A high-strength wood-plastic outdoor product production system

By designing an automated wood-plastic outdoor product production system, the automatic assembly and detachable structure of wood-plastic trash can is realized, solving the problems of assembly skewed and inconvenient cleaning, and improving production efficiency and assembly accuracy.

CN116834314BActive Publication Date: 2025-08-19ZHEJIANG YUANSENTAI FURNITURE
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Patent Information

Application Number
CN202310756032.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-26
Publication Date
2025-08-19
Estimated Expiration
2043-06-26

AI Technical Summary

Technical Problem

The existing wood plastic trash cans are prone to skew during assembly, and have low production efficiency, manual fixing is time-consuming and labor-intensive, and the integration of the barrel body and the bottom of the barrel leads to inconvenience in cleaning.

Method used

A high-strength wood plastic outdoor products production system is designed, including a conveying mechanism, a support mechanism, multiple conveying mechanisms, grabbing mechanisms and fastening mechanisms, to realize the automatic assembly of the medium rod, short rod and long rod, the support components in the support mechanism can be switched, and the gripping mechanism automatically places the rods, and the fastening mechanism does not require manual operation.

Benefits of technology

It improves the assembly efficiency of wooden plastic trash cans, ensures the neatness of the rods, and the barrel body and the bottom plate are detachable for easy cleaning, with a simple structure and high production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention relates to a high-strength wood-plastic outdoor product production system, which includes a transmission mechanism, a support mechanism, multiple conveying mechanisms, a grabbing mechanism and a fastening mechanism. When working, the support mechanism supports the barrel body, and the transmission mechanism can drive the multiple supporting mechanisms to move simultaneously. When passing through the first conveying mechanism, the second conveying mechanism and the third conveying mechanism in sequence, the grabbing mechanism and the fastening mechanism can respectively realize the automatic assembly of the centering rod, the short rod and the long rod. The production system does not require manual assembly, greatly improving the assembly efficiency of the wood-plastic trash can. At the same time, the grabbing mechanism is used to automatically grab the rods and place them on the outer wall of the barrel body, which can ensure the neatness of the rod assembly and solve the problems of easy skewness and low production efficiency during the assembly of traditional wood-plastic boards.
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Description

Technical Field

[0001] The present invention relates to the technical field of wood-plastic products, and in particular to a production system for high-strength wood-plastic outdoor products. Background Art

[0002] Wood plastic composite materials are a new type of composite materials that have been booming in recent years at home and abroad. They use polyethylene, polypropylene and polyvinyl chloride instead of conventional resin adhesives, and are mixed with more than 50% of waste plant fibers such as wood powder, rice husks and straw to form new wood materials. Then, they are processed by plastic processing such as extrusion, molding and injection molding to produce boards or profiles.

[0003] Because wood-plastic composite materials have good strength, water resistance and corrosion resistance, they are usually used in landscape trash cans. Generally, multiple wood-plastic boards are spliced together, or multiple wood-plastic boards are fixed to the outside of an iron barrel to form the barrel body of the trash can.

[0004] Patent document CN202704306U discloses a composite, environmentally friendly trash can, specifically a plastic-wood trash can, suitable for storing garbage in municipalities, parks, offices, residential areas, and other locations. The cylindrical plastic-wood composite trash can consists of a plastic-wood cylinder, an upper ring, and a base plate. The plastic-wood cylinder is mounted between the upper ring and the base plate. The cylinder is formed by a number of closely arranged plastic-wood panels, each with inserts at its upper and lower ends. These inserts are secured by inserting into grooves in the upper ring and base plate, respectively.

[0005] However, during actual use, the inventors found that during the assembly of the wood-plastic trash can, it is necessary to manually use a screw gun to fix the wood-plastic board to the outside of the barrel body, which easily causes the wood-plastic board to tilt during assembly, and is time-consuming and labor-intensive, with low production efficiency; at the same time, the barrel body and the bottom of the existing trash can are integrated, making it difficult for cleaning staff to clean the bottom of the trash can. Summary of the Invention

[0006] The purpose of the present invention is to address the shortcomings of the existing technology. By setting up a high-strength wood-plastic outdoor product production system, including a conveying mechanism, a supporting mechanism, multiple conveying mechanisms, a grabbing mechanism and a fastening mechanism, when working, the supporting mechanism supports the barrel body, and the conveying mechanism can drive the multiple supporting mechanisms to move at the same time. When passing through the first conveying mechanism, the second conveying mechanism and the third conveying mechanism in sequence, the grabbing mechanism and the fastening mechanism can respectively realize the automatic assembly of the centering rod, the short rod and the long rod. At the same time, the first supporting assembly and the second supporting assembly arranged inside the supporting mechanism can be switched at any time to prevent interference between the supporting mechanism and the fastening mechanism. The production system does not require manual assembly, which greatly improves the assembly efficiency of the wood-plastic trash can. At the same time, the grabbing mechanism is used to automatically grab the rod and place it on the outer wall of the barrel body, which can ensure the neatness of the rod assembly and solve the problem that traditional wood-plastic boards are prone to skewness and low production efficiency during assembly.

