission mechanism is equipped with a pair of lower slide rods. There are several bases that match the upper slide blocks, and they are all slidably mounted on the pair of lower slide rods. Each base has a pair of guide holes and a pestle. The base is fixed to the pair of lower slide rods by a lower fixing structure.

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