[0007] In response to the above technical problems, the technical solution is as follows: a high-strength wood-plastic outdoor product production system, including:

[0008] A conveying mechanism is provided along the transmission direction of the conveying mechanism. A plurality of supporting mechanisms are arranged in an array and are used to support the wood-plastic barrel assembly. A feeding mechanism is provided at the lower end of the supporting mechanism. The feeding mechanism conveys the barrel body in the wood-plastic barrel assembly to the supporting mechanism. A first conveying mechanism, a second conveying mechanism, and a third conveying mechanism are further provided on the outer side of the supporting mechanism. The first conveying mechanism, the second conveying mechanism, and the third conveying mechanism respectively cooperate with the grasping mechanism and the fastening mechanism to realize the assembly of the barrel body and the rod member.

[0009] The support mechanism includes two sets of staggered first support assemblies and second support assemblies, a driving assembly for driving the first support assemblies and the second support assemblies to work, and a bearing assembly provided at the upper end of the driving assembly and connected to the transmission mechanism;

[0010] The wood-plastic barrel assembly includes a barrel body with two notches, a plurality of long rods and a middle rod arranged on the outside of the barrel body and with limiting grooves on the bottom, and a plurality of short rods arranged on the outside of the barrel body. The bottom of the barrel body is also provided with a bottom plate with a detachable connection and a limiting block on the bottom.

[0011] Preferably, the first supporting assembly comprises a turntable with two arc-shaped grooves formed along the circumferential direction, a sliding block disposed inside the arc-shaped groove, and a supporting plate connected to the sliding block and having the other end slidably disposed in the fixed plate;

[0012] The driving assembly includes an inner rotating rod connected to the first supporting assembly, an outer rotating rod connected to the second supporting assembly, a first rotating gear and a second rotating gear respectively sleeved on the inner rotating rod and the outer rotating rod, a first half gear matched with the first rotating gear, and a second half gear matched with the second rotating gear, the first half gear and the second half gear being coaxially arranged and connected to the first driving unit;

[0013] The bearing assembly includes a support plate for fixing the first driving unit and rotatably connected to the inner rotating rod, a connecting rod arranged at the upper end of the support plate and connected to the transmission mechanism, and a driving gear arranged outside the connecting rod.

[0014] Preferably, the transmission mechanism is further provided with a control component for controlling the rotation of the driving gear at a position corresponding to the bearing component.

[0015] Preferably, the first conveying mechanism includes a horizontal conveying component, several groups of clamping components arranged in an array along the transmission direction of the horizontal conveying component and used to clamp the middle rod, and a cutting component arranged on one side of the horizontal conveying component for cutting a limiting groove at one end of the middle rod.

[0016] Preferably, the clamping assembly comprises:

[0017] a base, the base being arranged on the horizontal conveying assembly;

[0018] Clamping members, two groups of clamping members are provided and both are provided on the base, the clamping members include two clamping plates slidably provided on the base and arranged opposite to each other, and a threaded rod rotatably provided inside the clamping plates and threadedly connected to the clamping plates;

[0019] A driving member includes a worm wheel connected to one of the threaded rods, a worm matched with the worm wheel and arranged on the base, and a transmission gear connected to the worm.

[0020] Preferably, the horizontal conveying assembly is provided with a first transmission rack and a second transmission rack that cooperate with the transmission gear, and the first transmission rack and the second transmission rack drive the transmission gear to rotate in the opposite direction.

[0021] Preferably, the cutting assembly includes a milling cutter for cutting a limiting groove on one end of the rod and a control guide rail member arranged at the lower end of the milling cutter for controlling the movement of the milling cutter.

[0022] Preferably, the gripping mechanism can drive the electric gripper to switch between vertical and horizontal directions.

[0023] Preferably, the feeding mechanism includes an inclined conveying assembly arranged at the lower end of the conveying mechanism, several groups of placement assemblies arranged in an array along the transmission direction of the inclined conveying assembly and used to support the barrel body, and a correction assembly for adjusting the barrel body to a suitable angle.

[0024] Preferably, the placement assembly includes a support provided on the inclined conveying assembly, a rotating shaft provided on the support and threadedly connected to the upper end of the support, a lifting gear provided on the outer side of the rotating shaft, and a placement plate provided on the rotating shaft and having a placement slot formed on the upper end thereof, wherein a plurality of rotating rods are arranged in an array along the circumferential direction of the placement plate;

[0025] The correcting assembly includes a plurality of blocking rods arranged in an array along the transmission direction of the inclined conveying assembly and cooperating with the rotating rod, a conveying member rotating synchronously with the inclined conveying assembly, and a plurality of correcting rods arranged on the conveying member and capable of extending into the notch in the barrel body.

[0026] Beneficial effects of the present invention:

[0027] (1) The present invention provides a transmission mechanism, a support mechanism, a plurality of conveying mechanisms, a grabbing mechanism and a fastening mechanism. When working, the support mechanism supports the barrel body, and the transmission mechanism can drive the plurality of support mechanisms to move simultaneously. When passing through the first conveying mechanism, the second conveying mechanism and the third conveying mechanism in sequence, the grabbing mechanism and the fastening mechanism can respectively realize the automatic assembly of the centering rod, the short rod and the long rod. At the same time, the first support assembly and the second support assembly provided inside the support mechanism can be switched at any time to prevent the interference between the support mechanism and the fastening mechanism. The production system does not require manual assembly, which greatly improves the assembly efficiency of the wood-plastic trash can. At the same time, the grabbing mechanism is used to automatically grab the rods and place them on the outer wall of the barrel body, which can ensure the neatness of the rod assembly and solve the problem that the traditional wood-plastic board is prone to skewness and low production efficiency during assembly.

[0028] (2) The present invention provides a wood-plastic barrel assembly including a barrel body with two notches, a plurality of long rods and a middle rod arranged on the outside of the barrel body and with a limiting groove on the bottom, and a plurality of short rods arranged on the outside of the barrel body. The bottom of the barrel body is also provided with a bottom plate with a detachable connection and a limiting block on the bottom. After the long rods and the middle rods are assembled on the outside of the barrel body, the bottom plate is put into the barrel body from the inside and rotated to a certain angle so that the limiting block and the limiting groove are matched, thus completing the assembly of the bottom plate and the barrel body. If the trash can needs to be cleaned, the bottom plate can be rotated in the opposite direction and then pulled up to separate the bottom plate from the barrel body, thereby facilitating the cleaning of the bottom plate and the bottom of the barrel body. At the same time, in the process of lifting the bottom plate upward, the side wall of the bottom plate can also scrape the inner wall of the barrel body, and can also perform preliminary cleaning on the inner wall of the barrel body. The structure is ingenious and easy to use.

[0029] (3) In the present invention, a feeding mechanism is provided, which includes an inclined conveying assembly, several groups of placement assemblies and a correction assembly. When the conveying mechanism drives the support mechanism to move, the inclined conveying assembly will also synchronously drive the placement assembly to move. After the barrel body is placed on the placement assembly, the barrel body is rotated to a suitable position under the action of the correction assembly to facilitate the subsequent assembly with the rod. At the same time, the barrel body will also be driven by the inclined conveying assembly to move synchronously to the lower end of the support mechanism and follow the support mechanism to move to the subsequent process, thereby realizing the automatic loading of the barrel body.

[0030] In summary, the equipment has the advantages of simple and ingenious structure and high production efficiency, and is particularly suitable for the field of wood-plastic product technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0032] Figure 1 It is a structural diagram of the wood-plastic barrel assembly.

[0033] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0034] Figure 3 It is a schematic diagram of the local structure of the present invention.

[0035] Figure 4 Schematic diagram of the support structure.

[0036] Figure 5 for Figure 4 Enlarged schematic diagram of point A in the middle.

[0037] Figure 6 Schematic diagram of the processing sequence of the middle rod, short rod and long rod.

[0038] Figure 7 It is a structural schematic diagram of the first conveying mechanism.

[0039] Figure 8 Schematic diagram of the structure of the clamping assembly.

[0040] Figure 9 for Figure 8 Enlarged schematic diagram of point B in the middle.

[0041] Figure 10 Schematic diagram of the cutting assembly.

[0042] Figure 11 It is a structural diagram of the grasping mechanism.

[0043] Figure 12 This is a schematic diagram of the structure when the electric gripper clamps a rod.

[0044] Figure 13 This is a schematic diagram of the structure when the electric gripper places the rod outside the barrel.

[0045] Figure 14 It is a structural diagram of the feeding mechanism.

[0046] Figure 15 A schematic diagram of the structure for placing components.

[0047] Figure 16 Another structural diagram of the feeding mechanism.

[0048] Figure 17 for Figure 16 Enlarged schematic diagram of point C in the middle.

[0049] Figure 18 This is a schematic diagram of the structure of the correction component when it is working.

[0050] Figure 19 It is a structural diagram of the fastening mechanism. DETAILED DESCRIPTION

[0051] The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.

[0052] Example 1

[0053] like Figure 1-Figure 3 As shown, a high-strength wood-plastic outdoor product production system includes:

[0054] A conveying mechanism 1 is provided with a plurality of support mechanisms 2 arranged in an array along the transmission direction of the conveying mechanism 1 and used to support the wood-plastic barrel assembly 100. A feeding mechanism 3 is provided at the lower end of the support mechanism 2. The feeding mechanism 3 conveys the barrel body 110 in the wood-plastic barrel assembly 100 to the support mechanism 2. A first conveying mechanism 4, a second conveying mechanism 5, and a third conveying mechanism 6 are further provided on the outside of the support mechanism 2. The first conveying mechanism 4, the second conveying mechanism 5, and the third conveying mechanism 6 respectively cooperate with the grasping mechanism 7 and the fastening mechanism 8 to realize the assembly of the barrel body 110 and the rod.

[0055] The support mechanism 2 includes two sets of staggered first support assemblies 21 and second support assemblies 22, a driving assembly 23 for driving the first support assemblies 21 and the second support assemblies 22 to work, and a bearing assembly 24 provided at the upper end of the driving assembly 23 and connected to the conveying mechanism 1;

[0056] The wood-plastic barrel assembly 100 includes a barrel body 110 with two notches 111, a plurality of long rods 120 and a middle rod 130 arranged on the outside of the barrel body 110 and having a limiting groove 121 on the bottom, and a plurality of short rods 140 arranged on the outside of the barrel body 110. The bottom of the barrel body 110 is also provided with a bottom plate 150 with a detachable connection and a limiting block 151 on the bottom.

[0057] In this embodiment, by providing a conveying mechanism 1, a supporting mechanism 2, a first conveying mechanism 4, a second conveying mechanism 5, and a third conveying mechanism 6 in conjunction with a grasping mechanism 7 and a fastening mechanism 8, the centering rod 130, the short rod 140, and the long rod 120 are automatically assembled, thereby improving production efficiency.

[0058] At the same time, the barrel body 110 and the bottom plate 150 in the WPC barrel assembly 100 are detachable structures, which facilitates the assembly and disassembly of the WPC barrel assembly 100 and is conducive to cleaning the bottom plate 150 .

[0059] In detail, the operator places the barrel body 110 on the feeding mechanism 3, and then cooperates with the supporting mechanism 2 to place the barrel body 110 on the supporting mechanism 2. The supporting mechanism 2 and the barrel body 110 are transported forward by the conveying mechanism 1. At the same time, the middle rod 130, the short rod 140 and the long rod 120 are placed in the first conveying mechanism 4, the second conveying mechanism 5 and the third conveying mechanism 6 for conveying. After the support mechanism 2 moves to the appropriate position, the grabbing mechanism 7 works to grab the rods on the first conveying mechanism 4, the second conveying mechanism 5 and the third conveying mechanism 6 respectively and place the rods on the outside of the barrel body 110. Then the fastening mechanism 8 extends from the lower end of the barrel body 110 and screws the screws into the barrel body 110 and the rods in turn, thereby fixing the rods and the barrel body 110.

[0060] It should be noted that, along the transmission direction of the conveying mechanism 1, two groups of the first conveying mechanism 4, the second conveying mechanism 5 and the third conveying mechanism 6 are each provided to ensure that all rods are provided on the outside of the barrel 110. At the same time, a gripping mechanism 7 and a fastening mechanism 8 are correspondingly provided at the position of each conveying mechanism.

[0061] The middle rod 130 and the long rod 120 in the present invention are L-shaped rods before entering the conveying mechanism for processing, and the short rod 140 can be a straight rod. The barrel body 110 can be made of iron material. When installing the bottom plate 150, the bottom plate 150 is inserted from the upper end of the barrel body 110. When the limit block 151 is located at the position of the limit groove 121, the bottom plate 150 is rotated so that the limit block 151 is stuck in the inside of the limit groove 121.

[0062] Further, if Figure 4-Figure 6As shown, the first support assembly 21 includes a turntable 211 with two arc-shaped grooves 2111 formed along the circumferential direction, a sliding block 212 disposed inside the arc-shaped groove 2111, and a support plate 214 connected to the sliding block 212 and having the other end slidably disposed in a fixed plate 213;

[0063] The driving assembly 23 includes an inner rotating rod 231 connected to the first supporting assembly 21, an outer rotating rod 232 connected to the second supporting assembly 22, a first rotating gear 233 and a second rotating gear 234 respectively sleeved on the inner rotating rod 231 and the outer rotating rod 232, a first half gear 235 matched with the first rotating gear 233, and a second half gear 236 matched with the second rotating gear 234. The first half gear 235 and the second half gear 236 are coaxially arranged and connected to the first driving unit 237.

[0064] The supporting assembly 24 includes a support plate 241 for fixing the first driving unit 237 and rotatably connected to the inner rotating rod 231, a connecting rod 242 arranged at the upper end of the support plate 241 and connected to the transmission mechanism 1, and a driving gear 243 arranged on the outside of the connecting rod 242.

[0065] In this embodiment, the function of alternatingly supporting the barrel body 110 is achieved by setting the first support component 21 in conjunction with the second support component 22. The advantage of such a setting is that when one of the support components is working and the other support component is not working, the fastening mechanism 8 can pass through the non-working support component to fix the upper end of the barrel body 110.

[0066] In detail, when the second supporting assembly 22 supports the barrel body 110, if it is necessary to switch to the first supporting assembly 21 to support the barrel body 110, it is necessary to control the first driving unit 237 to work. After the first driving unit 237 works, it will drive the first half gear 235 and the second half gear 236 to rotate synchronously. Subsequently, the first half gear 235 first cooperates with the first rotating gear 233 and drives the inner rotating rod 231 to rotate. After the inner rotating rod 231 rotates, it will drive the turntable 211 to rotate, so that the support plate 214 extends and supports the inner wall of the barrel body 110. When the outer rotating rod 232 rotates, the outer rotating rod 232 drives the turntable 211 to rotate, thereby driving the support plate 214 inside the turntable 211 to retract and no longer support the barrel body 110. At this time, only the first supporting assembly 21 supports the barrel body 110.

[0067] If only the second supporting assembly 22 is required to support the barrel body 110 , the first driving unit 237 is controlled to work in the reverse direction and drive the first half gear 235 and the second half gear 236 to rotate in the reverse direction.

[0068] It should be noted that the first support assembly 21 and the second support assembly 22 have the same structure and are arranged in opposite directions. That is, the fixed plates 213 in the two support assemblies are connected to each other. In this way, when the first rotating gear 233 and the second rotating gear 234 rotate in the same direction, the support plates 214 in the two support assemblies will move in opposite directions.

[0069] The fixing plate 213 is fixedly connected to the supporting plate 241 through a plurality of connecting rods.

[0070] Further, if Figure 5 As shown, the transmission mechanism 1 is further provided with a control component 11 for controlling the rotation of the driving gear 243 at a position corresponding to the carrying component 24;

[0071] The control assembly 11 includes a spaced rack 112 connected via a second drive unit 111 and cooperating with the drive gear 243 .

[0072] In this embodiment, the control assembly 11 is provided in conjunction with the bearing assembly 24 to drive the barrel body 110 to rotate intermittently, thereby facilitating the assembly of the rod at different positions of the barrel body 110 .

[0073] In detail, before the support mechanism 2 reaches the assembly station, the second driving unit 111 drives the spacing rack 112 to extend to a position beyond the driving gear 243. When the support mechanism 2 drives the barrel body 110 to move to the assembly station, the second driving unit 111 drives the spacing rack 112 to retract, and the spacing gear will rotate with the driving gear 243 in sequence. After completing the assembly of one rod and the barrel body 110, the spacing gear drives the driving gear 243 to rotate once, thereby driving the support plate 241 and the barrel body 110 at the lower end to rotate a certain angle, which is convenient for the assembly of the next rod (in this embodiment, the spacing rack 112 corresponding to the position of the first conveying mechanism 4 or the second conveying mechanism 5 needs to drive the driving gear 243 to rotate three times, thereby completing the assembly of three groups of middle rods 130 and short rods 140. The spacing rack 112 corresponding to the position of the third conveying mechanism 6 needs to drive the driving gear 243 to rotate five times, thereby completing the assembly of five groups of long rods 120. Therefore, the lengths of the spacing racks 112 at different positions are also different).

[0074] Further, if Figure 7-10As shown, the first conveying mechanism 4 includes a horizontal conveying component 41, several groups of clamping components 42 arranged in an array along the transmission direction of the horizontal conveying component 41 and used to clamp the middle rod 130, and a cutting component 43 arranged on one side of the horizontal conveying component 41 for cutting a limiting groove 121 at one end of the middle rod 130.

[0075] The clamping assembly 42 includes:

[0076] A base 421, the base 421 is arranged on the horizontal conveying assembly 41;

[0077] The clamping members 422 are provided in two groups and are both provided on the base 421. The clamping members 422 include two clamping plates 4221 slidably provided on the base 421 and arranged opposite to each other, and a threaded rod 4222 rotatably provided inside the clamping plates 4221 and threadedly connected to the clamping plates 4221. The threaded portions of the threaded rod 4222 provided at two locations corresponding to the two clamping plates 4221 rotate in opposite directions, thereby ensuring that after the threaded rod 4222 rotates, the two clamping plates 4221 move in opposite directions.

[0078] A driving member 423, the driving member 423 including a worm wheel 4231 connected to one of the threaded rods 4222, a worm 4232 matched with the worm wheel 4231 and disposed on the base 421, and a transmission gear 4233 connected to the worm 4232;

[0079] The horizontal transmission assembly 41 is provided with a first transmission rack 411 and a second transmission rack 412 that cooperate with the transmission gear 4233. The first transmission rack 411 and the second transmission rack 412 drive the transmission gear 4233 to rotate in opposite directions.

[0080] The cutting assembly 43 includes a milling cutter 431 for cutting the limiting groove 121 on one end of the rod and a control guide member 432 provided at the lower end of the milling cutter 431 for controlling the movement of the milling cutter 431 .

[0081] In this embodiment, the horizontal conveying assembly 41 and the clamping assembly 42 cooperate with the cutting assembly 43 to realize the conveying work of the center rod 130, and it also facilitates the processing of the limiting groove 121 in the center rod 130.

[0082] In detail, the operator places the middle rod 130 on the clamping assembly 42 (at this time the clamping plate 4221 is away from the middle rod 130). Then, when the clamping assembly 42 moves following the middle rod 130, the transmission gear 4233 contacts the first transmission rack 411 and rotates. After the transmission gear 4233 rotates, it drives the worm wheel 4231 to rotate through the worm gear 4232. After the worm wheel 4231 rotates, it drives the threaded rod 4222 coaxially connected thereto to rotate, thereby driving the two clamping plates 4221 on the threaded rod 4222 to approach each other and clamp the middle rod 130. At the same time, after the worm wheel 4231 rotates, it also drives the other threaded rod 4222 to rotate synchronously through a chain or belt. When the four clamping plates 4221 clamp the middle rod 130 at the same time, the clamping and positioning work of the middle rod 130 is completed.

[0083] Subsequently, the horizontal conveying assembly 41 drives the clamping assembly 42 and the middle rod 130 to move forward to the position of the milling cutter 431. The horizontal conveying assembly 41 stops working, and the control rail member 432 drives the milling cutter 431 to rise and move horizontally to complete the cutting of the limit groove 121. After the cutting of the limit groove 121 is completed, the control rail member 432 drives the milling cutter 431 to return to its original position.

[0084] Finally, the horizontal conveying assembly 41 will drive the clamping assembly 42 and the middle rod 130 to move forward to the position of the grabbing mechanism 7. Before moving to the position of the grabbing mechanism 7, the transmission gear 4233 will contact the second transmission rack 412 and rotate. Finally, the multiple clamps 4221 will move away from the middle rod 130 and no longer clamp the middle rod 130. After the grabbing mechanism 7 works, the middle rod 130 can be grabbed and sent to the position of the barrel body 110 for subsequent processing.

[0085] It should be noted that, in order to ensure that the end of the middle rod 130 accurately reaches the position of the milling cutter 431, a positioning track 424 can be provided on one side of the base 421. When the middle rod 130 is placed on the clamping assembly 42, one end of the middle rod 130 is placed against the positioning track 424. In this way, it can be ensured that when the middle rod 130 moves with the clamping assembly 42, the milling cutter 431 can accurately cut the fixed part of the middle rod 130.

[0086] The third conveying mechanism 6 has the same structure as the first conveying mechanism 4 and will not be described in detail.

[0087] The difference between the second conveying mechanism 5 and the first conveying mechanism 4 is that the second conveying mechanism 5 does not need to process the limiting groove 121 when transporting the short rod 140 , so the cutting assembly 43 does not need to be provided at the position of the second conveying mechanism 5 .

[0088] Further, if Figure 11-13As shown, the gripping mechanism 7 includes a bracket 71, a rotating plate 73 arranged on the bracket 71 and driven by a third driving unit 72, a first intermediate rod 74 connected to the rotating plate 73, a second intermediate rod 75 one end of which is arranged on the bracket 71 and the other end is connected to the first intermediate rod 74, a guide rod 76 fixedly arranged on the bracket 71 and provided with a guide groove 761, a first sliding rod 77 rotatably arranged on the bracket 71, a second sliding rod 78 respectively connected to the first sliding rod 77 and the second intermediate rod 75, and an electric gripper 79 arranged on one side of the second sliding rod 78.

[0089] In this embodiment, by providing the grabbing mechanism 7 in conjunction with the conveying mechanism, the electric gripper 79 can be used to drive the rod to switch between the vertical and horizontal directions, thereby facilitating the automatic grabbing and placement of the rod.

[0090] In detail, when working, the third driving unit 72 drives the rotating plate 73 to rotate. After the rotating plate 73 rotates, it will drive the first intermediate rod 74 to rotate. The first intermediate rod 74 will drive the second intermediate rod 75 to rotate on the bracket 71 and drive the first slide bar 77 and the second slide bar 78 to slide in the guide rod 76. Finally, the second slide bar 78 will slide along the guide groove 761 and drive the electric clamp 79 to move. When the second slide bar 78 drives the electric clamp 79 to move to the lower end of the conveying mechanism, the electric clamp 79 will clamp the rod on the conveying mechanism, and then the electric clamp 79 drives the rod to move to the outside of the barrel body 110. After cooperating with the fastening mechanism 8 to complete the fixing of the rod and the barrel body 110, the electric clamp 79 can release the rod.

[0091] Further, if Figures 14-18 As shown, the feeding mechanism 3 includes an inclined conveying assembly 31 provided at the lower end of the conveying mechanism 1, a plurality of placement assemblies 32 arranged in an array along the transmission direction of the inclined conveying assembly 31 and used to support the barrel body 110, and a correction assembly 33 used to adjust the barrel body 110 to a suitable angle;

[0092] The placement assembly 32 includes a support 321 disposed on the inclined conveying assembly 31, a rotating shaft 322 disposed on the support 321 and threadedly connected to the upper end of the support 321, a lifting gear 323 disposed on the outer side of the rotating shaft 322, and a placement plate 324 disposed on the rotating shaft 322 and having a placement slot 3241 formed on the upper end. A plurality of rotating rods 325 are arranged in an array along the circumference of the placement plate 324.

[0093] The correcting assembly 33 includes a plurality of blocking rods 331 arranged in an array along the transmission direction of the inclined conveying assembly 31 and cooperating with the rotating rod 325, a conveying member 332 rotating synchronously with the inclined conveying assembly 31, and a plurality of correcting rods 333 arranged on the conveying member 332 and capable of extending into the notch 111 in the barrel body 110. A buffer spring 334 is further provided between the correcting rods 333 and the conveying member 332. Two groups of conveying members 332 are provided, and the two groups of conveying members 332 are arranged on both sides of the barrel body 110. The correcting rods 333 in the two groups of conveying members 332 are staggered.

[0094] The outer side of the tilting conveying assembly 31 is further provided with a lifting rack 311 that cooperates with the lifting gear 323 .

[0095] In this embodiment, the automatic loading and deviation correction of the barrel body 110 is realized by setting a feeding mechanism 3 in cooperation with the support mechanism 2, which has high work efficiency and the position of the notch 111 of each barrel body 110 is the same when entering the support mechanism 2, which is convenient for subsequent processing.

[0096] In detail, the operator prevents the barrel body 110 from being placed in the placement groove 3241 in the placement plate 324 to complete the initial limiting work of the barrel body 110. Then, during the process of the placement plate 324 moving obliquely upward, the rotating rod 325 on the outside of the placement plate 324 will contact the blocking rod 331 and rotate. After the rotating rod 325 rotates, it will drive the placement plate 324 and the upper end of the barrel body 110 to rotate on the rotating shaft 322. At the same time, the transmission member 332 will drive the correcting rod 333 to be close to the barrel body 110. At this time, two situations will occur. Situation 1 (as shown in the figure): One of the correcting rods 333a of the transmission members 332 on both sides will abut against the side wall of the barrel body 110 and compress the buffer spring 334, and the other correcting rod 333b will extend into the inside of the notch 111. When When the correcting rod 333a abuts the side wall of one end of the notch 111, the other correcting rod 333b will also extend into the inside of the notch 111 and cling to the side wall of the other notch 111 (the buffer spring 334 is no longer compressed), and the barrel body 110 will no longer rotate with the rotation of the placement plate 324, thus completing the positioning work of the barrel body 110; Scenario 2 (as shown in the figure): the two correcting rods 333 in the transmission members 332 on both sides will simultaneously abut against the side walls of the barrel body 110 and compress the buffer spring 334. At this time, as the barrel body 110 rotates with the placement plate 324, one correcting rod 333 will inevitably extend into the inside of the notch 111 first. This is Scenario 1, and then the two correcting rods 333 will reach a state where both are extended into the inside of the notch 111.

[0097] Subsequently, after the support mechanism 2 extends into the interior of the barrel body 110, the barrel body 110 will cooperate with the support mechanism 2 and move with the support mechanism 2. In order to make the lower end of the barrel body 110 separate from the limit plate, a telescopic unit is provided to drive the lifting rack 311 to move and drive the lifting gear 323 to rotate. After the lifting gear 323 rotates, it will drive the rotating shaft 322 to rotate on the pillar 321 and gradually descend, thereby driving the placement plate 324 to descend (its working principle is the same as that of the control component 11 that drives the drive gear 243 to rotate, and will not be repeated here).

[0098] It should be noted that the support 321 is a bent piece. When the support 321 moves to the inclined surface, the placement plate 324 is set horizontally.

[0099] In order to ensure that the support plate 214 in the support mechanism 2 can extend into the interior of the barrel body 110, a flattening assembly can be set at the rear end of the conveying member 332 (the flattening assembly and the correcting assembly 33 are both set on the frame in the inclined conveying assembly 31). When the barrel body 110 enters the area of the flattening assembly, the flattening assembly will flatten the upper half of the barrel body 110 so that the support plate 214 can smoothly enter the interior of the barrel body 110. The flattening mechanism can be composed of two groups of fixed rails that are relatively arranged and the spacing between them gradually decreases. A plurality of rotatable rollers are provided on the inner side of the fixed rails (the correcting rod 333 can pass through the fixed rails and extend into the interior of the notch 111 to prevent the barrel body 110 from rotating during the squeezing process).

[0100] Example 2

[0101] like Figure 19 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0102] Furthermore, the fastening mechanism 8 includes a screw gun 81 that can extend into the interior of the barrel body 110 for driving screws into the barrel body 110 and the rod, a lifting unit 82 arranged at the lower end of the screw gun 81 for lifting the screw gun 81, and a translation unit 83 arranged at the lower end of the lifting unit 82.

[0103] In this embodiment, the barrel body 110 and the rod are fixed by providing the fastening mechanism 8 in cooperation with the grabbing mechanism 7, and the degree of automation is high.

[0104] In detail, after the grasping mechanism 7 places the rod against the outside of the barrel body 110, the gun head of the screw gun 81 picks up a screw, and then the lifting unit 82 controls the screw gun 81 to rise to the appropriate position, and cooperates with the translation unit 83 to drive the screw into the barrel body 110 and the rod, thereby completing the tightening of the screw.

[0105] Working process:

[0106] The barrel 110 is fed, and the feeding mechanism 3 cooperates with the supporting mechanism 2 to realize the automatic feeding and deviation correction of the barrel 110;

[0107] The middle rod 130 is fed, and the horizontal conveying assembly 41 and the clamping assembly 42 in the first conveying mechanism 4 cooperate with the cutting assembly 43 to realize the conveying of the middle rod 130, and then cooperate with the grabbing mechanism 7 and the fastening mechanism 8 to fix the multiple middle rods 130 and the barrel body 110 together;

[0108] The short rods 140 feed the material, and the second conveying mechanism 5 cooperates with the grabbing mechanism 7 and the fastening mechanism 8 to fix the multiple short rods 140 and the barrel body 110 together;

[0109] The long rods 120 are fed, and the horizontal transmission component 41 and the clamping component 42 in the third conveying mechanism 6 cooperate with the cutting component 43 to realize the conveying of the long rods 120, and then cooperate with the grabbing mechanism 7 and the fastening mechanism 8 to fix the multiple long rods 120 to the barrel body 110.

[0110] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the invention.

[0111] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0112] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art based on the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A high-strength wood-plastic outdoor product production system, characterized in that: include: A conveying mechanism is provided along the transmission direction of the conveying mechanism. A plurality of supporting mechanisms are arranged in an array and are used to support the wood-plastic barrel assembly. A feeding mechanism is provided at the lower end of the supporting mechanism. The feeding mechanism conveys the barrel body in the wood-plastic barrel assembly to the supporting mechanism. A first conveying mechanism, a second conveying mechanism, and a third conveying mechanism are further provided on the outer side of the supporting mechanism. The first conveying mechanism, the second conveying mechanism, and the third conveying mechanism respectively cooperate with the grasping mechanism and the fastening mechanism to realize the assembly of the barrel body and the rod member. The support mechanism includes two sets of staggered first support assemblies and second support assemblies, a driving assembly for driving the first support assemblies and the second support assemblies to work, and a bearing assembly provided at the upper end of the driving assembly and connected to the transmission mechanism; The wood-plastic barrel assembly includes a barrel body with two notches, a plurality of long rods and a middle rod arranged on the outside of the barrel body and having a limiting groove on the bottom, and a plurality of short rods arranged on the outside of the barrel body. The bottom of the barrel body is also provided with a detachable bottom plate with a limiting block on the bottom. The first supporting assembly includes a rotating disk with two arc-shaped grooves formed along the circumferential direction, a sliding block disposed inside the arc-shaped groove, and a supporting plate connected to the sliding block and having the other end slidably disposed in the fixed plate; The driving assembly includes an inner rotating rod connected to the first supporting assembly, an outer rotating rod connected to the second supporting assembly, a first rotating gear and a second rotating gear respectively sleeved on the inner rotating rod and the outer rotating rod, a first half gear matched with the first rotating gear, and a second half gear matched with the second rotating gear, the first half gear and the second half gear being coaxially arranged and connected to the first driving unit; The bearing assembly includes a support plate for fixing the first driving unit and rotatably connected to the inner rotating rod, a connecting rod arranged at the upper end of the support plate and connected to the transmission mechanism, and a driving gear arranged outside the connecting rod.

2. A high-strength wood-plastic outdoor product production system according to claim 1, characterized in that: The transmission mechanism is further provided with a control component for controlling the rotation of the driving gear at a position corresponding to the bearing component.

3. A high-strength wood-plastic outdoor product production system according to claim 1, characterized in that: The first conveying mechanism includes a horizontal conveying component, several groups of clamping components arranged in an array along the transmission direction of the horizontal conveying component and used to clamp the middle rod, and a cutting component arranged on one side of the horizontal conveying component for cutting a limiting groove at one end of the middle rod.

4. A high-strength wood-plastic outdoor product production system according to claim 3, characterized in that: The clamping assembly comprises: a base, the base being arranged on the horizontal conveying assembly; Clamping members, two groups of clamping members are provided and both are provided on the base, the clamping members include two clamping plates slidably provided on the base and arranged opposite to each other, and a threaded rod rotatably provided inside the clamping plates and threadedly connected to the clamping plates; A driving member includes a worm wheel connected to one of the threaded rods, a worm matched with the worm wheel and arranged on the base, and a transmission gear connected to the worm.

5. A high-strength wood-plastic outdoor product production system according to claim 4, characterized in that: The horizontal conveying assembly is provided with a first transmission rack and a second transmission rack that match the transmission gear. The first transmission rack and the second transmission rack drive the transmission gear to rotate in the opposite direction.

6. A high-strength wood-plastic outdoor product production system according to claim 5, characterized in that: The cutting assembly includes a milling cutter for cutting a limiting groove on one end of the rod and a control guide rail member arranged at the lower end of the milling cutter for controlling the movement of the milling cutter.

7. The high-strength wood-plastic outdoor product production system according to claim 1, characterized in that: The gripping mechanism can drive the electric gripper to switch between vertical and horizontal directions.

8. A high-strength wood-plastic outdoor product production system according to any one of claims 1-7, characterized in that: The feeding mechanism includes an inclined conveying assembly arranged at the lower end of the conveying mechanism, several groups of placement assemblies arranged in an array along the transmission direction of the inclined conveying assembly and used to support the barrel body, and a correction assembly used to adjust the barrel body to a suitable angle.

9. A high-strength wood-plastic outdoor product production system according to claim 8, characterized in that: The placement assembly includes a support provided on the inclined conveying assembly, a rotating shaft provided on the support and threadedly connected to the upper end of the support, a lifting gear provided on the outer side of the rotating shaft, and a placement plate provided on the rotating shaft and having a placement slot formed on the upper end thereof, wherein a plurality of rotating rods are arranged in an array along the circumference of the placement plate; The correcting assembly includes a plurality of blocking rods arranged in an array along the transmission direction of the inclined conveying assembly and cooperating with the rotating rod, a conveying member rotating synchronously with the inclined conveying assembly, and a plurality of correcting rods arranged on the conveying member and capable of extending into the notch in the barrel body.

Citation Information

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